CN110767851B - Intelligent battery box and detection method - Google Patents

Intelligent battery box and detection method Download PDF

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Publication number
CN110767851B
CN110767851B CN201810847285.0A CN201810847285A CN110767851B CN 110767851 B CN110767851 B CN 110767851B CN 201810847285 A CN201810847285 A CN 201810847285A CN 110767851 B CN110767851 B CN 110767851B
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China
Prior art keywords
battery box
vehicle
stress
box assembly
intelligent
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CN201810847285.0A
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CN110767851A (en
Inventor
陆文成
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Aulton New Energy Automotive Technology Co Ltd
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Aulton New Energy Automotive Technology Co Ltd
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Application filed by Aulton New Energy Automotive Technology Co Ltd filed Critical Aulton New Energy Automotive Technology Co Ltd
Priority to CN202410164384.4A priority Critical patent/CN117996236A/en
Priority to CN201810847285.0A priority patent/CN110767851B/en
Priority to KR1020217005819A priority patent/KR20210035279A/en
Priority to JP2021504534A priority patent/JP2021533531A/en
Priority to PCT/CN2019/097819 priority patent/WO2020020323A1/en
Publication of CN110767851A publication Critical patent/CN110767851A/en
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Publication of CN110767851B publication Critical patent/CN110767851B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M10/4257Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0046Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electric energy storage systems, e.g. batteries or capacitors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/04Cutting off the power supply under fault conditions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/24Measuring force or stress, in general by measuring variations of optical properties of material when it is stressed, e.g. by photoelastic stress analysis using infrared, visible light, ultraviolet
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/24Measuring force or stress, in general by measuring variations of optical properties of material when it is stressed, e.g. by photoelastic stress analysis using infrared, visible light, ultraviolet
    • G01L1/242Measuring force or stress, in general by measuring variations of optical properties of material when it is stressed, e.g. by photoelastic stress analysis using infrared, visible light, ultraviolet the material being an optical fibre
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4278Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Sustainable Energy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Secondary Cells (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Battery Mounting, Suspending (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The invention discloses an intelligent battery box and a detection method. The intelligent battery box includes: the battery box assembly, the state detection module and the BMS, wherein the state detection module is arranged on the battery box assembly and is in communication connection with the BMS; the state detection module is used for acquiring state information of the battery box assembly and sending the state information to the BMS. The intelligent battery box and the detection method can detect the state information of the intelligent battery box by means of the battery box, such as whether the battery box is installed in place or falls off, and no other equipment or special detection circuits are needed to be arranged on a vehicle.

Description

Intelligent battery box and detection method
Technical Field
The invention relates to an intelligent battery box and a detection method.
Background
As electric vehicles are increasingly popular with consumers, it is critical for safety performance of electric vehicles to keep the vehicle battery operating stably as a power source of the electric vehicles. In the process of installing the battery box to the vehicle, due to the limited installation precision of the battery box replacement equipment, the situations that the battery box is not installed in place and is unreliable, the battery box is failed to replace electricity and the battery box cannot supply power for the vehicle may occur. In the running process of the vehicle, the situation that the battery box falls can occur due to too bumpy road surface or unstable connection of the battery box and a connecting mechanism of the vehicle body. Once the situation described above occurs, it is very bad and dangerous for the vehicle, even for the personnel on the vehicle. Therefore, it is necessary to monitor whether the battery box is in place or dropped.
Currently, during a power exchange process, monitoring whether a battery box is installed in place is generally implemented by the power exchange device itself or other devices except for other battery boxes. After the power is replaced, whether the battery box falls is generally judged by whether the vehicle is electrified, if the vehicle is not electrified, the battery box falls, and if the vehicle is electrified, the battery box does not fall.
The monitoring mode is realized by means of the battery replacement equipment or by means of circuit detection in the vehicle, and the battery box does not have a detection function, so that the monitoring mode is quite inconvenient.
Disclosure of Invention
The invention aims to overcome the defect that a battery box in the prior art does not have the function of monitoring whether the battery box is installed in place or falls down, and provides an intelligent battery box and a detection method.
