CN110821064A - Wall cloth with aldehyde removing, peculiar smell removing and bacterium inhibiting functions and preparation method thereof - Google Patents

Wall cloth with aldehyde removing, peculiar smell removing and bacterium inhibiting functions and preparation method thereof Download PDF

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Publication number
CN110821064A
CN110821064A CN201911022923.6A CN201911022923A CN110821064A CN 110821064 A CN110821064 A CN 110821064A CN 201911022923 A CN201911022923 A CN 201911022923A CN 110821064 A CN110821064 A CN 110821064A
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China
Prior art keywords
layer
nano
fiber
wall cloth
peculiar smell
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CN201911022923.6A
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Chinese (zh)
Inventor
梁静静
罗祎玮
盛健
傅华康
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Zhejiang Juhua Research Institute Of New Materials Co Ltd
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Zhejiang Juhua Research Institute Of New Materials Co Ltd
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Priority to CN201911022923.6A priority Critical patent/CN110821064A/en
Publication of CN110821064A publication Critical patent/CN110821064A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/002Coverings or linings, e.g. for walls or ceilings made of webs, e.g. of fabrics, or wallpaper, used as coverings or linings
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J105/00Adhesives based on polysaccharides or on their derivatives, not provided for in groups C09J101/00 or C09J103/00
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J177/00Adhesives based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/29Laminated material
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35Heat-activated
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/44Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/46Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polyolefins
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/92Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00Other non-woven fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005Synthetic yarns or filaments
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/80Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with boron or compounds thereof, e.g. borides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/10Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
    • C09J2301/12Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
    • C09J2301/122Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present only on one side of the carrier, e.g. single-sided adhesive tape
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/10Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
    • C09J2301/16Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the structure of the carrier layer
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/20Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
    • C09J2301/204Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive coating being discontinuous
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/20Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
    • C09J2301/208Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive layer being constituted by at least two or more adjacent or superposed adhesive layers, e.g. multilayer adhesive
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/304Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being heat-activatable, i.e. not tacky at temperatures inferior to 30°C
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2400/00Presence of inorganic and organic materials
    • C09J2400/20Presence of organic materials
    • C09J2400/26Presence of textile or fabric
    • C09J2400/263Presence of textile or fabric in the substrate

Abstract

The invention discloses wall cloth with aldehyde removing, peculiar smell removing and bacteriostatic functions and a preparation process thereof. This wall cloth removes the flavor layer through the anion that its surface formed and produces the anion, improve wall cloth's health care effect, get rid of indoor peculiar smell, through composite fiber adsorbed layer and the nanoparticle catalytic decomposition layer that is equipped with, can enough reduce the production of wall cloth self harmful gas and peculiar smell, can adsorb again to external harmful gas and peculiar smell, decompose, through the antibacterial fiber layer that is equipped with, can effectively reduce breeding of bacterium, improve the security of living, this preparation technology is that melt the present, scribble to scrape and adjust on the basis of spraying technology, advanced manufacturing process, easy to carry out, the industrialization replicateing ability reinforce.

Description

Wall cloth with aldehyde removing, peculiar smell removing and bacterium inhibiting functions and preparation method thereof
Technical Field
The invention belongs to the technical field of decorative materials, and particularly relates to wall cloth with aldehyde removal, peculiar smell removal and bacteriostatic functions and a preparation method thereof.
Background
With the continuous improvement of the quality of life of people, the problem of indoor air quality gradually becomes the key point of attention of people. In daily life, the average inhalation is 12m per day3The air of (2) and people spend more than 80% of the time indoors on average every day, however, the house after being decorated often has many poisonous and harmful gases, mainly including five items: benzene, toluene, xylene, formaldehyde, TVOC (total volatile organic compounds), which are the five toxic carcinogenic substances widely existing in common home materials or home finished products, such as adhesive components in wallpaper, wall cloth, furniture, paint, etc. The long-time contact of the low-concentration multi-component pollutants can cause great damage to the skin, the respiratory system and the cardiovascular system of people, particularly formaldehyde, the main harm of the formaldehyde is the stimulation effect on skin mucosa, when the formaldehyde reaches a certain concentration indoors, people feel uncomfortable, and the formaldehyde with higher concentration can cause various diseases and even cause cancers.
In recent years, people are keen to adopt wall cloth and wallpaper to replace emulsion paint materials to beautify and decorate wall surfaces. In the past, people paint the wall surface to ensure that the wall surface is clean and beautiful, but the paint contains a large amount of substances harmful to human bodies, and in addition, the project of painting the wall surface is complicated, and the wall surface is not resistant to dirt and is not easy to repair after the dirt is removed. In order to solve the problems, wallpaper is more and more popular and is popular with people, however, a large amount of pollution can be generated in the wallpaper manufacturing process, a large amount of glue is needed when the wallpaper is pasted, meanwhile, the indoor environment is polluted, and in humid weather, the wallpaper is easy to fall off, mildew and deform after moisture absorption, and the attractiveness of the wall surface is damaged. Subsequently, people begin to use fabrics to decorate the wall surface, the wall cloth is often used as a material for decorating the indoor wall, the wall cloth is bright in color, rich in patterns and textured, and the environmental protection performance and the moisture resistance performance of the wall cloth are better than those of wallpaper. However, the wall covering needs glue during construction, which is easily affected with damp and mildewed, and in addition, the rapid development of the market also leads to the good and uneven quality of some home decoration materials, and the inferior materials can release a large amount of toxic substances such as formaldehyde, TVOC, benzene series, ammonia, radon and the like continuously, and most of the substances are confirmed to be carcinogenic substances and mutagenic substances, which are harmful to human bodies.
