CN1108138C - Electric dust collector - Google Patents

Electric dust collector Download PDF

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Publication number
CN1108138C
CN1108138C CN96106924A CN96106924A CN1108138C CN 1108138 C CN1108138 C CN 1108138C CN 96106924 A CN96106924 A CN 96106924A CN 96106924 A CN96106924 A CN 96106924A CN 1108138 C CN1108138 C CN 1108138C
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China
Prior art keywords
dust collector
electric blower
air
inlet
electric dust
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Expired - Fee Related
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CN96106924A
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CN1157710A (en
Inventor
丰岛久则
星忠行
中居贵弘
常乐文夫
宫下邦夫
小松茂三郎
田原和雄
安部岳志
田岛泰治
岩濑幸司
佐藤繁则
篠崎利也
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Hitachi Ltd
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Hitachi Ltd
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Priority claimed from JP15940595A external-priority patent/JPH0914192A/en
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Publication of CN1157710A publication Critical patent/CN1157710A/en
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Publication of CN1108138C publication Critical patent/CN1108138C/en
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/0081Means for exhaust-air diffusion; Means for sound or vibration damping
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/22Mountings for motor fan assemblies
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S416/00Fluid reaction surfaces, i.e. impellers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The vacuum cleaner consists of an electric air blower and a dust collection part in the main body. The electric air blower, which consists of a commutator motor and a centrifugal fan, generates a suction air current. The dust collection part collects the dust generated due to the suction air current from the electric air blower.