The invention solves the technical problems through the following technical scheme:
the invention provides an intelligent battery box, comprising: the battery box assembly, a state detection module and a BMS (battery management system), wherein the state detection module is arranged on the battery box assembly and is in communication connection with the BMS;
the state detection module is used for acquiring state information of the battery box assembly and sending the state information to the BMS.
Preferably, the status information includes information on the position of the battery box assembly on the vehicle and/or information on the temperature of the battery box.
Preferably, the state detection module is specifically configured to: and acquiring the position information of the battery box assembly on the vehicle according to the stress direction and the stress magnitude detected by the battery box assembly.
Preferably, the battery box assembly comprises a battery box body and a connecting mechanism arranged on the battery box body, the state detection module comprises a first state detection unit, and a sensing head of the first state detection unit is arranged on the connecting mechanism.
Preferably, the first state detection unit is configured to:
in the process of installing the intelligent battery box to the vehicle, detecting the stress direction and the stress magnitude generated by the connecting mechanism through the sensing head, and if the stress magnitude is larger than a first threshold value and the stress direction is the same as the installation direction of the intelligent battery box, determining that the position information of the battery box assembly on the vehicle is the target position which reaches the installation preset process.
Preferably, the first state detection unit is configured to:
after the intelligent battery box is mounted on the vehicle, the stress direction and the stress magnitude generated by the connecting mechanism are detected through the sensing head, and if the stress magnitude is larger than a second threshold value and the stress direction is opposite to the gravity direction, the position information of the battery box assembly on the vehicle is the target position which is reached to the completion of mounting.
Preferably, the battery box assembly comprises a battery box body and a connecting mechanism arranged on the battery box body, the state detection module comprises a second state detection unit, and a sensing head of the second state detection unit is arranged on an abutting surface of the battery box assembly and the vehicle;
the second state detection unit is used for:
after the intelligent battery box is mounted on the vehicle, the stress direction and the stress magnitude generated by the abutting surface are detected through the sensing head, and if the stress magnitude is larger than a third threshold value and the stress direction is along the outward direction of the battery box body, the position information of the battery box assembly on the vehicle is kept at the mounting completion position and is tightly connected with the vehicle.
Preferably, the state detection module is implemented by using a fiber bragg grating sensor.
Preferably, the BMS is configured to store the status information and record a reception time of the status information.
Preferably, the intelligent battery box further comprises a communication module;
the communication module is in communication connection with the BMS, and the BMS transmits the state information to the remote monitoring equipment through the communication module.
Preferably, the intelligent battery box further comprises a data transmission interface;
the data transmission interface is in communication connection with the BMS, and the BMS sends the state information to the VCU or equipment accessed to the data transmission interface through the data transmission interface.
The invention also provides an intelligent battery box detection method which is realized by the intelligent battery box, and comprises the following steps:
the state detection module acquires state information of the battery box assembly and sends the state information to the BMS.
Preferably, the status information includes information on the position of the battery box assembly on the vehicle and/or information on the temperature of the battery box.
Preferably, the state detection module obtains state information of the battery box assembly, including:
and acquiring the position information of the battery box assembly on the vehicle according to the stress direction and the stress magnitude detected by the battery box assembly.
Preferably, the battery box assembly comprises a battery box body and a connecting mechanism arranged on the battery box body, the state detection module comprises a first state detection unit, and a sensing head of the first state detection unit is arranged on the connecting mechanism.
Preferably, the method for obtaining the position information of the battery box assembly on the vehicle according to the stress direction and the stress magnitude detected by the battery box assembly comprises the following steps:
the first state detection unit detects the stress direction and the stress magnitude generated by the connecting mechanism through the sensing head in the process of installing the intelligent battery box to the vehicle, and if the stress magnitude is larger than a first threshold value and the stress direction is the same as the installation direction of the intelligent battery box, the position information of the battery box assembly on the vehicle is the target position which reaches the installation preset process.
Preferably, the method for obtaining the position information of the battery box assembly on the vehicle according to the stress direction and the stress magnitude detected by the battery box assembly comprises the following steps:
after the intelligent battery box is mounted on the vehicle, the first state detection unit detects the stress direction and the stress magnitude generated by the connecting mechanism through the sensing head, and if the stress magnitude is larger than a second threshold value and the stress direction is opposite to the gravity direction, the position information of the battery box assembly on the vehicle is the target position which is reached to the completion of mounting.
