CN110839924A - Broken pearl pneumatic adhesion-proof fresh rice squeezing conveying device - Google Patents

Broken pearl pneumatic adhesion-proof fresh rice squeezing conveying device Download PDF

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Publication number
CN110839924A
CN110839924A CN201911246943.1A CN201911246943A CN110839924A CN 110839924 A CN110839924 A CN 110839924A CN 201911246943 A CN201911246943 A CN 201911246943A CN 110839924 A CN110839924 A CN 110839924A
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CN
China
Prior art keywords
bead
chamber
breaking
bead breaking
conveying device
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Pending
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CN201911246943.1A
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Chinese (zh)
Inventor
李悦明
张鲜桃
董文雷
李喜宏
张姣姣
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Changrong Huitong Tianjin Food Technology Research And Development Co Ltd
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Changrong Huitong Tianjin Food Technology Research And Development Co Ltd
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Priority to CN201911246943.1A priority Critical patent/CN110839924A/en
Publication of CN110839924A publication Critical patent/CN110839924A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/34Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
    • A23L3/3454Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
    • A23L3/3589Apparatus for preserving using liquids
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/10Coating with edible coatings, e.g. with oils or fats
    • A23P20/15Apparatus or processes for coating with liquid or semi-liquid products
    • A23P20/18Apparatus or processes for coating with liquid or semi-liquid products by spray-coating, fluidised-bed coating or coating by casting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D17/00Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
    • F25D17/04Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
    • F25D17/06Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/32Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
    • F26B3/34Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
    • F26B3/347Electromagnetic heating, e.g. induction heating or heating using microwave energy
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2200/00Drying processes and machines for solid materials characterised by the specific requirements of the drying good
    • F26B2200/06Grains, e.g. cereals, wheat, rice, corn

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Food Science & Technology (AREA)
  • Microbiology (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Thermal Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Electromagnetism (AREA)
  • Biomedical Technology (AREA)
  • Biotechnology (AREA)
  • Combustion & Propulsion (AREA)
  • Molecular Biology (AREA)
  • Cereal-Derived Products (AREA)

Abstract

The invention relates to the field of food processing devices, in particular to a bead breaking pneumatic anti-adhesion fresh squeezed rice conveying device which comprises a conveying pipeline, wherein one end of the conveying pipeline is communicated with an air feeder, the other end of the conveying pipeline is provided with a discharge hole, a feed inlet is formed in the side wall above the conveying pipeline between the air feeder and the discharge hole, the upstream of the feed inlet is communicated with a bead breaking chamber, the upstream of the bead breaking chamber is communicated with a cooling chamber, the cooling chamber is used for introducing materials, and the cooled materials are introduced into the conveying pipeline through the bead breaking chamber; and a preservative sprayer and a microwave dryer are sequentially arranged between the feed inlet and the discharge outlet of the feed pipeline.

