CN110746932B - Short-term antirust low-chlorine snow-melting agent and preparation method thereof - Google Patents

Short-term antirust low-chlorine snow-melting agent and preparation method thereof Download PDF

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CN110746932B
CN110746932B CN201911128602.4A CN201911128602A CN110746932B CN 110746932 B CN110746932 B CN 110746932B CN 201911128602 A CN201911128602 A CN 201911128602A CN 110746932 B CN110746932 B CN 110746932B
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CN110746932A (en
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王永垒
李海云
邢楠楠
柴雅倩
魏文静
李兰丽
刘静雨
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Guangzhou Dayu Chuangfu Technology Co ltd
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Huangshan University
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
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    • C09K3/18Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces
    • C09K3/185Thawing materials
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/60Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using alkaline aqueous solutions with pH greater than 8
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors

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Abstract

The invention relates to a short-term rust-proof low-chlorine snow-melting agent and a preparation method thereof, belonging to the technical field of anti-freezing melting agents. The snow-melting agent is prepared by synthesizing and compounding water, oxalic acid imidazoline ester compounds, ethylenediamine formate, propiolic alcohol, anhydrous calcium chloride, potassium gluconate, potassium molybdate and potassium pyrophosphate. The oxalic acid imidazoline ester compound, the ethylenediamine formate and the propiolic alcohol are used as main components of the snow-melting agent, the snow-melting agent has an excellent antirust function, the ice point of the snow-melting agent can be greatly reduced by matching with anhydrous calcium chloride, the snow-melting and deicing capabilities of products are improved, and meanwhile, the adsorption and passivation functions on the metal surface are enhanced by using the potassium gluconate and the potassium molybdate, so that the deep antirust effect is achieved. The potassium pyrophosphate keeps the pH value of the snow-melting agent product at 8-9, and the antirust function can be better realized. The preparation method has the advantages of easily obtained raw materials, simple and convenient process operation and suitability for large-scale production, application and popularization.

Description

Short-term antirust low-chlorine snow-melting agent and preparation method thereof
Technical Field
The invention relates to a snow-melting agent and a production method thereof, in particular to a short-term rust-proof low-chlorine snow-melting agent and a preparation method thereof, belonging to the technical field of anti-freezing melting agents.
Background
In winter snowfall weather, the road surface is wet and slippery due to the freezing of snow, traffic block or traffic accidents are easily caused, inconvenience is caused to traffic traveling, and snow removal is needed in time. The existing snow removing modes comprise mechanical snow removing, snow removing by spreading a snow melting agent, paving a snow melting road surface and the like. Spreading snow-melting agent is a snow removing method which is commonly adopted at present, and the snow-melting agent mainly comprises two types of chlorine-containing type and non-chlorine-containing type at present.
Most of the chlorine-containing snow-melting agent products in the prior art are mainly sodium chloride, calcium chloride or magnesium chloride, and the large amount of the chlorine-containing snow-melting agent products brings great harm to the environment, roads and vehicles and also brings great harm to the environment, roads and vehiclesThe soil is salinized and the plant growth is damaged, and the harm to the human health is caused. For example, the snow-melting agent disclosed in CN201810087493.5 uses calcium chloride and magnesium chloride in a mass ratio of 2:8 as raw materials, and the snow-melting agent disclosed in CN201811247855.9, which is easy to identify and reduces corrosion, uses industrial sodium chloride in a mass ratio of 85-90% as a main raw material, and Cl - The content is relatively high. Can corrode the reinforcing bar, cause the concrete expansion on surface to drop, inside the salt solution can invade the road, cause pitch adhesion to descend, the material drops to and reduce road surface performance, simultaneously, the salt solution can be along with snow rivers to road both sides pollute groundwater, cause that road border vegetation is dead, soil salinization, the destruction environment causes harm to health.
Although the snow-melting agent products aiming at the aspect are also improved, corrosion-reducing products such as sodium metasilicate, tartaric acid, salts thereof and the like are added. For example, CN200710016171.3 is prepared by adding 0.5-10% tartaric acid or tartrate into sodium chloride, mixing them uniformly, adhering the tartaric acid or tartrate onto the surface of sodium chloride particles to form coated particles, drying the coated particles at 140-160 deg.C until the water content is below 1%, sieving, and cooling. CN03130569.5 sodium metasilicate is added into the chlorine-containing snow-melting agent to reduce the corrosion of chlorine ions. Although the product can slightly reduce the corrosivity to metal facilities, the metal facilities can still be rusted and damaged in the service life of the snow-melting agent, the aim of real short-term rust prevention cannot be achieved, and the effect that the metal facilities on the road cannot be maintained for years cannot be really achieved. The non-chlorine snow-melting agent product does not contain chloride ions and has small corrosivity on metals, such as methanol, ethanol and the like, but has poor snow-melting and deicing capabilities, high cost, no antirust function and less application in the industry.