Description

Electric dust collector
Technical field
The present invention relates to electric dust collector, particularly as the miniaturization and and the high outputization of the electric blower of its inhalation power drive source.
Background technology
Current general home-use electric dust collector, the market demands of the carpet rubbish that is difficult to draw for adaptation etc. require to have stronger inhalation power.With sucking power as representing to suck unit of force.In recent years, along with the improvement of this suction power, having sold power is the electric dust collector of 1000W level motor.
In electric dust collector, mainly use commutator motor, its aerodynamic characteristics is as shown in Figure 2.In Fig. 2, the aerodynamic characteristics of electric dust collector, along with the suction air quantity of transverse axis reduces, the load that is added to commutator motor diminishes, and current value, is that power consumption reduces, and revolution increases.Therefore, in usually maximum (opening) air quantity territory, the power consumption maximum of motor, at the air quantity air-tight state, the rotation number maximum of motor.
Foregoing suction power, available air quantity X vacuum represent that expression is by the maximum of the work air quantity of the decisions such as ventilation impedance of characteristic that is installed in the air blast on the motor and main body of dust collector.
At the electric dust collector of general home-use power 1000W, suck air quantity and be 1.0-1.5m to the maximum 3/ min.
This sucks power, is one of the value of the inlet capacity of expression dust catcher, and on the meaning of the stronger inhalation power that obtains dust catcher, it also is important making its raising.Especially in recent years, as shown in the flooring, by variedization of dust suction face.From which kind of situation all will require dust suction as early as possible, be necessary stronger inhalation power in.
In addition, can use:
Suck the air force output (fan-out) of power=electric blower
-main body of dust collector ventilation loss
Expression sucks power.Thus, in order to improve suction power, be necessary to improve the output of fan or reduce the loss that main body is ventilated.This can for example make the increasing diameter of flexible pipe thick by means of the form of conversion dust catcher, make main body of dust collector increase etc., though can reduce the ventilation loss of main body like this, but owing to use the operability of dust catcher to reduce, so can not adopt the way of the form that changes dust catcher.
On the other hand, can use
Fan output=motor input (power consumption)
* motor efficiency * blower efficiency
The output of expression fan.In order to improve fan output, though can improve power consumption, motor efficiency and blower efficiency respectively, for power consumption, the 1000W level has become main flow, when when energy-conservation trend is considered, as housed device, power is increased to more than the 1000W.
Therefore, improve, be necessary to improve motor and air blast, be the efficient (aerodynamic fan output (W)/motor input (W)) of electric blower in order to make fan output.
In the past, the efficient of paying attention to motor and air blast improved, and sought optimization separately, established the external diameter of centrifugal fan and got 105-115mm, and setting rotation number is 30000-35000 rev/min, makes the efficient of motor and air blast reach 45-48%.
Summary of the invention
Yet, electric dust collector in the past, in order to improve blower efficiency, in order to seek to reduce pressure leakage loss at each position, or make air-tightness improve or reduce the impedance of ventilating, so or design containment member or improve the dimensional accuracy of part or guarantee big draught area etc., adopted and the method opposite that reduce cost with miniaturization.
In addition, in order to improve the efficient of motor, overstriking winding wire footpath causes the maximization of expense rising and motor again to reduce copper loss, to adopt the few senior silicon steel sheet of iron loss to be reduced in the iron loss of core part, and the corresponding problem that causes dust catcher operability deterioration.
Therefore, the purpose of this invention is to provide a kind ofly when reducing manufacturing expense and miniaturization and, make the electric blower and the electric dust collector of the suction power reforming of electric blower efficient and dust catcher.
For reaching aforementioned purpose, electric dust collector of the present invention, comprise commutator motor and centrifugal fan produce to suck the electric blower of air-flow, by the suction air-flow that produces based on this electric blower be used for to dust carry out control of dust dust collecting part and in adorn the main body of dust collector of described electric blower and described dust collecting part
The suction air quantity of described electric dust collector is at 1.0m 3During the above area operation of/min, the rotation number of described electric blower is set in the 40000-50000rpm.
