CN110788615A - Assembling equipment - Google Patents

Assembling equipment Download PDF

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Publication number
CN110788615A
CN110788615A CN201910990977.5A CN201910990977A CN110788615A CN 110788615 A CN110788615 A CN 110788615A CN 201910990977 A CN201910990977 A CN 201910990977A CN 110788615 A CN110788615 A CN 110788615A
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China
Prior art keywords
assembled
feeding
assembly
taking end
positioning
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CN201910990977.5A
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Chinese (zh)
Inventor
陈伟利
杨永
王艳清
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Shenzhen Futaihong Precision Industry Co Ltd
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Shenzhen Futaihong Precision Industry Co Ltd
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Priority to CN201910990977.5A priority Critical patent/CN110788615A/en
Publication of CN110788615A publication Critical patent/CN110788615A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

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  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

An assembling device is used for assembling a first material onto a second material and assembling a third material onto the second material and the first material, and comprises a bearing mechanism, a first feeding and discharging mechanism, a first feeding mechanism, a second feeding mechanism, a third feeding mechanism and a second feeding and discharging mechanism; the first feeding and discharging mechanism is used for moving the second material provided by the second feeding mechanism to the bearing mechanism to be assembled and transferring the assembled second material on the bearing mechanism to the discharging area; the second feeding and discharging mechanism is used for obtaining a first material and a third material to be assembled from the first feeding mechanism and the third feeding mechanism, moving the first material and the third material to be assembled to the bearing mechanism, and assembling the first material and the third material with a second material to be assembled on the bearing mechanism. The assembling equipment realizes automatic assembling by utilizing the matching among the mechanisms, and improves the operating efficiency.

Description

Assembling equipment
Technical Field
The application relates to the field of automation, especially, relate to an automatic change equipment.
Background
With the development of technology, electronic devices such as mobile phones have become essential tools for people to work and live, and the assembly of electronic devices usually involves the assembly of a plurality of small components. The existing production does not have automatic equipment for realizing automatic assembly among a plurality of small elements, and generally needs manual loading and unloading, so that a large amount of manual labor is consumed, and the loading and unloading efficiency is not high.
Disclosure of Invention
In view of the above, it is desirable to provide an assembling apparatus capable of automatically assembling a plurality of small components.
An assembling device is used for assembling a first material onto a second material and assembling a third material onto the second material and the first material, and comprises a bearing mechanism, a first feeding and discharging mechanism, a first feeding mechanism, a second feeding mechanism, a third feeding mechanism and a second feeding and discharging mechanism; the first feeding and discharging mechanism is used for moving the second material provided by the second feeding mechanism to the bearing mechanism to be assembled; the first feeding mechanism and the third feeding mechanism are respectively used for conveying the first material and the third material to be assembled; the second loading and unloading mechanism is used for acquiring the first material and the third material to be assembled from the first feeding mechanism and the third feeding mechanism, moving the first material and the third material to be assembled to the bearing mechanism, and assembling the first material and the third material with the second material to be assembled on the bearing mechanism; the first loading and unloading mechanism is also used for transferring the second material assembled on the bearing mechanism to a blanking area.
Further, the bearing mechanism comprises a positioning component for positioning the second material; the first feeding and discharging mechanism and the second feeding and discharging mechanism are arranged adjacent to the positioning assembly; the first feeding and discharging mechanism transfers the second material to be assembled to the positioning assembly and transfers the assembled second material on the positioning assembly to the discharging area; and the second loading and unloading mechanism transfers the first material and the third material to the positioning component and assembles the first material and the third material with the second material to be assembled.
Further, the bearing mechanism further comprises a rotating assembly, the rotating assembly is connected with the positioning assembly and used for driving the positioning assembly to rotate so as to switch between an upper material loading position and a lower material loading position; the first feeding and discharging mechanism transfers the second material to be assembled to the positioning assembly positioned at the feeding and discharging position; the second loading and unloading mechanism transfers the first material and the third material to the positioning component positioned at the assembly position and assembles the first material and the third material with the second material to be assembled; and the first feeding and discharging mechanism transfers the assembled second material on the positioning component at the feeding and discharging position to the discharging area.
