Disclosure of Invention
The invention provides an energy storage device cleaning machine, wherein energy storage devices pass through a feeding mechanism one by one and pass through a cleaning mechanism and a discharging mechanism one by one, and a cleaning assembly cleans the energy storage devices one by one, so that the energy storage device cleaning machine can achieve all-dimensional cleaning, can further ensure the consistency of the energy storage devices, improves the product yield, only needs to increase the number and the cleaning angle of the cleaning assembly when the cleaning degree has higher requirements, can be set according to different requirements, and has strong universality; the driving assembly only conveys one energy storage device each time, and the next process can be directly carried out after cleaning is finished, so that the sequencing and feeding of a vibrating disc and the like are not needed, the quality of a product is not affected, and full-automatic production is realized; and because the cleaning assembly cleans the energy storage device in the moving process, the cleaning speed is increased, and all angles can be cleaned simultaneously, so that the cleaning efficiency is improved.
The invention also provides a cleaning method of the energy storage device cleaning machine.
The technical problem to be solved by the invention is realized by the following technical scheme:
in order to solve the technical problems, the invention provides an energy storage device cleaning machine which comprises a feeding mechanism, a cleaning mechanism and a discharging mechanism, wherein the cleaning mechanism comprises a driving assembly and a cleaning assembly, the driving assembly is used for driving a single energy storage device to move from the feeding mechanism to the discharging mechanism, and the cleaning assembly is used for cleaning the energy storage device for multiple times on a moving path of the energy storage device.
Further, the cleaning assembly comprises at least one first cleaning spray head used for cleaning the energy storage device in the moving process.
Further, still including locating the washing station between feeding mechanism and the discharge mechanism, first washing shower nozzle is located on the removal route between feeding mechanism, washing station and the discharge mechanism, be equipped with the second on the washing station and wash the shower nozzle, first washing shower nozzle is used for energy storage device to wash at the removal in-process, the second is washd the shower nozzle and is used for wasing energy storage device when stopping wasing the station.
Further, drive assembly is still including locating multistation carousel between feeding mechanism and the discharge mechanism, the multistation carousel is at least including the material station that connects that sets gradually the material station wash station and ejection of compact station, connect the material station with feeding mechanism connects, first washing shower nozzle is located connect the material station and wash between the station and/or locate wash on the removal route between station and the ejection of compact station, ejection of compact station with discharge mechanism connects.
Furthermore, the feeding mechanism is a jaw type clamping feeding mechanism and comprises two opposite clamping half moulds, a first clamping tooth and at least one second clamping tooth are sequentially arranged on each of the two clamping half moulds, and an accommodating space capable of clamping the energy storage device is formed by the first clamping tooth and the second clamping tooth after the clamping half moulds are clamped.
Further, the tooth mouth type clamping and feeding mechanism further comprises a base, a clamping half mold and a reciprocating driving motor, wherein the clamping half mold is arranged above the base, and the reciprocating driving motor is used for controlling the clamping half mold.
Furthermore, an ejector rod is arranged below the discharging station.
Furthermore, a clamping arm is arranged above the discharging station, and a hot air pipe is arranged on the clamping arm.
The invention also provides a cleaning method of the energy storage device cleaning machine, which comprises the following steps:
step 11, performing rolling groove sealing on the energy storage device;
step 12, putting the energy storage device with the sealed rolling groove into the energy storage device cleaning machine for cleaning;
and step 13, sealing the cleaned energy storage device.
The invention also provides a cleaning method of the energy storage device cleaning machine, which comprises the following steps:
step 21, performing rolling groove sealing and sealing on the energy storage device;
and 22, putting the energy storage device with the sealed rolling groove into the energy storage device cleaning machine for cleaning.
The invention has the following beneficial effects:
the energy storage devices pass through the feeding mechanism one by one and pass through the cleaning mechanism and the discharging mechanism one by one, the cleaning assembly cleans the energy storage devices one by one, all-dimensional cleaning can be achieved, consistency of the energy storage devices can be further guaranteed, product yield is improved, when higher requirements are placed on cleaning degree, only the number and cleaning angle of the cleaning assembly need to be increased, setting can be performed according to different requirements, and universality is high; the driving assembly only conveys one energy storage device each time, and the next process can be directly carried out after cleaning is finished, so that the sequencing and feeding of a vibrating disc and the like are not needed, the quality of a product is not affected, and full-automatic production is realized; and because the cleaning assembly cleans the energy storage device in the moving process, the cleaning speed is increased, and all angles can be cleaned simultaneously, so that the cleaning efficiency is improved.