Aiming at the defects of snow-melting agent products in the prior art, the problems that chlorine salt snow-melting agents bring corrosion hazards to metal facilities and vehicles such as roads and the like, and non-chlorine snow-melting agents have poor snow-melting and deicing capabilities and the like, in order to combine the advantages of the two snow-melting agents and enable the snow-melting and deicing agents to have excellent snow-melting and deicing capabilities and antirust functions, a short-term antirust low-chlorine snow-melting agent and a preparation method thereof are in urgent need of development.
Disclosure of Invention
Aiming at the defects of the snow-melting agent product in the prior art, the snow-melting and deicing capabilities of the chlorine salt snow-melting agent are combined, the antirust function is added, and the functional use requirement of the snow-melting agent is met. The invention aims to provide a short-term rust-proof low-chlorine snow-melting agent and a preparation method thereof. The short-term rust prevention function is better realized while snow melting and ice melting are realized.
The specific technical scheme of the invention is as follows:
a short-term antirust low-chlorine snow-melting agent is synthesized and compounded by water, oxalic acid imidazoline ester compounds, ethylenediamine formate, propiolic alcohol, anhydrous calcium chloride, potassium gluconate, sodium molybdate and sodium pyrophosphate, and is characterized in that the short-term antirust low-chlorine snow-melting agent is prepared from the following raw materials in parts by mass:
Figure BDA0002277640290000021
Figure BDA0002277640290000031
a method for preparing the short-term antirust low-chlorine snow-melting agent comprises the following steps:
A. firstly, preparing an oxalic imidazoline ester compound and ethylenediamine formate according to requirements respectively for later use;
B. adding water, ethylenediamine formate and anhydrous calcium chloride according to the formula amount, heating to 50-70 ℃, stirring and dissolving for 0.5-1.5 h;
C. after the potassium gluconate, the potassium molybdate and the potassium pyrophosphate are completely dissolved into a transparent solution, adding the potassium gluconate, the potassium molybdate and the potassium pyrophosphate in the formula amount, and stirring for 0.5-1 h at the temperature of 60-70 ℃;
D. and after the mixture is completely dissolved into a transparent solution, adding the oxalic imidazoline ester compound and the propiolic alcohol according to the formula ratio, continuously stirring for 1-2 hours at the temperature of 60-70 ℃, cooling to room temperature after the mixture is completely dissolved uniformly, and discharging to obtain the short-term antirust low-chlorine snow-melting agent.
The preparation method of the oxalic imidazoline ester compound comprises the following steps: adding diethylenetriamine into oxalic acid, then adding tetrabutyl titanate serving as a catalyst, carrying out amidation reaction for 1-3h at 150-160 ℃ under the action of dimethylbenzene serving as a water-carrying agent, indicating that the amidation reaction is finished when the acid value of the system is reduced to 280-300 mgKOH/g, and then heating to 200 ℃ to carry out ring-closing reaction for 4-6 h to obtain an oxalic acid imidazoline compound with one end blocked; and then cooling to 60-70 ℃, adding ethanolamine to perform a neutralization esterification reaction with the carboxyl at the other end, keeping the temperature at 60-80 ℃, reacting for 1-2 h, and removing the xylene solvent by reduced pressure distillation to obtain the imidazoline oxalate ester compound which is a reddish brown viscous liquid.
Preferably, the molar ratio of the oxalic acid to the diethylenetriamine is 1: 1.05.
preferably, the addition amount of the catalyst tetrabutyl titanate is 2 per mill of the mass of the oxalic acid.
Preferably, the molar ratio of the oxalic acid to the ethanolamine is 1: 1.1.
the preparation method of the ethylenediamine formate comprises the following steps: firstly, adding ethylenediamine into an ice bath, keeping the temperature at 0-5 ℃, stirring, then dropwise and slowly adding formic acid, stirring for 1-2 hours after dropwise addition is finished, and stopping stirring to obtain the ethylenediamine formate.
