CN110828168A - Multilayer microcrystalline glass capacitor and preparation method thereof - Google Patents

Multilayer microcrystalline glass capacitor and preparation method thereof Download PDF

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CN110828168A
CN110828168A CN201911238426.XA CN201911238426A CN110828168A CN 110828168 A CN110828168 A CN 110828168A CN 201911238426 A CN201911238426 A CN 201911238426A CN 110828168 A CN110828168 A CN 110828168A
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CN110828168B (en
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魏猛
张继华
陈宏伟
高丽彬
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University of Electronic Science and Technology of China
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00Annealing glass products
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B32/00Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
    • C03B32/02Thermal crystallisation, e.g. for crystallising glass bodies into glass-ceramic articles
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/30Stacked capacitors

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  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

A multilayer glass ceramic capacitor and a preparation method thereof belong to the technical field of pulse power. The multilayer microcrystalline glass capacitor is of a multilayer structure of 'dielectric layer/(electrode layer/dielectric layer) n', wherein n is a positive integer greater than 1, and the dielectric layer is microcrystalline glass; the microcrystalline glass comprises the following components in percentage by mass: a (K)2O‑Na2O‑Li2O)‑b(xSrO‑(1‑x)BaO)‑cAl2O3‑dNb2O5‑eSiO2‑fB2O3X is more than or equal to 0 and less than or equal to 1, wherein a is more than or equal to 5 weight percent and less than or equal to 20 weight percent, b is more than or equal to 10 weight percent and less than or equal to 30 weight percent, c is more than or equal to 1 weight percent and less than or equal to 10 weight percent, d is more than or equal to 20 weight percent and less than or equal to 40 weight percent, e is more than or equal to 20 weight percent and less than or equal to 50 weight percent, and f is. The multilayer microcrystalline glass capacitor is applied to an energy storage device, and can effectively improve the energy storage density of the device; and the preparation process is suitable for large-scale popularization and application.

Description

Multilayer microcrystalline glass capacitor and preparation method thereof
Technical Field
The invention belongs to the technical field of pulse power, and particularly relates to a multilayer glass ceramic capacitor and a preparation method thereof.
Background
The pulse power capacitor is widely applied to a pulse power system, and is widely applied to the fields of geological exploration, blasting, detonator ignition and the like at present. Compared with other energy storage technologies (mechanical energy storage, chemical energy storage, inductive energy storage and the like), the dielectric capacitor energy storage has the technical advantages of high power density and package miniaturization, and the short board is low in energy storage density.
The traditional capacitor is prepared by taking dielectric ceramic powder as a raw material and adopting a process of a multilayer ceramic capacitor. However, unlike the microcrystalline glass, the microcrystalline glass is realized by a high-temperature melting annealing process, and the specific process is as shown in fig. 1, namely, the conventional process must be changed to realize the multilayer device structure. The invention is mainly based on the microcrystalline glass material, adopts a metal bonding mode to realize the preparation of the multilayer microcrystalline glass capacitor, and enables the application of the microcrystalline glass in the aspect of energy storage to realize industrialization.
Disclosure of Invention
The invention aims to provide a multilayer glass ceramic capacitor and a preparation method thereof aiming at the defects in the background technology. The multilayer microcrystalline glass capacitor obtained by the method is applied to an energy storage device, and the energy storage density of the device can be effectively improved; and the preparation process is suitable for large-scale popularization and application.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a multilayer glass ceramic capacitor is characterized in that the multilayer glass ceramic capacitor is of a multilayer structure of 'dielectric layer/(electrode layer/dielectric layer) n', wherein n is a positive integer greater than 1, and the dielectric layer is glass ceramic; the microcrystalline glass comprises the following components in percentage by mass: a (K)2O-Na2O-Li2O)-b(xSrO-(1-x)BaO)-cAl2O3-dNb2O5-eSiO2-fB2O3X is more than or equal to 0 and less than or equal to 1, wherein a is more than or equal to 5 weight percent and less than or equal to 20 weight percent, b is more than or equal to 10 weight percent and less than or equal to 30 weight percent, c is more than or equal to 1 weight percent and less than or equal to 10 weight percent, d is more than or equal to 20 weight percent and less than or equal to 40 weight percent, e is more than or equal to 20 weight percent and less than or equal to 50 weight percent, and f is.