The first cleaning spray head and the second cleaning spray head can be directly arranged right above the moving path or the cleaning station, and can also be arranged at different angles such as the side edge and the bottom of the first cleaning spray head and the second cleaning spray head. When the energy storage device moves to the moving path, the first cleaning spray head can clean all angles of the energy storage device, when the energy storage device moves to the cleaning station, the second cleaning spray head carries out static cleaning on the energy storage device, and through moving state and static state dual cleaning, the positions which are relatively stubborn can be thoroughly cleaned, and partial dead angles are prevented from being not cleaned completely.
The energy storage devices are conveyed forwards one by one through the jaw clamping and feeding mechanism and the clamping half module driven by the reciprocating driving motor, the energy storage devices fall into the through holes when conveyed to the tail end of the jaw clamping and feeding mechanism, the energy storage devices are pressed into the through holes and fall into the material receiving station by the ejector pins of the pressing-in mechanism, the material receiving station rotates to the motion process of the first cleaning station, the first cleaning spray head cleans the energy storage devices for the first time, the energy storage devices are stopped temporarily when rotated to the first cleaning station, the second cleaning spray head cleans the energy storage devices for the second time, the energy storage devices are stopped temporarily again when rotated to the second cleaning station, the second cleaning spray head cleans the energy storage devices for the third time, the first cleaning spray head cleans the energy storage devices for the fourth time when the second cleaning station rotates to the material discharging station, so that the cleaning quality is ensured, and then rotates to the material discharging station, the ejection rod below the discharging station ejects the energy storage device out, and enters the air blowing cylinder, the air blowing cylinder carries out primary air drying on the air blowing cylinder, the energy storage device is grabbed by the clamping arm after the primary air drying is completed, the energy storage device is subjected to secondary air drying through the hot air pipe on the clamping arm, and then the clamping arm rotates to the machine of the next procedure to unload, so that the whole cleaning process is completed. The cleaning agent is cleaned for four times and air-dried for two times, and the cleaning quality, the cleaning speed and the air-dried quality are good. Only one energy storage device is conveyed each time, the next process can be directly carried out after cleaning is finished, feeding is carried out in a sequencing mode without using a vibrating disc and the like, the quality of products is not affected, and full-automatic production is achieved; and because first washing shower nozzle washs at energy storage device's removal in-process for the washing speed, each angle can wash simultaneously, has improved the cleaning efficiency.
Detailed Description
The present invention will be described in detail with reference to examples, which are only preferred embodiments of the present invention and are not intended to limit the present invention.
Referring to fig. 1 and 2, the invention provides an energy storage device cleaning machine, which includes a feeding mechanism 1, a cleaning mechanism and a discharging mechanism 2, wherein the cleaning mechanism includes a driving assembly and a cleaning assembly, the driving assembly is used for driving a single energy storage device 100 to move from the feeding mechanism 1 to the discharging mechanism 2, and the cleaning assembly is used for cleaning the energy storage device 100 for multiple times on a moving path of the energy storage device 100. The drive assembly carries one energy storage device 100 at a time. The energy storage devices 100 pass through the feeding mechanism 1 one by one and pass through the cleaning mechanism and the discharging mechanism 2 one by one, the cleaning assemblies clean the energy storage devices 100 one by one, all-around cleaning can be achieved, consistency of the energy storage devices 100 can be further guaranteed, product yield is improved, when higher requirements are placed on cleaning degree, only the number and cleaning angles of the cleaning assemblies need to be increased, the cleaning assemblies can be set according to different requirements, and the universality is high; in addition, as the driving assembly only conveys one energy storage device 100 each time, the next process can be directly carried out after cleaning is finished, and the vibrating disc and the like are not needed for sequencing and feeding, so that the quality of the product is not influenced, and full-automatic production is realized; and because the cleaning assembly cleans the energy storage device 100 in the moving process, the cleaning speed is increased, and the cleaning at all angles can be performed simultaneously, so that the cleaning efficiency is improved.