In addition, the power consumption of described electric dust collector in the maximum quantity of wind zone is that 1000W is good.
In addition, the length of the rotating shaft of described commutator motor is good below 100mm.
In addition, the external diameter of the commutator of described commutator motor is good at 18-23mm.
In addition, the resistivity of the carbon brush of described commutator motor is good below 20 μ Ω m.
Adopt the present invention, at 40000-50000 rev/min, can make the efficient of electric blower reach more than 50%, can improve the suction power of electric blower by means of the rotation number of setting electric blower.
Adjust the electromagnetic property of fan load characteristic and motor, can make the electric blower lightweight, so can improve usability and operability.
The occasion that rises in the rotation number of electric blower because of axial length is below the 100mm, and the commutator external diameter is set in 18-23mm, so even also can be guaranteed the rigidity of axle.
In addition, use the electric blower of this centrifugal impeller, because of shortening axial length, so can produce high air-supply efficient, the electronic air blast of low noise miniaturization and electric dust collector.
Description of drawings
Fig. 1 represents the longitudinal section of the electric blower relevant with the embodiment of the invention 1.
Fig. 2 represents the figure of the aerodynamic characteristics of the electric dust collector relevant with the embodiment of the invention 1.
Fig. 3 represents for the electric blower rotation number relevant with the embodiment of the invention 1 and the graph of a relation of efficient.
Fig. 4 a represents the cutaway view of the electric blower commutator relevant with the embodiment of the invention 1.
Fig. 4 b represents the cutaway view of the electric blower commutator relevant with the embodiment of the invention 1.
Fig. 5 represents the commutator segment of the electric blower relevant with the embodiment of the invention 1 and the figure of commutator external diameter relation.
Fig. 6 represents the commutator outside diameter tolerance of the electric blower relevant with the embodiment of the invention 1 and the figure of axial length relation.
Fig. 7 represents the longitudinal section of the centrifugal impeller of the electric blower relevant with other embodiments of the invention.
Fig. 8 represents that the inlet area of the centrifugal impeller of the electric blower relevant with other embodiments of the invention compares S 1/ S 0Performance plot with relationship between efficiency.
Fig. 9 represents the fillet radius of curvature R and the blade inlet width b of inlet portion of the centrifugal impeller of the electric blower relevant with other embodiment of the present invention 1Ratio R/b 1Performance plot with relationship between efficiency.
Figure 10 represents the stereoscopic figure of the electric dust collector relevant with the embodiment of the invention 1.
Figure 11 represents the profilograph of the electric dust collector relevant with the embodiment of the invention 1.
The specific embodiment
Below, with reference to accompanying drawing embodiments of the invention are described.
Embodiment 1
Figure 10 represents the stereoscopic figure of the electric dust collector relevant with the embodiment of the invention 1.In Figure 10, the 1001st, the main body of dust collector of built-in control circuit and electric blower etc., the 1002nd, be connected the flexible pipe on the suction oral area of main body of dust collector 1001, the 1003rd, at one end connect flexible pipe 1002, the hose grip of holding for the user simultaneously, the 1004th, be connected the prolongation pipe on the other end of hose grip 1003, the 1005th, be connected the suction inlet that prolongs on the pipe 1004,1006 are arranged on the switching manipulation portion in the hose grip portion 1003,1007 are arranged on first infrared luminous part in the hose grip portion 1003,1008 are arranged on second infrared luminous part in the hose grip portion 1003,1009 are arranged on the infrared ray photographic department above the main body of dust collector 501, the indoor ceiling of 1010 expressions.
Figure 11 represents the profilograph of the electric dust collector relevant with embodiments of the invention 1.
