CN110817590A

CN110817590A - Automatic guide intelligent winding machine for winding of cables

Info

Publication number: CN110817590A
Application number: CN201911198134.8A
Authority: CN
Inventors: 施飞; 鞠文彬; 潘星
Original assignee: Jiangsu Bo Rui Tong Intelligent Equipment Co Ltd
Current assignee: Jiangsu Bo Rui Tong Intelligent Equipment Co Ltd
Priority date: 2019-11-29
Filing date: 2019-11-29
Publication date: 2020-02-21

Abstract

The invention discloses an automatic-guiding intelligent winding machine for winding cables, which comprises a main frame body, box shells, winding rollers, a transverse moving mechanism, an assembling mechanism and a roller unloading mechanism, wherein the box shells are fixed on two sides of the main frame body by screws, the winding rollers are arranged between the two box shells, a support frame is arranged on the lower side of each winding roller, the assembling mechanism is arranged in each box shell, the transverse moving mechanism is arranged on the upper side of the main frame body, and the roller unloading mechanism is arranged in the main frame body. The method comprises the steps that a winding task plan issued by an upper management system of an enterprise issues an operation instruction through warehousing management software WMS and an upper computer, an intelligent winding machine is automatically guided to run to a cable tray loading and unloading area according to the instruction, an empty tray is manually loaded according to the empty tray model matched with the system, and after confirmation, the intelligent cutting machine automatically searches for a target cable tray goods location.

Description

Automatic guide intelligent winding machine for winding of cables

Technical Field

The invention relates to an intelligent winding machine, in particular to an automatic guide intelligent winding machine for winding a cable, and belongs to the technical field of winding machines.

Background

At present, the user of cable, for example, national grid, the storage of its cable is used special three-dimensional goods shelves that hang, when taking, need artifical driving fork truck to take off the cable drum from the goods shelves, place it on special paying out machine, put into the blank dish again on the deconcentrator is used, carry out artifical threading, semi-automatic wire winding, the required quantity has been wound, then the manual cable that uses is cut off, remaining cable needs artifical count, again with remaining cable, insert the goods shelves and deposit, its administration level is low, make mistakes easily, and because the cable drum appearance is big, the weight is heavy, turnover space is big when heavy fork truck transport fork was got, it is loaded down with trivial details, the potential safety hazard also appears easily.

Disclosure of Invention

The invention provides an automatic-guiding intelligent winding machine for winding cables, aiming at solving the technical problems that a cable drum is large in appearance and heavy in weight, a turnover space is large and troublesome when a heavy forklift is used for carrying and forking, and potential safety hazards are easy to occur.

In order to solve the technical problems, the invention provides the following technical scheme:

the invention discloses an automatic guide intelligent winding machine for cable winding, which comprises a main frame body, box shells, winding rollers, a transverse moving mechanism, an assembling mechanism and a roller unloading mechanism, wherein the box shells are fixed on two sides of the main frame body through screws, the winding rollers are arranged between the two box shells, a support frame is arranged on the lower side of each winding roller, the assembling mechanism is arranged in each box shell, the transverse moving mechanism is arranged on the upper side of the main frame body, and the roller unloading mechanism is arranged in the main frame body.

As preferred, the sideslip mechanism includes line frame, a motor, threaded rod, dustproof protecting crust, hydraulic pressure is cut, connecting plate, line ball roller and meter rice ware, the slide rail sliding connection of line frame and main frame body upside, the equal screw fixation in both sides of line frame has dustproof protecting crust, the slide rail internal rotation of main frame body upside is connected with the threaded rod, one side of line frame just is located main frame body upside screw fixation and has a motor, the output and the threaded rod fixed connection of a motor, the outside at the threaded rod is established to the line frame cover that moves, it has hydraulic pressure to cut and meter rice ware to move the shelf location, the upside screw fixation of line frame has a plurality of connecting plates, all install two line ball rollers on the connecting plate.