Disclosure of Invention
The invention aims to provide a wall cloth with aldehyde removal, peculiar smell removal and antibacterial functions and a technical scheme of a preparation method thereof, aiming at the defects in the prior art, the wall cloth can generate negative ions through a negative ion smell removal layer formed on the surface of the wall cloth, improve the health care effect of the wall cloth and remove indoor peculiar smell, can reduce the generation of harmful gas and peculiar smell of the wall cloth and adsorb and decompose the external harmful gas and peculiar smell through a composite fiber adsorption layer and a nanoparticle catalytic decomposition layer, can effectively reduce the breeding of bacteria and improve the safety of living through the antibacterial fiber layer, and is adjusted on the basis of the existing wet impregnation, melt-blowing and spraying processes, the preparation process is advanced, the implementation is easy, and the industrial reproduction capability is strong.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a have concurrently and remove aldehyde, remove peculiar smell and antibacterial function's wall cloth which characterized in that: including surface course, composite fiber adsorbed layer, nano-particle catalytic decomposition layer, antibacterial fibrous layer, point distribution glue film, the surface course surface forms anion through high-pressure atomizing spraying multiple-effect smell removal agent and removes the flavor layer, is equipped with site hot melt adhesive film layer between surface course and the composite fiber adsorbed layer, and the fibre surface load of composite fiber adsorbed layer has high-efficient adsorbed layer, and the fibre surface load of antibacterial fibrous layer has the bacteriostat.
Further, the surface layer is one of non-woven fabric, hot-rolled fabric, cotton and composite fabric, preferably non-woven fabric. The gram weight of the surface layer is 20-60 g/m2Preferably, the grammage is 35g/m2. The multi-effect deodorant comprises the following components in parts by mass: 10-20 parts of anion powder, 10-20 parts of biological enzyme and 60-80 parts of deionized water, wherein the anion powder is selected from the following components: biological enzyme: deionized water is 10:15:75, and the gram weight of the multi-effect deodorant is 10-50g/m2Preferably, the grammage is 20g/m2
Further, the anion powder is one or more of diatomite, sepiolite and tourmaline powder, and tourmaline powder is preferred. The biological enzyme is one or more of amino acid extract, polypeptide extract, protein extract, lactobacillus extract, and lysozyme extract, preferably polypeptide extract.
Further, the composite fiber adsorption layer is one or more of glass fiber, polypropylene fiber, polyethylene fiber, polyester fiber, bamboo charcoal fiber and activated carbon fiber, and polypropylene fiber is preferred. The gram weight of the composite fiber adsorption layer is 20-100 g/m2Preferably, the grammage is 30g/m2. The efficient adsorption layer is a composition of porous nano-particles, the composition of the porous nano-particles is one or more of zeolite, molecular sieve, diatomite, montmorillonite, chitin, nano silicon wafer, sepiolite, attapulgite and activated carbon, and preferably 70% by mass of coconut shell activated carbon subjected to surface chemical modification treatment and having an iodine adsorption value of more than 1300mg/g and 30% by mass of diatomite. The mass ratio of the composition of the porous nanoparticles in the composite fiber adsorption layer is 2-10%, preferably 4%.
Further, the nano-particle catalytic decomposition layer is an emulsion of nano-catalytic particles, comprisingThe composition comprises the following components in parts by mass: 20-40 parts of nano catalytic particles and 60-80 parts of a film forming agent, wherein the nano catalytic particles are specifically one or more of nano zinc oxide, nano titanium dioxide, nano manganese dioxide, nano iron oxide or metal nano particle loaded nano iron oxide; the film forming agent is one of acrylic resin, epoxy resin and polyurethane resin, preferably aqueous acrylic resin, preferably nano catalytic particles: the mass ratio of the film forming agent to the nano-particle catalytic decomposition layer is 30:70, and the gram weight of the nano-particle catalytic decomposition layer is 20-150 g/m2Preferably, the grammage is 40g/m2
Further, the metal nano-particles are one or more of Pt, Pd, Ag, Ru and Au, and Pd-supported nano-iron oxide is preferred, wherein the mass ratio of Pd is 0.01-1%, and 0.5% is preferred.
Further, the bacteriostatic fiber layer is one or more of glass fiber, polypropylene fiber, polyethylene fiber, polyester fiber, bamboo charcoal fiber and activated carbon fiber, preferably polyester fiber. The gram weight of the antibacterial fiber layer is 40-150 g/m2Preferably, the grammage is 60g/m2. The bacteriostatic agent is one or more of nano silver, nano copper, nano zinc, nano titanium dioxide, nano zinc oxide, nano manganese dioxide and nano aluminum oxide bacteriostatic agent, and preferably nano zinc oxide. The mass percentage of the bacteriostatic agent in the bacteriostatic fiber layer is 2-10%, preferably 4%.
