CN110810541A - Superheated steam boiler for steaming tea - Google Patents
Superheated steam boiler for steaming tea Download PDFInfo
- Publication number
- CN110810541A CN110810541A CN201911048923.3A CN201911048923A CN110810541A CN 110810541 A CN110810541 A CN 110810541A CN 201911048923 A CN201911048923 A CN 201911048923A CN 110810541 A CN110810541 A CN 110810541A
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- Prior art keywords
- superheated steam
- steam
- boiler
- steaming
- pipe
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- 238000010025 steaming Methods 0.000 title claims abstract description 29
- 241001122767 Theaceae Species 0.000 title claims 5
- 229920006395 saturated elastomer Polymers 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 238000010521 absorption reaction Methods 0.000 claims abstract description 7
- 238000009413 insulation Methods 0.000 claims description 2
- 244000269722 Thea sinensis Species 0.000 abstract description 38
- 235000013616 tea Nutrition 0.000 abstract description 23
- 235000009569 green tea Nutrition 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 239000000779 smoke Substances 0.000 description 3
- 102000004190 Enzymes Human genes 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- 230000009849 deactivation Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B31/00—Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatus; Arrangements of dispositions of combustion apparatus
- F22B31/08—Installation of heat-exchange apparatus or of means in boilers for heating air supplied for combustion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22G—SUPERHEATING OF STEAM
- F22G1/00—Steam superheating characterised by heating method
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
An overheat steam boiler for steaming tea leaves relates to a steam boiler, in particular to an overheat steam boiler for steaming tea leaves. The steam boiler comprises a boiler body, an inner container arranged in the boiler body, a water bin arranged between the boiler body and the inner container, a steam bin arranged above the water bin, a heat absorption pipe arranged in the inner container and communicated with the water bin, a discharge flue arranged at the top of the inner container, a hearth arranged at the bottom of the inner container, and a saturated steam outlet arranged at the top of the boiler body and communicated with the steam bin, wherein a superheated steam heating pipe is arranged in the hearth, one end of the superheated steam heating pipe is communicated with the saturated steam outlet through the saturated steam pipe, and the other end of the superheated steam heating pipe is connected with the superheated steam outlet through the superheated steam. The invention overcomes the restriction existing in the prior art and the prejudice of people, can generate high-temperature superheated steam with the temperature about 300 ℃ higher than the saturated steam temperature, can quickly and thoroughly kill tea leaves no matter the tea leaves are old and tender, can meet the requirements of steaming green tea, and can meet the requirements of quickly steaming raw dark green tea.
Description
Technical Field
The invention relates to a steam boiler, in particular to an overheated steam boiler for steaming tea leaves.
Background
Steaming is one of the fixation means in tea processing, and steam is needed to provide heat energy in the steaming process. The steam adopted by green steaming in the prior art is saturated steam, one is saturated steam with pressure, and is provided by a common steam boiler which mainly comprises a fuel system, a smoke and air system, a steam-water system and the like. The other is normal pressure saturated steam which is generated by a normal pressure steam generator in the tea steaming machine and is used for directly carrying out enzyme deactivation on the tea. The steam temperature generated by the steam boiler or the steam generator is low, the moisture content is high, and the tea leaf steaming machine is used for steaming tea leaves, and firstly, the tea leaves are not completely killed, and especially, the raw material of the raw dark green tea with more than 1 bud and 5 leaves can hardly be killed to meet the requirements; secondly, the moisture content of the tea leaves after steaming is very high, which is not beneficial to the implementation of the subsequent process, and the processed green tea product has low quality and can not produce high-grade green tea; thirdly, the steaming time is long, the steaming amount cannot be improved, and the production efficiency is low. Therefore, the industry considers that the steam is used for tea enzyme deactivation, is only suitable for the production of middle-grade and low-grade green tea, and cannot be used for the production of high-grade green tea and the processing of black hair.
Disclosure of Invention
The invention aims to overcome the limitations and prejudices of people in the prior art and discloses an overheated steam boiler for steaming tea leaves, which has high steam temperature and low water vapor content, can meet the steaming requirements of high-grade green tea production and black wool processing, and has simple structure and low operating cost.
The technical solution of the invention is as follows: a superheated steam boiler for steaming tea leaves comprises a boiler body, an inner container arranged in the boiler body, a water bin arranged between the boiler body and the inner container, a steam bin arranged above the water bin, a heat absorption pipe arranged in the inner container and communicated with the water bin, a discharge flue arranged at the top of the inner container, a hearth arranged at the bottom of the inner container, and a saturated steam outlet arranged at the top of the boiler body and communicated with the steam bin, and is characterized in that: and a superheated steam heating pipe is arranged in the hearth, one end of the superheated steam heating pipe is communicated with a saturated steam outlet through a saturated steam pipe, and the other end of the superheated steam heating pipe is in superheated steam output connection with the superheated steam pipe through a superheated steam outlet.
