CN110816014A - Continuous production equipment and method for thermosetting composite polyphenyl thermal insulation decorative plate - Google Patents
Continuous production equipment and method for thermosetting composite polyphenyl thermal insulation decorative plate Download PDFInfo
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- CN110816014A CN110816014A CN201810952840.6A CN201810952840A CN110816014A CN 110816014 A CN110816014 A CN 110816014A CN 201810952840 A CN201810952840 A CN 201810952840A CN 110816014 A CN110816014 A CN 110816014A
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- thermosetting composite
- board
- thermosetting
- polyphenyl
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- 229920001187 thermosetting polymer Polymers 0.000 title claims abstract description 50
- 239000002131 composite material Substances 0.000 title claims abstract description 48
- 229920006389 polyphenyl polymer Polymers 0.000 title claims abstract description 36
- 238000009413 insulation Methods 0.000 title claims abstract description 25
- 238000010924 continuous production Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 53
- 229920002635 polyurethane Polymers 0.000 claims abstract description 27
- 239000004814 polyurethane Substances 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 229920001971 elastomer Polymers 0.000 claims abstract description 16
- 238000009826 distribution Methods 0.000 claims abstract description 15
- 239000004793 Polystyrene Substances 0.000 claims abstract description 14
- 229920002223 polystyrene Polymers 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 239000002905 metal composite material Substances 0.000 claims abstract description 10
- 238000013329 compounding Methods 0.000 claims abstract description 7
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 6
- 238000005034 decoration Methods 0.000 claims description 18
- 238000010030 laminating Methods 0.000 claims description 13
- 238000005187 foaming Methods 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 7
- 238000004321 preservation Methods 0.000 claims description 5
- 238000005086 pumping Methods 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 3
- 238000007602 hot air drying Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims 1
- 239000004566 building material Substances 0.000 abstract description 2
- 230000006378 damage Effects 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
Abstract
A continuous production device and a method for a thermosetting composite polyphenyl thermal insulation decorative plate belong to the field of building material production and manufacture, and comprise a conveyor for conveying a decorative panel, a heating device, a polyurethane material distribution system and a conveyor for conveying a thermosetting composite polyphenyl plate, wherein a double-track laminator for compounding the decorative panel and the thermosetting composite polyphenyl plate into an integrated plate is arranged on the right side of the conveyor, a lower track of the double-track laminator adopts an aluminum alloy chain plate or a metal composite rubber chain plate, and an upper track adopts a rubber track or a metal composite rubber chain plate. The technical scheme provided by the invention solves the technical problem that the material structure is easily damaged under the action of pressure due to poor toughness of the inorganic thermosetting composite polystyrene board in the process of compounding the heat-insulation decorative integrated board in the prior art, has reliable performance and simple and convenient process, reduces the equipment cost input, and improves the production efficiency.
Description
Technical Field
The invention relates to continuous production equipment and a method for a thermosetting composite polyphenyl thermal insulation decorative plate, belonging to the field of production and manufacturing of building materials.
Background
The thermosetting composite polystyrene board is a novel building outer wall heat-insulating material which is compounded by using polystyrene foam particles or boards as a matrix and using an organic or inorganic treating agent, the compounding process mainly comprises the modes of particle wrapping, mixing forming or substrate permeation, and the like, the material has better shape retention capability and does not generate molten drops in a fire state, the treating agent which takes an inorganic material as a main component is compounded, the fire-proof grade can be A grade, and the problem of lack of the A-grade fire-proof heat-insulating material of the building outer wall is solved to a great extent.
At present, building outer wall heat preservation decorative board is widely used, and heat preservation decorative board adopts the adhesive to carry out pressure recombination with decorative plane materiel and insulation material and makes, but adopts inorganic processing agent thermosetting composite polyphenyl board as insulation material production heat preservation decorative board, because its toughness is poor, the material structure suffers destruction easily under the pressure effect, is not fit for current cold pressing complex production heat preservation decorative board technology.
The invention discloses a polyurethane modified rock wool heat-insulation decorative plate and continuous production equipment and a continuous production method thereof in a Chinese patent with an authorized publication number of CN105317190A, and discloses Chinese utility model patent with an authorized publication number of CN205171908U, namely continuous production equipment for polyurethane modified rock wool heat-insulation decorative plates.