Preferably, equipment mechanism includes a cantilever, a cylinder, rotating head, No. two motors, speed reducer, cotter, No. two cylinders and No. two cantilevers, a cantilever and No. two cantilevers rotate respectively and connect the both sides at the main frame body, No. one the cantilever on the screw fixation have a cylinder, the output of a cylinder passes a cantilever and turns to and be connected with the rotating head, one side screw fixation of No. two cantilevers has the speed reducer, one side screw fixation of speed reducer has No. two motors, the output of speed reducer passes No. two cantilever fixedly connected with cotter.

Preferably, the roller unloading mechanism comprises a push plate, a first hinged seat, a third motor, a spiral pair, a second hinged seat, an angle adjusting block, a push rod and a sliding groove, the push plate is rotatably connected inside the main frame body, the second hinged seat and the first hinged seat are sequentially arranged on one side of the push plate, the second hinged seat and the first hinged seat are fixed to the inner wall of the main frame body through screws, the first hinged seat is hinged to the spiral pair, the third motor is fixed to one side of the spiral pair through screws, the push rod is arranged in the spiral pair in a sleeved mode, the sliding grooves are formed in the two sides of the second hinged seat, the angle adjusting block is arranged between the sliding grooves, and the angle adjusting block is penetrated through one end, far away from the spiral pair, of the push rod.

Preferably, the support frame is fixed with the main frame body through screws, and the support frame is provided with mutually parallel sliding rods.

Preferably, the thread shifting frame is in threaded connection with the threaded rod, and one side of the thread shifting frame, which is close to the winding roller, is fixedly connected with the film winding roller.

Preferably, a bolt is arranged at the end of one side, away from the speed reducer, of the pin plate, a jack corresponding to the bolt is formed in the winding roller, and shaft grooves are formed in the middles of the end faces of the two sides of the winding roller.

Preferably, the end structure of the push rod is matched with the inner wall structure of the spiral pair, and the push rod is connected with the angle adjusting block in a sliding mode.

The invention has the following beneficial effects: the invention provides an intelligent winding machine capable of automatically guiding to walk, wherein a full-automatic winding machine is arranged on an automatic guided AGV trolley, the full-automatic winding machine and the automatic guided AGV trolley establish communication, and the operation flow is as follows: the winding task plan issued by an enterprise upper management system issues an operation instruction through warehousing management software WMS and an upper computer, an intelligent winding machine is automatically guided to run to a cable tray loading and unloading area according to the instruction, an empty tray is manually loaded according to the empty tray model matched with the system, after confirmation, the intelligent winding machine automatically searches a target cable tray goods position, runs to a winding position of the cable tray, a cable is manually threaded, automatic winding is started, automatic counting is performed, the cable with the specified length is wound, the cable is automatically cut off, a winding film is manually pulled out, equipment opens an automatic winding film package, after the winding film is finished, the intelligent winding machine automatically runs to the unloading position, automatic unloading is realized, the system automatically passes through accounts, and updating of inventory information is completed. The cable tray is not required to be taken down from the goods shelf to be carried by manually driving a forklift in the operation process, the inventory information can be timely fed back to upper management software, the whole process is intelligently controlled, the operation is simple and convenient, the safety and the reliability are realized, and the efficiency can be improved by 2-3 times.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a top view of the structure of the present invention;

FIG. 3 is a schematic structural breakdown of the present invention;

FIG. 4 is a side sectional view of the present invention;

FIG. 5 is a schematic structural view of the roll discharge mechanism of the present invention;

fig. 6 is a schematic perspective view of the traverse frame of the present invention.