The invention adopts the technical scheme, overcomes the restriction existing in the prior art and the prejudice of people, can generate high-temperature superheated steam with the temperature about 300 ℃ higher than the saturated steam temperature under the condition that the manufacturing cost and the energy consumption are the same as those of a common boiler with the same specification, can quickly and thoroughly kill tea leaves no matter the tea leaves are old and tender, can meet the requirements of steaming and killing green tea, and can meet the requirements of quickly steaming over 1 bud and 5 leaves of raw black raw tea. Because the steam content of the high-temperature superheated steam is low, the steamed green tea material is dry and comfortable, and the method can be used for producing the steamed green of high-grade green tea. Also has the advantages of simple structure, convenient operation and low cost.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic cross-sectional view of the present invention;
fig. 3 is a schematic top view of the present invention.
Description of the graphical notation: 1-furnace body, 2-base, 3-furnace door, 4-furnace grate handle, 5-furnace grate, 6-sewage outlet, 7-furnace hearth, 8-water level meter, 9-saturated steam outlet, 10-saturated steam pipe, 11-superheated steam heating pipe, 12-superheated steam outlet, 13-superheated steam pipe, 14-inner container, 15-smoke exhaust channel, 16-heat absorption pipe, 17-water injection port, 18-water sump, 19-steam sump and 20-safety valve.
Detailed Description
In order that the invention may be more clearly understood, a particular embodiment thereof will now be described with reference to figures 1-3.
The implementation mode is as follows: a superheated steam boiler for tea steaming comprises a boiler body 1, an inner container 14 arranged in the boiler body 1, a water bin 18 arranged between the boiler body 1 and the inner container 14, a steam bin 19 arranged above the water bin 18, a heat absorption pipe 16 arranged in the inner container 14 and communicated with the water bin 18 by 2, a discharge flue 15 arranged at the top of the inner container 14, a hearth 7 arranged at the bottom of the inner container 14, and a saturated steam outlet 9 arranged at the top of the boiler body 1 and communicated with the steam bin 19, and is characterized in that: a superheated steam heating pipe 11 is arranged in the hearth 7, one end of the superheated steam heating pipe 11 is communicated with a saturated steam outlet 9 through a saturated steam pipe 10, and the other end of the superheated steam heating pipe is connected with a superheated steam pipe 13 through a superheated steam outlet 12 for outputting superheated steam.
Example (b): a superheated steam boiler for steaming tea leaves is provided with a boiler body 1, an inner container 14 is arranged in the boiler body 1, a water bin 18 is arranged between the boiler body 1 and the inner container 14, a steam bin 19 is arranged above the water bin 18, a plurality of layers of heat absorption pipes 16 communicated with the water bin 18 are arranged in the inner container 14, the layers are vertically arranged, each layer is arranged in an inclined mode, a smoke exhaust channel 15 is arranged at the top of the inner container 14, a hearth 7 is arranged at the bottom of the inner container 14, a saturated steam outlet 9 communicated with the steam bin 19, a safety valve 20 and a pressure gauge 21 are arranged at the top of the boiler body 1, a water level meter 8 is arranged on the side face of the upper portion of the boiler body 1, a fire grate 5 is arranged at the lower portion of the hearth 7, and. The heating area of the superheated steam heating pipe 11 is determined according to the required flow rate and the required temperature rise of the superheated steam, and it is ensured that the output superheated steam reaches the required temperature. One end of the superheated steam heating pipe 11 is communicated with the saturated steam outlet 9 through a saturated steam pipe 10, and the other end is in superheated steam output connection with a superheated steam pipe 13 through a superheated steam outlet 12. When the two ends of the superheated steam heating pipe 11 penetrate through the furnace body 1 and the inner container 14, a heat insulation sleeve 22 is arranged to prevent the water in the water sump 18 from cooling the superheated steam heating pipe 11. The superheated steam heating pipes 11 are arranged in the furnace chamber in an S shape, or in a spiral shape, or in a dish shape. The bottom of the furnace body 1 is provided with a base 2, the lower part of the furnace body 1 is provided with a furnace passage and a furnace door 3 which are communicated with a hearth 7, one side of the bottom of the furnace body 1 is provided with a sewage outlet 6 communicated with a water sump 18, and the other side is provided with a fire grate handle 4 of a fire grate 5. A water injection port 17 is provided at the middle-lower portion of the furnace body 1.
The working principle of the invention is as follows: the fuel is thrown onto the fire grate 5 from the furnace door 3 and is combusted in the hearth 7, the heat absorption pipe 16 absorbs heat, so that water in the water bin 18 is boiled to generate saturated steam, the saturated steam enters the steam bin 19, the pressurized saturated steam in the steam bin 19 enters the superheated steam heating pipe arranged in the hearth 7 through the saturated steam outlet 9 and the saturated steam pipe 10 on the furnace body 1 to be heated and heated to become high-temperature superheated steam, and the high-temperature superheated steam is communicated with the superheated steam pipe 13 through the superheated steam outlet 12 to output the superheated steam outwards.