Preferably, wherein the molar ratio of ethylene diamine to formic acid is 1: 2.
the invention has the beneficial effects that:
(1) the product of the invention can realize short-term rust prevention within 1 month, and basically can meet the time requirement of using the snow-melting agent in China.
(2) According to the invention, the oxalic acid imidazoline ester compound, the ethylenediamine formate and the propiolic alcohol are added, and meanwhile, the chloride raw material calcium chloride is matched, so that the freezing point of the snow melting agent can be greatly reduced, the freezing point of a final product reaches below-30 ℃, and the snow and ice melting effect is good.
(3) According to the invention, oxalic acid imidazoline ester compounds, ethylenediamine formate and propiolic alcohol are used for replacing traditional alcohols such as methanol, ethanol, ethylene glycol and the like as main components of the snow-melting agent, so that the snow-melting agent has an excellent antirust function besides the effect of lowering the freezing point, the functions of adsorption, passivation and the like on the metal surface are further enhanced by using potassium gluconate and potassium molybdate, the deep antirust effect is achieved, potassium pyrophosphate is used as a pH regulator, the pH value of a snow-melting agent product is kept in a range of 8-9, and the short-term antirust (1 month) function is better achieved while snow melting is achieved.
Detailed Description
In order to better understand the invention, the following examples further illustrate the content of the invention, but the content of the invention is not limited to the following examples, and the examples should not be construed as limiting the scope of the invention.
Example 1
A short-term antirust low-chlorine snow-melting agent and a preparation method thereof are characterized in that the short-term antirust low-chlorine snow-melting agent comprises the following raw materials in parts by mass:
Figure BDA0002277640290000051
the method for preparing the short-term rust-proof low-chlorine snow-melting agent comprises the following steps:
A. firstly, preparing an oxalic imidazoline ester compound and ethylenediamine formate according to requirements respectively for later use; the preparation method of the oxalic imidazoline ester compound comprises the following steps: firstly, adding 1 mol of oxalic acid, then adding 1.05 mol of diethylenetriamine, then adding tetrabutyl titanate with the mass of 2 per thousand of that of oxalic acid as a catalyst, carrying out amidation reaction for 1-3h at 150-160 ℃ under the action of dimethylbenzene as a water-carrying agent, when the acid value of a system is reduced to 280-300 mgKOH/g, indicating that the amidation reaction is finished, then heating to 200 ℃ to carry out ring-closure reaction for 4-6 h to obtain an oxalic acid imidazoline compound with one end blocked, then cooling to 60-70 ℃, adding 1.1 mol of ethanolamine to carry out neutralization esterification reaction with carboxyl at the other end, keeping 60-80 ℃ for reaction for 1-2 h, and carrying out reduced pressure distillation to remove a dimethylbenzene solvent to obtain the oxalic acid imidazoline ester compound which is red brown viscous liquid; the method of the short-term antirust low-chlorine snow-melting agent comprises the following steps: the preparation method of the ethylenediamine formate comprises the following steps: firstly, adding 1 mol of ethylenediamine into an ice bath, keeping the temperature at 0-5 ℃, stirring, then dropwise and slowly adding 2 mol of formic acid, stirring for 1-2 hours after dropwise addition, and stopping stirring to obtain ethylenediamine formate.
B. Adding water, ethylenediamine formate and anhydrous calcium chloride according to the formula amount, heating to 50-70 ℃, stirring and dissolving for 0.5-1.5 h.
C. After the potassium gluconate, the potassium molybdate and the potassium pyrophosphate are completely dissolved into a transparent solution, the potassium gluconate, the potassium molybdate and the potassium pyrophosphate are added according to the formula amount, and the mixture is stirred for 0.5 to 1 hour at the temperature of 60 to 70 ℃.
D. And after the mixture is completely dissolved into a transparent solution, adding the oxalic imidazoline ester compound and the propiolic alcohol according to the formula ratio, continuously stirring for 1-2 hours at the temperature of 60-70 ℃, cooling to room temperature after the mixture is completely dissolved uniformly, and discharging to obtain the short-term antirust low-chlorine snow-melting agent.
Example 2
A short-term antirust low-chlorine snow-melting agent and a preparation method thereof are characterized in that the short-term antirust low-chlorine snow-melting agent comprises the following raw materials in parts by mass:
Figure BDA0002277640290000061
the preparation method is the same as that of example 1.