Furthermore, adjacent electrode layers in the n electrode layers are arranged in a staggered mode, and the distance between each electrode layer and the edge of the dielectric layer is reserved to be more than 1mm, so that breakdown is prevented.
Further, in the multilayer glass ceramic capacitor, the electrode layers near the left side and the right side are connected and led out to serve as two electrodes of the capacitor.
Further, the thickness of the dielectric layer is 0.01-1 mm.
Further, the dielectric layer is prepared by adopting the following method:
firstly, weighing the raw materials according to the following formula: a (K)2O-Na2O-Li2O)-b(xSrO-(1-x)BaO)-cAl2O3-dNb2O5-eSiO2-fB2O3X is more than or equal to 0 and less than or equal to 1, wherein a is more than or equal to 5 weight percent and less than or equal to 20 weight percent, b is more than or equal to 10 weight percent and less than or equal to 30 weight percent, c is more than or equal to 1 weight percent and less than or equal to 10 weight percent, d is more than or equal to 20 weight percent and less than or equal to 40 weight percent, e is more than or equal to 20 weight percent and less than or equal to 50 weight percent, f is more than or equal to 0 weight percent and less than or equal to 10 weight percent, the mixture is placed into a corundum or platinum crucible;
secondly, pouring the molten metal oxide in a metal mold at the temperature of 1300-1600 ℃ at the temperature of 300-600 ℃, then quickly putting the metal oxide into an annealing furnace, annealing the metal oxide at the temperature of 300-600 ℃ for 1-20 h to eliminate stress, naturally cooling the metal oxide to room temperature, and taking the metal oxide out to obtain a glass block;
thirdly, crystallizing the obtained glass block by adopting a two-step crystallization method: placing the obtained glass block in a sintering furnace, heating from room temperature to 600-1000 ℃ at the speed of 5-50 ℃/min, preserving heat for 0-30 min, then cooling to 50-100 ℃ at the speed of 5-50 ℃/min, carrying out crystallization treatment for 0.1-10 h to form microcrystalline glass, finally cooling to room temperature at the speed of 0.001-0.02 ℃/min, and taking out to obtain the microcrystalline glass;
and finally, cutting, thinning and polishing the microcrystalline glass to form a regular round or square wafer, wherein the thickness of the wafer is 0.01-1 mm, and the surface roughness is 0.1-100 nm, so that the dielectric layer can be obtained.
Furthermore, the electrode layer is made of gold, silver, copper and the like, and the thickness is 100 nm-5 mu m.
The preparation method of the multilayer microcrystalline glass capacitor is characterized by comprising the following steps of:
step 1, weighing the raw materials according to the following formula: a (K)2O-Na2O-Li2O)-b(xSrO-(1-x)BaO)-cAl2O3-dNb2O5-eSiO2-fB2O3X is more than or equal to 0 and less than or equal to 1, wherein a is more than or equal to 5 weight percent and less than or equal to 20 weight percent, b is more than or equal to 10 weight percent and less than or equal to 30 weight percent, c is more than or equal to 1 weight percent and less than or equal to 10 weight percent, d is more than or equal to 20 weight percent and less than or equal to 40 weight percent, e is more than or equal to 20 weight percent and less than or equal to 50 weight percent, f is more than or equal to 0 weight percent and less than or equal to 10 weight percent, the mixture is placed into a corundum or platinum crucible;
step 2, pouring the metal oxide melted in the step 1 into a metal mold at the temperature of 1300-1600 ℃, then quickly putting the metal oxide into an annealing furnace, annealing the metal oxide at the temperature of 300-600 ℃ for 1-20 hours to eliminate stress, naturally cooling the metal oxide to room temperature, and taking the metal oxide out to obtain a glass block;