Further, the point distribution adhesive layer is a hot melt adhesive layer distributed in a point shape, and comprises the following components in parts by mass: 30-70 parts of vegetable gum and 30-70 parts of PA gum, preferably vegetable gum: the mass ratio of the PA glue is 40:60, and the gram weight of the point distribution glue layer is 20-100 g/m2Preferably, the grammage is 40g/m2
Further, the mesh point hot melt adhesive film layer is one or a mixture of polypropylene, polyethylene and polyester, preferably a graft modified polypropylene mesh point hot melt adhesive film, and the gram weight is 20-60 g/m2Preferably, the grammage is 30g/m2. The aperture ratio of the dot hot melt adhesive film layer is 10-60%, the length of the mesh is 10-20 mm, and the shape of the mesh is circular, rhombic or slit-shaped.
The method for preparing the wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria is characterized by comprising the following steps:
1) the surface layer non-woven fabric is sprayed with a multi-effect deodorant through high-pressure atomization, an anion deodorant layer is formed on the surface, then the surface layer non-woven fabric is tiled on a crawler belt, and a dot hot melt adhesive film layer is laid above the crawler belt;
2) mixing the porous nano-particle composition with polymer slices according to the mass percentage of 2-10%, mixing, extruding and melt-blowing by melt-blowing non-woven forming equipment, rapidly stretching and solidifying the just extruded glue material melt into filaments by high-speed hot air flow at the outlet of an extruder, and flatly laying the spun filaments on the surface of the dot hot-melt adhesive film layer by using a filament swinging and forming machine to form a composite fiber adsorption layer;
3) adding the nano catalytic particles and the film forming agent into a stirrer according to the mass ratio of 30:70, stirring for 15-30 minutes to form emulsion of the nano catalytic particles, and coating and scraping the surface of the composite fiber adsorption layer by adopting a direct dry coating method to form the nano catalytic particle with the gram weight of 20-150 g/m2A nanoparticle catalytic decomposition layer;
4) mixing a bacteriostatic agent with polymer slices according to the mass percentage of 2-10%, mixing, extruding and melt-blowing by melt-blowing non-woven forming equipment, rapidly stretching and solidifying the just extruded glue material melt into filaments by high-speed hot air flow at an outlet of an extruder, and flatly laying the spun filaments into a net on the surface of the nanoparticle catalytic decomposition layer by using a swing-wire net forming machine to form a bacteriostatic fiber layer;
5) rolling under 0.5-10MPa at 50-120 deg.C for 30-120s, and naturally cooling;
6) and (3) coating a hot melt adhesive on the surface of the antibacterial fiber layer by adopting a spot coating mode, spraying the vegetable adhesive, and spraying the PA adhesive powder on the vegetable adhesive to prepare the wall cloth for final pasting. The wall surface only needs simple processing during installation, can paste the wall paper through simple pressfitting, the construction of being convenient for, safety ring protects.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
1. multiple-effect deodorant is sprayed on the surface of the wall cloth through high-pressure atomization to form an anion deodorant layer, anions are generated, the health-care effect of the wall cloth is improved, and the wall cloth is beneficial to human health. In addition, biological enzyme with light aromatic smell is added into the multi-effect deodorant, so that indoor peculiar smell is effectively removed, and the deodorant is healthy and comfortable.
2. The mesh hot melt adhesive film is adopted between the surface layer and the composite fiber adsorption layer, so that the mesh has good air permeability, strong bonding force, no toxicity and no peculiar smell.
3. The fiber surface of the composite fiber adsorption layer is loaded with the efficient adsorption layer, so that the generation of harmful gas and peculiar smell substances of the wall cloth can be reduced, and the external harmful gas and the peculiar smell substances can be efficiently adsorbed. The coconut shell activated carbon has high specific surface area and high porosity, takes micropores as main materials, forms hydroxyl groups on the surface of the coconut shell activated carbon after surface chemical modification, can firmly adsorb formaldehyde, acetaldehyde, benzene and other harmful gases, and the diatomite is a porous adsorption material taking mesopores as main materials, and the diatomite and the mesoporous adsorption material are combined to complement each other so as to carry out efficient and firm adsorption on harmful gases and peculiar smell substances with different molecular sizes and realize the removal of the formaldehyde, the benzene, the TVOC and other harmful gases and the peculiar smell substances.
4. Through the nano-particle catalytic decomposition layer that sets up, can degrade the harmful chemical substance in the room air, especially have stronger catalytic decomposition ability to harmful substance such as formaldehyde, benzene, TVOC. The nano catalytic particles are Pd supported nano iron oxide particles, formaldehyde can be completely oxidized at room temperature, and harmful gases such as formaldehyde, acetaldehyde and benzene can be rapidly captured and decomposed into harmless carbon dioxide and water without the help of the action of light. The surface of the fiber of the bacteriostatic fiber layer is loaded with the bacteriostatic agent, thereby inhibiting the breeding of bacteria, having excellent environmental protection performance and being beneficial to the safety of living.
5. The preparation process of the wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria is adjusted on the basis of the existing blade coating, melt-blowing and spraying processes, and has the advantages of advanced preparation process, easy implementation and strong industrialized replication capacity.
Description of the drawings:
the invention will be further described with reference to the accompanying drawings in which:
fig. 1 is a schematic structural diagram of the wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria and the preparation method thereof.