Further, the cleaning assembly comprises at least one first cleaning nozzle 3, the feeding mechanism 1, the first cleaning nozzle 3 and the discharging mechanism 2 are sequentially arranged, the first cleaning nozzle 3 is arranged on a moving path between the feeding mechanism 1 and the discharging mechanism 2, the first cleaning nozzle 3 is used for cleaning the energy storage device 100 in the moving process, and the driving assembly conveys one energy storage device 100 at a time. The energy storage devices 100 pass through the feeding mechanism 1 one by one and pass through the first cleaning spray heads 3 and the discharging mechanism 2 one by one, the first cleaning spray heads 3 clean the energy storage devices 100 one by one, all-around cleaning can be achieved, consistency of the energy storage devices 100 can be further guaranteed, product yield is improved, when higher requirements are placed on cleaning degree, only the number and cleaning angles of the first cleaning spray heads 3 need to be increased, setting can be performed according to different requirements, and the universality is strong; in addition, because the feeding mechanism 1 only conveys one energy storage device 100 each time, the next process can be directly carried out after cleaning is finished, and the feeding is not required to be carried out in a sequencing way by using a vibrating disc and the like, so that the quality of the product is not influenced, and full-automatic production is realized; and because first cleaning nozzle 3 washs in energy storage device 100's removal in-process, accelerated the speed of wasing, each angle can wash simultaneously, has improved cleaning efficiency.
Specifically, as an embodiment of the invention, the energy storage device cleaning machine further comprises a cleaning station 4 arranged between the feeding mechanism 1 and the discharging mechanism 2, the first cleaning spray head 3 is arranged on a moving path among the feeding mechanism 1, the cleaning station 4 and the discharging mechanism 2, it can be arranged on a moving path between the feeding mechanism 1 and the cleaning stations 4, or arranged on a moving path between the cleaning stations 4 and the discharging mechanism 2, or a plurality of cleaning stations 4 are arranged between the feeding mechanism 1 and the discharging mechanism 2, a first cleaning spray head 3 is arranged on the moving path between each cleaning station 4, the cleaning station 4 is provided with a second cleaning spray head 5, the first cleaning spray head 3 is used for cleaning the energy storage device 100 in the moving process, the second cleaning nozzle 5 is used for cleaning the energy storage device 100 when the cleaning station 4 is stopped. The first cleaning nozzle 3 and the second cleaning nozzle 5 may be directly disposed right above the moving path or the cleaning station 4, or may be disposed at different angles such as a side edge and a bottom thereof. When energy storage device 100 moves to the removal route on, first washing shower nozzle 3 can wash its each angle, and when energy storage device 100 moved to washing station 4 on, second washing shower nozzle 5 carries out static washing to energy storage device 100, through moving state and the dual washing of quiescent condition for some comparatively stubborn positions can thoroughly be sanitized, prevent that partial dead angle from failing to wash completely.
It should be noted that the number of the first cleaning nozzles 3 and the second cleaning nozzles 5 can be increased or decreased according to actual needs, a plurality of cleaning stations 4 can be arranged between the feeding mechanism 1 and the discharging mechanism 2, a second cleaning nozzle 5 is arranged on each cleaning station 4, each second cleaning nozzle 5 can be arranged with different cleaning angles according to actual needs to ensure that each dead angle can be cleaned, the first cleaning nozzles 3 can be arranged between the feeding mechanism 1 and the cleaning stations 4, between adjacent cleaning stations 4, and between the cleaning stations 4 and the discharging mechanism 2 according to actual needs, the first cleaning nozzles 3 and the second cleaning nozzles 5 can be arranged at each position, the angles can be variously arranged, for example, two second cleaning nozzles 5 are arranged above and below the cleaning stations 4, for example, two first cleaning nozzles 3 are arranged at two sides between the feeding mechanism 1 and the cleaning stations 4, it is within the scope of the present invention that the angle of the energy storage device 100 may be set according to the shape of the energy storage device to achieve better cleaning effect.