Description

Broken pearl pneumatic adhesion-proof fresh rice squeezing conveying device
Technical Field
The invention belongs to the field of food processing devices, relates to a conveying device, and particularly relates to a bead-breaking pneumatic anti-adhesion fresh squeezed rice conveying device.
Background
In the fresh rice processing technology, the air conveyor is a common conveying device and is used for conveying the hot rice grains which are just extruded and formed in the extrusion puffing machine into the next operation unit. The existing air feeder is simple in structure and generally comprises a pipeline, an outlet is formed in one end of the pipeline, the other end of the pipeline is communicated with an air outlet end of an air blower, and fresh rice is blown out of the pipeline through air blown out by the air blower.
However, in the actual use process, the device has certain defects. The freshly squeezed rice grains which are just extruded and formed have high water content and are easy to adhere to a feed port of an air conveyor, and the rice grains adhered to the feed port influence the conveying efficiency of the air conveyor; the moisture content of the conveyed fresh rice grains is not uniform, and the moisture content which does not meet the requirement also enters the next operation unit, so that the problem of nonuniform product quality is caused.
To solve the above problems, some manufacturers have developed some devices.
(1) CN201721582090 sodium alginate pneumatic conveying machine
Brief introduction: the air blower is additionally provided with a regulating device for increasing the air speed at the outlet of the high-pressure blower, and the regulating device only plays a role when the wind power reaches a certain degree; through the rotation axis connection knockout device, improved the feed efficiency of feed inlet.
The air blower adopts a normal pressure air blower, and has small wind energy and large energy consumption; the material inlet of the air feeder adopts a rotating shaft to drive blades to separate materials, the water content of the materials which are just extruded is high, the surface hardness is low, the blades generate rotating force to possibly cause the materials with low surface hardness to generate large deformation, and the shape and the layers of finished rice are uneven; this pneumatic conveyor discharge gate does not design moisture content sieving mechanism, makes the fresh rice that squeezes that does not satisfy the moisture content requirement also get into next stage, and product quality is unstable.
(2) CN201320639325 forage air feeder
Brief introduction: the combination of the conveying mechanism and the dust removing mechanism of the air conveyor saves operation procedures, reduces the manufacturing cost and improves the effect of conveying and removing dust.
The problem that when the air conveyor conveys materials with larger moisture content, the materials are easy to adhere at the feed port, and the adhered rice grains block the feed port of the air conveyor, so that the conveying efficiency of the air conveyor is influenced; the motor is connected with the fan through a belt, and the aging of the belt can reduce the service life of the air conveyor; an impurity separating device and a collecting device are not designed at the conveying feed inlet, and impurities are easy to mix in and influence the quality of finished products.
(3) CN201420401689 novel air feeder
Brief introduction: the material guiding and air collecting plate is arranged on the discharge port, and the air collecting plate can help an arc-shaped structure at the joint of the air pipe and the high-pressure blower to prevent materials from entering the high-pressure blower through the air outlet pipe; the conveying pipe is provided with a conical structure and gradually reduces in diameter from the connecting position with the lower hopper, so that the phenomenon that materials enter the air feeder too fast or too much is avoided.
The problems are as follows: if the freshly squeezed rice which is just extruded is conveyed by the air conveyor, the moisture content of the freshly squeezed rice is high, the freshly squeezed rice is easy to adhere to the feed inlet of the air conveyor, and the adhered rice grains block the feed inlet of the air conveyor, so that the conveying efficiency of the air conveyor is influenced.
Therefore, there is a need for a conveyor that can effectively prevent the adhesion of rice grains, accelerate the evaporation of water, and realize the separation of rice grains during the conveying process.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the bead-breaking pneumatic anti-adhesion fresh-pressed rice conveying device which can prevent rice grains from adhering, accelerate water evaporation and realize separation of the rice grains in the conveying process.
The technical scheme adopted by the invention is as follows:
