CN110745605A - Carbon cloth reel production equipment and method - Google Patents
Carbon cloth reel production equipment and method Download PDFInfo
- Publication number
- CN110745605A CN110745605A CN201911164393.9A CN201911164393A CN110745605A CN 110745605 A CN110745605 A CN 110745605A CN 201911164393 A CN201911164393 A CN 201911164393A CN 110745605 A CN110745605 A CN 110745605A
- Authority
- CN
- China
- Prior art keywords
- carbon cloth
- die
- winding
- cloth
- rack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 63
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title description 6
- 238000004804 winding Methods 0.000 claims abstract description 35
- 239000004809 Teflon Substances 0.000 claims abstract description 26
- 229920006362 Teflon® Polymers 0.000 claims abstract description 26
- 239000011088 parchment paper Substances 0.000 claims abstract description 15
- 229920006257 Heat-shrinkable film Polymers 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 15
- 239000011347 resin Substances 0.000 claims description 15
- 229920005989 resin Polymers 0.000 claims description 15
- 239000003610 charcoal Substances 0.000 claims description 5
- 238000002955 isolation Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000001723 curing Methods 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
Landscapes
- Moulding By Coating Moulds (AREA)
Abstract
The invention discloses a carbon cloth reel production device and a carbon cloth reel production method. The winding device is provided with a mold for winding the carbon cloth, and the outer surface of the mold is coated with a heat-shrinkable film, a teflon film and parchment paper from inside to outside in sequence. The thermal shrinkage film and the Teflon film as well as the Teflon film and the parchment paper can slide mutually. After winding is completed and high-temperature curing is carried out, the Teflon film can be firstly drawn out, and then the product is taken down by utilizing the gap, so that the production efficiency is improved, and the production cost is reduced.
Description
Technical Field
The invention relates to a carbon cloth winding drum production device and a winding drum method, which are used for producing cylindrical carbon products.
Background
In the prior art, the production of carbon cylinder type products has the following problems: (1) the carbon cloth is required to be heated after being wound on the die, and a wound roll workpiece product is tightly combined with the die after being heated, so that the workpiece is difficult to take down; (2) during winding, manual operation for feeding and resin coating is needed, the manufacturing period is too long, and the manufacturing cost is too high.
Disclosure of Invention
The invention provides a carbon cloth reel production device and a method, and aims to provide a carbon cloth reel production device and a method, wherein the carbon cloth reel production device comprises the following steps: (1) the problem that the reel workpiece is difficult to take down after heating and curing is solved; (2) the production efficiency is improved, and the production cost is reduced.
The technical scheme of the invention is as follows:
the carbon cloth winding drum production equipment comprises a rotary mold for winding carbon cloth, wherein a smooth layer, a teflon film and an isolating layer are sequentially coated on the outer surface of the mold from inside to outside; the carbon cloth is wound on the isolation layer.
As a further improvement of the above production apparatus: the smooth layer is a heat-shrinkable film.
As a further improvement of the above production apparatus: the isolation layer is parchment paper.
As a further improvement of the above production apparatus: the mould also comprises a material box arranged above the mould, wherein the material box is used for containing resin, and an opening is formed in the bottom of the material box.
As a further improvement of the above production apparatus: the device comprises a first machine frame and a rotary shaft arranged on the machine frame, wherein the rotary shaft is provided with rolled carbon cloth, and the leading-out part of the carbon cloth is wound on the die.
As a further improvement of the above production apparatus: including the take-up device, the take-up device includes the third frame, install through rotating the connected mode in the third frame the mould, the take-up device still includes and is used for the drive the motor of mould gyration.
As a further improvement of the above production apparatus: the carbon cloth winding device is characterized by further comprising a tensioning device arranged between the winding device and the cloth placing device, the tensioning device comprises a second rack, a first rotary roller and a second rotary roller, the first rotary roller and the second rotary roller are mounted on the second rack, and the carbon cloth led out of the cloth placing device is wound on the die after sequentially bypassing the first rotary roller and the second rotary roller.