Preferably, the battery box assembly comprises a battery box body and a connecting mechanism arranged on the battery box body, the state detection module comprises a second state detection unit, and a sensing head of the second state detection unit is arranged on an abutting surface of the battery box assembly and the vehicle;
according to the stress direction and the stress magnitude detected by the battery box assembly, the position information of the battery box assembly on the vehicle is obtained, and the method comprises the following steps:
the second state detection unit detects the stress direction and the stress magnitude generated by the abutting surface through the sensing head after the intelligent battery box is mounted on the vehicle, and if the stress magnitude is larger than a third threshold value and the stress direction is along the outward direction of the battery box body, the position information of the battery box assembly on the vehicle is kept at a mounting completion position and is tightly connected with the vehicle.
Preferably, the state detection module is implemented by using a fiber bragg grating sensor.
Preferably, the intelligent battery box detection method further comprises the following steps:
the BMS stores the state information and records a reception time of the state information.
Preferably, the intelligent battery box further comprises a communication module, and the communication module is in communication connection with the BMS;
the intelligent battery box detection method further comprises the following steps: and the BMS transmits the state information to the remote monitoring equipment through the communication module.
Preferably, the intelligent battery box further comprises a data transmission interface, and the data transmission interface is in communication connection with the BMS;
the intelligent battery box detection method further comprises the following steps: the BMS transmits the state information to the VCU or the device accessing the data transmission interface through the data transmission interface.
On the basis of conforming to the common knowledge in the field, the above preferred conditions can be arbitrarily combined to obtain the preferred examples of the invention.
The invention has the positive progress effects that: the intelligent battery box and the detection method can detect the state information of the intelligent battery box by means of the battery box, such as whether the battery box is installed in place or falls off, and no other equipment or special detection circuits are needed to be arranged on a vehicle.
Drawings
Fig. 1 is a schematic block diagram of an intelligent battery box according to embodiment 1 of the present invention;
fig. 2 is a flowchart of a detection method of an intelligent battery box according to embodiment 2 of the present invention.
Detailed Description
The invention is further illustrated by means of the following examples, which are not intended to limit the scope of the invention.
Example 1
An intelligent battery compartment, as shown in fig. 1, comprising: battery box assembly 11, status detection module 12 and BMS 13. The state detection module 12 is disposed on the battery box assembly 11, and the state detection module 12 is in communication connection with the BMS 13. Wherein the communication connection is preferably a wired communication connection.
The state detection module 12 is configured to obtain state information of the battery pack assembly 11, and send the state information to the BMS 13.
In this embodiment, the battery box assembly 11 includes a battery box body and a connection mechanism disposed on the battery box body. The specific structures of the battery box body and the connecting mechanism are not limited.
The status information may include information on the location of the battery box assembly 11 on the vehicle.
Wherein, in order to obtain the position information of the battery box assembly 11 on the vehicle, the state detection module 12 is specifically configured to: and acquiring the position information of the battery box assembly 11 on the vehicle according to the stress direction and the stress magnitude detected by the battery box assembly.
Specifically, the state detection module 12 may include a first state detection unit 121, where a sensor head of the first state detection unit 121 is disposed on the connection mechanism.
The first state detection unit 121 may be configured to:
in the process of installing the intelligent battery box to the vehicle, the stress direction and the stress magnitude generated by the connecting mechanism are detected through the sensing head, and if the stress magnitude is larger than a first threshold value and the stress direction is the same as the installation direction of the intelligent battery box, the position information of the battery box assembly 11 on the vehicle is the target position which reaches the installation preset process. The first threshold is a preset experience value.
For example, the bottom of the vehicle is provided with a battery outer case, and the installation preset process may be different according to the structure of the battery outer case in the process of installing the intelligent battery case to the vehicle.