the utility model provides a pneumatic antiseized even bright rice conveyer that squeezes of broken pearl, includes a conveying pipeline, the one end and a pneumatic conveyer of conveying pipeline are linked together, and the other end system of this conveying pipeline has the discharge gate, its characterized in that: a feeding hole is formed in the side wall above the feeding pipeline between the air feeder and the discharging hole, the upstream of the feeding hole is communicated with a bead breaking chamber, the upstream of the bead breaking chamber is communicated with a cooling chamber, the cooling chamber is used for introducing materials, and the cooled materials are introduced into the feeding pipeline through the bead breaking chamber; and a preservative sprayer and a microwave dryer are sequentially arranged between the feed inlet and the discharge outlet of the feed pipeline.
Further, the cooling chamber includes the cooling casing, the upper end of this cooling casing is provided with the feed inlet, the bottom is provided with the discharge gate, from top to bottom install multistage stock guide between feed inlet and discharge gate, one side and the cooling chamber inner wall of every stock guide are integrative fixed, form the clearance between opposite side and the cooling chamber inner wall, adjacent stock guide dislocation set, the level of every stage stock guide and cooling casing inner wall connection one side is higher than the opposite side, it has the air outlet to make respectively in the cooling casing inner wall of clearance one side with the inner wall, this air outlet and outside compressor intercommunication are used for deriving air conditioning.
Furthermore, the bead breaking chamber is spherical, a feed inlet is formed in the upper end of the bead breaking chamber, two openings are formed in the opposite bottom of the bead breaking chamber, two through holes are symmetrically formed in the side wall of the bead breaking chamber beside the discharge outlet, a rotating shaft penetrates through the two through holes respectively, the rotating shaft is perpendicular to the horizontal plane, transverse arms are integrally installed at the ends, located in the bead breaking chamber, of the two rotating shafts respectively, stirring scoops are installed at the ends of the two transverse arms, the two stirring scoops are arranged in parallel to the rotating shafts, the lower end portions of the stirring scoops extend downwards, and a plurality of bead breaking balls are contained in the bead breaking chamber.
Furthermore, a screen is embedded in a discharge hole of the bead breaking chamber, and the aperture of the screen is smaller than the outer diameter of the bead breaking ball and larger than the outer diameter of the fresh rice squeezing particles.
Furthermore, the bead breaking ball is made of rigid materials, and the surface of the bead breaking ball is coated with hydrophobic materials.
Furthermore, the feeding pipeline is a straight pipe, a bent part which is bent downwards is integrally formed at the end part of the straight pipe, which is far away from the air feeder, and the end part of the bent part is provided with the discharge hole.
Furthermore, the preservative sprayer is arranged at the transition connection position of the straight pipe and the bent part, and the microwave dryer is arranged in the side wall of the bent part close to the discharge hole.
The invention has the advantages and positive effects that:
according to the invention, the cooling chamber is matched with the bead breaking chamber to pretreat materials entering the feeding pipeline, and the cooling chamber is used for precooling the fresh pressed rice, so that micro ice crystals are formed on the surface of the fresh pressed rice and are not easy to bond. On one hand, fresh pressed rice led into the cooling chamber is batched and scattered, the temperature is uniformly reduced, and the effect is good; on the other hand, the gradual cooling can be realized, the crack on the surface of the fresh squeezed rice caused by the excessively high cooling speed is prevented, and the quality of the product is ensured.
In the invention, the rotating shaft, the cross arm and the stirring spoon form a linked stirring device, and the introduced blocky materials are scattered to form dispersed small materials. Then applying a bead-moving separation technology, adopting bead breaking balls coated with hydrophobic materials to collide with the fresh pressed rice with high moisture content, wherein the mutual impact force can overcome the hydrogen bond acting force between the rice and the rice, and further separating small materials into unconnected rice grains, and then leading the particles into a feeding pipeline.
According to the rice antistaling machine, the air conveyor provides power for the feeding pipeline, loose rice grains are blown to the antistaling agent nozzle and the microwave dryer, the antistaling agent nozzle is used for spraying the antistaling agent on the surfaces of the rice grains, then the rice grains are conveyed to the microwave dryer for treatment, and finally finished products of the rice grains are led out through the discharge port.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a partial cross-sectional view of the cooling chamber portion of FIG. 1;