Main body of dust collector 1001 is included in its anterior lower case 1101 that covers the bottom; Cover the lid 1102 of its front upper; Be arranged on the suction inlet 1103 on the lid 1102; Pack into the dust storage chamber 1104 of dust bag; For having the sealing that is installed on the lid 1102 with other member, air-tightness, lid 1102 in the maintenance dust storage chamber keep covering 1105; Be provided with the electric blower chamber 1108 that forms with lower case 1101 and upper case 1106 at its rear portion.The dust bag 1107 of packing in dust storage chamber 1104, packing in electric blower chamber 1108 is used to collect the electric blower 1109 of dust.Filter 1110 is set on the suction side of this electric blower 1109, and is communicated with dust storage chamber 1104.Wall top at the lower case 1101 of the bottom that forms dust storage chamber 1104 sets liner 1111, and this liner 1111 and sealing are kept cover 1105 crimping, and maintenance dust storage chamber 1104 is airtight.On the top of upper case 1106, form and use the substrate installation portion 1113 that chassis lid 1112 covers, control substrate 1114 is installed.Control substrate 1114 also can be installed on upper case side or the upper case lid side by constituting more than one or two.Control substrate 1114 is provided with the infrared ray photo-sensitive cell 1115 of reception from the infrared signal of first infrared luminous part 1007 of hose grip 1003 and 1008 emissions of second infrared luminous part.For receiving infrared-ray signal on this infrared ray photo-sensitive cell 1115, on upper case lid 1112, be provided with in the infrared ray sensitization that other material that infrared ray is seen through makes 1009.Infrared ray photographic department 1009 also can form incorporate structure with the upper case lid 1112 with the permeable material system of infrared ray.
Below, with reference to Figure 10 and Figure 11 the action of electric dust collector related to the present invention is described.
Fig. 1 represents the profilograph of the electric blower 1109 of embodiment 1.
Electric blower 308 is broadly divided into 2 two parts of air blast portion 1 and motor part.Motor part 2 comprises the stator 7 of the rotor 5 that is fixed on the rotating shaft 4 and the stator coil 6 of having reeled in the inside of cabinet 3.Cabinet 3 forms the dark cup-shaped that is provided with narrow protuberance 3a on its open end, on the bearing maintaining part 3b that the central authorities of its end face portion form, the bearing 8a of an end of the aforementioned rotating shaft 4 of supporting is set.In the periphery wall portion of cabinet 3, screw clamp fixed brush retainer 15.The carbon brush 16 of packing on brush holder 15 sucts with spring on the outer peripheral face of commutator 17.Then, power to commutator 17 from this carbon brush 16.
On the peripheral part of the end face portion side of this cabinet 3, form exhaust outlet 3c.Then, on the opening of this cabinet 3 was distolateral, link support 9 connected these motor part 2 and aforementioned air blast portion 1 by this end support 9.
Utilization is in the end face portion that forms bearing maintaining part 9a in the central authorities of aforementioned end support 9 and the tubular peripheral part of wide protuberance 9b is set on its open end, end support 9 is constituted shallow cup-shaped, on peripheral part, be formed for the air from air blast portion 1 is imported air entry 9c in the motor part 2.On aforementioned bearings maintaining part 9a, the 8b that holds that the other end to aforementioned rotating shaft 4 supports is set.In addition on the outside of this end support 9, set the diffuser 10 that is connected with aforementioned air entry 9c, and utilize nut to flow side thereon to set centrifugal impeller 12 on the end that is fixed on aforementioned rotating shaft 4.Then, the fan guard 13 with on the periphery that is pressed into the protuberance 9b that is fixed on aforementioned end support 9 covers aforementioned diffuser and centrifugal impeller 12.In addition, in the central authorities of fan guard 13, be provided with by utilizing air-flow is being justified the suction inlet 13b that the air-flow guiding tube 13a in the inlet that imports to aforementioned centrifugal impeller forms suitablely, forming its section shape of air-flow guide 13a makes circular-arc, containment member 14 on the suction oral area of the central authorities that adorning the side plate that is slidingly connected at aforementioned centrifugal impeller 12 on the inboard of circular arc keeps sucking the airtight of oral area.
Diffuser 10 be included in 17 diffuser vanes that the outer circumferential side of centrifugal impeller 11 prolong to go up forms and on its back one side, form return guide 10b, return guide 10b with end support 9, form air stream is directed to the path of navigation that returns that aforementioned air entry 9c goes.
Then, describe the air in the electric blower 1109 is mobile.When drive motor portion 2 and make centrifugal impeller when rotation, air flows in the fan guard 13 from suction inlet 13b.At this moment, air-flow guide 13a carries out rectification to leaked-in air stream in centrifugal impeller 12.The air stream that spues from centrifugal impeller 12, between diffuser vane 10a, the annular gap portion conversion 180 degree directions between the interior week of the periphery of diffuser 10 and fan guard 13, and then by after returning guide line 10b, import in the cabinet 3 by air entry 9c.Import the air in the cabinet 3, in the time of cooled rotor 5, by the air flue that between the inner face of stator 7 and cabinet 3, forms, cooling stator coil 6, and discharge to the outside from exhaust outlet 3c.
Then, with reference to Fig. 2 the suction power of dust catcher is described.