and 3, crystallizing the glass block obtained in the step 2 by adopting a two-step crystallization method: placing the glass block obtained in the step 2 in a sintering furnace, firstly heating the glass block from room temperature to 600-1000 ℃ at the speed of 5-50 ℃/min, preserving the heat for 0-30 min, then cooling the glass block to 50-100 ℃ at the speed of 5-50 ℃/min, carrying out crystallization treatment for 0.1-10 h to form microcrystalline glass, finally cooling the glass block to room temperature at the speed of 0.001-0.02 ℃/min, and taking out the glass block to obtain the microcrystalline glass; generally, when the temperature is too high for a long time, stress (different thermal expansion coefficients of crystalline and amorphous states) is introduced or side reaction occurs due to abnormal growth of crystal grains, which directly causes deterioration of dielectric properties; the method optimizes the optimal crystallization point (namely the temperature, time and speed of the two-step crystallization) through a crystallography test means and experiments, determines that a target crystalline phase can be crystallized, and then adopts a two-step crystallization method to obtain the target microcrystalline glass, thereby not only ensuring that the target crystalline phase is separated out and does not contain impurity phases with deteriorated performance, but also controlling the grain size and the release of internal stress;
step 4, cutting, thinning and polishing the microcrystalline glass obtained in the step 3 to form a regular round or square wafer, wherein the thickness of the wafer is 0.01-1 mm, and the surface roughness is 0.1-100 nm;
step 5, taking the wafer obtained in the step 4 as a dielectric layer, and preparing electrodes on the upper surface and the lower surface of the dielectric layer in a staggered mode;
step 6, stacking a plurality of dielectric layers with electrodes, and then welding the dielectric layers into a whole by adopting processes such as welding flux or diffusion welding, and the like to obtain a multilayer structure of 'dielectric layer/(electrode layer/dielectric layer) n', wherein n is a positive integer greater than 1;
and 7, pouring glue and carrying out plastic packaging on the multilayer structure welded in the step 6 to discharge gas in the stacked gaps, and improve the density and the mechanical strength to obtain the multilayer glass ceramic capacitor.
Further, the step 5 of preparing the electrode is to coat metal paste (thick film) or vacuum plate plating (thin film).
Further, in the step 7, the potting and the plastic packaging adopt polymers which are good in insulating property and easy to cure and mold, such as PI (polyimide), epoxy resin and the like.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a multilayer microcrystalline glass capacitor and a preparation method thereof, and the multilayer microcrystalline glass capacitor is applied to an energy storage device and can effectively improve the energy storage density of the device; and the preparation process is suitable for large-scale popularization and application.
Drawings
FIG. 1 is a flow chart of a method for manufacturing a multilayer glass ceramic capacitor according to the present invention;
fig. 2 is a schematic cross-sectional view of a multilayer microcrystalline glass capacitor obtained in example 1 of the present invention.
Detailed Description
The technical scheme of the invention is detailed below by combining the accompanying drawings and the embodiment.
Example 1
As shown in fig. 2, a schematic cross-sectional structure diagram of the multilayer microcrystalline glass capacitor obtained in embodiment 1 includes a first dielectric layer 1, a first electrode layer 2, a second dielectric layer 3, a second electrode layer 4, a third dielectric layer 5, a third electrode layer 6, a fourth dielectric layer 7, a fourth electrode layer 8, and a fifth dielectric layer 9; the first electrode layer 2 and the third electrode layer 6 are connected and led out, and the second electrode layer 4 and the fourth electrode layer 8 are connected and led out as two electrodes of the capacitor. The dielectric layer is made of the same material and has the same thickness, and the electrode layer is made of the same material and has the same thickness.