fig. 3 is a partial cross-sectional view of the portion of the chamber of fig. 1.
Detailed Description
The present invention is further illustrated by the following examples, which are intended to be illustrative, not limiting and are not intended to limit the scope of the invention.
The invention relates to a bead breaking pneumatic anti-adhesion fresh pressed rice conveying device, which comprises a conveying pipeline 8, wherein one end of the conveying pipeline is communicated with an air feeder, and the other end of the conveying pipeline is provided with a discharge hole; and a preservative sprayer 9 and a microwave dryer 10 are sequentially arranged between the feed inlet and the discharge outlet of the feed pipeline.
In this embodiment, the cooling chamber includes the cooling casing, the upper end of this cooling casing is provided with the feed inlet, the bottom is provided with the discharge gate, from top to bottom install multistage stock guide 11 between feed inlet and discharge gate, one side and the cooling chamber inner wall of every stock guide are integrative fixed, form clearance 13 between opposite side and the cooling chamber inner wall, adjacent stock guide dislocation set, the level of every stage stock guide and cooling casing inner wall connection one side is higher than the opposite side, it has air outlet 12 to make respectively in the cooling casing inner wall of clearance one side with the inner wall for every stock guide, this air outlet and external compressor intercommunication are used for deriving air conditioning. The pre-cooling temperature adopts a step-type cooling mode, and the preset cooling target at the positions of the material guide plates from top to bottom is 60 ℃ → 55 ℃ → 40 ℃ → 20 → 0 → 3 ℃, wherein the temperature of 0 ℃ to-3 ℃ is the maximum ice crystal generation zone of water in the food.
In this embodiment, the bead breaking chamber is a spherical ball, a feed inlet is formed in the upper end portion of the ball breaking chamber, a discharge outlet is formed in the opposite bottom portion of the ball breaking chamber, two through holes are symmetrically formed in the side wall of the bead breaking chamber beside the discharge outlet, a rotating shaft 16 penetrates through each through hole, the rotating shaft is perpendicular to the horizontal plane, a cross arm 15 is integrally and transversely installed at the end portions of the two rotating shafts located in the bead breaking chamber, a stirring spoon 17 is installed at the end portions of the two cross arms, the two stirring spoons are arranged in parallel to the rotating shaft, the lower end portion of each stirring spoon extends downwards, and a plurality of bead breaking balls 14 are contained in the bead.
In this embodiment, the inner diameter of the bead breaking chamber is preferably 60cm, the bead breaking chamber is made of 304 stainless steel, the length of the cross arm is preferably 25cm, a semicircular stirring spoon with the front end diameter of 25cm is adopted, the stirring speed is 36 rpm, the two rotating shafts are respectively connected with the output end 5 of a motor 4, the rotating directions are preferably clockwise and anticlockwise alternately, and the materials of the cross arm and the stirring spoon are 304 stainless steel.
In this embodiment, a screen 18 is embedded in the discharge port of the bead breaking chamber, and the aperture of the screen is smaller than the outer diameter of the bead breaking ball and larger than the outer diameter of the fresh rice grains.
In this embodiment, the bead breaking ball is made of a rigid material, and a hydrophobic material is coated on the surface of the bead breaking ball, and the hydrophobic material is preferably beeswax and carnauba wax.
In this embodiment, the feeding pipeline is a straight pipe, a bending portion bending downward is integrally formed at an end portion of the straight pipe away from the air feeder, and the end portion of the bending portion is provided with the discharge port.
In this embodiment, the preservative sprayer is installed at the transition connection position of the straight pipe and the bent part, and the microwave dryer is installed in the side wall of the bent part close to the discharge port.
In this example, microwave with a frequency of 2450MHz was used in the thin dryer to evaporate water rapidly from the surface of the rice grains.
The working process of the invention is as follows:
when the rice cracker is used, freshly squeezed rice which is just formed in an extrusion puffing machine is introduced into a cooling chamber through a feeding port 1, is sequentially conducted and cooled through a multi-stage material guide plate, is introduced into a bead breaking chamber for stirring and breaking after precooling, is introduced into a feeding pipeline, is blown to a preservative spraying position for spraying under the action of a blower 6, is blown into a microwave dryer through an air blower, and is dried for 30 minutes and then is led out through a discharging port.