Disclosure of Invention
The invention aims to provide continuous production equipment and a continuous production method for a thermosetting composite polyphenyl thermal insulation decorative plate, which aim to solve the technical problem that a material structure is easily damaged in a pressure compounding process due to poor toughness of an inorganic thermosetting composite polyphenyl plate when a composite thermal insulation decorative integrated plate in the prior art is used.
The invention is realized by adopting the following technical scheme:
a continuous production equipment of thermosetting composite polyphenyl heat-insulating decorative plate comprises: a conveyer 2 for conveying decoration panel 1, 2 tops of conveyer are equipped with in proper order and are used for carrying out heating arrangement 3 to decoration panel 1, a conveyor 6 that is used for spouting gluey polyurethane cloth system 4 and is used for conveying compound polyphenyl board 5 of thermosetting to decoration panel 1, the right side of conveyer 2 is equipped with the two track laminators 7 that are used for compounding decoration panel 1 and compound polyphenyl board 5 of thermosetting as an organic whole board, the lower track 71 of two track laminators 7 adopts aluminum alloy link joint or metal composite rubber link joint, go up the track 72 and adopt rubber track or metal composite rubber link joint.
The decorative panel 1 is any one of a ceramic thin plate, a thin stone or a calcium silicate coating plate;
the heating device 3 is an infrared hot air drying tunnel;
the polyurethane material distribution system 4 is a low-pressure polyurethane micro-foaming material distribution system and comprises a polyurethane material storage tank 41, an AB material automatic pumping foaming device 42 and a material distribution gun head 43;
the lower crawler belt 71 of the double-crawler belt laminating machine 7 and the transmission belt 2 are positioned on the same horizontal plane, the lower crawler belt 71 is made of aluminum alloy chain plates or metal composite rubber chain plates, the strength is high, the flatness is good, the stress is uniform, decorative panels with strong rigidity, such as thin stone materials, ceramic thin plates and the like, are not easy to damage, the upper crawler belt 72 is made of rubber crawler belts or metal composite rubber chain plates, the inorganic thermosetting composite polystyrene board can be buffered when being pressed, and the material structure is not easy to damage;
and motors of the conveyor 2, the conveyor 6 and the double-track laminating machine 7 are controlled by frequency converters.
A continuous production method of a thermosetting composite polyphenyl thermal insulation decorative plate comprises the following production steps:
1. adding the material A and the material B of the polyurethane combined material into a material storage tank 41 for later use;
2. placing the decorative panel 1 on a conveyor 2, conveying the decorative panel to a heating device 3 for heating;
3. the heated decorative panel 1 is conveyed by the conveying belt 2 to be uniformly distributed below a distributing gun head 43 of the polyurethane distributing system 4;
4. placing the thermosetting composite polystyrene board 5 in a conveyor 6 for running and conveying, and bonding the thermosetting composite polystyrene board and the decorative surface material 1 conveyed synchronously by a lower conveyor 2 in an aligned mode to form an integrated board;
5. the conveyor 2 continuously conveys the integrated board into a double-track laminating machine 7, foaming molding and curing of the polyurethane composite material are completed in the operation process of the double-track laminating machine, and the decoration panel 1 is bonded with the thermosetting composite polyphenyl board 5 to manufacture the thermosetting composite polyphenyl heat insulation decoration board.
The heating temperature of the heating device 3 to the decorative surface material 1 in the step 2 is controlled to be 35-70 ℃;
the specification of the thermosetting composite polystyrene board 5 in the step 4 is matched with that of the decorative surface material 1.
The continuous production equipment and the method for the thermosetting composite polyphenyl thermal insulation decorative plate solve the technical problem that a material structure is easily damaged under the action of pressure due to poor toughness of an inorganic thermosetting composite polyphenyl plate when the composite thermal insulation decorative integrated plate in the prior art is used, have high fire-proof grade, stable quality, reliable performance and simple and convenient process, reduce equipment cost input and improve production efficiency.
Description of the drawings:
FIG. 1 is a schematic structural diagram of continuous production equipment for thermosetting composite polyphenyl thermal insulation decorative boards.