The invention also provides a production method of the carbon cloth winding drum, which comprises the steps of arranging a rotary cylindrical die, sequentially arranging a heat-shrinkable film, a teflon film and parchment paper on the surface of the die from inside to outside, winding the carbon cloth on the outer side of the parchment paper, and adding resin between adjacent carbon cloth layers during winding; and heating and curing after winding, then drawing out the Teflon film, and taking the molded workpiece part off the die.
As a further improvement of the above production method: the manner of adding resin during winding was: a material box containing resin is arranged above the mould, and an opening is arranged at the bottom of the material box, so that the resin can automatically flow between the carbon cloth layers.
Compared with the prior art, the invention has the following beneficial effects: (1) the Teflon film is additionally arranged between the mold and a product, the thermal shrinkage film and the Teflon film as well as the Teflon film and the parchment paper can slide mutually, after solidification is completed, the Teflon film can be drawn out of the mold, and a gap (the size of the gap is the same as the thickness of the Teflon film) can be generated between the winding drum and the mold after the Teflon film is drawn out; (2) the self-flowing material box, the winding driving mechanism and the cloth placing device are matched with each other, so that the winding work can be completed quickly, and the production efficiency is improved; (3) the thermal shrinkage film can be in smooth contact with the inner surface of the Teflon film, and the parchment paper is not only in smooth contact with the outer surface of the Teflon film, but also can isolate resin; (4) charcoal cloth itself has certain elasticity, if adopt the elasticity tensioning, the tensioning force is too big, leads to fold, plays the package scheduling problem on the contrary easily, if not the tensioning, is difficult to guarantee the level and smooth of charcoal cloth again, and this device adopts the slewing roller to carry out the rigidity tensioning, lets charcoal cloth keep straight, but is unlikely to produce too big internal force, has avoided above-mentioned problem ingeniously.
Drawings
Fig. 1 is a schematic structural view of the apparatus.
FIG. 2 is a schematic structural diagram of a mold coated with a heat-shrinkable film, a Teflon film and parchment paper.
Detailed Description
The technical scheme of the invention is explained in detail in the following with the accompanying drawings:
referring to fig. 1, a carbon cloth roll production device comprises a cloth placing device 1, a tensioning device 2 and a winding device 3 which are arranged in sequence.
The winding device 3 comprises a third rack 3-7, a cylindrical wood mold 3-1 is mounted on the third rack 3-7 in a rotating connection mode, the winding device 3 further comprises a motor 3-3, and the motor 3-3 drives the mold 3-1 to rotate through a belt.
The mold 3-1 is used for winding the carbon cloth 4, and as shown in figure 2, the outer surface of the mold 3-1 is sequentially coated with a smooth layer, a Teflon film 3-5 and an isolating layer from inside to outside; the carbon cloth 4 is wound on the isolation layer. In the embodiment, the smooth layer is a heat-shrinkable film 3-4, and the isolation layer is parchment paper 3-6. The heat-shrinkable film 3-4, the Teflon film 3-5 and the parchment paper 3-6 can slide mutually. The length of the Teflon film 3-5 needs to be longer than a part (generally 100 mm) of the mould 3-1 and the like, so that the Teflon film can be taken out conveniently.
As shown in figure 1, the winding device 3 further comprises a material box 3-2 arranged above the mould 3-1, the material box 3-2 is used for containing resin, and the bottom of the material box 3-2 is provided with an opening. When the carbon cloths 4 are wound, the resin flows from the openings to between the adjacent carbon cloths 4.
The cloth placing device 1 comprises a first rack 1-1 and a rotating shaft 1-2 arranged on the rack, wherein a rolled carbon cloth 4 is arranged on the rotating shaft 1-2, and a leading-out part of the carbon cloth 4 is wound on the die 3-1.
The tensioning device 2 comprises a second frame 2-3 and a first rotary roller 2-1 and a second rotary roller 2-2 which are arranged on the second frame 2-3 through bearings. The first rotary roller 2-1 close to the cloth placing device 1 is higher than the second rotary roller 2-2, and the carbon cloth 4 is led out from the cloth placing device 1, firstly bypasses the top of the first rotary roller 2-1, and then is led out from the bottom of the second rotary roller 2-2 to the die 3-1 for winding.