Claims (7)

1. The utility model provides a pneumatic antiseized even bright rice conveyer that squeezes of broken pearl, includes a conveying pipeline, the one end and a pneumatic conveyer of conveying pipeline are linked together, and the other end system of this conveying pipeline has the discharge gate, its characterized in that: a feeding hole is formed in the side wall above the feeding pipeline between the air feeder and the discharging hole, the upstream of the feeding hole is communicated with a bead breaking chamber, the upstream of the bead breaking chamber is communicated with a cooling chamber, the cooling chamber is used for introducing materials, and the cooled materials are introduced into the feeding pipeline through the bead breaking chamber; and a preservative sprayer and a microwave dryer are sequentially arranged between the feed inlet and the discharge outlet of the feed pipeline.
2. The bead-breaking pneumatic anti-adhesion fresh-squeezed rice conveying device as claimed in claim 1, wherein: the cooling chamber includes the cooling casing, the upper end of this cooling casing is provided with the feed inlet, the bottom is provided with the discharge gate, from top to bottom install multistage stock guide between feed inlet and discharge gate, one side and the cooling chamber inner wall of every stock guide are integrative fixed, form the clearance between opposite side and the cooling chamber inner wall, adjacent stock guide dislocation set, the level of every stock guide and cooling casing inner wall connection one side is higher than the opposite side, it has the air outlet to make respectively in the cooling casing inner wall of every stock guide and inner wall formation clearance one side, this air outlet and outside compressor intercommunication are used for deriving air conditioning.
3. The bead-breaking pneumatic anti-adhesion fresh-squeezed rice conveying device as claimed in claim 1, wherein: the bead breaking chamber is spherical, a feed inlet is formed in the upper end of the bead breaking chamber, two openings are formed in the opposite bottom of the bead breaking chamber, two through holes are symmetrically formed in the side wall of the bead breaking chamber beside the discharge outlet, a rotating shaft penetrates through each through hole and is perpendicular to the horizontal plane, a cross arm is integrally and transversely mounted at the end part of each rotating shaft in the bead breaking chamber, a stirring spoon is mounted at the end part of each cross arm, the two stirring spoons are arranged in parallel to the rotating shafts, the lower end part of each stirring spoon extends downwards, and a plurality of bead breaking balls are contained in the bead breaking chamber.
4. The bead-breaking pneumatic anti-adhesion fresh-squeezed rice conveying device as claimed in claim 3, wherein: a screen is embedded in the discharge hole of the bead breaking chamber, and the aperture of the screen is smaller than the outer diameter of the bead breaking ball and larger than the outer diameter of the fresh rice squeezing particles.
5. The bead-breaking pneumatic anti-adhesion fresh-squeezed rice conveying device as claimed in claim 3, wherein: the bead breaking ball is made of rigid materials, and the surface of the bead breaking ball is coated with hydrophobic materials.
6. The bead-breaking pneumatic anti-adhesion fresh-squeezed rice conveying device as claimed in claim 1, wherein: the feeding pipeline is a straight pipe, a bent part which is bent downwards is integrally formed at the end part of the straight pipe far away from the air feeder, and the end part of the bent part is provided with the discharge hole.
7. The bead-breaking pneumatic anti-adhesion fresh-squeezed rice conveying device as claimed in claim 6, wherein: the preservative sprayer is installed at the transition connection position of the straight pipe and the bent part, and the microwave dryer is installed in the side wall of the bent part close to the discharge hole.
CN201911246943.1A 2019-12-09 2019-12-09 Broken pearl pneumatic adhesion-proof fresh rice squeezing conveying device Pending CN110839924A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113966852A (en) * 2021-10-25 2022-01-25 含山县长通食品制造有限公司 Edible spicy strip production is with spicy strip surface spilling material device

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CN110973489A (en) * 2019-12-09 2020-04-10 长融汇通(天津)食品科技研发有限公司 Stomach-nourishing spleen-tonifying fresh pressed rice and processing method thereof
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Publication number Priority date Publication date Assignee Title
CN202958688U (en) * 2012-12-21 2013-06-05 重庆浩田食品有限公司 Pumpkin rice production line
CN203959364U (en) * 2014-07-21 2014-11-26 浙江百川食品有限公司 A kind of novel blower
CN204579714U (en) * 2015-04-06 2015-08-26 宁夏万齐米业有限公司 Nutritive Rice dispersion is dried and cooling integrated machine
CN104957532A (en) * 2015-06-04 2015-10-07 湖南城头山红薯食品科技有限公司 Cereal rice production system and production process thereof
CN105433259A (en) * 2015-12-25 2016-03-30 竹山县沛丰粮油工贸有限责任公司 Processing method of nutritional fruit and vegetable composite rice
CN206330384U (en) * 2016-12-21 2017-07-14 重庆源源龙脉食品有限公司 Cloudy rice dries separator
CN207214857U (en) * 2017-09-21 2018-04-10 宁夏杨哈吉农牧产业控股有限公司 A kind of counterflow cooler
CN207760650U (en) * 2017-12-27 2018-08-24 江西辰鑫科技有限公司 A kind of broken mixing plant of environment-friendly type corrugation waste paper leftover pieces
CN209101845U (en) * 2018-09-30 2019-07-12 唐山市奥博尔饲料有限公司 A kind of feed cooler
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113966852A (en) * 2021-10-25 2022-01-25 含山县长通食品制造有限公司 Edible spicy strip production is with spicy strip surface spilling material device
CN113966852B (en) * 2021-10-25 2022-08-19 含山县长通食品制造有限公司 Edible spicy strip production is with spicy strip surface spilling material device

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