The preparation process of the multilayer microcrystalline glass capacitor comprises the following steps:
step 1, weighing the raw materials according to the following formula: 6 wt% (K)2O-Na2O-Li2O)-26wt%SrO-2wt%Al2O3-30 wt%Nb2O5-36 wt%SiO2Proportioning, mixing, putting into a corundum crucible, and smelting and stirring for 2 hours at the temperature of 1550 ℃;
step 2, when the temperature in the furnace is reduced to 1300 ℃, pouring the metal oxide melted in the step 1 into a metal mold with the temperature of 300 ℃, then quickly putting the metal oxide into an annealing furnace, annealing the metal oxide at the temperature of 300 ℃ for 10 hours to eliminate stress, naturally cooling the metal oxide to room temperature, and taking the metal oxide out to obtain a glass block;
and 3, crystallizing the glass block obtained in the step 2 by adopting a two-step crystallization method: placing the glass block obtained in the step 2 in a sintering furnace, firstly heating from room temperature to 900 ℃ at the speed of 10 ℃/min, preserving heat for 3min, then cooling to 100 ℃ at the speed of 10 ℃/min, carrying out crystallization treatment for 2h to form microcrystalline glass, finally cooling to room temperature at the speed of 0.02 ℃/min, and taking out to obtain the microcrystalline glass;
step 4, cutting, thinning and polishing the microcrystalline glass obtained in the step 3 to form a regular square wafer with the thickness of 0.12mm and the surface roughness of 50 nm;
step 5, taking the wafer obtained in the step 4 as a dielectric layer, and preparing gold electrodes with the thickness of 500nm on the upper surface and the lower surface of the dielectric layer in a staggered mode, wherein the distance between the gold electrodes and the edge of the dielectric layer is 1 mm;
step 6, stacking a plurality of dielectric layers with electrodes, and then welding the dielectric layers into a whole by adopting a welding flux to obtain a multilayer structure shown in figure 2;
and 7, pouring PI (polyimide) into the welded multilayer structure obtained in the step 6 for solidification so as to discharge gas in the stacked gaps and improve the density and the mechanical strength, thus obtaining the multilayer glass ceramic capacitor.
Example 1 the wafer obtained in step 4 had a dielectric constant of 50, a withstand voltage of 80kV/mm, and an energy storage density of 1.41J/cm3Is more than 1J/cm of the current commercial use3
Example 2
This example is different from example 1 in that: step 4 the wafer thickness was adjusted to 0.05mm, and the rest of the procedure was the same as in example 1. Example 2 the wafer obtained in step 4 had a dielectric constant of 30, a withstand voltage of 120kV/mm, and an energy storage density of 1.91J/cm3
Example 3
This example is different from example 1 in that: step 3, during crystallization treatment, placing the glass block obtained in the step 2 in a sintering furnace, heating the glass block from room temperature to 700 ℃ at the speed of 20 ℃/min, then cooling the glass block to 80 ℃ at the speed of 20 ℃/min, performing crystallization treatment for 3 hours to form microcrystalline glass, and finally cooling the glass block to room temperature at the speed of 0.02 ℃/min, and taking out the glass block to obtain the microcrystalline glass; the rest of the procedure was the same as in example 1.

Claims (8)

1. A multilayer glass ceramic capacitor is characterized in that the multilayer glass ceramic capacitor is of a multilayer structure of 'dielectric layer/(electrode layer/dielectric layer) n', wherein n is a positive integer greater than 1, and the dielectric layer is glass ceramic; the microcrystalline glass comprises the following components in percentage by mass: a (K)2O-Na2O-Li2O)-b(xSrO-(1-x)BaO)-cAl2O3-dNb2O5-eSiO2-fB2O3X is more than or equal to 0 and less than or equal to 1, wherein a is more than or equal to 5 weight percent and less than or equal to 20 weight percent, b is more than or equal to 10 weight percent and less than or equal to 30 weight percent, c is more than or equal to 1 weight percent and less than or equal to 10 weight percent, d is more than or equal to 20 weight percent and less than or equal to 40 weight percent, e is more than or equal to 20 weight percent and less than or equal to 50 weight percent, and f is.
2. The multilayer microcrystalline glass capacitor according to claim 1, wherein adjacent electrode layers in the n electrode layers are staggered, and each electrode layer is spaced from the edge of the dielectric layer by a distance of 1mm or more.
3. The multilayer microcrystalline glass capacitor according to claim 1, wherein the dielectric layer has a thickness of 0.01 to 1 mm.