Further, the first loading and unloading mechanism comprises a first material taking end and a second material taking end; the first material taking end is used for taking the second material to be assembled from the second feeding mechanism and transferring the second material to be assembled onto the positioning component; the second material taking end is used for taking the assembled second material from the positioning component and transferring the assembled second material to the blanking area.
Further, the first material taking end and the second material taking end simultaneously take the second material from the second feeding mechanism and the positioning component respectively, and simultaneously transfer the taken second material to the positioning component and the blanking area respectively.
Further, the second loading and unloading mechanism comprises a third material taking end and a fourth material taking end; the third material taking end is used for taking the first material to be assembled from the first feeding mechanism, transferring the taken first material to the positioning component and assembling the first material to the second material to be assembled on the positioning component; the fourth material taking end is used for taking the third material to be assembled from the third feeding mechanism, transferring the taken third material to the positioning assembly, and assembling the third material to the second material to be assembled and the first material on the positioning assembly.
Furthermore, the third material taking end and the fourth material taking end respectively perform material taking operation in sequence, perform transfer operation simultaneously, and then perform assembly operation in sequence; in the material taking operation, the fourth material taking end firstly takes the third material from the third feeding mechanism, and then the third material taking end takes the first material from the first feeding mechanism; in the transfer operation, the fourth material taking end and the third material taking end simultaneously transfer the obtained third material and the obtained first material to the positioning component respectively; in the assembling operation, the third material taking end firstly assembles the obtained first material into the second material to be assembled on the positioning component, and then the fourth material taking end assembles the obtained third material into the second material to be assembled on the positioning component and the first material.
Further, the second loading and unloading mechanism further comprises a shaft arm and a switching unit; the third material taking end and the fourth material taking end are respectively installed at two ends of the switching unit and are installed on the shaft arm through the switching unit.
Further, the switching unit comprises an adapter and a switching plate which are connected with each other, the adapter is connected with the shaft arm, and the third material taking end and the fourth material taking end are respectively connected to two opposite ends of the switching plate.
Further, the third material taking end and the fourth material taking end respectively obtain the first material and the third material in a vacuum adsorption mode.
Compared with the prior art, the application the equipment utilizes first unloading mechanism cooperation of going up bear the mechanism with second feeding mechanism carries out the automatic material loading and the location operation of second material, utilizes unloading mechanism cooperation on the second first feeding mechanism with third feeding mechanism gets the automation of first material and third material and gets the material operation, and utilizes unloading mechanism cooperation on the second bear the mechanism and successively accomplish the automatic equipment operation of first material and third material and second material, effectively improved the operating efficiency.
Drawings
Fig. 1 is a perspective view schematically illustrating an assembling apparatus according to an embodiment of the present application.
Fig. 2 is a perspective view of another angle of the assembly apparatus shown in fig. 1.
Fig. 3 is an exploded schematic view of the assembly apparatus shown in fig. 2.
Fig. 4 is a perspective view of the positioning mechanism of the assembly apparatus shown in fig. 3.
Fig. 5 is a perspective view of a first loading and unloading mechanism of the assembly apparatus shown in fig. 3.
Fig. 6 is a perspective view of a second feed mechanism of the assembly apparatus shown in fig. 3.
Fig. 7 is a partially exploded schematic view of the first feed mechanism of the assembly apparatus shown in fig. 3.
Fig. 8 is a partially exploded view of another angle of the first feed mechanism shown in fig. 7.
Fig. 9 is a perspective view of a third feed mechanism of the assembly apparatus shown in fig. 3.
Fig. 10 is a perspective view of a second loading and unloading mechanism of the assembling apparatus shown in fig. 3.
Fig. 11 is a perspective view of a material-taking module of the second loading/unloading mechanism shown in fig. 10.
Description of the main elements
Figure BDA0002238263050000041
Figure BDA0002238263050000061
The following detailed description will further illustrate the present application in conjunction with the above-described figures.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art without any inventive work based on the embodiments in the present application are within the scope of protection of the present application.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
Some embodiments of the present application will be described in detail below. In the following embodiments, features of the embodiments may be combined with each other without conflict.
Referring to fig. 1 to 3, an assembling apparatus 100 for assembling a first material 200 onto a second material 300 and assembling a third material 400 onto the second material 300 and the first material 200 is provided.