The reference numbers illustrate: the device comprises a decorative panel 1, a conveyor 2, a heating device 3, a polyurethane distribution system 4, a polyurethane storage tank 41, an AB material automatic pumping foaming device 42, a distribution gun head 43, a thermosetting composite polystyrene board 5, a conveyor 6, a double-crawler laminating machine 7, a lower crawler 71 and an upper crawler 72.
The specific implementation mode is as follows:
the technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Referring to the attached figure 1, a continuous production device for a thermosetting composite polyphenyl thermal insulation decorative plate comprises: a conveyer 2 for conveying decoration panel 1, 2 tops of conveyer are equipped with in proper order and are used for carrying out heating arrangement 3 to decoration panel 1, a conveyor 6 that is used for spouting gluey polyurethane cloth system 4 and is used for conveying compound polyphenyl board 5 of thermosetting to decoration panel 1, the right side of conveyer 2 is equipped with the two track laminators 7 that are used for compounding decoration panel 1 and compound polyphenyl board 5 of thermosetting as an organic whole board, the lower track 71 of two track laminators 7 adopts aluminum alloy link joint or metal composite rubber link joint, go up the track 72 and adopt rubber track or metal composite rubber link joint.
The decorative panel 1 is a ceramic thin plate, and the scale is 1200mm multiplied by 600mm multiplied by 4.8 mm;
the heating device 3 is a 6-meter electric heating infrared hot air drying tunnel;
the polyurethane material distribution system 4 is a low-pressure polyurethane micro-foaming material distribution system and comprises a polyurethane material storage tank 41, an AB material automatic pumping foaming device 42 and a material distribution gun head 43; A. the material B polyurethane storage tanks 41 are 300 liters each, the double-layer water jacket is heated, and the material storage tanks are internally stirred; the automatic pumping foaming device 42 adopts an A, B-material high-precision gear cycloid pump and a variable-frequency speed-regulating cycloid needle speed reducer for automatic control; the material distributing gun head 43 adopts a gas mixing gun head, the track stroke is automatically controlled, and the gun head is provided with a reflux device;
the double-track laminating machine 7 is 24 meters in length and 1300mm in chain plate width, the lower track 71 is made of aluminum alloy chain plates, the double-track laminating machine is high in strength, good in flatness and uniform in stress, strong-rigidity decorative panels such as thin stone materials and ceramic thin plates are not prone to damage, the upper track 72 is made of rubber tracks, the inorganic thermosetting composite polystyrene board can be buffered when being pressed, and the material structure is not prone to damage;
and motors of the conveyor 2, the conveyor 6 and the double-track laminating machine 7 are controlled by frequency converters.
A continuous production method of a thermosetting composite polyphenyl thermal insulation decorative plate comprises the following production steps:
1. adding the material A and the material B of the polyurethane combined material into a material storage tank 41 for later use;
2. placing the decorative panel 1 on a conveyor 2, conveying the decorative panel to a heating device 3 for heating;
3. the heated decorative panel 1 is conveyed by the conveying belt 2 to be uniformly distributed below a distributing gun head 43 of the polyurethane distributing system 4;
4. placing the thermosetting composite polystyrene board 5 in a conveyor 6 for running and conveying, and bonding the thermosetting composite polystyrene board and the decorative surface material 1 conveyed synchronously by a lower conveyor 2 in an aligned mode to form an integrated board;
5. the conveyor 2 continuously conveys the integrated board into a double-track laminating machine 7, foaming molding and curing of the polyurethane composite material are completed in the operation process of the double-track laminating machine, and the decoration panel 1 is bonded with the thermosetting composite polyphenyl board 5 to prepare the thermosetting composite polyphenyl heat insulation decoration board;
the heating temperature of the heating device 3 to the decorative surface material 1 in the step 2 is controlled to be 35-70 ℃;
the specification of the thermosetting composite polystyrene board 5 in the step 4 is 1200mm multiplied by 600mm multiplied by 60 mm.