Example 3
A short-term antirust low-chlorine snow-melting agent and a preparation method thereof are characterized in that the short-term antirust low-chlorine snow-melting agent comprises the following raw materials in parts by mass:
Figure BDA0002277640290000062
Figure BDA0002277640290000071
the preparation method is the same as that of example 1.
Example 4
A short-term antirust low-chlorine snow-melting agent and a preparation method thereof are characterized in that the short-term antirust low-chlorine snow-melting agent comprises the following raw materials in parts by mass:
Figure BDA0002277640290000072
the preparation method is the same as that of example 1.
Example 5
A short-term antirust low-chlorine snow-melting agent and a preparation method thereof are characterized in that the short-term antirust low-chlorine snow-melting agent comprises the following raw materials in parts by mass:
Figure BDA0002277640290000073
Figure BDA0002277640290000081
the preparation method is the same as that of example 1.
Comparative example 1:
the procedure is as in example 1 except that the imidazolinyl oxalate is not used.
Comparative example 2:
the procedure is as in example 1 except that ethylenediamine formate is used.
Comparative example 3:
the procedure is as in example 1 except that propiolic alcohol is not used.
Comparative example 4:
the procedure is as in example 1 except that anhydrous calcium chloride is not used.
Comparative example 5:
the procedure is as in example 1 except that potassium gluconate is not used.
Comparative example 6:
the procedure is as in example 1 except that potassium molybdate is not used.
Comparative example 7:
the procedure is as in example 1 except that potassium pyrophosphate is not used.
Comparative example 8:
the product of example 1 in CN201810087493.5 was used as comparative example 8.
Comparative example 9:
the product of example 1 in CN200710016171.3 was used as comparative example 9.
Comparative example 10:
the product of example 1 in CN03130569.5 was used as comparative example 10.
Comparative example 11:
30-35% methanol was used as comparative example 11.
And (4) comparing the results:
the performances of the snow melting agents prepared in the above examples 1 to 5 and comparative examples 1 to 10 and several main technical indexes are compared respectively, and the freezing point, snow melting and deicing capabilities, antirust performance and the like of different snow melting agents are compared in experiments.
The freezing point and the relative snow melting and deicing capacity are measured according to the national standard GB/T23851-2009 road ice melting and snow removing agent and the antirust performance experiment according to the national standard GB/T6144-2010 synthetic cutting fluid, wherein the antirust grade of the cast iron single sheet is as follows: a level: five drops are all free of rust; b, stage: four drops of the liquid are free of rust; c level: three drops of the liquid are free of rust; d stage: four to five drops of all rust.
EXAMPLES AND COMPARATIVE EXAMPLES preparation of snow-removing Agents Performance comparison
Figure BDA0002277640290000091
Figure BDA0002277640290000101
The detection result shows that: according to the short-term antirust low-chlorine snow-melting agent prepared by the invention, the oxalic acid imidazoline ester compound, the ethylenediamine formate, the propiolic alcohol and the calcium chloride are added in the examples 1-5, so that the freezing point of the snow-melting agent can be greatly reduced compared with the comparative examples 1-4, and the freezing point of a final product reaches below-30 ℃. Besides lowering the freezing point, the antirust paint also has excellent antirust function.
The components of comparative examples 1 to 3 have not only excellent freezing point and snow and ice melting ability, but also, importantly, they are the main components of the rust inhibitor and are matched with each other to obtain excellent rust prevention function; the lack of relevant components results in a significant drop in the freezing point, snow and ice melting ability and rust prevention of the product.
The comparative example 4 is that the chloride raw material anhydrous calcium chloride is matched to mainly improve the snow and ice melting capability and the freezing point of the product, and the shortage can cause the reduction of the freezing point and the snow and ice melting capability of the product.
According to the short-term rust-proof low-chlorine snow-melting agent prepared by the invention, potassium gluconate and potassium molybdate are added in the examples 1-5, and compared with the comparative examples 5-6, the functions of adsorption and passivation on the metal surface are further enhanced by using the potassium gluconate and the potassium molybdate, so that a deep rust-proof effect is achieved.
Comparative examples 8 to 10 are conventional chlorine salt snow-melting agents, have a freezing point lower than that of the product of the present example, and have high chloride ion content, no effective rust-proof component, remarkable corrosiveness and serious damage to metal facilities.
Comparative example 11 is methanol as a non-chlorine snow-melting agent, which has no remarkable rust preventive property because it has low viscosity, too fast volatilization, poor snow-melting and deicing ability, and is volatile on the metal surface, resulting in failure to effectively form a rust preventive layer, although its freezing point is low.