The working method of the equipment comprises the following steps: after a heat-shrinkable film 3-4, a Teflon film 3-5 and parchment paper 3-6 are arranged on the surface of a mold 3-1, a carbon cloth 4 is led out from a cloth placing device 1, passes through a tensioning device 2 and is fixed on the parchment paper 3-6, then a motor 3-3 drives the mold 3-1 to rotate to start winding, and simultaneously resin in a material box 3-2 flows between adjacent carbon cloth 4 layers. And (3) after winding, heating and curing, after curing, grabbing the part of the Teflon film 3-5 which is grown out, drawing out the part, taking out the Teflon film 3-5, generating a gap between a product and the die 3-1, and taking down the molded workpiece part from the die 3-1.
Claims (9)
1. The utility model provides a charcoal cloth reel production facility, includes rotation mould (3-1) that is used for coiling charcoal cloth (4), its characterized in that: the outer surface of the die (3-1) is sequentially coated with a smooth layer, a Teflon film (3-5) and an isolating layer from inside to outside; the carbon cloth (4) is wound on the isolation layer.
2. A carbon cloth roll production apparatus as claimed in claim 1, wherein: the smooth layer is a heat-shrinkable film (3-4).
3. A carbon cloth roll production apparatus as claimed in claim 1, wherein: the isolating layer is parchment paper (3-6).
4. A carbon cloth roll production apparatus as claimed in claim 1, wherein: the mould also comprises a material box (3-2) arranged above the mould (3-1), wherein the material box (3-2) is used for containing resin, and an opening is formed in the bottom of the material box (3-2).
5. A carbon cloth roll production apparatus as claimed in claim 1, wherein: the cloth placing device comprises a cloth placing device (1), the cloth placing device (1) comprises a first rack (1-1) and a rotating shaft (1-2) installed on the rack, coiled carbon cloth (4) is installed on the rotating shaft (1-2), and the leading-out part of the carbon cloth (4) is wound on the die (3-1).
6. The apparatus for producing a carbon cloth roll as set forth in claim 5, wherein: the die is characterized by comprising a winding device (3), wherein the winding device (3) comprises a third rack (3-7), the die (3-1) is installed on the third rack (3-7) in a rotating connection mode, and the winding device (3) further comprises a motor (3-3) for driving the die (3-1) to rotate.
7. The apparatus for producing a carbon cloth roll as set forth in claim 6, wherein: the carbon cloth winding device is characterized by further comprising a tensioning device (2) arranged between the winding device (3) and the cloth placing device (1), wherein the tensioning device (2) comprises a second rack (2-3), a first rotary roller (2-1) and a second rotary roller (2-2) which are installed on the second rack (2-3), and the carbon cloth (4) led out of the cloth placing device (1) sequentially bypasses the first rotary roller (2-1) and the second rotary roller (2-2) and then is wound on the die (3-1).
8. A production method of a carbon cloth reel is characterized by comprising the following steps: arranging a rotary cylindrical die (3-1), sequentially arranging a heat-shrinkable film (3-4), a teflon film (3-5) and parchment paper (3-6) on the surface of the die (3-1) from inside to outside, winding the carbon cloth (4) on the outer side of the parchment paper (3-6), and adding resin between adjacent carbon cloth (4) layers during winding; and after winding, heating and curing, then drawing out the Teflon film (3-5), and then taking off the molded workpiece part from the die (3-1).