The above embodiments are only for illustrating the technical solutions of the present invention and are not limited, and other modifications or equivalent substitutions made by the technical solutions of the present invention by those skilled in the art are intended to be included in the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (7)
1. The utility model provides a serialization production facility of compound polyphenyl heat preservation decorative board of thermosetting which characterized in that: including the conveyer 2 that is used for conveying decoration panel 1, 2 tops of conveyer are equipped with in proper order and are used for carrying out heating arrangement 3 to decoration panel 1, a polyurethane cloth system 4 that is used for spouting the glue to decoration panel 1 and be used for conveying the conveyer 6 of the compound polyphenyl board 5 of thermosetting, the right side of conveyer 2 is equipped with the two track laminators 7 that are used for compounding decoration panel 1 and the compound polyphenyl board 5 of thermosetting as an organic whole board, the lower track 71 of two track laminators 7 is in same horizontal plane with transmission band 2, the lower track 71 of two track laminators 7 adopts aluminum alloy link joint or metal composite rubber link joint, it adopts rubber track or metal composite rubber link joint to go up track 72.
2. The continuous production equipment of the thermosetting composite polyphenyl thermal insulation decorative plate according to the claim 1, characterized in that: the heating device 3 is an infrared hot air drying tunnel.
3. The continuous production equipment of the thermosetting composite polyphenyl thermal insulation decorative plate according to the claim 1, characterized in that: the polyurethane material distribution system 4 is a low-pressure polyurethane micro-foaming material distribution system, and comprises a polyurethane material storage tank 41, an AB material automatic pumping foaming device 42 and a material distribution gun head 43.
4. The continuous production equipment of the thermosetting composite polyphenyl thermal insulation decorative plate according to the claim 1, characterized in that: and motors of the conveyor 2, the conveyor 6 and the double-track laminating machine 7 are controlled by frequency converters.
5. The invention provides continuous production equipment of a thermosetting composite polyphenyl heat-insulation decorative plate according to claims 1 to 4, and the continuous production method of the thermosetting composite polyphenyl heat-insulation decorative plate is characterized in that: the method comprises the following steps:
step 1), adding a material A and a material B of the polyurethane combined material into a material storage tank 41 for later use;
step 2), placing the decorative panel 1 on a conveyor 2, and conveying the decorative panel to a heating device 3 for heating;
step 3), conveying the heated decorative panel 1 to the lower part of a material distribution gun head 43 of a polyurethane material distribution system 4 by a conveying belt 2 for uniform material distribution;
step 4) placing the thermosetting composite polystyrene board 5 in a conveyor 6 for running and conveying, and bonding the thermosetting composite polystyrene board and the decorative surface material 1 conveyed synchronously by a lower conveyor 2 in an aligned manner to form an integrated board;
and step 5), the conveyor 2 continuously conveys the integrated board into a double-track laminating machine 7, foaming molding and curing of the polyurethane composite material are completed in the operation process of the double-track laminating machine, and the decoration panel 1 is bonded with the thermosetting composite polyphenyl board 5 to prepare the thermosetting composite polyphenyl heat-insulation decoration board.
6. The continuous production method of the thermosetting composite polyphenyl thermal insulation decorative plate according to claim 5, characterized in that: the heating temperature of the heating device 3 to the decorative surface material 1 in the step 2 is controlled to be 35-70 ℃.
7. The continuous production method of the thermosetting composite polyphenyl thermal insulation decorative plate according to claim 5, characterized in that: the specification of the thermosetting composite polystyrene board 5 in the step 4 is matched with that of the decorative surface material 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810952840.6A CN110816014A (en) | 2018-08-11 | 2018-08-11 | Continuous production equipment and method for thermosetting composite polyphenyl thermal insulation decorative plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810952840.6A CN110816014A (en) | 2018-08-11 | 2018-08-11 | Continuous production equipment and method for thermosetting composite polyphenyl thermal insulation decorative plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110816014A true CN110816014A (en) | 2020-02-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810952840.6A Pending CN110816014A (en) | 2018-08-11 | 2018-08-11 | Continuous production equipment and method for thermosetting composite polyphenyl thermal insulation decorative plate |
Country Status (1)
| Country | Link |
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| CN (1) | CN110816014A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112850077A (en) * | 2020-12-30 | 2021-05-28 | 万华建筑科技有限公司 | Continuous production equipment and production method for wall body member of external insulation protection structure of fabricated building |
| CN114075862A (en) * | 2020-08-22 | 2022-02-22 | 陈军 | Flame-retardant AB composite heat-insulation and decoration integrated plate and mounting method thereof |
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