CN110747700B - Integrated efficient sugarcane pulp molding equipment and process - Google Patents
Integrated efficient sugarcane pulp molding equipment and process Download PDFInfo
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- CN110747700B CN110747700B CN201911055919.XA CN201911055919A CN110747700B CN 110747700 B CN110747700 B CN 110747700B CN 201911055919 A CN201911055919 A CN 201911055919A CN 110747700 B CN110747700 B CN 110747700B
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J5/00—Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
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Abstract
The invention discloses integrated efficient sugarcane pulp molding equipment which comprises a pulp tank, a pulp suction mold, an extrusion mold, a hot-pressing upper mold, a hot-pressing lower mold and an automatic material taking mechanism. The invention also discloses a forming process of the integrated efficient sugarcane pulp molding forming equipment. The invention combines the pulp tank, the pulp suction mould, the extrusion mould, the hot-pressing upper mould, the hot-pressing lower mould and the automatic material taking mechanism, realizes the integrated design of the pulp molding device, has compact structure, small installation space, easy operation and short molding period, and has popularization value.
Description
Technical Field
The invention belongs to the technical field of paper pulp molding equipment, and particularly relates to integrated efficient sugarcane paper pulp molding equipment and a process.
Background
The pulp molding machine is mainly used for producing paper-plastic products, such as paper holders for containing eggs, paper holders for containing red wine by hands, support bodies for containing electronic accessories and the like, and the paper-plastic products have a wide application range and are permeated to more and more fields. Paper pulp molding equipment among the prior art adopts artifical drawing of patterns mostly, and the manual work is taken off the wet embryo and is put on wet embryo frame, then transports to drying chamber or air-dries under the natural light, forms the finished product through the plastic again, but artifical drawing of patterns makes wet embryo warp easily, influences the quality, and current equipment shaping cycle is long in addition.
Disclosure of Invention
The invention aims to provide integrated high-efficiency sugarcane pulp molding equipment and process to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: high-efficient sugarcane paper pulp of integral type molding equipment, its structural feature lies in: comprises that
The pulp tank is used for storing sugarcane pulp;
the slurry suction mould is used for sucking slurry from the slurry tank to form a wet blank;
the extrusion die is arranged right above the pulp suction die, and the pulp suction die and the extrusion die perform primary extrusion on the wet blank after the wet blank is driven to rotate upwards;
the hot-pressing upper die can move up and down along the vertical direction;
the hot-pressing lower die comprises three sub-lower dies which are equidistantly distributed along the circumferential direction, the three sub-lower dies can rotate along the circumferential direction, and when the three sub-lower dies move to vertically correspond to the hot-pressing upper die, the wet blank is subjected to hot-pressing treatment;
the automatic material taking mechanism is arranged on the downstream side of the hot-pressing lower die;
the sugarcane pulp molding method comprises the following steps: adding sugarcane pulp into a pulp tank, sucking and overturning a pulp sucking mold from the pulp tank, extruding the pulp sucking mold with an extruding mold arranged above the pulp sucking mold, overturning the pulp sucking mold again after extruding, rotating a hot pressing lower mold clockwise or anticlockwise by 60 degrees at the moment, moving one of the lower sub-molds to the lower part of the pulp sucking mold, placing a wet blank in the lower sub-mold by the pulp sucking mold, rotating the hot pressing lower mold clockwise or anticlockwise by 180 degrees, moving the lower sub-mold filled with the wet blank to a position corresponding to an upper hot pressing mold, vertically moving the upper hot pressing mold downwards, extruding the wet blank with the lower sub-mold and heating and shaping, vertically moving the upper hot pressing mold upwards to withdraw, moving an automatic material taking mechanism to the upper part of the lower sub-mold, and taking materials.
Compared with the prior art, the pulp tank, the pulp suction mold, the extrusion mold, the hot-pressing upper mold, the hot-pressing lower mold and the automatic material taking mechanism are combined, the integrated design of the pulp molding device is realized, the structure is compact, the installation space is small, the operation is easy, the molding period is short, and the popularization value is realized.
Drawings
FIG. 1 is a schematic structural view of the present invention in use;
FIG. 2 is another schematic structural view of the present invention in use;
FIG. 3 is a top view of a lower hot press mold of the present invention;
in the figure: 1-a slurry pool, 2-a slurry suction mould, 3-an extrusion mould, 4-a hot-pressing upper mould, 5-a hot-pressing lower mould, 6-a sub-lower mould and 7-an automatic material taking mechanism.