The first installation presetting process is that the battery replacement equipment lifts the intelligent battery box from the lower direction of the vehicle, in the installation presetting process, the installation direction of the intelligent battery box is upward, the target position is set to be the topmost part in the battery outer box, and after the battery box assembly 11 reaches the target position, the intelligent battery box is connected with the battery outer box through a connecting mechanism such as a bolt, a nut and the like and is fixed at the target position. In the process that the power conversion device lifts the intelligent battery box upwards, the first state detection unit 121 detects the stress direction and the stress magnitude generated by the connection mechanism through the sensing head, and if the stress magnitude is greater than a first threshold value and the stress direction is upward, the battery box assembly 11 is indicated to reach the top-most target position in the battery outer box.
The second installation pre-setting process is divided into two stages, the first stage: the power conversion equipment lifts the intelligent battery box from the lower direction of the vehicle; and a second stage: the battery changing device moves the intelligent battery box in front of the horizontal box. In the first stage, the installation direction of the intelligent battery box is upward, and the target position is set to be the topmost part in the battery outer box; in the second stage, the installation direction of the intelligent battery box is horizontal forward, the target position is set to be the foremost end (taking the direction of the head as the front) in the battery outer box, and the intelligent battery box is connected with the battery outer box through a lock shaft or other connecting mechanisms and fixed at the target position after the battery box assembly 11 reaches the target position in the second stage. In the first stage, the first state detecting unit 121 detects the stress direction and the stress magnitude generated by the connection mechanism through the sensor head, and if the stress magnitude is greater than a certain threshold value and the stress direction is upward, the battery box assembly 11 reaches the top-most target position in the battery outer box. In the second stage, the first state detecting unit 121 detects the stress direction and the stress magnitude generated by the connection mechanism through the sensor head, and if the stress magnitude is greater than a certain threshold value and the stress direction is horizontally forward, the battery box assembly 11 reaches the target position at the forefront end disposed in the battery outer box.
The first state detection unit 121 may further be configured to:
after the intelligent battery box is mounted on the vehicle, the stress direction and the stress magnitude generated by the connecting mechanism are detected through the sensing head, and if the stress magnitude is larger than a second threshold value and the stress direction is opposite to the gravity direction, the position information of the battery box assembly 11 on the vehicle is the target position which is reached to the completion of mounting. The second threshold is a preset experience value.
Also taking the first installation preset process as an example, the target position for completion of the installation is set as the topmost part in the battery outer case. After the intelligent battery box is mounted to the vehicle, if the battery box assembly 11 has reached the target position for completion of the mounting, the connection mechanism receives the weight force applied downward by the battery box assembly because the battery box assembly has a certain weight, and in order to support the battery box assembly, the connection mechanism generates upward stress, whereas if the battery box assembly does not reach the target position for completion of the mounting, the connection mechanism does not generate upward stress or even generates stress, the magnitude of the stress is insufficient. Based on this, the sensor head of the first state detection unit 121 is disposed on the connection mechanism, and the stress direction and the stress magnitude generated by the connection mechanism can be detected by the sensor head, so as to determine whether the battery box assembly 11 has reached the target position where the installation is completed, that is, if the stress magnitude is greater than the second threshold value and the stress direction is upward, the battery box assembly 11 has reached the target position where the installation is completed.
Taking the second installation preset process as an example, the target position for completing the installation is set as the top in the vertical direction and the front in the horizontal direction in the battery outer box. After the intelligent battery box is mounted to the vehicle, if the battery box assembly 11 has reached the target position for completion of the mounting, the connection mechanism receives the weight force applied downward by the battery box assembly because the battery box assembly has a certain weight, and in order to support the battery box assembly, the connection mechanism generates upward stress, whereas if the battery box assembly does not reach the target position for completion of the mounting, the connection mechanism does not generate upward stress or even generates stress, the magnitude of the stress is insufficient. Based on this, the sensor head of the first state detection unit 121 is disposed on the connection mechanism, and the stress direction and the stress magnitude generated by the connection mechanism can be detected by the sensor head, so as to determine whether the battery box assembly 11 has reached the target position where the installation is completed, that is, if the stress magnitude is greater than the second threshold value and the stress direction is upward, the battery box assembly 11 has reached the target position where the installation is completed.
Further, the state detection module 12 may further include a second state detection unit 122, where a sensor head of the second state detection unit 122 is disposed on an abutment surface of the battery box assembly 11 and the vehicle. The abutment surface is determined according to an abutment manner of the battery box assembly 11 and the vehicle, and specific abutment manners may be side abutment, top abutment, and the like, and corresponding abutment surfaces may be side surfaces, top surfaces, and the like of the battery box assembly 11.