In the figure: 1. a main frame body; 2. a cabinet housing; 3. a winding roller; 31. a support frame; 4. a traversing mechanism; 41. a wire moving frame; 42. a first motor; 43. a threaded rod; 44. a dust-proof protective shell; 45. hydraulic shearing; 46. a connecting plate; 47. a wire pressing roller; 48. a meter counter; 5. an assembly mechanism; 51. a first cantilever; 52. a first cylinder; 53. rotating the head; 54. a second motor; 55. a speed reducer; 56. a pin plate; 57. a second cylinder; 58. a second cantilever; 6. a roll unloading mechanism; 61. pushing the plate; 62. a first hinge base; 63. a third motor; 64. a screw pair; 65. a second hinge base; 66. an angle adjusting block; 67. a push rod; 68. a chute.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

Examples

As shown in fig. 1-6, an automatic guide intelligent winding machine for cable winding comprises a main frame body 1, box shells 2, winding rollers 3, a transverse moving mechanism 4, an assembling mechanism 5 and a roller unloading mechanism 6, wherein the box shells 2 are fixed on two sides of the main frame body 1 through screws, the winding rollers 3 are arranged between the two box shells 2, a support frame 31 is arranged on the lower side of each winding roller 3, the assembling mechanism 5 is arranged inside each box shell 2, the transverse moving mechanism 4 is arranged on the upper side of the main frame body 1, and the roller unloading mechanism 6 is arranged inside the main frame body 1.

Wherein, sideslip mechanism 4 includes wire moving frame 41, a motor 42, threaded rod 43, dustproof protecting crust 44, hydraulic pressure is cut 45, connecting plate 46, line ball 47 and meter 48, the slide rail sliding connection of wire moving frame 41 and main frame body 1 upside, the equal screw fastening in both sides of wire moving frame 41 has dustproof protecting crust 44, the slide rail internal rotation of main frame body 1 upside is connected with threaded rod 43, one side of wire moving frame 41 just is located main frame body 1 upside screw fastening and has a motor 42, the output and the threaded rod 43 fixed connection of a motor 42, wire moving frame 41 cover is established in the outside of threaded rod 43, install hydraulic pressure on the wire moving frame 41 and cut 45 and meter 48, the upside screw fastening of wire moving frame 41 has a plurality of connecting plates 46, all install two line ball 47 on the connecting plate 46.

Wherein, equipment mechanism 5 includes cantilever 51, a cylinder 52, the rotating head 53, No. two motor 54, speed reducer 55, the round pin board 56, No. two cylinders 57 and No. two cantilevers 58, a cantilever 51 and No. two cantilevers 58 rotate respectively and connect in the both sides of main frame body 1, a cantilever 51 and No. two cantilevers 58 all with elevator motor's output shaft fixed connection, two elevator motor then the screw fixation on main frame body 1 inside wall, a cantilever 51 goes up the screw fixation has a cylinder 52, the output of a cylinder 52 passes a cantilever 51 and turns to being connected with rotating head 53, one side screw fixation of No. two cantilevers 58 has speed reducer 55, one side screw fixation of speed reducer 55 has No. two motor 54, the output of speed reducer 55 passes No. two cantilevers 58 fixedly connected with round pin board 56.

Wherein, unload roller mechanism 6 and include push pedal 61, articulated seat 62, No. three motor 63, the screw is vice 64, articulated seat 65 No. two, angle modulation piece 66, push rod 67 and spout 68, push pedal 61 rotates and connects inside main frame body 1, one side of push pedal 61 is equipped with articulated seat 65 No. two and articulated seat 62 No. one in proper order, articulated seat 65 No. two and articulated seat 62 all with main frame body 1 inner wall screw fixation, articulated seat 62 has the screw vice 64 of a spiral, one side screw fixation of the screw vice 64 has No. three motor 63, the screw is vice 64 endotheca is equipped with push rod 67, spout 68 has all been seted up to the both sides of articulated seat 65 No. two, be equipped with angle modulation piece 66 between two spout 68, the one end that the screw is vice 64 was kept away from to push rod 67 passes angle modulation piece 66.

Wherein, the bracket 31 is fixed with the main frame body 1 by screws, and the bracket 31 is provided with parallel slide bars.

Wherein, the thread moving frame 41 is connected with the threaded rod 43 in a threaded manner, and one side of the thread moving frame 41 close to the winding roller 3 is fixedly connected with the film winding roller.