In the figure: 1-surface layer; 2-dot hot melt adhesive film layer; 3-a composite fiber adsorption layer; 4-a nanoparticle catalytic decomposition layer; 5-bacteriostatic fiber layer; 6-point distribution of a glue layer; 7-mesh; 8-high efficiency adsorption layer; 9-nano catalytic particles; 10-vegetable gum; 11-PA glue.
Detailed Description
As shown in fig. 1, the wall cloth of the present invention has the functions of removing aldehyde, removing odor and inhibiting bacteria, and the structure of the wall cloth sequentially comprises a surface layer 1, a dot hot melt adhesive film layer 2, a composite fiber adsorption layer 3, a nanoparticle catalytic decomposition layer 4, an inhibiting fiber layer 5 and a dot distribution adhesive layer 6 from bottom to top.
The surface layer 1 is one of non-woven fabric, hot-rolled fabric, cotton and composite fabric, preferably non-woven fabric. The gram weight of the surface layer 1 is 20-60 g/m2Preferably, the grammage is 35g/m2. The surface of the surface layer 1 is sprayed with a multi-effect deodorant through high-pressure atomization to form a negative ion deodorant layer, wherein the multi-effect deodorant comprises the following components in parts by mass: 10-20 parts of anion powder, 10-20 parts of biological enzyme and 60-80 parts of deionized water, wherein the anion powder is selected from the following components: biological enzyme: the deionized water is 10:15: 75. The gram weight of the multi-effect deodorant is 10-50g/m2Preferably, the grammage is 20g/m2. The anion powder is one of diatomite, sepiolite and tourmaline powder, preferably tourmaline powder. The biological enzyme is one or more of amino acid extract, polypeptide extract, protein extract, lactobacillus extract, and lysozyme extract, preferably polypeptide extract.
The dot hot melt adhesive film layer 2 is one or a mixture of polypropylene, polyethylene and polyester, preferably a graft modified polypropylene dot hot melt adhesive film, and the gram weight is 20-60 g/m2Preferably, the grammage is 30g/m2. The aperture ratio of the dot hot melt adhesive film layer is 10-60%, the length of the mesh 7 is 10-20 mm, and the shape of the mesh 7 is circular, rhombic or slit-shaped.
The composite fiber adsorption layer 3 is one or more of glass fiber, polypropylene fiber, polyethylene fiber, polyester fiber, bamboo charcoal fiber and active carbon fiber, preferably polypropylene fiber. The gram weight of the composite fiber adsorption layer 3 is 20-100 g/m2Preferably gramThe weight is 30g/m2. The high-efficiency adsorption layer 8 is a composition of porous nano particles, specifically is one or more of zeolite, molecular sieve, diatomite, montmorillonite, chitin, nano silicon wafer, sepiolite, attapulgite and activated carbon, and is preferably a mixture of 70% by mass of coconut shell activated carbon subjected to surface chemical modification treatment and having an iodine adsorption value of more than 1300mg/g and 30% by mass of diatomite. The mass percentage of the composition of the porous nanoparticles in the composite fiber adsorption layer 3 is 2 to 10%, preferably 4%.
The nano-particle catalytic decomposition layer 4 is an emulsion of nano-catalytic particles 9 and comprises the following components in parts by mass: 20-40 parts of nano catalytic particles 9 and 60-80 parts of a film forming agent, wherein the nano catalytic particles are one or more of nano zinc oxide, nano titanium dioxide, nano manganese dioxide, nano iron oxide or metal nano particle loaded nano iron oxide; the metal nano particles are one or more of Pt, Pd, Ag, Ru and Au, and are preferably Pd-supported nano iron oxide, wherein the mass ratio of Pd is 0.01-1%, and is preferably 0.5%; the film forming agent is one of acrylic resin, epoxy resin and polyurethane resin, preferably aqueous acrylic resin, preferably nano catalytic particles: the film forming agent is 30:70, and the gram weight of the nano-particle catalytic decomposition layer 4 is 20-150 g/m2Preferably, the grammage is 40g/m2
The bacteriostatic fiber layer 5 is one or more of glass fiber, polypropylene fiber, polyethylene fiber, polyester fiber, bamboo charcoal fiber and active carbon fiber, preferably polyester fiber. The gram weight of the bacteriostatic fiber layer 5 is 40-150 g/m2Preferably, the grammage is 60g/m2. The bacteriostatic agent is one or more of nano silver, nano copper, nano zinc, nano titanium dioxide, nano zinc oxide, nano manganese dioxide and nano aluminum oxide bacteriostatic agent, and preferably nano zinc oxide. The mass ratio of the bacteriostatic agent in the bacteriostatic fiber layer 5 is 2-10%, preferably 4%.