The suction power of representing dust catcher with air quantity * vacuum.This suction power is used the action air quantity by decisions such as the characteristic of air blast 30 and the ventilation impedances of main body of dust collector, and the expression maximum is the general domestic vacuum cleaners of 1000W level to power consumption, and maximum quantity of wind is per minute 1.0-1.5m 3
Suck the standard value of power for the inlet capacity of expression dust catcher.It is important making its improvement on the function of dust catcher.No matter recent especially dwelling house by dust suction face variedization that become, requires in the dust suction promptly of which kind of situation.For this reason, require stronger inhalation power.
With: the air force system's output (fan-out) that sucks power=electric blower
The ventilation loss of-main body of dust collector
Expression sucks power.That is to say, in order to improve suction power, essential fan-out or the minimizing main body ventilation loss of increasing.
Reduce the ventilation consume of main body, the volume that can take for example to increase the diameter of thick flexible pipe or increase main body of dust collector, but can cause the corresponding maximization of main body of dust collector like this and operability is reduced.
On the other hand, use:
Fan-out=motor input (power consumption)
* motor efficiency * blower efficiency
The expression fan-out.Can adopt to make every improvement, about power consumption, the 1000W level has become main flow, when the tendency of the day of saving energy is considered, can think can not make its further increase as housed device.Therefore, in order to improve fan-out, be necessary to improve motor and air blast, be the efficient of electric blower.Electric blower efficient is divided by aerodynamic fan-out (W) with motor input (W).
Below, the means of the efficient of improving electric blower are described.
Fig. 3 represents air blast portion 1, motor part 2 and carries out result calculated as the electric blower 1109 of its product corresponding to the efficient of rotating speed.
Its expression under structural condition in the past, is tried to achieve an example of efficient according to the part material that uses, the difference of formation.
In Fig. 3, along with the raising of motor 2 rotation numbers, the bearing loss and the friction loss that are referred to as mechanical loss increase, have the tendency that lowers efficiency.To this, have the efficient of the air blast portion 1 of centrifugal impeller 12, show tendency along with the increase efficient raising of rotation number.
In addition,, be necessary to dwindle the external diameter of centrifugal impeller 12, thus, can reduce the plectane friction loss of centrifugal impeller 12 and improve the efficient of air blast 1 for the rotation number that makes centrifugal impeller 12 increases.
Here, when the efficient investigated as the electric blower 1109 of those products, near about 45000 rev/mins, be peak value, in about 40000-50000 rev/min zone, efficient is above 50%.Therefore, in order to obtain the electric blower of maximum electric blower efficient, i.e. maximum suction power, rotation number should be set in 40000-50000 rev/min.
In addition, in the occasion of commutator motor, the rectified action of the carbon brush 15 that characteristic is influenced to some extent, having when rotating at a high speed becomes unsettled tendency.
Here, be necessary to consider the torque characteristics of ball bearing of rectification characteristic, bearing 8a, 8b of the carbon brush 15 of rotation at a high speed and the intensity of the commutator 16 made by the moulding material of the synthetic resin shown in Fig. 4 a, Fig. 4 b etc.
On the other hand, in order to reduce the friction loss of carbon brush 15, wish that the external diameter of commutator 17 is little.Therefore, consider with the sliding properties of carbon brush 28, for making the concavo-convex result who studies its optimum value that minimizes of the commutator segment 17a in the rotation, and then, for the life-span that prolongs aforementioned carbon brush 15, the reliability of guaranteeing motor 20, for the whirling precision in the rotation that improves important commutator 17, be necessary to improve the intensity of commutator 17a, and improve the rigidity of the axle of motor 20.
Fig. 6 represents the figure of the relation of commutator outside diameter tolerance and axial length.
As shown in Figure 6 as can be known, axial length is short, and rigidity increases, and is suitable for rotation at a high speed.Usually, draw from the sliding properties of the carbon brush 28 of the resin blacklead matter series of using this commutator motor: as make the whirling of the external diameter of commutator 17, be controlled at below the 20 μ m, then its corresponding rotating speed is 40000-50000 rev/min, and corresponding this rotating speed, axial length is necessary to make below the 100mm.