Wherein, the end of one side of the pin plate 56, which is far away from the speed reducer 55, is provided with a bolt, the winding roller 3 is provided with a jack corresponding to the bolt, and the middle parts of the end surfaces of the two sides of the winding roller 3 are provided with shaft grooves.

Wherein, the end structure of the push rod 67 is matched with the inner wall structure of the screw pair 64, and the push rod 67 is connected with the angle adjusting block 66 in a sliding way.

Specifically, the invention discloses an automatic guide intelligent winding machine for cable coiling, which comprises: the cable full coil is hung on a rack of the wire winding roller 3 through a mandrel, the wire winding roller 3 can rotate around the mandrel, a wire winding machine is installed on an AGV trolley and establishes communication with the trolley, a power supply and control weak current of the wire winding machine are provided by a small battery of the AGV, an enterprise upper management system issues a wire winding task, a WMS storage management system generates a wire winding instruction, an upper computer instructs the AGV trolley to run to a loading and unloading coil position, the system automatically matches the specification of an empty coil according to the diameter of a wound wire and the length of the wound wire, a warehouse manager rolls a specified empty coil to a ground support frame 31 according to the prompt, the empty coil can freely translate on the support frame 31, the warehouse manager operates a control system, a rotating head 53 and a speed reducer 55 output are aligned with the axis of the empty coil, then fixing bolts on a pin plate 56 are aligned with the pin holes of the empty coil, starting a first air cylinder 52 to push the rotating shaft and the rotating head 53 into the axle center of the empty reel, inserting a bolt into the pin hole until the empty reel is clamped, then driving a cantilever to rotate by a lifting motor, raising the empty reel to a certain height, separating from a support frame 31, enabling an AGV to drive to a cable reel with a required winding specification according to a system instruction, manually pulling down a full cable reel, penetrating through a traversing mechanism 4 and inserting the full cable reel into a fixed hole of the empty reel, then starting a second motor 54 and a first motor 42 to start winding, pressing a rotary encoder on a meter 48 on the cable, recording the length of the winding through the number of turns of the rotation, driving the traversing mechanism 4 by a lead screw motor, automatically matching the speed of the winding wire according to the size of the wire diameter and the diameter of the empty reel, uniformly and compactly winding the cable on the empty reel, starting automatic speed reduction by the second motor 54 when the length of the winding wire is close to the rotating inertia of the empty reel, until the cable is slowly stopped in a tensioned state, the electric hydraulic shears 45 shears the cable according to a system instruction, a steward pulls out a winding film on a film winding roller, wraps the cable at a port, wraps the cable on a cable roll, restarts the motor 54 and the motor 42, the equipment automatically rotates the film winding, winds the winding film on the outer surface of the cable for one circle, ensures the compactness of the cable, prevents the cable from being exploded, manually tears off the winding film after the film winding is finished, presses a confirmation button, automatically passes the account of the system, uploads winding information and inventory information to an upper management system, updates data in real time, an AGV drives to a loading and unloading disc position according to the system instruction, a lifting motor rotating shaft resets, the winding roller 3 automatically descends, a distributing disc is placed on the support frame 31, the assembly mechanism 5 is completely reset, the air cylinder 57 pushes the winding roller 3 again for resetting, the motor 63 drives the screw pair 64 and the push rod 67 to operate, the automatic winding machine has the advantages that the rotary motion is converted into the linear motion, the push rod 67 pushes the push plate 61 to push the winding roller 3 out to be separated from the winding machine, and after the winding roller 3 is taken away manually, the intelligent winding machine can be automatically guided to execute the next task.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a be used for wire-wound automatic guide intelligence coiling machine of cable, includes main frame body (1), case shell (2), wire winding roller (3), sideslip mechanism (4), equipment mechanism (5) and unload roller mechanism (6), its characterized in that, the equal screw fixation in both sides of main frame body (1) has case shell (2), two be equipped with wire winding roller (3) between case shell (2), the downside of wire winding roller (3) is equipped with strut (31), case shell (2) internally mounted has equipment mechanism (5), sideslip mechanism (4) are installed to the upside of main frame body (1), the internally mounted of main frame body (1) unloads roller mechanism (6).

