Heating furnace for polymer plastic optical fiber drawing equipment
Technical Field
The invention relates to the field of optical fiber processing, in particular to a heating furnace for polymer plastic optical fiber drawing equipment.
Background
The chemical fiber is a high molecular compound, a performance fiber with independent function is formed through later-stage process preparation, the optical fiber is a signal fiber capable of transmitting information related to light, the appearance is transparent, the information is transmitted mutually through internal graded refraction so as to achieve the transmission of the light information, the existing optical fiber drawing equipment melts and synthesizes raw materials through a heating furnace in the preparation process, and then the raw materials are wound and drawn through the matching of a drawing machine so as to achieve the forming and collecting work of fiber yarns. The prior art on the market has the following problems in the using process:
the heating furnace of the prior art does not carry out plain noodles processing to the cellosilk at a silk in-process, because the cooling possesses certain buffering time, the flagging of certain radian appears easily in the cellosilk before the cooling to the condition of mutual sticky silk takes place, leads to the winding in-process intertwine, and the cellosilk after solidifying is directly scrapped, can't utilize.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a heating furnace for polymer plastic optical fiber drawing equipment, which solves the problems that the heating furnace in the prior art does not perform smooth surface treatment on fiber yarns in the yarn discharging process, and the fiber yarns before cooling are easy to sag in a certain radian and adhere to each other due to certain buffering time in the cooling process, so that the fiber yarns are mutually wound in the winding process, and the solidified fiber yarns are directly scrapped and cannot be utilized.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a polymer plastics optical fiber is heating furnace for drawing equipment, its structure includes driving motor, chain mechanism, the feeder hopper, heating mechanism, wire drawing device, a controller, the access door, the assembly support is installed in heating mechanism front end through the lock mode, heating mechanism rear end is equipped with wire drawing device, the feeder hopper is connected with heating mechanism is inside through the assembly support, driving motor installs in assembly support left side lower extreme through the lock mode, assembly support front end is equipped with chain mechanism, chain mechanism lower extreme is connected with the driving motor gomphosis, heating mechanism front end is connected with the meshing of chain mechanism upper end, the controller passes through the lock mode and installs in heating mechanism right side, the access door is equipped with two, and install in the controller lower extreme through the embedding mode.
As the further optimization of this technical scheme, heating mechanism includes the hot plate, reciprocating mechanism, divide the silk subassembly, the drive shaft, the heated warehouses, carry the blade, the drive shaft runs through and locates the heated warehouses middle part, and be parallel to each other, carry the blade to be equipped with more than two, and even equidistance distributes on the drive shaft surface, the hot plate is installed in heated warehouses internal surface through the embedding mode, the heated warehouses right-hand member with divide the silk subassembly registrate to be connected, divide the silk subassembly to be connected through the lock mode with reciprocating mechanism, the drive shaft right-hand member is connected with reciprocating mechanism meshing.
As the further optimization of the technical scheme, the reciprocating mechanism comprises an inclined plane top block, a driving ring, a connecting shaft sleeve and a crushing blade, the inclined plane top block is installed at the bottom of the driving ring in a buckling mode, the crushing blades are uniformly arranged in the driving ring at equal intervals, the connecting shaft sleeve is arranged in the middle of the driving ring and connected with the crushing blades, and the connecting shaft sleeve is connected with the driving shaft in a sleeved mode.
As the further optimization of this technical scheme, divide the silk subassembly to include outer peridium, the forced air cooling net gape, the hole of drawing a silk, divide the silk post, the layering plectrum, monomer lug, the monomer lug is equipped with more than two, and even equidistance distributes in dividing the silk post surface, divide the inside more than two holes of drawing a silk that runs through of silk post, and be the integral structure, outer peridium ring and branch silk post suit are connected, the forced air cooling net gape is circular structure, and locate outer peridium intra-annular upper end, outer peridium intra-annular lower extreme even equidistance is equipped with the layering plectrum, the layering plectrum is connected with monomer lug lock.
As the further optimization of this technical scheme, the wire drawing hole includes vestibule, flattening doctor-bar, groove, arc and wipes the mouth, and the groove that gathers materials is equipped with more than two, and even equidistance distributes in the vestibule inboard, and the arc is wiped the mouth and is equipped with more than two, and locates the groove right-hand member that gathers materials respectively to structure as an organic whole, the groove surface that gathers materials evenly equidistance distributes has more than two flattening doctor-bar.
As the further optimization of the technical scheme, the right end in the heating bin is provided with the stop block, so that the stop block and the inclined plane top block can form the sliding fit of the inclined plane when the driving ring rotates, and the supporting effect is achieved.
As the further optimization of this technical scheme, the outsourcing ring outside all is equipped with the cooling tube coupling to inside leading-in air-cooled net gape of cooling gas, conveniently carry out the cooling after the wire drawing.