The point distribution adhesive layer 6 is a hot melt adhesive layer distributed in a point shape and comprises the following components in parts by mass: 30-70 parts of vegetable gum 10 and 30-70 parts of PA gum 11, preferably 10: the PA glue 11 is 40:60, and the gram weight of the point distribution glue layer 6 is 20-100 g/m2Preferably, the grammage is 40g/m2
The method for preparing the wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria comprises the following steps:
1) the non-woven fabric of the surface layer 1 is sprayed with a multi-effect deodorant through high-pressure atomization, an anion deodorant layer is formed on the surface, then the surface is tiled on a crawler belt, and a dot hot melt adhesive film layer 2 is laid above the crawler belt;
2) mixing the porous nano-particle composition with polymer slices according to the mass percentage of 2-10%, mixing, extruding and melt-blowing by melt-blowing non-woven forming equipment, rapidly stretching and solidifying the just extruded glue material melt into filaments by high-speed hot air flow at the outlet of an extruder, and flatly laying the spun filaments on the surface of the dot hot-melt glue film layer 2 by using a filament swinging and forming machine to form a composite fiber adsorption layer 3;
3) adding the nano catalytic particles 9 and the film forming agent into a stirrer according to the mass ratio of 30:70, stirring for 15-30 minutes to form emulsion of the nano catalytic particles 9, and coating and scraping the surface of the composite fiber adsorption layer 3 by adopting a direct dry coating method to form the composite fiber adsorption layer with the gram weight of 20-150 g/m2A nanoparticle catalytic decomposition layer 4;
4) mixing a bacteriostatic agent with polymer slices according to the mass percentage of 2-10%, mixing, extruding and melt-blowing by melt-blowing non-woven forming equipment, rapidly stretching and solidifying the just extruded glue material melt into filaments by high-speed hot air flow at an outlet of an extruder, and flatly laying the spun filaments on the surface of the nanoparticle catalytic decomposition layer 4 by using a filament swinging and forming machine to form a bacteriostatic fiber layer 5;
5) rolling under 0.5-5MPa at 50-120 deg.C for 30-120s, and naturally cooling;
6) the surface of the bacteriostatic fiber layer 5 is coated with hot melt adhesive by a spot coating method, the plant glue 10 is firstly sprayed, and then the PA glue 11 powder is sprayed on the plant glue 10.
Example 1
(1) The gram weight is 35g/m2The gram weight of the non-woven fabric of the surface layer 1 is 20g/m by high-pressure atomization spraying2The multi-effect deodorant of (1), wherein tourmaline powder: polypeptide extract: deionized water with the mass ratio of 10:15:75 is formed on the surface of the substrateThe sub-deodorizing layer is then laid on the crawler belt, and the gram weight of the sub-deodorizing layer is 30g/m2The grafted modified polypropylene dot hot melt adhesive film layer 2;
(2) mixing coconut shell activated carbon and diatomite composition which are subjected to surface chemical modification treatment and have iodine adsorption value of more than 1300mg/g according to the mass ratio of 7:3 to prepare porous nano particles, mixing the porous nano particles with polypropylene slices according to the mass percentage of 4%, mixing, extruding and melt-blowing by melt-blowing non-woven forming equipment, rapidly stretching and solidifying glue material melt which is just extruded into filaments by high-speed hot air flow at the outlet of an extruder, and flatly laying the spun filaments on the surface of a dot hot melt adhesive film layer 2 by using a filament swinging and net forming machine to form the product with the gram weight of 30g/m2The composite fiber adsorption layer 3;
(3) adding a Pd-supported nano iron oxide nano catalytic particle 9 mixture (wherein the mass ratio of Pd is 0.5%) and a water-based acrylic resin film-forming agent into a stirrer according to the mass ratio of 30:70, stirring for 20 minutes to form emulsion of the nano catalytic particles 9, and coating and scraping the surface of the composite fiber adsorption layer 3 by adopting a direct dry coating method to form a composite fiber adsorption layer with the gram weight of 40g/m2A nanoparticle catalytic decomposition layer 4;
(4) mixing the nano zinc oxide bacteriostatic agent with polyester chips according to the mass ratio of 4%, mixing, extruding and melt-blowing by melt-blowing non-woven forming equipment, rapidly stretching and solidifying the just extruded glue material melt into filaments by utilizing high-speed hot air flow at the outlet of an extruder, and flatly laying the spun filaments on the surface of the nano particle catalytic decomposition layer 4 by utilizing a filament swinging and forming machine to form the nano zinc oxide bacteriostatic agent with the gram weight of 60g/m2The bacteriostatic fiber layer 5;
(5) rolling under 1MPa at 60 deg.C for 90s, and naturally cooling;
(6) coating hot melt adhesive on the surface of the bacteriostatic fiber layer 5 by adopting a spot coating mode, firstly spraying 40% by mass of vegetable gum 10, and then spraying 60% by mass of PA gum 11 powder on the vegetable gum 10 to form the antibacterial fiber layer with the gram weight of 40g/m2The glue layer 6 is distributed at the points.