Referring to fig. 1 to 3, as another embodiment of the present invention, the driving assembly further includes a multi-station turntable 6 disposed between the feeding mechanism 1 and the discharging mechanism 2, where the multi-station turntable 6 at least includes a material receiving station 61, a cleaning station 4, and a discharging station 62 sequentially disposed in sequence, and one or more stations of other processes may be disposed between the material receiving station 61, the cleaning station 4, and the discharging station 62 and thereafter according to actual needs, which are not described herein again, in this embodiment, the material receiving station 61 is connected to the feeding mechanism 1, the first cleaning nozzle 3 is disposed between the material receiving station 61 and the cleaning station 4 and/or on a moving path between the cleaning station 4 and the discharging station 62, that is, the first cleaning nozzle 3 is disposed on the moving path between the material receiving station 61 and the cleaning station 4 or on the moving path between the cleaning station 4 and the discharging station 62, or the first cleaning nozzles 3 can be arranged on the moving path between the material receiving station 61 and the cleaning station 4 and the moving path between the cleaning station 4 and the discharging station 62, and can be arranged according to actual needs, and the discharging station 62 is connected with the discharging mechanism 2. By providing the multi-station rotary table 6, each time the energy storage devices 100 are conveyed individually, it may be a single clamping by a clamp and a conveyor belt or a robot in other embodiments. The energy storage device 100 can be cleaned more cleanly in a single conveying process, automation can be easily achieved, and other feeding devices such as a vibrating disc are not needed.
Referring to fig. 1 to 4, specifically, two cleaning stations 4 in this embodiment include a first cleaning station 41 and a second cleaning station 42, the multi-station turntable 6 is a four-station turntable including a material receiving station 61, a first cleaning station 41, a second cleaning station 42 and a material discharging station 62 which are sequentially arranged, two second cleaning nozzles 5 are respectively arranged above the first cleaning station 41 and the second cleaning station 42, two first cleaning nozzles 3 are respectively arranged above the material receiving station 61 and the first cleaning station 41, and above the second cleaning station 42 and the material discharging station 62, or a first cleaning nozzle 3 is arranged above the first cleaning station 41 and the second cleaning station 42 according to actual needs, and the first cleaning nozzle 3 and the second cleaning nozzle 5 are high-pressure water guns, so as to ensure that the energy storage device 100 can be cleaned in all directions, the cleaning is more thorough. Of course, more cleaning stations 4 can be provided according to actual needs, and are not described in detail herein. Every station all is provided with a centre gripping mould 7 in the multistation carousel 6 in this embodiment, centre gripping mould 7 is hollow water cup, the top is equipped with opening 71, the bottom is circular arc transition or sets up perpendicularly all can, the inboard evenly distributed of cup body has a plurality of diversion grooves 72, so that when washing shower nozzle down spouts from last, rivers can encircle the whole body of energy storage device 100 according to cup body shape, centre gripping mould 7's bottom is equipped with a plurality of breachs along diversion groove 72, so that centre gripping mould 7 can hold energy storage device 100, can discharge the water after will wasing through the breach again.
Referring to fig. 1 to 5, further, the feeding mechanism 1 is a jaw clamping feeding mechanism, and includes two opposite clamping mold halves 11, a first clamping tooth 12 and at least one second clamping tooth 13 are sequentially disposed on each of the two clamping mold halves 11, and after the two clamping mold halves 11 are clamped, the first clamping tooth 12 and the second clamping tooth form an accommodating space capable of clamping an energy storage device. In this embodiment, each of the first clamping tooth 12 and the second clamping tooth 13 can accommodate one energy storage device 100. The first clamping tooth 12 is a feed tooth, which is high in height and is provided with a ramp transition in order to allow the energy storage device 100 to fall exactly into the first clamping tooth 12 and prevent it from falling. The second clamping tooth 13 has eleven teeth, and the height of the second clamping tooth 13 can be set to be low, because the second clamping tooth 13 only needs to horizontally feed the energy storage device 100 instead of vertically feeding the energy storage device, and the energy storage device is not easy to fall. When transporting energy storage device 100, two centre gripping half moulds 11 are lifted and are pushed forward after pressing from both sides tightly, and centre gripping half moulds 11 loosen and then return the normal position again after the propelling movement, reciprocate from this to make energy storage device 100 propelling movement forward one, avoid falling energy storage device 100 in the pay-off in-process, bottom suffers wearing and tearing when also can avoiding transporting of energy storage device 100, prevents that energy storage device 100 is bad.