The assembling apparatus 100 includes a base 10, a positioning module 30, a first loading and unloading mechanism 40, a second feeding mechanism 50, a first feeding mechanism 60, a third feeding mechanism 70, and a second loading and unloading mechanism 80. The positioning module 30, the first loading and unloading mechanism 40, the second feeding mechanism 50, the first feeding mechanism 60, the third feeding mechanism 70 and the second loading and unloading mechanism 80 are arranged on the base table 10. The first feeding mechanism 60, the second feeding mechanism 50 and the third feeding mechanism 70 are used for respectively providing a first material 200, a second material 300 and a third material 400 to be assembled. The positioning module 30 serves as a carrying mechanism for carrying and positioning the second material 300 to be assembled. The first loading and unloading mechanism 40 is used for moving the second material 300 provided by the second feeding mechanism 50 to the carrying mechanism for assembly. The second loading and unloading mechanism 80 is configured to obtain the first material 200 and the third material 400 to be assembled from the first feeding mechanism 60 and the third feeding mechanism 70, move the first material 200 and the third material 400 to be assembled to the carrying mechanism, and assemble the first material 200 and the third material 400 with the second material 300 to be assembled on the carrying mechanism. The first loading and unloading mechanism 40 is also used for transferring the second material 300 assembled on the carrying mechanism to a blanking area (not shown).
As an embodiment of the present application, the assembling apparatus 100 further includes a material receiving mechanism (not shown), the first material loading and unloading mechanism 40 is used for transferring the assembled second material 300 on the supporting mechanism to the material receiving mechanism, and the material receiving mechanism is used for conveying the assembled second material 300 to the material discharging area.
Specifically, the first loading and unloading mechanism 40 can move back and forth among the second feeding mechanism 50, the carrying mechanism and the receiving mechanism to transfer the second material 300 to be assembled and completed. The second loading and unloading mechanism 80 can move back and forth among the first feeding mechanism 60, the third feeding mechanism 70 and the bearing mechanism to transfer the first material 200 and the third material 400.
Referring to fig. 3 and 4, as an embodiment of the present application, the carrying mechanism (i.e. the positioning module 30) includes a positioning component 32 for positioning the second material 300 to prevent the material from shifting during the assembling process. The first loading and unloading mechanism 40 and the second loading and unloading mechanism 80 are disposed adjacent to the positioning assembly 32 to facilitate loading and unloading operations and assembling operations. The first loading and unloading mechanism 40 transfers the second material 300 to be assembled to the positioning assembly 32, and transfers the assembled second material 300 on the positioning assembly 32 to the receiving mechanism. The second loading and unloading mechanism 80 transfers the first material 200 and the third material 400 to the positioning assembly 32, and assembles the second material 300 to be assembled.
As an embodiment of the present application, the carrier mechanism further comprises a rotating assembly 33. The rotating assembly 33 is connected to the positioning assembly 32, and is configured to drive the positioning assembly 32 to rotate and switch the horizontal position between an upper and a lower position ((the second loading and unloading mechanism 80, the first feeding mechanism 60, and the third feeding mechanism 70 are located at working positions, as shown in fig. 2)) and an assembly position (the first loading and unloading mechanism 40 and the second feeding mechanism 50 are located at working positions), so as to adjust the relative position relationship among the second loading and unloading mechanism 80, the carrying mechanism, and the first loading and unloading mechanism 40, and thus facilitate loading, unloading, and assembly.
The first loading and unloading mechanism 40 transfers the second material 300 to be assembled to the positioning assembly 32 at the upper and lower positions, and transfers the assembled second material 300 on the positioning assembly 32 at the upper and lower positions to the material receiving mechanism. The second loading and unloading mechanism 80 transfers the first material 200 and the third material 400 to the positioning assembly 32 located at the assembling position, and assembles the second material 300 to be assembled.
As an embodiment of the present application, the positioning module 30 further includes a fixing frame 31. The holder 31 is fixed to the base 10, and the rotary unit 33 is attached to the holder 31. In this embodiment, the rotating assembly 33 employs a rotating cylinder, and an output end of the rotating cylinder is connected to the positioning assembly 32 to drive the positioning assembly 32 to rotate around the output end of the rotating cylinder, so that the positioning assembly 32 is switched between an upper material loading position and a lower material loading position and an assembly position.