The second state detection unit 122 is configured to:
after the intelligent battery box is mounted on the vehicle, the stress direction and the stress magnitude generated by the abutting surface are detected through the sensing head, and if the stress magnitude is larger than a third threshold value and the stress direction is along the outward direction of the battery box body, the position information of the battery box assembly 11 on the vehicle is kept at the mounting completion position and is tightly connected with the vehicle. The third threshold is a preset experience value.
For example, after the intelligent battery box is mounted to the vehicle, the front side surface of the battery box assembly 11 abuts against the front inner side surface corresponding to the battery outer box in the vehicle, if the top surface of the battery box assembly 11 abuts against the top inner side surface corresponding to the battery outer box in the vehicle, if the second state detection unit 122 provided on the front side surface of the battery box assembly 11 detects that the stress generated by the front side surface is greater than the corresponding threshold value and the stress direction is in the direction outward (i.e., forward) of the battery box body through the sensor head, and if the second state detection unit 122 provided on the top surface of the battery box assembly 11 detects that the stress generated by the top surface is greater than the corresponding threshold value and the stress direction is in the direction outward (i.e., upward) of the battery box body through the sensor head, the position information of the battery box assembly 11 on the vehicle is kept at the mounting completion position and is tightly connected to the vehicle.
The state information may further include temperature information of the battery case. Preventing the battery from being overheated to cause damage.
In order to achieve both stress detection and temperature measurement, in this embodiment, the state detection module 12 may be implemented using a fiber grating sensor. The fiber bragg grating sensor utilizes the principle that the spectrum absorbed by part of substances changes along with the change of temperature, and analyzes the spectrum transmitted by the optical fiber to know the real-time temperature.
In addition, the BMS 13 is configured to store state information and record a reception time of the state information for convenience of viewing and analyzing the state information.
To facilitate the transmission and monitoring of the status information, the intelligent battery compartment further includes a communication module 14;
the communication module is in communication connection with the BMS 13, and the BMS 13 sends the state information to the remote monitoring equipment through the communication module.
The intelligent battery box further comprises a data transmission interface;
the data transmission interface 15 is in communication connection with the BMS 13, and the BMS 13 sends the status information to the VCU or a device accessing the data transmission interface through the data transmission interface.
The intelligent electric box of the present embodiment can detect its own state without depending on other devices than the battery box, for example, whether the battery box assembly 11 has reached the target position of the installation preset process, has reached the target position of the installation completion, is held at the installation completion position, and is tightly connected with the vehicle. On the one hand, even if the battery box state is detected, on the other hand, the detection circuit of the vehicle or other equipment can be simplified.
Example 2
An intelligent battery box detection method is implemented by using the intelligent battery box of the embodiment 1. The intelligent battery box includes: battery box assembly, state detection module and BMS. The state detection module is arranged on the battery box assembly and is in communication connection with the BMS. As shown in fig. 2, the intelligent battery box detection method includes:
step 21: the state detection module acquires state information of the battery box assembly.
Step 22: the state detection module transmits the state information to the BMS.
In this embodiment, the battery box assembly includes a battery box body and a connection mechanism disposed on the battery box body. The specific structures of the battery box body and the connecting mechanism are not limited.
The status information may include information on the location of the battery box assembly on the vehicle.
Specifically, step 21 includes:
the state detection module acquires the position information of the battery box assembly on the vehicle according to the stress direction and the stress magnitude detected by the state detection module.
The state detection module may include a first state detection unit, and a sensor head of the first state detection unit is disposed on the connection mechanism.
Step 21 may specifically include:
the first state detection unit detects the stress direction and the stress magnitude generated by the connecting mechanism through the sensing head in the process of installing the intelligent battery box to the vehicle, and if the stress magnitude is larger than a first threshold value and the stress direction is the same as the installation direction of the intelligent battery box, the position information of the battery box assembly on the vehicle is the target position which reaches the installation preset process.