Specifically, the tooth mouth type clamping and feeding mechanism 1 further comprises a base 14, a clamping half die 11 and a reciprocating driving motor, wherein the clamping half die 11 is arranged above the base 14, and the reciprocating driving motor is used for controlling the clamping half die 11. The clamping half mold 11 comprises a first clamping half mold arranged on one side above the base 14 and a second clamping half mold arranged on the other side above the base 14. The first clamping half die 11 and the second clamping half die 11 are provided with clamping positions corresponding to the energy storage device 100 so as to replace a traditional pushing mode and avoid the energy storage device 100 falling down in the feeding process, and the reciprocating driving motor can also adopt other reciprocating mechanisms capable of moving forwards and backwards and can also be a reciprocating driving motor capable of moving forwards and backwards, and the final purpose is to realize the purposes that the clamping half dies 11 move forwards after being clamped and move backwards after being loosened.
Further, a through hole 15 is formed in the tail end of the base 14 above the material receiving station 61, and a pressing mechanism is arranged above the through hole 15. The pressing-in mechanism is provided with a thimble 16, the energy storage device 100 is pressed into the through hole 15 through the thimble 16 of the pressing-in mechanism and falls into the material receiving station 61, so that the energy storage device 100 is prevented from naturally falling into the through hole 15, the energy storage device 100 is prevented from being clamped, the operation efficiency of the equipment is improved, and the shutdown frequency is reduced.
Further, the cleaning mechanism is provided with a shell for wrapping the multi-station turntable 6. The first cleaning spray head 3 and the second cleaning spray head 5 can be partially wrapped in the shell according to actual needs, and can also be completely wrapped in the shell to prevent splash during cleaning.
Referring to fig. 1 to 6, a top bar 63 is further disposed below the discharging station 62. To ensure ejection of energy storage device 100.
Further, a blowing cylinder 8 is arranged above the discharging station 62, the blowing cylinder 8 is of a hollow structure, the ejector rod 63 directly ejects the energy storage device 100 to the blowing cylinder 8 so as to prevent the energy storage device 100 from inclining, and a plurality of blowing openings 81 are formed in the blowing cylinder 8. The position of each air blowing opening 81 is different, and preferably, an included angle of 30 degrees is formed between each air blowing opening 81 and the energy storage device 100, so that the energy storage device 100 can be dried in all directions during drying. In this embodiment, the number of the air blowing openings 81 is 4, the air blowing cylinders are cubes, the air blowing openings 81 are arranged on 4 side walls of the air blowing cylinders, and the heights of the air blowing cylinders are different, so that the energy storage device 100 can be dried in all directions.
Furthermore, a clamping arm 9 is arranged above the discharging station 62, and a hot air pipe 10 is arranged on the clamping arm 9. So that energy storage device 100 still can be weathered when being held the ejection of compact by centre gripping arm 9, hot-blast main 10 can further improve and weathers efficiency, guarantees that energy storage device 100 can be weathered. The outside cover of hot-blast main 10 is equipped with the heat exchanger that looses to prevent to scald.
Further, the clamping device comprises a rotating table, the clamping arm 9 comprises a first clamping arm 91 and a second clamping arm 92 which are respectively arranged on two sides of the rotating table, and the hot air pipe 10 comprises a first hot air pipe and a second hot air pipe which are respectively arranged above the first clamping arm 91 and the second clamping arm 92. Through setting up the revolving stage and setting up two centre gripping arms 9 to when making first centre gripping arm 91 press from both sides energy storage device 100 out, second centre gripping arm 92 can press from both sides out to energy storage device 100 that has washd again, improve equipment's operating efficiency, especially when a plurality of first cleaning nozzle 3 wash, its cleaning efficiency is very high, if do not set up a plurality of centre gripping arms 9, will lead to ejection of compact speed to catch up with cleaning speed, and then lead to overall efficiency to reduce. More preferably, the clamping arm 9 can also be set to 3, 4 or more, and it can be set up according to actual need to make the time that energy storage device 100 stayed on clamping arm 9 longer, its effect of drying by blowing is better, also can guarantee to keep up with cleaning efficiency, thereby realizes automaticly.