As an embodiment of the present application, the positioning module 30 further includes a connection plate 34. The connecting plate 34 has one end connected to the rotating assembly 33 and the other end fixed to the positioning assembly 32 for connecting the positioning assembly 32 and the rotating assembly 33.
Referring to fig. 3 and 5, as an embodiment of the present application, the first loading and unloading mechanism 40 includes a first material taking end and a second material taking end. The first material taking end is used for taking the second material 300 to be assembled from the second feeding mechanism 50 and transferring the second material 300 to be assembled onto the positioning assembly 32. The second material taking end is used for taking the assembled second material 300 from the positioning assembly 32 and transferring the assembled second material 300 to the material receiving mechanism.
Specifically, during operation, the first material taking end and the second material taking end simultaneously take the second material 300 from the second feeding mechanism 50 and the positioning assembly 32, respectively, and simultaneously transfer the taken second material 300 to the positioning assembly 32 and the material receiving mechanism, respectively. It will be appreciated that the various actions in the above described process may be designed otherwise depending on the actual time and space.
As an embodiment of the present application, the first loading and unloading mechanism 40 includes two support rods 41, a guide rod 42 mounted on the two support rods 41, and two carrying modules 43 mounted on the guide rod 42. The two carrying modules 43 are respectively used as the first material taking end and the second material taking end. Two support rods 41 are fixed to the base 10 at intervals to support both ends of the guide rod 42. Each carrying module 43 is slidably disposed on the guide bar 42. The carrying module 43 can reciprocate along the guide rod 42 to be positioned right above the second feeding mechanism 50 or the positioning assembly 32 during the movement, so as to carry out the loading or unloading operation. The second feeding mechanism 50 is disposed adjacent to the first loading and unloading mechanism 40 to facilitate the first loading and unloading mechanism 40 to take materials.
Referring to fig. 3, 10 and 11, as an embodiment of the present application, the second loading and unloading mechanism 80 includes a third material taking end and a fourth material taking end. The third material taking end is used for taking the first material 200 to be assembled from the first feeding mechanism 60, transferring the taken first material 200 onto the positioning assembly 32, and assembling the first material 200 into the second material 300 to be assembled on the positioning assembly 32. The fourth material taking end is used for taking the third material 400 to be assembled from the third feeding mechanism 70, transferring the taken third material 400 onto the positioning assembly 32, and assembling the third material onto the second material 300 to be assembled and the first material 200 on the positioning assembly 32.
In the operation process of the second loading and unloading mechanism 80, the third material taking end and the fourth material taking end respectively perform material taking operation in sequence, transfer operation is performed simultaneously, and then assembly operation is performed in sequence. Specifically, in the material taking operation, the fourth material taking end first takes the third material 400 from the third feeding mechanism 70, and then the third material taking end takes the first material 200 from the first feeding mechanism 60; in the transfer operation, the fourth material taking end and the third material taking end simultaneously transfer the obtained third material 400 and the first material 200 to the positioning assembly 32 respectively; in the assembling operation, the third material taking end firstly assembles the obtained first material 200 into the second material 300 to be assembled on the positioning component 32, and then the fourth material taking end assembles the obtained third material 400 onto the second material 300 to be assembled and the first material 200 on the positioning component 32. It will be appreciated that the various actions in the above described process may be designed otherwise depending on the actual time and space.
As an embodiment of the present application, the second loading and unloading mechanism 80 includes a material taking module 83, the material taking module 83 includes a first absorbing unit 832 and a second absorbing unit 833, and the first absorbing unit 832 and the second absorbing unit 833 are respectively used as the third material taking end and the fourth material taking end, so as to respectively obtain the first material 200 and the third material 400.
As an embodiment of the present application, the second loading and unloading mechanism 80 further includes a shaft arm 82 and an adaptor unit 831. The third and fourth pickup ends (i.e., the first and second suction units 832 and 833) are respectively installed at both ends of the adaptor unit 831 and are installed to the shaft arm 82 through the adaptor unit 831.