Step 21 may further specifically include:
after the intelligent battery box is mounted on the vehicle, the first state detection unit detects the stress direction and the stress magnitude generated by the connecting mechanism through the sensing head, and if the stress magnitude is larger than a second threshold value and the stress direction is opposite to the gravity direction, the position information of the battery box assembly on the vehicle is the target position which is reached to the completion of mounting.
The state detection module may further include a second state detection unit, and a sensor head of the second state detection unit is disposed on an abutting surface of the battery box assembly and the vehicle.
Step 21 may include:
the second state detection unit detects the stress direction and the stress magnitude generated by the abutting surface through the sensing head after the intelligent battery box is mounted on the vehicle, and if the stress magnitude is larger than a third threshold value and the stress direction is along the outward direction of the battery box body, the position information of the battery box assembly on the vehicle is kept at the mounting completion position and is tightly connected with the vehicle.
In this embodiment, the state information may further include temperature information of the battery case. Preventing the battery from being overheated to cause damage.
In order to realize stress detection and temperature measurement simultaneously, in this embodiment, the state detection module may be implemented by using a fiber bragg grating sensor.
In addition, in order to facilitate the viewing and analysis of the state information, the intelligent battery box detection method further comprises the following steps:
step 23: the BMS stores the state information and records a reception time of the state information.
In order to facilitate the transmission and monitoring of the state information, the intelligent battery box further comprises a communication module which is in communication connection with the BMS;
the intelligent battery box detection method further comprises the following steps:
step 24: and the BMS transmits the state information to the remote monitoring equipment through the communication module.
The intelligent battery box further comprises a data transmission interface, and the data transmission interface is in communication connection with the BMS;
the intelligent battery box detection method further comprises the following steps:
step 24': the BMS transmits the state information to the VCU or the device accessing the data transmission interface through the data transmission interface.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that these are by way of example only, and the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the principles and spirit of the invention, but such changes and modifications fall within the scope of the invention.

Claims (14)

1. An intelligent battery box, characterized by comprising: the battery box assembly, the state detection module and the BMS, wherein the state detection module is arranged on the battery box assembly and is in communication connection with the BMS;
the state detection module is used for acquiring state information of the battery box assembly and sending the state information to the BMS;
the state information comprises position information of the battery box assembly on a vehicle;
the state detection module is specifically configured to: acquiring position information of the battery box assembly on the vehicle according to the stress direction and the stress magnitude detected by the battery box assembly;
the battery box assembly comprises a battery box body and a connecting mechanism arranged on the battery box body, the state detection module comprises a first state detection unit, and a sensing head of the first state detection unit is arranged on the connecting mechanism;
the first state detection unit is used for:
in the process of installing the intelligent battery box to the vehicle, detecting the stress direction and the stress magnitude generated by the connecting mechanism through the sensing head, and if the stress magnitude is larger than a first threshold value and the stress direction is the same as the installation direction of the intelligent battery box, determining that the position information of the battery box assembly on the vehicle is the target position which reaches the installation preset process;
the first state detection unit is used for:
after the intelligent battery box is mounted on the vehicle, the stress direction and the stress magnitude generated by the connecting mechanism are detected through the sensing head, and if the stress magnitude is larger than a second threshold value and the stress direction is opposite to the gravity direction, the position information of the battery box assembly on the vehicle is the target position which is reached to the completion of mounting.
2. The intelligent battery compartment of claim 1, wherein the status information further includes temperature information of the battery compartment.
3. The intelligent battery compartment of claim 1 wherein the battery compartment assembly comprises a battery compartment body and a connection mechanism disposed on the battery compartment body, the status detection module comprising a second status detection unit, a sensing head of the second status detection unit disposed on an abutment surface of the battery compartment assembly and the vehicle;
the second state detection unit is used for:
after the intelligent battery box is mounted on the vehicle, the stress direction and the stress magnitude generated by the abutting surface are detected through the sensing head, and if the stress magnitude is larger than a third threshold value and the stress direction is along the outward direction of the battery box body, the position information of the battery box assembly on the vehicle is kept at the mounting completion position and is tightly connected with the vehicle.
4. The intelligent battery compartment of claim 1 wherein the status detection module is implemented using a fiber grating sensor.