In addition, for the minor diameterization of the centrifugal impeller 12 that reduces the plectane friction loss with when considering necessary output characteristics, when external diameter 18mm was following, the thermal capacity of commutator segment 17a reduced.Shown in Fig. 4 a, Fig. 4 b, requirement along with recent electric blower miniaturization, handle portion A and do not obtain greatly from the size apart from B of rotating shaft 4, when when 23mm is above, self weight of 17 in commutator increases, centrifugal force increases, the concavo-convex of commutator segment also increases, and the abrasion of carbon brush 15 increases.For this reason, in the occasion of rotary speed being put at 40000-50000 rev/min, the characteristic of still keeping electric blower 1109 does not reduce, and is necessary commutator 17a external diameter is done into about below the 23mm.
For the hot deterioration of the concavo-convex and carbon brush 15 that prevents commutator segment 17 or for motor 20 characteristics are reduced, be necessary to control the heating of carbon brush 15 as far as possible, in order to suppress the heating of carbon brush 15, the electrical impedance rate of carbon brush 15 must be made below the 20 μ Ω m.
Suitable external diameter as shown in Figure 3, demonstrates maximal efficiency at 70-100mm.
In sum as can be known, as electric blower, for obtaining the optimum value of maximal efficiency, the rotation number of centrifugal impeller 12 is 40000-50000 rev/min, and the external diameter of centrifugal impeller 12 is 70-100mm.
Below, represent other embodiment related to the present invention with Fig. 7 one Fig. 9.
Fig. 7 at length represents the shape of aforementioned centrifugal impeller 12.Dispose 6 blades 17 radially, constitute this centrifugal impeller 12 at side plate 18 and 19 of main bodys.On the both sides of each blade 17, be provided with the claw that is used to connect side plate 18 and mainboard 19, by means of the square hole that is arranged on side plate 18 and the mainboard 19 that aforementioned claw engaging is also fastening, they are coupled together respectively.Then, utilize the suction oral area 18b of the Nogata installing with fillet, the suction inlet 18a of opening on the central portion of side plate 18 slips with the close member 14 of aforementioned envelope that is arranged on the suction inlet 13b that is formed by aforementioned air-flow guide 13a.
In this centrifugal impeller 12,, flowed in the harmless smoothly lost territory of inhaled air in order to raise the efficiency the reduction noise.
According to inventor's etc. observation, the diameter dimension of inlet 18a of side plate 18 of establishing the suction side of this centrifugal impeller 12 is D 0The time inlet area S 0(=π/4D 02) be of a size of D with the diameter (blade inlet diameter) of the imaginary annulus of the center side front end 17a that is connected each blade 17 1Blade inlet area S 1(=π D 1B 1) inlet area compare S 1/ S 0, compare S at inlet area 1/ S 0Big occasion is as blade inlet area S 1For inlet area S 0When excessive, flow from the inlet inhaled air, when peripheral part flow to the inner 17a of central side of blade 17, the deceleration in the stream increased sharp from the central part of impeller 12, cause that sinuous flow is peeled off, produced to fluid, noise increases, the loss increase in impeller, efficient reduce.On the other hand, compare S at inlet area 1/ S 0Little occasion is promptly as blade inlet area S 1With respect to inlet area S 0When too small,, when peripheral part flows to the inner 17a of central side of blade 17, become speedup stream, force and be pressed into air from the central part of impeller 12 from inlet inhaled air stream, thus friction loss and since the loss increase of conflict, efficient reduce.
According to the research of a large amount of experiments, understood fully that the cruces that this air flows is the inlet area S of centrifugal impeller 12 0With blade inlet area S 1And the radius of curvature R of the fillet of the inlet portion 18b of side plate 18 and blade inlet width b 1To the influence of efficient, so, describe with reference to Fig. 8 and Fig. 9 with its result.This experiment is with the outside dimension D of centrifugal impeller 12 2=Φ 95mm, blade inlet diameter dimension D 1The number of=Φ 36.7mm, blade 17 is 6 and exit width b 2=8.1mm is that carry out on the basis.
Fig. 8 represents to compare S about the area of inlet portion 1/ S 0The measurement result of experiment.Transverse axis represents that area compares, the longitudinal axis is represented blower efficiency.Here, blower efficiency η is tried to achieve by air blast output (aerodynamic output)/motor input/motor efficiency.Symbol " 0 " is meant blade inlet width dimensions b 1The occasion of=9.0mm, symbol " " are meant blade inlet width dimensions b 1The occasion of=8.1mm.No matter in which kind of occasion, the trend of efficiency curve is identical.