As an embodiment of the present application, the operation flow of the above-described assembly apparatus 100 is as follows:
the rotating component 33 of the positioning module 30 (i.e. the carrying mechanism) drives the positioning component 32 to rotate to the upper and lower material positions;
one of the carrying modules 43 (i.e., the first material taking end) of the first loading and unloading mechanism 40 obtains the second material 300 from the second feeding mechanism 50, and transfers the second material 300 to the positioning assembly 32 for positioning to be assembled;
the rotating component 33 of the positioning module 30 drives the positioning component 32 to rotate to the assembling position;
the shaft arm 82 of the second loading and unloading mechanism 80 first rotates the material taking module 83 to the third feeding mechanism 70, so that the second suction unit 833 (i.e., the fourth material taking end) obtains the third material 400 to be assembled, and then rotates the material taking module 83 to the first feeding mechanism 60, so that the first suction unit 832 (i.e., the third material taking end) obtains the first material 200 to be assembled;
the shaft arm 82 of the second loading and unloading mechanism 80 rotates the material taking module 83 to the positioning component 32, so that the third material taking end firstly assembles the obtained first material 200 into the second material 300 to be assembled on the positioning component 32, and then the fourth material taking end assembles the obtained third material 400 onto the second material 300 to be assembled and the first material 200 on the positioning component 32;
the rotating component 33 of the positioning module 30 drives the positioning component 32 to rotate to the upper and lower material positions;
the other carrying module 43 (i.e., the second material taking end) of the first loading and unloading mechanism 40 obtains the assembled second material 300 from the positioning assembly 32, and transfers the assembled second material 300 to the material receiving mechanism; meanwhile, the first material taking end of the first loading and unloading mechanism 40 obtains the second material 300 from the second feeding mechanism 50, and transfers the second material 300 to the positioning assembly 32 which is already empty for positioning to be assembled, and enters the next operation cycle.
As a specific embodiment, the assembly apparatus 100 provided herein may be adapted for automated assembly between various different components. For example, the first material 200, the second material 300, and the third material 400 may be a pick pin, a needle plate, and a sticker, respectively; or a mobile phone, a mobile phone cover and a mobile phone film; or a mobile phone frame, a mobile phone shell and a mobile phone film; or paper, cover, label, etc. The various mechanisms of the assembly apparatus 100 may also have different structural designs depending on the materials to be assembled.
The specific structure of each mechanism of the assembly apparatus 100 will be further described below with the embodiment of taking the card needle, the needle plate, and the adhesive film as the first material 200, the second material 300, and the third material 400.
Referring to fig. 1 to 3 again, in the present embodiment, the assembling apparatus 100 is used to assemble the card-taking needle onto the needle board, and then attach a film on the needle board to cover the card-taking needle. In the present embodiment, the first feeding mechanism 60, the second feeding mechanism 50, and the third feeding mechanism 70 are a card-taking needle feeding mechanism, a needle plate feeding mechanism, and a coil feeding mechanism, respectively, for feeding a card-taking needle, a needle plate, and a film as the first material 200, the second material 300, and the third material 400, respectively.
Referring to fig. 3 and 4, the positioning assembly 32 of the carriage mechanism includes a positioning plate 321, a retaining member 322 and a first driving member 323. One end of the connecting plate 34 is connected to the rotating assembly 33, and the other end of the connecting plate 34 is fixed to the bottom of the positioning plate 321. The positioning plate 321 has a positioning slot 3211 for positioning the second material 300. The retaining member 322 is disposed on the positioning plate 321 and located at one corner of the positioning slot 3211. The first driving member 323 is connected to the retaining member 322 for driving the retaining member 322 to move toward or away from the positioning slot 3211, so as to clamp or release the second material 300. In the present embodiment, the first driving unit 323 is fixed to the positioning plate 321, and the first driving unit 323 employs an air cylinder.
Referring to fig. 3 and 5, the conveying module 43 of the first loading and unloading mechanism 40 includes a sliding portion 431, a first lifting cylinder 432, and a material sucking plate 433. The sliding portion 431 is slidably attached to the guide rod 42. The first elevating cylinder 432 is fixed to the sliding portion 431 and connected to the suction plate 433. The first lifting cylinder 432 is used for driving the material sucking plate 433 to move up and down, so that when the material sucking plate 433 is located right above the second feeding mechanism 50 or the positioning module 30, the material sucking plate 433 is driven to perform feeding or discharging operation. It is understood that in other embodiments, the first loading and unloading mechanism 40 may also be configured as a robot or the like.