2. The automatic guide intelligent winding machine for winding cables as claimed in claim 1, wherein the traverse mechanism (4) comprises a wire moving frame (41), a motor (42), a threaded rod (43), a dustproof protective shell (44), a hydraulic shear (45), a connecting plate (46), a wire pressing roller (47) and a meter counter (48), the wire moving frame (41) is slidably connected with a sliding rail on the upper side of the main frame body (1), the dustproof protective shell (44) is fixed on both sides of the wire moving frame (41) through screws, the sliding rail on the upper side of the main frame body (1) is connected with the threaded rod (43) in a rotating manner, the motor (42) is fixed on one side of the wire moving frame (41) and positioned on the upper side of the main frame body (1) through screws, the output end of the motor (42) is fixedly connected with the threaded rod (43), the wire moving frame (41) is sleeved on the outer side of the threaded rod (43), the wire moving frame (41) is provided with a hydraulic shear (45) and a meter counter (48), a plurality of connecting plates (46) are fixed on the upper side of the wire moving frame (41) through screws, and two wire pressing rollers (47) are mounted on the connecting plates (46).

3. An automated guided intelligent winder for winding wire according to claim 1, it is characterized in that the assembly mechanism (5) comprises a first cantilever (51), a first air cylinder (52), a rotating head (53), a second motor (54), a speed reducer (55), a pin plate (56), a second air cylinder (57) and a second cantilever (58), the first cantilever (51) and the second cantilever (58) are respectively connected with the two sides of the main frame body (1) in a rotating way, a first air cylinder (52) is fixed on the first cantilever (51) through a screw, the output end of the first air cylinder (52) passes through the first cantilever (51) and is connected with a rotating head (53), a speed reducer (55) is fixed on one side of the second cantilever (58) through a screw, a second motor (54) is fixed on one side of the speed reducer (55) through a screw, the output end of the speed reducer (55) penetrates through the second cantilever (58) and is fixedly connected with a pin plate (56).

4. The automatic guide intelligent winding machine for cable winding according to claim 1, wherein the roller unloading mechanism (6) comprises a push plate (61), a first hinge seat (62), a third motor (63), a screw pair (64), a second hinge seat (65), an angle adjusting block (66), a push rod (67) and a sliding groove (68), the push plate (61) is rotatably connected inside the main frame body (1), one side of the push plate (61) is sequentially provided with the second hinge seat (65) and the first hinge seat (62), the second hinge seat (65) and the first hinge seat (62) are both fixed with screws on the inner wall of the main frame body (1), the first hinge seat (62) is hinged with the screw pair (64), the third motor (63) is fixed with screws on one side of the screw pair (64), the push rod (67) is sleeved in the screw pair (64), the sliding grooves (68) are formed in both sides of the second hinge seat (65), an angle adjusting block (66) is arranged between the two sliding grooves (68), and one end, far away from the screw pair (64), of the push rod (67) penetrates through the angle adjusting block (66).

5. The automated guided intelligent winding machine for cable winding according to claim 1, characterized in that the support frame (31) is fixed with the main frame body (1) by screws, and the support frame (31) is provided with parallel sliding rods.

6. The automatic guide intelligent winding machine for winding the cables as claimed in claim 2, wherein the wire moving frame (41) is in threaded connection with the threaded rod (43), and a film winding roller is fixedly connected to one side, close to the winding roller (3), of the wire moving frame (41).

7. The automatic guide intelligent winding machine for the winding of the cables as claimed in claim 3, wherein a plug pin is arranged at one end of the pin plate (56) away from the speed reducer (55), the winding roller (3) is provided with a jack corresponding to the plug pin, and the middle parts of the end surfaces of the two sides of the winding roller (3) are provided with shaft grooves.

8. The automatic-guiding intelligent winding machine for winding the cables as claimed in claim 4, wherein the end structure of the push rod (67) is matched with the inner wall structure of the spiral pair (64), and the push rod (67) is connected with the angle adjusting block (66) in a sliding mode.