When area compares S 1/ S 0Be 1.4 when above, efficient is the tendency that slowly reduces, on the contrary, and when area compares S 1/ S 0Be 1.0 when following, can infer that its efficient constantly reduces.That is to say, can prove in the loss increase of impeller inside as previously mentioned.The area of cause electric blower in the past is than the scope that is about 1.5-1.6, as this inlet area is compared S 1/ S 0Be set in the scope of 1.0-1.4, can raise the efficiency.In this example, but the efficient more than 0.3% is the phase, so the output of air blast increases more than about 3W, can improve intake performance.
Fig. 9 is illustrated in the radius of curvature R and the blade inlet width b of the fillet of the inlet portion 18b that forms inlet 18a on the central portion of side plate 18 with transverse axis 1Ratio R/b 1, represent efficient with the longitudinal axis.Inlet area compares S 1/ S 0Be 1.24, the outside dimension D of impeller 12 2The result who studies for Φ 95mm and Φ 97mm.No matter in which kind of occasion, at radius of curvature R and blade inlet width b 1Ratio when 0.75 left and right sides, the efficient maximum.In this example, be shown as maximum during for 7mm when radius of curvature.
At the ratio of radius of curvature R and blade inlet width b1 less than 0.6 zone, because of radius of curvature R reduces, air-flow curves sharp, so peel off along the inlet portion 18b fillet airflow flowing of side plate 18, bias mainboard 19 sides can not be used substantial blade inlet width b effectively 1, become the reason that efficient reduces.
On the other hand, as radius of curvature R and blade inlet width dimensions b 1Ratio above 0.9 o'clock, because of the reduction volume of material increases, so become the boundary of processing, thereby produce at the front end face of the inlet portion 18b of side plate 18 and to cut off or machining accuracy is reduced, so must further process this inlet portion 18b, because this processing,, reduce the noise cause of increased so become efficient because of air-flow is difficult to flow, produce sinuous flow and make along the inlet portion 18b of side plate 18 peel off increase.Therefore, the radius of curvature R and the blade inlet width dimensions b of the fillet when meridian plane is observed the inlet portion 18b of side plate 18 1Ratio (R/b 1), expectation is set in 0.6-0.9.
Centrifugal impeller 12 wishes the blade area of high-power peripheral part to be amplified outside dimension D 2With exit width size b 2Ratio (=b 2/ D 2) be to be gratifying more than 0.07.As exit width size b 2When diminishing, the load of centrifugal impeller 12 alleviates certainly, and rotation number becomes excessive, thereby can not obtain sufficient flow, so minimal exit width size b must be arranged 2
Flow path cross sectional area (the D of interior all sides of the blade 17 of centrifugal impeller 12 1B 1) with the flow path cross sectional area people (D of outer circumferential side 2B 2) influence the flow velocity of airflow flowing therebetween.Cause big deceleration to flow for unlikely, the flow path cross sectional area (D of all sides in wishing 1B 1) with the flow path cross sectional area (D of outer circumferential side 2B 2) ratio (=D 1B 1/ D 2B 2) remain on below 0.74.
For miniaturization constitutes air blast portion 1, suppress the height of centrifugal impeller 12.Yet,, be necessary to enlarge the width of blade 17 in order to ensure the flow of necessity.In the present invention, consider the condition that this is opposite, should guarantee the blade area of high-power peripheral part, suppress height (width dimensions of blade 17) again, thereby make the centrifugal impeller 12 of flat capable shape, so make the throat width size b of aforementioned blade 17 1With exit width size b 2Ratio (=b 1/ b 2) be below 2.0.
Use the air blast portion 1 of the centrifugal impeller 12 of structure as previously mentioned, because of the deceleration regime that flows at inlet portion good, so can raise the efficiency and reduce noise.That is to say the inlet area S of the inlet 18a that utilization forms on the central portion of the side plate 18 of centrifugal impeller 12 0Compare S with the blade inlet area 1/ S 0Get the exit width size b of 1.0-1.4 scope, blade 17 2With the impeller outer diameter dimension D 2Ratio b 2/ D 2Get more than 0.7, the ratio (D of the flow path cross sectional area of the flow path cross sectional area of interior all sides and outer circumferential side 1B 1/ D 2B 2) get below 0.74 the throat width size b of blade 17 1Exit width size b with blade 2Ratio (b 1/ b 2) be set in below 2.0, fillet radius R and the blade inlet width dimensions b of inlet portion 18b 1Ratio R/b 1Be set in the 0.6-6.9 scope, like this, can confirm to keep well the efficient of air blast portion 1.
According to foregoing result of study, can obtain inlet area S about centrifugal impeller 12 0With blade inlet area S 1And the fillet radius of curvature R of the inlet portion 18b of side plate 18 and blade inlet width dimensions b 1The useful results of relation.Even by standard design or partial design change etc., also correspondingly luminous efficiency reduction and noise do not increase for centrifugal impeller 12.
Use the air blast portion 1 of this flat centrifugal impeller 12, because of shortening axial length, so can make electric blower 909 and electric dust collector miniaturization.