Referring to fig. 3 and 6, in the present embodiment, the second feeding mechanism 50 adopts a magazine type feeding mode. The second feeding mechanism 50 includes a turntable 51, a second rotary cylinder 52, and a feed cassette 53. The second material 300 is stored in the feeding cassette 53 in a stacked manner. The feed magazine 53 is provided on the turntable 51. The second rotary cylinder 52 is provided on the base 10, and the turntable 51 is provided on the second rotary cylinder 52. The second rotary cylinder 52 can drive the rotary disc 51 to rotate, thereby adjusting the position of the feeding box 53.
In the present embodiment, two feed cassettes 53 are provided on the turntable 51. The second rotary cylinder 52 drives the rotary table 51 to rotate 180 ° so as to switch the two feed cassettes 53 between the feeding position 501 and the feeding position 502. It should be noted that the material supply position 502 of the second feeding mechanism 50 and the upper and lower material positions of the positioning module 30 are located side by side right below the reciprocating motion track of the material sucking plate 433.
In this embodiment, the second feeding mechanism 50 further includes a lifting module 54. The lifting module 54 is fixed on the base 10 for lifting the stacked second material 300 in the feeding cassette 53 to a position suitable for being sucked by the material sucking plate 433. Specifically, the lifting module 54 includes a fixing plate 541, a servo motor 542, a sliding plate 543, and a lifting plate 544. The fixing plate 541 is fixed to the base 10. The servo motor 542 is mounted on the fixing plate 541. Sliding plate 543 is slidably mounted on servo motor 542. The lifting plate 544 is fixed to the sliding plate 543. When the sliding plate 543 and the lifting plate 544 are driven by the servo motor 542 to move up and down, the lifting plate 544 lifts the stacked first material 200 in the feeding cassette 53 to move up and down.
Referring to fig. 3, 7 and 8, in the present embodiment, the first feeding mechanism 60 adopts a tray feeding mode, that is, the first material 200 is positioned in the tray 63. The first feeding mechanism 60 includes a feeding module 61 and an upper and lower tray module 62. The upper and lower tray module 62 is used for supplementing the tray 63 with the first material 200 positioned in the feeding module 61 or discharging the empty tray in the feeding module 61. The feeding module 61 is used for positioning the tray 63 to feed the second loading/unloading mechanism 80.
Specifically, the feeding module 61 at least includes a tray holder 611 and a lifting shaft unit 612. The lift shaft unit 612 includes a mounting plate 6121 and a lift shaft 6122. The mounting plate 6121 is attached to the base 10. The lifting shaft 6122 is mounted on the mounting plate 6121, and the tray holder 611 is fixed on the lifting shaft 6122. The tray holder 611 is used to hold the trays 63 arranged in a stack. The lifting shaft unit 612 is used for driving the tray bracket 611 and the tray 63 to move up and down, so as to be suitable for the second loading and unloading mechanism 80 to take materials.
In this embodiment, the feeding module 61 further includes a tray guide 613. The tray guide 613 is used to guide the tray 63 during the lifting process. In this embodiment, the tray guide 613 is composed of two opposing guide plates 6131 that are disposed at an interval. The two guide plates 6131 are fixed to the mounting plate 6121, and the lift shaft 6122 is interposed therebetween.
In this embodiment, the feed module 61 further includes two oppositely disposed tray positioning assemblies 614. The two tray positioning assemblies 614 position the top tray 63 of the tray stack from opposite sides, respectively, to facilitate material retrieval by the second loading and unloading mechanism 80. In this embodiment, the tray positioning assembly 614 includes a positioning cylinder 6141 and a positioning bar 6142. The positioning cylinder 6141 is fixed to the base 10. The positioning bar 6142 is connected to the output end of the positioning cylinder 6141. The two positioning cylinders 6141 are used to drive the two positioning bars 6142 to move toward or away from each other to release or clamp the tray 63.