As the further optimization of the technical scheme, the layered shifting sheet has certain elasticity, can form shaking with the monomer bump in the dislocation contact process, and effectively avoids the mutual adhesion of the drawn optical fibers.
Advantageous effects
The invention relates to a heating furnace for polymer plastic optical fiber drawing equipment, which pours raw materials into a heating mechanism through a feed hopper, a driving motor drives the interior of the heating mechanism to carry out conveying and stirring through a chain mechanism, a wire drawing device finishes winding work after wire is discharged from the heating mechanism, a driving shaft is driven to rotate according to the chain mechanism and carries out stirring and conveying on the raw materials through a conveying blade, a reciprocating mechanism and the driving shaft synchronously rotate and press and extrude the raw materials, thereby facilitating the wire discharge of a wire separating assembly, when a connecting shaft sleeve in the reciprocating mechanism drives a driving ring to rotate, a crushing blade in the reciprocating mechanism carries out crushing treatment on the raw materials which are not easy to melt, the condition that the wire separating assembly is blocked is avoided, and an inclined plane top block is matched with a stop block in a heating bin through a bottom inclined plane in the rotating process, thereby realizing the reciprocating rapid movement of the driving ring and the crushing, connecting axle sleeve bottom is used for driving and divides the silk post to carry out synchronous reciprocating motion, divide silk post to remove the inside layering plectrum of in-process monomer lug and outer encircleing and form the contact, divide the silk post to produce certain vibrations this moment, the cellosilk that the wire drawing hole was pulled out can be by quick shock separation when appearing bonding, the inside flattening doctor-bar of vestibule is used for carrying out smooth cutting to the clot of the certain hardness in surface, and accomodate to the groove of collecting the material in, and the arc is wiped mouthful and can be carried out quick filling to the cellosilk surface that has the concave surface through the raw materials of application groove of collecting the material.
Based on the prior art, the invention can achieve the following advantages after operation:
reciprocating mechanism carries out the back-and-forth movement through the drive of drive shaft, the raw materials in this removal region has carried out quick excision breakage this moment, the raw materials of avoiding the clot get into and divide the inside jam that leads to of silk subassembly, divide the silk subassembly to be passing through a plurality of wire drawing hole output cellosilk, and the cooperation vibrations can shake off the processing to the cellosilk that bonds, at the flattening doctor-bar, the arc is smeared the restoration that mouthful cooperation was gone on the convex surface flattening and concave surface was filled to the cellosilk, the brightness on cellosilk surface has been promoted greatly, avoid later stage collection work problem that bonding appears, the quality after the silk is gone out in the heating has been improved.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural diagram of a heating furnace for a polymer plastic optical fiber drawing apparatus according to the present invention.
FIG. 2 is a schematic view of the internal structure of a heating mechanism of a heating furnace for a polymer plastic optical fiber drawing apparatus according to the present invention.
FIG. 3 is a schematic structural view of a reciprocating mechanism of a heating furnace for a polymer plastic optical fiber drawing apparatus according to the present invention.
FIG. 4 is a schematic top view of a filament separating assembly of a heating furnace for a polymer plastic optical fiber drawing apparatus according to the present invention.
FIG. 5 is a schematic structural diagram of a filament separating assembly of a heating furnace for a polymer plastic optical fiber drawing device according to the present invention.
FIG. 6 is a schematic diagram of the internal structure of a drawing hole of a heating furnace for polymer plastic optical fiber drawing equipment according to the present invention.
Reference numerals in the drawings indicate: the device comprises a driving motor-m 1, a chain mechanism-m 2, a feed hopper-m 3, a heating mechanism-m 4, a wire drawing device-m 5, a controller-m 6, an access door-m 7, an assembly bracket-m 8, a heating plate-m 4q, a reciprocating mechanism-m 4w, a wire separating assembly-m 4e, a driving shaft-m 4r, a heating bin-m 4t, a conveying blade-m 4y, an inclined plane top block-m 4w1, a driving shaft-m 4w2, a connecting shaft sleeve-m 4w2, a crushing blade-m 4w2, an outer wrapping ring-m 4e2, an air cooling net opening-m 4e2, a wire drawing hole-m 4e2, a wire separating column-m 4e2, a layered shifting sheet-m 4e2, a single convex block-m 4e2, a hole-e 3v2, a leveling scraper-e 3 v-2, an arc-collecting chute 72 and a smearing opening 2.
Detailed Description
In order to make the technical means, the original characteristics, the achieved purposes and the effects of the invention easy to understand, the following description and the accompanying drawings further illustrate the preferred embodiments of the invention.
The upper and lower, inner and outer, front and rear, and left and right in the present invention are referred to with reference to the orientation in fig. 1.