In this embodiment, energy storage devices 100 are conveyed forward one by one through the jaw clamping and feeding mechanism 1 and the clamping half mold 11 is driven by the reciprocating driving motor to convey the energy storage devices 100 to the tail end of the jaw clamping and feeding mechanism 1, the energy storage devices 100 fall into the through hole 15 when conveyed to the tail end of the jaw clamping and feeding mechanism 1, the ejector pins 16 of the pressing-in mechanism press the energy storage devices 100 into the through hole 15 and fall into the material receiving station 61, the material receiving station 61 rotates to the first cleaning station 41, the first cleaning nozzle 3 cleans the energy storage devices 100 for the first time, stops temporarily when rotated to the first cleaning station 41, the second cleaning nozzle 5 cleans the energy storage devices 100 for the second time, the second cleaning nozzle 5 cleans the energy storage devices 100 for the third time, the first cleaning nozzle 3 cleans the energy storage devices 100 for the fourth time when rotated to the second cleaning station 42 rotates to the material discharging station 62, thereby guaranteed cleaning quality, then rotated ejection of compact station 62 again, ejection rod 63 of ejection of compact station 62 below is ejecting energy memory device 100 to inside entering a section of thick bamboo 8 of blowing, a section of thick bamboo 8 of blowing air-dries it for the first time, and the first time air-dries and accomplishes back centre gripping arm 9 and picks up energy memory device 100, and air-dries energy memory device 100 for the second time through hot-blast main 10 on the centre gripping arm 9, then centre gripping arm 9 rotates and unloads on the machine of next process, thereby accomplishes whole cleaning process. The cleaning agent is cleaned for four times and air-dried for two times, and the cleaning quality, the cleaning speed and the air-dried quality are good. Only one energy storage device 100 is conveyed each time, the next process can be directly carried out after cleaning is finished, feeding is carried out in a sequencing mode without using a vibrating disc and the like, the quality of products is not affected, and full-automatic production is achieved; and because first cleaning nozzle 3 washs in energy storage device 100's removal in-process, accelerated the speed of wasing, each angle can wash simultaneously, has improved cleaning efficiency.
The invention also provides a cleaning method of the energy storage device cleaning machine, which comprises the following steps:
step 11, performing rolling groove sealing on the energy storage device;
step 12, putting the energy storage device with the sealed rolling groove into the energy storage device cleaning machine for cleaning;
and step 13, sealing the cleaned energy storage device.
The condition that the rolling groove is sealed refers to that the rolling groove is sealed but not sealed, and the energy storage device cleaning machine is put into for cleaning because the rolling groove is not sealed yet, so that the residual electrolyte at the sealing position can be cleaned, partial electrolyte is prevented from remaining in the sealing position after the sealing, and the leakage of the residual electrolyte in the transportation and use processes is avoided.
The invention also provides a cleaning method of the energy storage device cleaning machine, which comprises the following steps:
step 21, performing rolling groove sealing and sealing on the energy storage device;
and 22, putting the energy storage device with the sealed rolling groove into the energy storage device cleaning machine for cleaning.
It should be noted that the energy storage device cleaning machine can also clean the energy storage device for performing the rolling groove sealing and the sealing, and the detailed description is omitted here.
It should be noted that the energy storage device described in the present invention includes, but is not limited to, an energy storage device of a capacitor, an energy storage device of a super capacitor, or an energy storage device of a capacitive lithium battery, and in this embodiment, components such as an aluminum case of the capacitor and a core pack inside the aluminum case are cleaned.
The above examples only show the embodiments of the present invention, and the description is specific and detailed, but not understood as the limitation of the scope of the invention, but all the technical solutions obtained by using the equivalent substitution or the equivalent transformation should fall within the scope of the invention.