5. The intelligent battery compartment of claim 1, wherein the BMS is configured to store the status information and record a reception time of the status information.
6. The intelligent battery compartment of claim 1, wherein the intelligent battery compartment further comprises a communication module;
the communication module is in communication connection with the BMS, and the BMS transmits the state information to the remote monitoring equipment through the communication module.
7. The intelligent battery compartment of claim 1, wherein the intelligent battery compartment further comprises a data transmission interface;
the data transmission interface is in communication connection with the BMS, and the BMS sends the state information to the VCU or equipment accessed to the data transmission interface through the data transmission interface.
8. An intelligent battery box detection method, characterized in that the intelligent battery box detection method is realized by using the intelligent battery box as claimed in any one of claims 1 to 7, and comprises the following steps:
the state detection module acquires state information of the battery box assembly and sends the state information to the BMS;
the state information comprises position information of the battery box assembly on a vehicle;
the state detection module obtains the state information of the battery box assembly, including:
acquiring position information of the battery box assembly on the vehicle according to the stress direction and the stress magnitude detected by the battery box assembly;
the battery box assembly comprises a battery box body and a connecting mechanism arranged on the battery box body, the state detection module comprises a first state detection unit, and a sensing head of the first state detection unit is arranged on the connecting mechanism;
according to the stress direction and the stress magnitude detected by the battery box assembly, the position information of the battery box assembly on the vehicle is obtained, and the method comprises the following steps:
the first state detection unit detects the stress direction and the stress magnitude generated by the connecting mechanism through the sensing head in the process of installing the intelligent battery box to the vehicle, and if the stress magnitude is larger than a first threshold value and the stress direction is the same as the installation direction of the intelligent battery box, the position information of the battery box assembly on the vehicle is the target position which reaches the installation preset process;
according to the stress direction and the stress magnitude detected by the battery box assembly, the position information of the battery box assembly on the vehicle is obtained, and the method comprises the following steps:
after the intelligent battery box is mounted on the vehicle, the first state detection unit detects the stress direction and the stress magnitude generated by the connecting mechanism through the sensing head, and if the stress magnitude is larger than a second threshold value and the stress direction is opposite to the gravity direction, the position information of the battery box assembly on the vehicle is the target position which is reached to the completion of mounting.
9. The intelligent battery compartment detection method of claim 8, wherein the status information further includes temperature information of the battery compartment.
10. The intelligent battery compartment detection method of claim 8, wherein the battery compartment assembly comprises a battery compartment body and a connecting mechanism arranged on the battery compartment body, the state detection module comprises a second state detection unit, and a sensing head of the second state detection unit is arranged on an abutting surface of the battery compartment assembly and the vehicle;
according to the stress direction and the stress magnitude detected by the battery box assembly, the position information of the battery box assembly on the vehicle is obtained, and the method comprises the following steps:
the second state detection unit detects the stress direction and the stress magnitude generated by the abutting surface through the sensing head after the intelligent battery box is mounted on the vehicle, and if the stress magnitude is larger than a third threshold value and the stress direction is along the outward direction of the battery box body, the position information of the battery box assembly on the vehicle is kept at a mounting completion position and is tightly connected with the vehicle.
11. The intelligent battery compartment detection method of claim 8, wherein the status detection module is implemented using a fiber grating sensor.
12. The intelligent battery compartment detection method of claim 8, further comprising:
the BMS stores the state information and records a reception time of the state information.
13. The intelligent battery compartment detection method of claim 8, wherein the intelligent battery compartment further comprises a communication module communicatively coupled to the BMS;
the intelligent battery box detection method further comprises the following steps: and the BMS transmits the state information to the remote monitoring equipment through the communication module.
14. The intelligent battery compartment detection method of claim 8, wherein the intelligent battery compartment further comprises a data transmission interface communicatively coupled to the BMS;
the intelligent battery box detection method further comprises the following steps: the BMS transmits the state information to the VCU or the device accessing the data transmission interface through the data transmission interface.
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KR1020217005819A KR20210035279A (en) 2018-07-27 2019-07-26 Intelligent battery box and measuring method
JP2021504534A JP2021533531A (en) 2018-07-27 2019-07-26 Smart battery pack and inspection method
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