9. A method for producing a carbon cloth roll as recited in claim 8, wherein: the manner of adding resin during winding was: a material box (3-2) containing resin is arranged above the mould (3-1), and the bottom of the material box (3-2) is provided with an opening so that the resin can automatically flow between the carbon cloth (4) layers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911164393.9A CN110745605A (en) | 2019-11-25 | 2019-11-25 | Carbon cloth reel production equipment and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911164393.9A CN110745605A (en) | 2019-11-25 | 2019-11-25 | Carbon cloth reel production equipment and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110745605A true CN110745605A (en) | 2020-02-04 |
Family
ID=69284453
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911164393.9A Withdrawn CN110745605A (en) | 2019-11-25 | 2019-11-25 | Carbon cloth reel production equipment and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110745605A (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6149833A (en) * | 1984-08-15 | 1986-03-11 | Toyota Motor Corp | Manufacture of fiber-reinforced resin structural member |
| CN1137319A (en) * | 1994-10-04 | 1996-12-04 | W·L·戈尔及同仁股份有限公司 | Elastomeric roller with fluoropolymer coating and structure |
| CN101209591A (en) * | 2006-12-28 | 2008-07-02 | 通用电气公司 | Continuous debulking systems |
| JP2010051953A (en) * | 2008-07-30 | 2010-03-11 | Hitachi Chem Co Ltd | Method of coating, coating machine, method of rolling up coated film, and coated film roll |
| CN102873856A (en) * | 2012-10-12 | 2013-01-16 | 杭州中环化工设备有限公司 | Manufacturing method and forming die of glass reinforced plastic pipeline and container |
| JP2013212471A (en) * | 2012-04-03 | 2013-10-17 | Tatsumo Kk | Pre-coating device for slit coater and pre-coating method |
| CN204702290U (en) * | 2015-05-26 | 2015-10-14 | 张昕智 | Tape roll disassembling machine |
| JP2018027836A (en) * | 2016-08-18 | 2018-02-22 | 東レ株式会社 | Method for producing resin-impregnated fiber bundle wound body |
| CN207390591U (en) * | 2017-10-20 | 2018-05-22 | 重庆东憧铝业有限公司 | Convenient for the aluminium strip reel system of charging |
| CN209111331U (en) * | 2018-10-19 | 2019-07-16 | 浙江安格鲁传动***有限公司 | A kind of air bag stripper apparatus for using industrial transmission belt for high-modulus agricultural machinery band |
| CN211034542U (en) * | 2019-11-25 | 2020-07-17 | 美尔森银河新材料(烟台)有限公司 | Carbon cloth reel production equipment |
-
2019
- 2019-11-25 CN CN201911164393.9A patent/CN110745605A/en not_active Withdrawn
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6149833A (en) * | 1984-08-15 | 1986-03-11 | Toyota Motor Corp | Manufacture of fiber-reinforced resin structural member |
| CN1137319A (en) * | 1994-10-04 | 1996-12-04 | W·L·戈尔及同仁股份有限公司 | Elastomeric roller with fluoropolymer coating and structure |
| CN101209591A (en) * | 2006-12-28 | 2008-07-02 | 通用电气公司 | Continuous debulking systems |
| JP2010051953A (en) * | 2008-07-30 | 2010-03-11 | Hitachi Chem Co Ltd | Method of coating, coating machine, method of rolling up coated film, and coated film roll |
| JP2013212471A (en) * | 2012-04-03 | 2013-10-17 | Tatsumo Kk | Pre-coating device for slit coater and pre-coating method |
| CN102873856A (en) * | 2012-10-12 | 2013-01-16 | 杭州中环化工设备有限公司 | Manufacturing method and forming die of glass reinforced plastic pipeline and container |
| CN204702290U (en) * | 2015-05-26 | 2015-10-14 | 张昕智 | Tape roll disassembling machine |
| JP2018027836A (en) * | 2016-08-18 | 2018-02-22 | 東レ株式会社 | Method for producing resin-impregnated fiber bundle wound body |
| CN207390591U (en) * | 2017-10-20 | 2018-05-22 | 重庆东憧铝业有限公司 | Convenient for the aluminium strip reel system of charging |
| CN209111331U (en) * | 2018-10-19 | 2019-07-16 | 浙江安格鲁传动***有限公司 | A kind of air bag stripper apparatus for using industrial transmission belt for high-modulus agricultural machinery band |
| CN211034542U (en) * | 2019-11-25 | 2020-07-17 | 美尔森银河新材料(烟台)有限公司 | Carbon cloth reel production equipment |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20200204 |