Example 2
(1) The gram weight is 50g/m2The gram weight of the non-woven fabric of the surface layer 1 is 10g/m by high-pressure atomization spraying2OfThe multi-effect deodorant comprises tourmaline powder: polypeptide extract: the mass ratio of the deionized water is 10:10:80, a negative ion odor removing layer is formed on the surface, then the surface is flatly laid on a crawler, and the gram weight of the surface is 50g/m2The grafted modified polypropylene dot hot melt adhesive film layer 2;
(2) mixing diatomite with polyethylene slices according to the mass percentage of 4%, mixing, extruding and melt-blowing by melt-blowing non-woven forming equipment, rapidly stretching and solidifying the just extruded glue material melt into filaments by high-speed hot air flow at the outlet of an extruder, and flatly laying the spun filaments on the surface of the dot hot melt adhesive film layer 2 by using a filament swinging and forming machine to form the hot melt adhesive film with the gram weight of 60g/m2The composite fiber adsorption layer 3;
(3) adding the nano titanium dioxide and the water-based acrylic resin film-forming agent into a stirrer according to the mass ratio of 30:70, stirring for 20 minutes to form emulsion of nano catalytic particles 9, and coating and scraping the surface of the composite fiber adsorption layer 3 by adopting a direct dry coating method to form the nano catalytic particle with the gram weight of 20g/m2A nanoparticle catalytic decomposition layer 4;
(4) mixing 8% of nano-silver bacteriostatic agent with polyester chips by mass ratio, mixing, extruding and melt-blowing by melt-blowing non-woven forming equipment, rapidly stretching and solidifying the just extruded glue material melt into filaments by high-speed hot air flow at the outlet of an extruder, and flatly laying the spun filaments on the surface of the nano-particle catalytic decomposition layer 4 by using a filament swinging and forming machine to form the nano-silver bacteriostatic agent with the gram weight of 80g/m2The bacteriostatic fiber layer 5;
(5) rolling under 0.5MPa at 120 deg.C for 30s, and naturally cooling;
(6) coating hot melt adhesive on the surface of the bacteriostatic fiber layer 5 by adopting a spot coating mode, firstly spraying 30% by mass of vegetable gum 10, and then spraying 70% by mass of PA gum 11 powder on the vegetable gum 10 to form the antibacterial fiber layer with the gram weight of 70g/m2The glue layer 6 is distributed at the points.
Comparative example 1
The gram weight is 255g/m2The section structure of the environment-friendly wall cloth comprises an expanded polytetrafluoroethylene film layer, and the two side surfaces of the expanded polytetrafluoroethylene film layer are compounded through a hot pressing processAnd (3) coating a cotton cloth layer, and compounding at least one photocatalyst layer on the surface of the cotton cloth layer on one side through a high-pressure atomization spraying process.
Comparative example 2
(1) The gram weight is 35g/m2The non-woven fabric of the surface layer 1 is paved on a crawler belt, and the gram weight of the non-woven fabric is 30g/m2The grafted modified polypropylene dot hot melt adhesive film layer 2;
(2) mixing, extruding and melt-blowing polypropylene slices by melt-blowing non-woven forming equipment, rapidly stretching and solidifying the just-extruded glue material melt into filaments at high power by utilizing high-speed hot air flow at the outlet of an extruder, and flatly laying the spun filaments on the surface of the mesh hot-melt adhesive film layer 2 by utilizing a swinging filament forming machine to form the hot-melt adhesive film with the gram weight of 60g/m2The fiber layer of (a);
(3) the water-based acrylic resin film-forming agent is coated and scraped on the surface of the composite fiber adsorption layer 3 by adopting a direct dry coating method to form the composite fiber adsorption layer with the gram weight of 20g/m2The coating of (1);
(4) polyester chips are mixed, extruded and melt-blown by melt-blown non-woven forming equipment, the glue material melt which is just extruded is rapidly stretched and solidified into filaments at high power by utilizing high-speed hot air at the outlet of an extruder, and the spun filaments are flatly laid on the surface of the nano-particle catalytic decomposition layer 4 by utilizing a swinging filament forming machine to form the nano-particle catalytic decomposition layer with the gram weight of 60g/m2The fiber layer of (a);
(5) rolling under 0.5MPa at 60 deg.C for 150s, and naturally cooling;
(6) coating hot melt adhesive on the surface of the fiber layer by adopting a spot coating mode, firstly spraying 80% by mass of vegetable glue 10, and then spraying 20% by mass of PA glue 11 powder on the vegetable glue 10 to form the product with the gram weight of 40g/m2The glue layer 6 is distributed at the points, and the blank is formed.
Comparative example 3
(1) The gram weight is 35g/m2The non-woven fabric of the surface layer 1 is paved on a crawler belt, and the gram weight of the non-woven fabric is 30g/m2The grafted modified polypropylene dot hot melt adhesive film layer 2;
(2) mixing polypropylene slices with melt-blown non-woven forming equipment, extruding, melt-blowing, and making high-speed hot air flow pass through the outlet of extruderThe freshly extruded sizing material melt is rapidly stretched and solidified into filaments in a high-power mode, the spun yarns are flatly laid on the surface of the dot hot melt adhesive film layer 2 by using a swing-type screen forming machine to form the screen with the gram weight of 60g/m2The fiber layer of (a);
(3) adding coconut shell activated carbon particles and a water-based acrylic resin film-forming agent into a stirrer according to the mass ratio of 30:70, stirring for 20 minutes to form uniform emulsion, and scraping the surface of the fiber layer by adopting a direct dry coating method to form a product with the gram weight of 20g/m2The adsorption coating of (1);
(4) polyester chips are mixed, extruded and melt-blown by melt-blown non-woven forming equipment, the glue material melt which is just extruded is rapidly stretched and solidified into filaments at high power by utilizing high-speed hot air at the outlet of an extruder, and the spun filaments are flatly laid on the surface of the nano-particle catalytic decomposition layer 4 by utilizing a swinging filament forming machine to form the nano-particle catalytic decomposition layer with the gram weight of 60g/m2The fiber layer of (a);
(5) rolling under 0.5MPa at 60 deg.C for 150s, and naturally cooling;
(6) coating hot melt adhesive on the surface of the fiber layer by adopting a spot coating mode, firstly spraying 80% by mass of vegetable glue 10, and then spraying 20% by mass of PA glue 11 powder on the vegetable glue 10 to form the product with the gram weight of 40g/m2The glue layer 6 is distributed at the points.