Examples
Referring to fig. 1 to 6, the present invention provides a heating furnace for polymer plastic optical fiber drawing equipment, which comprises a driving motor m1, a chain mechanism m2, a feeding hopper m3, a heating mechanism m4, a wire drawing device m5, a controller m6, an access door m7 and an assembling bracket m8, wherein the assembling bracket m8 is mounted at the front end of the heating mechanism m4 in a snap-fit manner, the rear end of the heating mechanism m4 is provided with the wire drawing device m5, the feeding hopper m3 is connected with the inside of the heating mechanism m4 through the assembling bracket m8, the driving motor m1 is mounted at the lower end of the left side of the assembling bracket m8 in a snap-fit manner, the front end of the assembling bracket m8 is provided with the chain mechanism m2, the lower end of the chain mechanism m2 is connected with the driving motor m1 in a snap-fit manner, the front end of the heating mechanism m4 is connected with the upper end of the chain mechanism m2 in a snap-fit manner, access door m7 is equipped with two, and installs in controller m6 lower extreme through the embedding mode, pours the raw materials into heating mechanism m4 in through feeder hopper m3, and driving motor m1 drives its inside through chain mechanism m2 and carries the stirring this moment, carries out the wire-drawing back from heating mechanism m4 and accomplishes rolling work by wire drawing device m 5.
The heating mechanism m4 comprises a heating plate m4q, a reciprocating mechanism m4w, a wire separating assembly m4e, a driving shaft m4r, a heating chamber m4t and a conveying blade m4y, wherein the driving shaft m4r penetrates through the middle of the heating chamber m4t and is parallel to each other, more than two conveying blades m4y are arranged and are uniformly and equidistantly distributed on the surface of the driving shaft m4r, the heating plate m4q is installed on the inner surface of the heating chamber m4t in an embedded mode, the right end of the heating chamber m4t is sleeved and connected with the wire separating assembly m4e, the wire separating assembly m4e is connected with the reciprocating mechanism m4w in a buckling mode, the right end of the driving shaft m4r is meshed and connected with the reciprocating mechanism m4w, the driving shaft m4r is driven to rotate according to a chain mechanism m2, the conveying blade m4y is used for stirring and conveying raw materials, and the reciprocating mechanism m4w and the driving shaft m4r to synchronously press wires of the raw materials and facilitate wire separating and extruding the wire assembly.
The reciprocating mechanism m4w comprises a bevel top block m4w1, a driving ring m4w2, a connecting shaft sleeve m4w3 and a crushing blade m4w4, the inclined plane top block m4w1 is arranged at the bottom of the driving ring m4w2 in a buckling way, crushing blades m4w4 are uniformly arranged in the driving ring m4w2 at equal intervals, the connecting shaft sleeve m4w3 is arranged at the middle part of the driving ring m4w2, and is connected with a crushing blade m4w4, the connecting shaft sleeve m4w3 is connected with the driving shaft m4r in a sleeving way, when the connecting shaft sleeve m4w3 in the reciprocating mechanism m4w drives the driving shaft m4w2 to rotate, the crushing blade m4w4 inside the box body crushes the raw materials which are not easy to melt, avoids the situation of blocking the wire separating component m4e, and the inclined plane top block m4w1 is matched with the inner stop block of the heating chamber m4t through the bottom inclined plane in the rotating process, therefore, the reciprocating rapid movement of the driving ring m4w2 and the crushing blade m4w4 is realized, the conveying efficiency of raw materials is improved, and the bottom of the connecting shaft sleeve m4w3 is used for driving the wire separating column m4e4 to synchronously reciprocate.
The wire separating assembly m4e comprises an outer wrapping ring m4e1, an air cooling net opening m4e2, a wire drawing hole m4e3, a wire separating column m4e4, a layered shifting sheet m4e5 and a single bump m4e6, wherein more than two single bumps m4e6 are arranged, and are uniformly and equidistantly distributed on the outer surface of the wire separating column m4e4, more than two wire drawing holes m4e3 penetrate through the wire separating column m4e4, the outer wrapping ring m4e1 is sleeved and connected with the wire separating column m4e4, the air cooling net opening m4e2 is of a circular structure, and is arranged at the upper end of the inner side of the outer wrapping ring m4e1, the lower end of the inner side of the outer wrapping ring m4e1 is uniformly provided with layered shifting sheets m4e5 at equal intervals, the layered poking sheet m4e5 is buckled with the single bump m4e6, the single bump m4e6 is in contact with the layered poking sheet m4e5 inside the outer wrapping ring m4e1 in the moving process of the wire separating column m4e4, certain vibration is generated by the wire separating column m4e4 at the moment, and the fiber wires pulled out from the wire drawing holes m4e3 can be quickly vibrated and separated when being bonded.