The embodiment of the invention overcomes the restriction and the prejudice of people in the prior art, can generate high-temperature superheated steam with the temperature about 300 ℃ higher than the saturated steam temperature under the condition that the manufacturing cost and the energy consumption are the same as those of a common boiler with the same specification, can quickly and thoroughly kill tea leaves regardless of the age and the tenderness of the tea leaves, can meet the requirements of steaming and killing green tea, and can meet the requirements of quickly steaming over 1 bud and 5 leaves of raw dark green tea. Because the steam content of the high-temperature superheated steam is low, the steamed green tea material is dry and comfortable, and the method can be used for producing the steamed green of high-grade green tea. Also has the advantages of simple structure, convenient operation and low cost.
The above examples of the present invention are provided only for explaining the present invention and do not constitute any limitation to the present invention. The present invention has been described with reference to exemplary embodiments, but the words which have been used herein are words of description and illustration, rather than words of limitation. The present invention may be practiced with modification within the scope of the claims as set forth hereinafter and as modified within the scope and spirit of the invention. Although the invention is described herein with reference to particular structures and embodiments, it is not intended that the invention be limited to the particular embodiments disclosed herein, but rather that the invention extend to all other modifications and applications of the boiler with the same functionality.
Claims (5)
1. A superheated steam boiler for tealeaves evaporates blue or green, including the furnace body, establish the inner bag in the furnace body, establish the sump between furnace body and inner bag, be the steam storehouse above the sump, establish in the inner bag with communicating heat absorption pipe in sump, establish the discharge flue at the inner bag top, establish the furnace in the inner bag bottom, establish at the furnace body top and the communicating saturated steam export in steam storehouse, its characterized in that: and a superheated steam heating pipe is arranged in the hearth, one end of the superheated steam heating pipe is communicated with a saturated steam outlet through a saturated steam pipe, and the other end of the superheated steam heating pipe is in superheated steam output connection with the superheated steam pipe through a superheated steam outlet.
2. A superheated steam boiler for steaming tea leaves according to claim 1, characterized in that: when the two ends of the superheated steam heating pipe 11 penetrate through the furnace body and the inner container, a heat insulation sleeve is arranged to prevent the superheated steam heating pipe from being cooled by water in the water sump.
3. A superheated steam boiler for steaming tea leaves according to claim 1, characterized in that: the superheated steam heating pipe is arranged in the hearth in an S shape.
4. A superheated steam boiler for steaming tea leaves according to claim 1, characterized in that: the superheated steam heating pipes are spirally arranged in the hearth.
5. A superheated steam boiler for steaming tea leaves according to claim 1, characterized in that: the superheated steam heating pipes are arranged in the hearth in a dish shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911048923.3A CN110810541A (en) | 2019-10-31 | 2019-10-31 | Superheated steam boiler for steaming tea |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911048923.3A CN110810541A (en) | 2019-10-31 | 2019-10-31 | Superheated steam boiler for steaming tea |
Publications (1)
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CN110810541A true CN110810541A (en) | 2020-02-21 |
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Application Number | Title | Priority Date | Filing Date |
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CN201911048923.3A Pending CN110810541A (en) | 2019-10-31 | 2019-10-31 | Superheated steam boiler for steaming tea |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111449141A (en) * | 2020-05-20 | 2020-07-28 | 广西格卡环保科技有限公司 | Dried bean production forming equipment under atmospheric steam condition |
CN111449145A (en) * | 2020-04-29 | 2020-07-28 | 遵义市贵福春自动化科技有限公司 | Steam generating device for tea leaf fixation machine and control method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2328940Y (en) * | 1998-05-15 | 1999-07-14 | 余忠军 | Vertical steam water boiler |
CN200972318Y (en) * | 2006-11-24 | 2007-11-07 | 封晓峰 | Atmospheric high temp steam and hot-air integral furnace |
CN203642159U (en) * | 2013-11-15 | 2014-06-11 | 安阳方快锅炉有限公司 | Large shell type superheated steam boiler |
CN211091663U (en) * | 2019-10-31 | 2020-07-28 | 湖南安化芙蓉山茶业有限责任公司 | Superheated steam boiler for steaming tea |
-
2019
- 2019-10-31 CN CN201911048923.3A patent/CN110810541A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2328940Y (en) * | 1998-05-15 | 1999-07-14 | 余忠军 | Vertical steam water boiler |
CN200972318Y (en) * | 2006-11-24 | 2007-11-07 | 封晓峰 | Atmospheric high temp steam and hot-air integral furnace |
CN203642159U (en) * | 2013-11-15 | 2014-06-11 | 安阳方快锅炉有限公司 | Large shell type superheated steam boiler |
CN211091663U (en) * | 2019-10-31 | 2020-07-28 | 湖南安化芙蓉山茶业有限责任公司 | Superheated steam boiler for steaming tea |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111449145A (en) * | 2020-04-29 | 2020-07-28 | 遵义市贵福春自动化科技有限公司 | Steam generating device for tea leaf fixation machine and control method thereof |
CN111449141A (en) * | 2020-05-20 | 2020-07-28 | 广西格卡环保科技有限公司 | Dried bean production forming equipment under atmospheric steam condition |
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Application publication date: 20200221 |