The wall cloths of examples 1-2 and comparative examples 1-3 were subjected to odor test and Volatile Organic Compound (VOC) test according to test standards Q/JLY J7110538C-2016 and Q/JLY J7110274B-2014, and the results are shown in table 1; the wall cloths of examples 1-2 and comparative examples 1-3 were subjected to formaldehyde degradation performance tests according to test standard JC/T1074-2008, and the results are shown in Table 2; the wall cloths of examples 1-2 and comparative examples 1-3 were subjected to antibacterial performance tests according to test standard GB/T20944.2-2007, and the results are shown in Table 3.
TABLE 1 odor and VOC comparative test results
TABLE 2 comparative test results of formaldehyde degradation performance
Test material Percent formaldehyde degradation/%) CO2Production rate/%)
Example 1 98.5 87.1
Example 2 84.4 75.4
Comparative example 1 63.2 46.6
Comparative example 2 0 0
Comparative example 3 27.6 0
TABLE 3 comparative test results of antibacterial Properties
Figure BDA0002247800270000112
The results in table 1 show that the wall cloth (examples 1-2) obtained by the invention has good odor property and VOC emission property, wherein the example 1 is an optimal formula and process, the odor property reaches 7.0 level, and the VOC emission amount is extremely low; compared with the commercially available material (comparative example 1) and comparative examples 2 and 3, the odor of the wall cloth (example 1) obtained by the invention is improved by 1.5 grades to the maximum, and the VOC emission is greatly reduced, which shows that the wall cloth adopting the technical scheme of the invention can obviously improve the odor and the VOC emission. The photocatalyst layer is sprayed on the surface of the comparative example 1, the odor grade is 0.5 grade higher than that of the comparative example 2, and the VOC test result is slightly superior to that of the comparative example 2, which shows that the photocatalyst sprayed on the surface is favorable for improving the odor property and VOC emission of the material. Comparative example 3 coconut shell activated carbon is added into the adsorption coating, the odor performance and VOC test result are slightly higher than those of comparative example 2, the odor grade and VOC adsorption quantity of the wall cloth are reduced to a certain extent, but the odor performance and VOC performance of the wall cloth are poor compared with those of other wall cloths (examples 1-2 and comparative example 1) overall, and the activated carbon and the resin film-forming agent are mixed to block pores on the surface of the activated carbon, so that the adsorption performance of the activated carbon is influenced.
The results in table 2 show that the wall cloth (examples 1-2) obtained by the invention has better formaldehyde degradation performance, wherein the example 1 is the optimal formula and process, the formaldehyde degradation rate is as high as 98.5%, and the wall cloth of the examples 1 and 2 has the carbon dioxide generation rate, which indicates that the nano catalytic particles in the wall cloth degrade formaldehyde; the formaldehyde degradation rate of the comparative example 1 is lower than that of the wall cloth obtained by the invention (examples 1-2), but 46.6% of carbon dioxide is generated, which shows that the photocatalyst sprayed on the surface degrades formaldehyde through chemical catalysis instead of simple physical adsorption; the formaldehyde degradation rate of comparative example 3 is 27.6%, no carbon dioxide is generated, which indicates that the wall cloth retains weak adsorption effect; the formaldehyde degradation rate and the carbon dioxide generation rate in the comparative example 2 are both 0, which indicates that the wall cloth has no adsorption degradation effect.
The results in table 3 show that the wall cloth (examples 1-2) obtained by the invention has good antibacterial activity, wherein example 1 is the best formula and process, and the antibacterial rate is as high as 98%; the antibacterial activity of the comparative examples 1 to 3 is poor, wherein the wall cloth of the comparative example 1 is better than that of the comparative examples 2 to 3, because the nano photocatalyst sprayed on the surface has certain antibacterial activity but limited antibacterial effect. Therefore, the wall cloth (example 1) obtained by the invention not only has excellent aldehyde and odor removing performance, but also has good antibacterial performance.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple variations, equivalent substitutions or modifications based on the present invention to achieve substantially the same technical effects are within the scope of the present invention.

Claims (10)

1. The utility model provides a have concurrently and remove aldehyde, remove peculiar smell and antibacterial function's wall cloth which characterized in that: including surface course, composite fiber adsorbed layer, nanoparticle catalytic decomposition layer, antibacterial fiber layer, point distribution glue film, the surface course surface forms anion through high-pressure atomization spraying multiple-effect smell removal agent and removes the flavor layer, the surface course with be equipped with site hot melt adhesive film layer between the composite fiber adsorbed layer, the fibre surface loading of composite fiber adsorbed layer has high-efficient adsorbed layer, the fibre surface loading of antibacterial fiber layer has the bacteriostat.
2. The wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria as claimed in claim 1, which is characterized in that: the surface layer is one of non-woven fabric, hot-rolled cloth, cotton and composite cloth; the multi-effect deodorant comprises the following components in parts by mass: 10-20 parts of anion powder, 10-20 parts of biological enzyme and 60-80 parts of deionized water.