The wire drawing hole m4e3 comprises a hole cavity e3v1, more than two leveling scraping blades e3v2, a material collecting groove e3v3 and an arc-shaped scraping opening e3v4, the material collecting grooves e3v3 are uniformly and equidistantly distributed on the inner side of the hole cavity e3v1, the more than two arc-shaped scraping openings e3v4 are arranged and respectively arranged at the right end of the material collecting groove e3v3 and are of an integrated structure, more than two leveling scraping blades e3v2 are uniformly and equidistantly distributed on the surface of the material collecting groove e3v3, the leveling scraping blades e3v2 inside the hole cavity e3v1 are used for flatly cutting a clot with certain hardness on the surface and are contained in the material collecting groove e3v3, and the arc-shaped scraping openings e3v4 can rapidly fill the surface of a fiber wire with a concave surface by using a raw material in the material collecting groove e3v 3.
The right end in the heating bin m4t is provided with a stop block, and the stop block can form a sliding fit of an inclined surface with the inclined surface top block m4w1 when the driving ring m4w2 rotates, so that a supporting effect is achieved.
And cooling pipe joints are arranged outside the outer wrapping rings m4e1, so that cooling gas is guided into the air cooling net opening m4e2, and cooling after wire drawing is facilitated.
The layered shifting sheet m4e5 has certain elasticity, can shake with the monomer bump m4e6 in the dislocation contact process, and effectively avoids the mutual adhesion of the drawn optical fibers.
The principle of the invention is as follows: raw materials are poured into a heating mechanism m4 through a feeding hopper m3, a driving motor m1 drives the interior of the heating mechanism m4 to carry out conveying and stirring through a chain mechanism m2 at the moment, the wire drawing device m5 finishes winding work after wire drawing is carried out from a heating mechanism m4, a driving shaft m4r is driven to rotate according to the chain mechanism m2 and carries out stirring and conveying on the raw materials through a conveying blade m4y, a reciprocating mechanism m4w and a driving shaft m4r synchronously rotate and carry out wire pressing and extrusion on the raw materials, so that wire drawing of a wire separating assembly m4e is facilitated, when a connecting shaft sleeve m4w3 in the reciprocating mechanism m4w drives a driving ring m4w2 to rotate, a crushing blade m4w4 in the interior of the reciprocating mechanism carries out crushing treatment on the raw materials which are not easy to melt, the situation that the wire separating assembly m4e is blocked is avoided, and a slope top block m4w 84 is matched with a stop block in the heating bin m4w2 through a bottom slope in the rotating process, so that the fast reciprocating motion of the driving ring m4, the bottom of the connecting shaft sleeve m4w3 is used for driving the filament separating column m4e4 to synchronously reciprocate, a single bump m4e6 is in contact with a layering shifting piece m4e5 in the outer wrapping ring m4e1 in the moving process of the filament separating column m4e4, at the moment, a certain vibration is generated on the filament separating column m4e4, the fiber drawn out from the filament drawing hole m4e3 can be quickly vibrated and separated when bonding occurs, a leveling hole cavity e3v2 in the e3v1 is used for flatly cutting the clot with certain surface hardness and is contained in a scraping blade collecting groove e3v3, and the arc-shaped wiping opening e3v4 can quickly fill the surface of the fiber with the concave surface by using raw materials in the collecting groove e3v 3.
The invention solves the problems that the heating furnace in the prior art does not perform smooth surface treatment on the fiber during the fiber discharging process, and because the cooling has certain buffering time, the fiber line before cooling is easy to sag with certain radian and mutually stick, so that the fiber line is easy to mutually wind in the winding process, and the solidified fiber line is directly scrapped and cannot be utilized, through the mutual combination of the components, the reciprocating mechanism m4w is driven by the driving shaft m4r to move forwards and backwards, at the moment, the raw materials in the moving area are quickly cut and crushed, the blockage caused by the raw materials of the clot entering the fiber separating assembly m4e is avoided, the fiber separating assembly m4e produces the fiber line through a plurality of wire drawing holes m4e3 and can perform shake-off treatment on the bonded fiber line in cooperation with the leveling scraper e3v2 and the arc-shaped plastering opening e3v4, the fiber line can be leveled into a convex surface and repaired by filling the concave surface, the smoothness of the surface of the fiber yarn is greatly improved, the problem of adhesion in later-stage collection work is avoided, and the quality of the heated fiber yarn is improved.
While there have been shown and described what are at present considered the fundamental principles of the invention, the essential features and advantages thereof, it will be understood by those skilled in the art that the present invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but rather, is capable of numerous changes and modifications in various forms without departing from the spirit or essential characteristics thereof, and it is intended that the invention be limited not by the foregoing descriptions, but rather by the appended claims and their equivalents.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.