Detailed Description
The invention is further explained below with reference to the drawings, without limiting the scope of protection of the invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-3, the present invention provides a technical solution, an integrated high-efficiency sugarcane pulp molding apparatus, comprising
The pulp tank 1 is used for storing sugarcane pulp;
the pulp suction mould 2 is used for sucking pulp from the pulp pond 1 to form a wet blank;
the extrusion die 3 is arranged right above the pulp suction die 2, and after the pulp suction die 2 rotates upwards with the wet blank, the wet blank is subjected to primary extrusion with the extrusion die 3;
the hot-pressing upper die 4 can move up and down along the vertical direction;
the hot-pressing lower die 5 comprises three sub-lower dies 6 which are equidistantly arranged along the circumferential direction, the three sub-lower dies 6 can rotate along the circumferential direction, and when the three sub-lower dies move to vertically correspond to the hot-pressing upper die 4, the wet blank is subjected to hot-pressing treatment;
the automatic material taking mechanism 7 is arranged on the downstream side of the hot-pressing lower die 5;
the sugarcane pulp molding method comprises the following steps: referring to fig. 1, sugarcane pulp is added into a pulp tank 1, a pulp suction mold 2 sucks pulp from the pulp tank 1, turns over, extrudes the pulp with an extrusion mold 3 arranged above the pulp suction mold 2, and turns over again after extrusion, at this time, referring to fig. 2, a lower hot-pressing mold 5 rotates clockwise or counterclockwise for 60 degrees, so that one lower sub-mold 6 moves to the lower side of the pulp suction mold 2, the pulp suction mold 2 places wet embryos in the lower sub-mold 6, the lower hot-pressing mold 5 rotates clockwise or counterclockwise for 180 degrees, referring to fig. 1, the lower sub-mold 6 with the wet embryos is moved to a position corresponding to an upper hot-pressing mold 4, the upper hot-pressing mold 4 vertically moves downwards, extrudes the wet embryos with the lower sub-mold 6 and heats and shapes, the upper hot-pressing mold 4 vertically moves upwards to retract, and an automatic material taking mechanism 7 moves to the upper side of the. When the lower sub-dies 6 filled with wet embryos move to the positions corresponding to the upper hot-pressing dies 4, the other two lower sub-dies 6 are respectively arranged on two sides of the pulp suction die 2, so that when the upper hot-pressing dies 4 and the lower sub-dies 6 extrude the wet embryos, the pulp suction die 2 sucks pulp and turns over from the pulp pool again, the pulp suction die 2 extrudes the extrusion die 3 arranged above the pulp suction die and turns over again after extrusion, at the moment, the previous lower sub-die 6 filled with wet embryos is heated, shaped and taken, the lower hot-pressing die 5 rotates clockwise or anticlockwise for 60 degrees, one lower sub-die 6 moves to the position below the pulp suction die 2, and the operation is repeated.
The invention combines the pulp tank, the pulp suction mould, the extrusion mould, the hot-pressing upper mould, the hot-pressing lower mould and the automatic material taking mechanism, realizes the integrated design of the pulp molding device, has compact structure, small installation space, easy operation and short molding period, and has popularization value.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (1)
1. High-efficient sugarcane paper pulp molding equipment of integral type, its characterized in that: comprises that
The pulp tank is used for storing sugarcane pulp;
the slurry suction mould is used for sucking slurry from the slurry tank to form a wet blank;
the extrusion die is arranged right above the pulp suction die, and the pulp suction die and the extrusion die perform primary extrusion on the wet blank after the wet blank is driven to rotate upwards;
the hot-pressing upper die can move up and down along the vertical direction;
the hot-pressing lower die comprises three sub-lower dies which are equidistantly distributed along the circumferential direction, the three sub-lower dies can rotate along the circumferential direction, and when the three sub-lower dies move to vertically correspond to the hot-pressing upper die, the wet blank is subjected to hot-pressing treatment;
the automatic material taking mechanism is arranged on the downstream side of the hot-pressing lower die;