4. The multilayer microcrystalline glass capacitor of claim 1, wherein the dielectric layer is prepared by the following method:
firstly, weighing the raw materials according to the following formula: a (K)2O-Na2O-Li2O)-b(xSrO-(1-x)BaO)-cAl2O3-dNb2O5-eSiO2-fB2O3X is more than or equal to 0 and less than or equal to 1, wherein a is more than or equal to 5 weight percent and less than or equal to 20 weight percent, b is more than or equal to 10 weight percent and less than or equal to 30 weight percent, c is more than or equal to 1 weight percent and less than or equal to 10 weight percent, d is more than or equal to 20 weight percent and less than or equal to 40 weight percent, e is more than or equal to 20 weight percent and less than or equal to 50 weight percent, f is more than or equal to 0 weight percent and less than or equal to 10 weight percent, and the;
secondly, pouring the metal oxide melted in the previous step into a mold at the temperature of 1300-1600 ℃, then putting the mold into an annealing furnace, annealing the mold at the temperature of 300-600 ℃ for 1-20 h, naturally cooling the mold to room temperature, and taking the mold out to obtain a glass block;
thirdly, crystallizing the obtained glass block by adopting a two-step crystallization method: placing the obtained glass block in a sintering furnace, heating from room temperature to 600-1000 ℃ at the speed of 5-50 ℃/min, preserving heat for 0-30 min, then cooling to 50-100 ℃ at the speed of 5-50 ℃/min, carrying out crystallization treatment for 0.1-10 h, finally cooling to room temperature at the speed of 0.001-0.02 ℃/min, and taking out to obtain microcrystalline glass;
and finally, cutting, thinning and polishing the microcrystalline glass to form a wafer, wherein the thickness of the wafer is 0.01-1 mm, and the dielectric layer can be obtained.
5. The multilayer glass-ceramic capacitor according to claim 1, wherein the electrode layer is gold, silver or copper and has a thickness of 100nm to 5 μm.
6. The preparation method of the multilayer microcrystalline glass capacitor is characterized by comprising the following steps of:
step 1, weighing the raw materials according to the following formula: a (K)2O-Na2O-Li2O)-b(xSrO-(1-x)BaO)-cAl2O3-dNb2O5-eSiO2-fB2O3X is more than or equal to 0 and less than or equal to 1, wherein a is more than or equal to 5 weight percent and less than or equal to 20 weight percent, b is more than or equal to 10 weight percent and less than or equal to 30 weight percent, c is more than or equal to 1 weight percent and less than or equal to 10 weight percent, d is more than or equal to 20 weight percent and less than or equal to 40 weight percent, e is more than or equal to 20 weight percent and less than or equal to 50 weight percent, f is more than or equal to 0 weight percent and less than or equal to 10 weight percent, and the;
step 2, pouring the metal oxide melted in the step 1 into a mold at the temperature of 1300-1600 ℃, then putting the mold into an annealing furnace, annealing the mold at the temperature of 300-600 ℃ for 1-20 h, naturally cooling the mold to room temperature, and taking the mold out to obtain a glass block;
and 3, crystallizing the glass block obtained in the step 2 by adopting a two-step crystallization method: placing the glass block obtained in the step 2 in a sintering furnace, firstly heating the glass block from room temperature to 600-1000 ℃ at the speed of 5-50 ℃/min, preserving the heat for 0-30 min, then cooling the glass block to 50-100 ℃ at the speed of 5-50 ℃/min, carrying out crystallization treatment for 0.1-10 h, finally cooling the glass block to room temperature at the speed of 0.001-0.02 ℃/min, and taking out the glass block to obtain microcrystalline glass;
step 4, cutting, thinning and polishing the microcrystalline glass obtained in the step 3 to form a wafer, wherein the thickness of the wafer is 0.01-1 mm;
step 5, taking the wafer obtained in the step 4 as a dielectric layer, and preparing electrodes on the upper surface and the lower surface of the dielectric layer in a staggered mode;
step 6, stacking a plurality of dielectric layers with electrodes, and welding the dielectric layers into a whole to obtain a multilayer structure of 'dielectric layer/(electrode layer/dielectric layer) n', wherein n is a positive integer greater than 1;
and 7, pouring glue and carrying out plastic packaging on the multilayer structure welded in the step 6 to discharge gas in the stacked gaps, so as to obtain the multilayer glass ceramic capacitor.
7. The method for preparing a multilayer microcrystalline glass capacitor as claimed in claim 6, wherein the method for preparing the electrode in step 5 is coating metal paste or vacuum plating.
8. The method for preparing a multilayer microcrystalline glass capacitor as claimed in claim 6, wherein PI or epoxy resin polymer is adopted in the glue filling and plastic sealing in step 7.
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* Cited by examiner, † Cited by third party
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