Claims (5)

1. electric dust collector, comprise commutator motor and centrifugal fan produce to suck the electric blower of air-flow, by the suction air-flow that produces based on this electric blower be used for to dust carry out control of dust dust collecting part and in adorn the main body of dust collector of described electric blower and described dust collecting part, it is characterized in that
The suction air quantity of described electric dust collector is at 1.0m 3During the above area operation of/min, the rotation number of described electric blower is set in the 40000-50000rpm.
2. electric dust collector as claimed in claim 1 is characterized in that,
The power consumption of described electric dust collector in the maximum quantity of wind zone is 1000W.
3. electric dust collector as claimed in claim 1 is characterized in that,
The power consumption of described electric dust collector in the maximum quantity of wind zone is 1000W,
The length of the rotating shaft of described commutator motor is below 100mm.
4. electric dust collector as claimed in claim 1 is characterized in that,
Power consumption during described electric dust collector maximum quantity of wind zone is 1000W,
The external diameter of the commutator of described commutator motor is at 18-23mm.
5. as each described electric dust collector of claim 1 to 4, it is characterized in that,
The resistivity of the carbon brush of described commutator motor is below 20 μ Ω m.
CN96106924A 1995-06-26 1996-06-26 Electric dust collector Expired - Fee Related CN1108138C (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP159405/1995 1995-06-26
JP15940595A JPH0914192A (en) 1995-06-26 1995-06-26 Motor-driven blower and vacuum cleaner
JP159405/95 1995-06-26
JP17885595 1995-07-14
JP178855/95 1995-07-14
JP178855/1995 1995-07-14

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CNB021066515A Division CN1200634C (en) 1995-06-26 2002-02-27 Electric dust collector

Publications (2)

Publication Number Publication Date
CN1157710A CN1157710A (en) 1997-08-27
CN1108138C true CN1108138C (en) 2003-05-14

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Family Applications (2)

Application Number Title Priority Date Filing Date
CN96106924A Expired - Fee Related CN1108138C (en) 1995-06-26 1996-06-26 Electric dust collector
CNB021066515A Expired - Fee Related CN1200634C (en) 1995-06-26 2002-02-27 Electric dust collector

Family Applications After (1)

Application Number Title Priority Date Filing Date
CNB021066515A Expired - Fee Related CN1200634C (en) 1995-06-26 2002-02-27 Electric dust collector

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KR (1) KR100409173B1 (en)
CN (2) CN1108138C (en)

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US11116367B2 (en) 2017-03-13 2021-09-14 Midea Group Co., Ltd. Electric fan and vacuum cleaner having same

Also Published As

Publication number Publication date
KR970000161A (en) 1997-01-21
CN1389174A (en) 2003-01-08
CN1157710A (en) 1997-08-27
CN1200634C (en) 2005-05-11
KR100409173B1 (en) 2004-03-26

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