the sugarcane pulp molding method comprises the following steps: adding sugarcane pulp into a pulp tank, sucking and turning a pulp sucking mold from the pulp tank, extruding the pulp sucking mold with an extruding mold arranged above the pulp sucking mold, turning the pulp sucking mold again after extrusion, rotating a hot pressing lower mold clockwise or anticlockwise by 60 degrees at the moment, moving one of the lower sub-molds to the lower part of the pulp sucking mold, placing a wet blank in the lower sub-mold by the pulp sucking mold, rotating the hot pressing lower mold clockwise or anticlockwise by 180 degrees, moving the lower sub-mold filled with the wet blank to a position corresponding to an upper hot pressing mold, vertically moving the upper hot pressing mold downwards, extruding the wet blank with the lower sub-mold and heating and shaping, vertically moving the upper hot pressing mold upwards for withdrawing, and moving an automatic material taking mechanism to the upper part of the lower sub-mold and taking materials; when the sub lower dies with the wet embryos move to the positions corresponding to the hot-pressing upper dies, the other two sub lower dies are respectively arranged on two sides of the slurry suction die, so that when the hot-pressing upper dies and the sub lower dies extrude the wet embryos, the slurry suction die sucks slurry and overturns from the slurry pool again, the slurry suction die extrudes with the extrusion die arranged above the slurry suction die, the slurry suction die overturns again after extrusion, at the moment, the previous sub lower die with the wet embryos is heated, shaped and taken, and the hot-pressing lower dies rotate clockwise or anticlockwise for 60 degrees, so that one sub lower die moves to the position below the slurry suction die, and the operation is repeated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911055919.XA CN110747700B (en) | 2019-10-31 | 2019-10-31 | Integrated efficient sugarcane pulp molding equipment and process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911055919.XA CN110747700B (en) | 2019-10-31 | 2019-10-31 | Integrated efficient sugarcane pulp molding equipment and process |
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| CN110747700A CN110747700A (en) | 2020-02-04 |
| CN110747700B true CN110747700B (en) | 2021-02-26 |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB501224A (en) * | 1937-01-22 | 1939-02-23 | Carl Wilhelm Hartmann | Method of and apparatus for producing containers from fibrous material |
| US2813463A (en) * | 1942-04-30 | 1957-11-19 | Chaplin Corp | Apparatus for manufacturing pulp artcles |
| US3477908A (en) * | 1967-01-04 | 1969-11-11 | Diamond Int Corp | Combined dry and finishing apparatus for molded pulp articles |
| CN203238497U (en) * | 2013-05-09 | 2013-10-16 | 张宝华 | Full-automatic pulp molding four-work-station integration equipment |
| CN107059491A (en) * | 2017-05-17 | 2017-08-18 | 佛山市顺德区文达创盈包装材料科技有限公司 | A kind of new automation product line of pulp molding |
| CN109706795A (en) * | 2019-01-17 | 2019-05-03 | 永发（江苏）模塑包装科技有限公司 | A kind of two-sided high glossy paper pulp moulding product formation system and forming method |
| CN109736139A (en) * | 2018-12-29 | 2019-05-10 | 永发（江苏）模塑包装科技有限公司 | A kind of molding equipment and method of paper mould |
-
2019
- 2019-10-31 CN CN201911055919.XA patent/CN110747700B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB501224A (en) * | 1937-01-22 | 1939-02-23 | Carl Wilhelm Hartmann | Method of and apparatus for producing containers from fibrous material |
| US2813463A (en) * | 1942-04-30 | 1957-11-19 | Chaplin Corp | Apparatus for manufacturing pulp artcles |
| US3477908A (en) * | 1967-01-04 | 1969-11-11 | Diamond Int Corp | Combined dry and finishing apparatus for molded pulp articles |
| CN203238497U (en) * | 2013-05-09 | 2013-10-16 | 张宝华 | Full-automatic pulp molding four-work-station integration equipment |
| CN107059491A (en) * | 2017-05-17 | 2017-08-18 | 佛山市顺德区文达创盈包装材料科技有限公司 | A kind of new automation product line of pulp molding |
| CN109736139A (en) * | 2018-12-29 | 2019-05-10 | 永发（江苏）模塑包装科技有限公司 | A kind of molding equipment and method of paper mould |
| CN109706795A (en) * | 2019-01-17 | 2019-05-03 | 永发（江苏）模塑包装科技有限公司 | A kind of two-sided high glossy paper pulp moulding product formation system and forming method |
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| CN110747700A (en) | 2020-02-04 |
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