Specifically, the upper and lower tray modules 62 include a guide 621, a slider 622, a second driving member 623, and a tray clamp 624. The guide rails 621 are mounted on the base 10 and disposed adjacent to the supply module 61. The slider 622 is mounted on the guide rail 621 and can slide along the guide rail. The second driving member 623 is fixed on the slide block 622 and connected to the tray clamp 624 for driving the tray clamp 624 to clamp or release the tray 63. In this embodiment, the second driving member 623 is a lifting cylinder capable of driving the tray clamp 624 to face or deviate from the tray stack.
Referring to fig. 3 and 9, in the present embodiment, the third feeding mechanism 70 includes a base 71, a film winding mounting plate 72 mounted on the base 71, a plurality of guide rollers 73, a supply plate 74, and a third driving member 75. The roll film mounting tray 72 is used for mounting a roll film supply (not shown) having a third material 400. The guide rollers 73 are used to guide the incoming film roll to the feeding plate 74 during feeding, so as to facilitate the feeding of the second feeding and discharging mechanism 80. The third driving member 75 is used for providing a driving force for the third feeding mechanism 70. In the present embodiment, the third driving member 75 is a motor.
Referring to fig. 10 and 11, in the present embodiment, the second loading and unloading mechanism 80 adopts a robot arm, and further includes a fixing seat 81. In this embodiment, the second loading/unloading mechanism 80 is a four-axis robot. The fixing base 81 is fixed to the base 10. The shaft arm 82 is mounted on the fixing base 81, and the material taking module 83 is mounted on the shaft arm 82 through the adapting unit 831.
In this embodiment, the third material taking end and the fourth material taking end adopt a vacuum adsorption mode to obtain corresponding materials. The adaptor unit 831 includes an adaptor 8311 and an adaptor plate 8312 connected to each other. The adapter 8311 is used to connect with the shaft arm 82. The first suction unit 832 and the second suction unit 833 of the material taking module 83 are respectively connected to two opposite ends of the adapter plate 8312.
Specifically, the first suction unit 832 comprises a suction head 8321 and a first suction drive 8322. The first suction driving member 8322 is installed on the adaptor plate 8312 and connected to the suction head 8321 for controlling the suction head 8321 to suck or release the first material 200. In the present embodiment, the first suction driving member 8322 is a combination of a cylinder and an air pipe.
In the present embodiment, the second suction unit 833 includes a suction plate 8331 and a second suction driving member 8332. The second suction driving member 8332 is mounted on the adaptor plate 8312 and connected to the suction plate 8331 for controlling the suction plate 8331 to suck or release the third material 400. In this embodiment, the second suction driving member 8332 is a vacuum air pipe combination.
As an embodiment of the present application, the assembly device 100 may also be provided with an inductor 90. The sensors 90 may be selectively provided in the second feeding mechanism 50, the first feeding mechanism 60, and the third feeding mechanism 70 to sense whether the material is in place.
It can be understood that the actions of the mechanisms in the operation process can be performed simultaneously or sequentially according to the actual time and space design.
Compared with the prior art, the assembling equipment 100 of the application utilizes the first loading and unloading mechanism 40 to cooperate with the bearing mechanism and the second feeding mechanism 50 to perform automatic loading and positioning operation on the second material 300, utilizes the second loading and unloading mechanism 80 to cooperate with the first feeding mechanism 60 and the third feeding mechanism 70 to perform automatic material taking operation on the first material 200 and the third material 400, and utilizes the second loading and unloading mechanism 80 to cooperate with the bearing mechanism to sequentially complete automatic assembling operation on the first material 200, the third material 400 and the second material 300, thereby effectively improving the operation efficiency.
It is understood that various other changes and modifications can be made by those skilled in the art based on the technical idea of the present application, and all such changes and modifications should fall within the protective scope of the claims of the present application.