3. The wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria as claimed in claim 2, which is characterized in that: the anion powder is one or more of diatomite, sepiolite and tourmaline powder; the biological enzyme is one or more of amino acid extract, polypeptide extract, protein extract, lactobacillus extract and lysozyme extract.
4. The wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria as claimed in claim 1, which is characterized in that: the composite fiber adsorption layer is one or more of glass fiber, polypropylene fiber, polyethylene fiber, polyester fiber, bamboo charcoal fiber and active carbon fiber; the efficient adsorption layer is a composition of porous nano-particles, and the composition of the porous nano-particles is one or more of zeolite, molecular sieve, diatomite, montmorillonite, chitin, nano silicon wafer, sepiolite, attapulgite and activated carbon; the mass ratio of the composition of the porous nano particles in the composite fiber adsorption layer is 2-10%.
5. The wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria as claimed in claim 1, which is characterized in that: the nano-particle catalytic decomposition layer is an emulsion of nano-catalytic particles and comprises the following components in parts by mass: 20-40 parts of nano catalytic particles and 60-80 parts of film forming agent; the nano catalytic particles are one or more of nano zinc oxide, nano titanium dioxide, nano manganese dioxide, nano iron oxide or metal nano particle loaded nano iron oxide; the film forming agent is one of acrylic resin, epoxy resin and polyurethane resin.
6. The wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria as claimed in claim 5, which is characterized in that: the metal nano-particles are one or more of Pt, Pd, Ag, Ru and Au.
7. The wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria as claimed in claim 1, which is characterized in that: the antibacterial fiber layer is one or more of glass fiber, polypropylene fiber, polyethylene fiber, polyester fiber, bamboo charcoal fiber and activated carbon fiber; the bacteriostatic agent is one or more of nano silver, nano copper, nano zinc, nano titanium dioxide, nano zinc oxide, nano manganese dioxide and nano aluminum oxide bacteriostatic agent, and the mass percentage of the bacteriostatic agent in the bacteriostatic fiber layer is 2-10%.
8. The wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria as claimed in claim 1, which is characterized in that: the point distribution adhesive layer is a hot melt adhesive layer distributed in a point shape and comprises the following components in parts by mass: 30-70 parts of plant gum and 30-70 parts of PA gum.
9. The wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria as claimed in claim 1, which is characterized in that: the mesh point hot melt adhesive film layer is one or a mixture of polypropylene, polyethylene and polyester, the aperture ratio of the mesh point hot melt adhesive film layer is 10-60%, and the length of meshes is 10-20 mm.
10. A method for preparing the wall cloth with the functions of removing aldehyde, removing peculiar smell and inhibiting bacteria as claimed in any one of claims 1 to 9, which comprises the following steps:
1) the surface layer non-woven fabric is sprayed with a multi-effect deodorant through high-pressure atomization, an anion deodorant layer is formed on the surface, then the surface layer non-woven fabric is tiled on a crawler belt, and a dot hot melt adhesive film layer is laid above the crawler belt;
2) mixing the porous nano-particle composition with polymer slices according to the mass percentage of 2-10%, mixing, extruding and melt-blowing by melt-blowing non-woven forming equipment, rapidly stretching and solidifying the just extruded glue material melt into filaments by high-speed hot air flow at the outlet of an extruder, and flatly laying the spun filaments on the surface of the dot hot-melt adhesive film layer by using a filament swinging and forming machine to form a composite fiber adsorption layer;
3) adding the nano catalytic particles and the film forming agent into a stirrer according to the mass ratio of 30:70, stirring for 15-30 minutes to form emulsion of the nano catalytic particles, and scraping the surface of the composite fiber adsorption layer by adopting a direct dry coating method to form a nano particle catalytic decomposition layer with the gram weight of 20-150 g/m 2;
4) mixing a bacteriostatic agent with polymer slices according to the mass percentage of 2-10%, mixing, extruding and melt-blowing by melt-blowing non-woven forming equipment, rapidly stretching and solidifying the just extruded glue material melt into filaments by high-speed hot air flow at an outlet of an extruder, and flatly laying the spun filaments into a net on the surface of the nanoparticle catalytic decomposition layer by using a swing-wire net forming machine to form a bacteriostatic fiber layer;
5) rolling under 0.5-10MPa at 50-120 deg.C for 30-120s, and naturally cooling;
6) and (3) coating a hot melt adhesive on the surface of the antibacterial fiber layer by adopting a spot coating mode, spraying the vegetable adhesive, and spraying the PA adhesive powder on the vegetable adhesive to prepare the wall cloth for final pasting.
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CN111644051A (en) * 2020-05-06 2020-09-11 江苏卓高环保科技有限公司 Can high-efficiently get rid of indoor formaldehyde's kaempferia grandiflora net aldehyde cotton and clarifier of preparation thereof
CN112121641A (en) * 2020-09-08 2020-12-25 北京泷涛环境科技有限公司 Molecular sieve fiber composite membrane material and preparation method and application thereof
CN112715547A (en) * 2020-12-31 2021-04-30 南京启佑生物科技有限公司 Chitosan-lysozyme composite bacteriostatic agent and preparation method and application thereof

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Application publication date: 20200221