According to the short-term antirust low-chlorine snow-melting agent prepared by the invention, oxalic acid imidazoline ester compounds, ethylenediamine formate and propiolic alcohol are used for replacing traditional alcohols such as methanol, ethanol, ethylene glycol and the like as main components of the snow-melting agent, potassium pyrophosphate is used as a pH regulator, so that the pH of a snow-melting agent product is kept in a range of 8-9, and the short-term antirust function within 1 month is excellent while snow melting is realized.
In conclusion, the short-term antirust low-chlorine snow melting agent prepared by the invention has good snow melting performance and excellent short-term antirust function. The preparation method has the advantages of easily obtained raw materials, simple and convenient process operation and suitability for large-scale production, application and popularization.

Claims (7)

1. A short-term antirust low-chlorine snow-melting agent is synthesized and compounded by water, oxalic acid imidazoline ester compounds, ethylenediamine formate, propiolic alcohol, anhydrous calcium chloride, potassium gluconate, sodium molybdate and sodium pyrophosphate, and is characterized in that the short-term antirust low-chlorine snow-melting agent is prepared from the following raw materials in parts by mass:
Figure FDA0003751119970000011
the preparation method of the oxalic imidazoline ester compound comprises the following steps: adding diethylenetriamine into oxalic acid, adding tetrabutyl titanate serving as a catalyst, carrying out amidation reaction for 1-3h with water at 150-160 ℃ under the action of dimethylbenzene serving as a water-carrying agent, finishing the amidation reaction when the acid value of a system is reduced to 280-300 mgKOH/g, and then heating to 200 ℃ to carry out ring-closure reaction for 4-6 h to obtain an oxalic acid imidazoline compound with one end blocked; and then cooling to 60-70 ℃, adding ethanolamine to perform a neutralization esterification reaction with the carboxyl at the other end, keeping the temperature at 60-80 ℃, reacting for 1-2 h, and removing the xylene solvent by reduced pressure distillation to obtain the imidazoline oxalate ester compound.
2. A method for preparing the short-term rust inhibitive low chlorine snow melt agent according to claim 1, comprising the steps of:
A. firstly, preparing an oxalic imidazoline ester compound and ethylenediamine formate according to requirements respectively for later use;
B. adding water, ethylenediamine formate and anhydrous calcium chloride according to the formula amount, heating to 50-70 ℃, stirring and dissolving for 0.5-1.5 h;
C. after the potassium gluconate, the potassium molybdate and the potassium pyrophosphate are completely dissolved into a transparent solution, adding the potassium gluconate, the potassium molybdate and the potassium pyrophosphate according to the formula ratio, and stirring for 0.5-1 h at the temperature of 60-70 ℃;
D. after the mixture is completely dissolved into a transparent solution, adding the oxalic imidazoline ester compound and the propiolic alcohol according to the formula amount, continuously stirring for 1-2 hours at the temperature of 60-70 ℃, cooling to room temperature after the mixture is completely dissolved uniformly, and discharging to obtain the short-term antirust low-chlorine snow melting agent as claimed in claim 1.
3. The method for preparing a short-term rust-preventive low-chlorine snow-melting agent as claimed in claim 2, wherein: wherein the molar ratio of the oxalic acid to the diethylenetriamine is 1: 1.05.
4. a method for preparing a short-term rust-preventive low-chlorine snow-melting agent as claimed in claim 3, characterized in that: the addition amount of the catalyst tetrabutyl titanate is 2 per mill of the mass of the oxalic acid.
5. A method for preparing a short-term rust-preventive low-chlorine snow-melting agent as claimed in claim 3, characterized in that: wherein the mol ratio of the oxalic acid to the ethanolamine is 1: 1.1.
6. the method for preparing a short-term rust-preventive low-chlorine snow-melting agent as claimed in claim 2, wherein: the preparation method of the ethylenediamine formate in the step A comprises the following steps: firstly, adding ethylenediamine into an ice bath, keeping the temperature at 0-5 ℃, stirring, then dropwise and slowly adding formic acid, stirring for 1-2 hours after dropwise addition is finished, and stopping stirring to obtain the ethylenediamine formate.
7. The method for preparing a short-term rust-preventive low-chlorine snow-melting agent as claimed in claim 6, wherein: wherein the molar ratio of the ethylene diamine to the formic acid is 1: 2.
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