Claims (10)

1. An assembling device is used for assembling a first material onto a second material and assembling a third material onto the second material and the first material, and comprises a bearing mechanism, a first feeding and discharging mechanism, a first feeding mechanism, a second feeding mechanism, a third feeding mechanism and a second feeding and discharging mechanism;
the first feeding and discharging mechanism is used for moving the second material provided by the second feeding mechanism to the bearing mechanism to be assembled;
the first feeding mechanism and the third feeding mechanism are respectively used for conveying the first material and the third material to be assembled;
the second loading and unloading mechanism is used for acquiring the first material and the third material to be assembled from the first feeding mechanism and the third feeding mechanism, moving the first material and the third material to be assembled to the bearing mechanism, and assembling the first material and the third material with the second material to be assembled on the bearing mechanism;
the first loading and unloading mechanism is also used for transferring the second material assembled on the bearing mechanism to a blanking area.
2. The assembly device as set forth in claim 1,
the bearing mechanism comprises a positioning component for positioning the second material;
the first feeding and discharging mechanism and the second feeding and discharging mechanism are arranged adjacent to the positioning assembly;
the first feeding and discharging mechanism transfers the second material to be assembled to the positioning assembly and transfers the assembled second material on the positioning assembly to the discharging area;
and the second loading and unloading mechanism transfers the first material and the third material to the positioning component and assembles the first material and the third material with the second material to be assembled.
3. The assembly device as set forth in claim 2,
the bearing mechanism further comprises a rotating assembly, and the rotating assembly is connected with the positioning assembly and used for driving the positioning assembly to rotate so as to switch between an upper material loading position and a lower material loading position;
the first feeding and discharging mechanism transfers the second material to be assembled to the positioning assembly positioned at the feeding and discharging position;
the second loading and unloading mechanism transfers the first material and the third material to the positioning component positioned at the assembly position and assembles the first material and the third material with the second material to be assembled;
and the first feeding and discharging mechanism transfers the assembled second material on the positioning component at the feeding and discharging position to the discharging area.
4. The assembly device of claim 2 or 3,
the first loading and unloading mechanism comprises a first material taking end and a second material taking end;
the first material taking end is used for taking the second material to be assembled from the second feeding mechanism and transferring the second material to be assembled onto the positioning component;
the second material taking end is used for taking the assembled second material from the positioning component and transferring the assembled second material to the blanking area.
5. The assembly device as set forth in claim 4,
the first material taking end and the second material taking end simultaneously obtain the second material from the second feeding mechanism and the positioning component respectively, and simultaneously transfer the obtained second material to the positioning component and the blanking area respectively.
6. The assembly device of claim 2 or 3,
the second loading and unloading mechanism comprises a third material taking end and a fourth material taking end;
the third material taking end is used for taking the first material to be assembled from the first feeding mechanism, transferring the taken first material to the positioning component and assembling the first material to the second material to be assembled on the positioning component;
the fourth material taking end is used for taking the third material to be assembled from the third feeding mechanism, transferring the taken third material to the positioning assembly, and assembling the third material to the second material to be assembled and the first material on the positioning assembly.
7. The assembly device as set forth in claim 6,
the third material taking end and the fourth material taking end respectively perform material taking operation in sequence, transfer operation is performed at the same time, and then assembly operation is performed in sequence;
in the material taking operation, the fourth material taking end firstly takes the third material from the third feeding mechanism, and then the third material taking end takes the first material from the first feeding mechanism;
in the transfer operation, the fourth material taking end and the third material taking end simultaneously transfer the obtained third material and the obtained first material to the positioning component respectively;
in the assembling operation, the third material taking end firstly assembles the obtained first material into the second material to be assembled on the positioning component, and then the fourth material taking end assembles the obtained third material into the second material to be assembled on the positioning component and the first material.
8. The assembly apparatus of claim 7, wherein the second loading and unloading mechanism further comprises a shaft arm and an adapter unit; the third material taking end and the fourth material taking end are respectively installed at two ends of the switching unit and are installed on the shaft arm through the switching unit.
9. The assembly device of claim 8, wherein the adapter unit comprises an adapter and an adapter plate connected to each other, the adapter is connected to the shaft arm, and the third and fourth material taking ends are respectively connected to two opposite ends of the adapter plate.
10. The assembly apparatus according to claim 8, wherein the third material taking end and the fourth material taking end respectively take the first material and the third material by vacuum adsorption.
CN201910990977.5A 2019-10-18 2019-10-18 Assembling equipment Pending CN110788615A (en)

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