CN110742255A

CN110742255A - Intermittent continuous material dipping device

Info

Publication number: CN110742255A
Application number: CN201911173699.0A
Authority: CN
Inventors: 任得前
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-11-26
Filing date: 2019-11-26
Publication date: 2020-02-04

Abstract

The invention discloses an intermittent continuous material dipping device, which relates to a material mixing device and comprises a first support, wherein a first disc is fixedly installed at the top of the first support, a second disc which is coaxially distributed with the first disc is stacked on the top of the first disc in a rotating manner, a plurality of material mixing barrels are uniformly installed at the top of the second disc around the axis of the second disc, a stirring device is fixedly installed in each material mixing barrel, the top end of each material mixing barrel is provided with an opening, the bottom end of each material mixing barrel penetrates through the second disc, the first disc is provided with a discharge hole, the intermittent continuous material dipping device also comprises a second support and a third support, a material liquid bin and a heating device are installed on the second support from top to bottom, a switch device capable of discharging the material liquid from the material liquid bin is fixedly installed on the outer wall of the material liquid bin, a liquid guide plate capable of guiding the material liquid into the material mixing barrels is arranged at the liquid outlet of the switch device; the invention can effectively reduce the manual workload and improve the material mixing efficiency and quality.

Description

Intermittent continuous material dipping device

Technical Field

The invention relates to a mixing device, in particular to a mixing device for coating slurry on the outer wall of nuts.

Background

In the process of nut production, part of nuts need to be coated with sugar liquid on the outer wall of the nuts to form a sugar coating, so that the taste of the nuts is improved. However, the traditional mixing device can only mix one barrel of materials at one time and needs manual operation, which not only affects the production efficiency, but also occupies a large amount of labor cost and has overhigh cost; and because only one material can be mixed once, part of the feed liquid needs to be heated for many times, the preparation cost is further increased.

Therefore, how to improve the prior art and reduce the production cost is an urgent technical problem to be solved.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides an intermittent continuous material sticking device to solve the technical problem of high labor cost in the prior art.

The invention is realized by the following technical scheme:

the invention provides an intermittent continuous material sticking device, which comprises a first bracket, wherein a first disc is fixedly arranged at the top of the first bracket, a second disc which is coaxially distributed with the first disc is rotationally stacked at the top of the first disc, the second disc is driven by an external driving device to perform clearance-type rotary motion around a shaft, a plurality of material mixing barrels are uniformly arranged at the top of the second disc around the axis of the second disc, a stirring device is fixedly arranged in each material mixing barrel, the top end of each material mixing barrel is provided with an opening, the bottom end of each material mixing barrel penetrates through the second disc, a discharge hole is formed in the first disc and is coaxially distributed with the material mixing barrel which moves right above the discharge hole, the intermittent continuous material sticking device also comprises a second bracket and a third bracket, a material liquid bin and a heating device are arranged on the second bracket from top to bottom, a switch device which can discharge material liquid in the material liquid bin is fixedly arranged on the outer wall of the material liquid bin, the liquid outlet of the switch device is provided with a liquid guide plate which can guide feed liquid into the mixing barrel, the top of the third support is fixedly provided with a feeding device, and the discharge outlet of the feeding device is provided with a guide plate which can guide fried materials into the mixing barrel.

Further, the internal diameter of discharge opening is the same with mix the storage bucket internal diameter, just the bottom fixed mounting of discharge opening has thick hopper down thin.

Further, switching device includes the casing of fixed mounting at feed liquid storehouse outer wall, casing and feed liquid storehouse are through going out liquid hole intercommunication, be provided with the stopper that can seal out the liquid hole in the feed liquid storehouse, stopper fixed mounting is on the actuating lever that the level set up, the other end of actuating lever passes out liquid hole and casing and is connected with the power rod, just the cover is equipped with the sealing washer in gap between sealed its and the casing on the actuating lever, the sealing washer card is established on the casing, the other end of power rod with can drive its output shaft fixed connection who drives actuating cylinder that carries out horizontal reciprocating motion, it installs at the top of casing to drive actuating cylinder fixed mounting.

Further, the outer wall of the bottom end of the feed liquid bin is also communicated with an emptying valve.

Further, when the second disc rotates, each mixing barrel sequentially passes through the liquid guide plate, the liquid guide plate and the discharge hole, and then passes through the liquid guide plate and finally passes through the discharge hole.

Furthermore, a coaming plate is arranged on the outer edge of the top of the first disc.

The invention provides an intermittent continuous material sticking device, which has the following beneficial effects compared with the prior art:

according to the invention, the stirring barrel is arranged on the second disc around the shaft and intermittently moves around the shaft under the driving of an external force, so that the cost of manual carrying equipment can be effectively reduced, meanwhile, the feed liquid bin can be heated in real time by arranging the heating device, the heat degree of the feed liquid bin is maintained, the defect of repeated heating is avoided, meanwhile, dry fruits and feed liquid can be sequentially put into the stirring barrel by arranging the feeding device and the feed liquid bin, the purposes of automatic feeding and stirring are realized by the stirring device in the stirring barrel, the labor cost is further reduced, and meanwhile, the materials can be fully mixed by intermittent rotary motion; the arrangement of the discharge hole is combined, so that the stirred material can automatically flow out of the material mixing barrel through the discharge hole, the purpose of automatic discharge is further realized, and the defect of manual material pouring can be effectively avoided; the equipment is simple in integral structure and convenient to operate, the purposes of automatic feeding, material mixing and discharging are achieved on the premise of fully mixing the materials, and the production cost is greatly reduced.

Drawings

Fig. 1 is a schematic structural view of an intermittent continuous material-dipping device according to an embodiment.

In the figure: 1. a first disc; 2. a second disc; 3. a material mixing barrel; 4. a discharge hole; 5. a feed liquid bin; 6. a heating device; 7. a liquid guide plate; 8. a feeding device; 9. a material guide plate; 10. a housing; 11. a liquid outlet hole; 12. a plug; 13. a drive rod; 14. a power rod; 15. a driving cylinder; 16. and an evacuation valve.

Detailed Description

In order to make the technical solutions of the present application better understood by those skilled in the art, the technical solutions of the present application will be clearly and completely described below in conjunction with the embodiments of the present application, and it is obvious that the described embodiments are only some embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It is noted that the term "comprising" in the description and claims of the present application is intended to cover a non-exclusive inclusion, e.g. a method comprising a list of steps is not necessarily limited to those steps explicitly listed, but may include other steps not explicitly listed or inherent to such methods. The embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail with reference to examples.

Examples

With reference to fig. 1, in this embodiment, an intermittent continuous material-dipping device is provided, which includes a first bracket (for supporting equipment thereon), a first disk 1 is fixedly mounted on a top of the first bracket, a second disk 2 coaxially distributed with the first disk 1 is stacked on the top of the first disk 1 in a rotating manner, and the second disk 2 is driven by an external driving device to perform an axial intermittent rotating motion;

the second disc 2 is stacked on the first disc 1, so that the outflow of feed liquid is reduced as much as possible;

in particular, in the present embodiment, a rotating shaft is installed at the bottom of the center of the second disc 2, the bottom end of the rotating shaft passes through the first disc 1 and is arranged right below the first disc (the top end of the rotating shaft is sleeved with a bearing, and the bearing is fixedly installed on the first disc 1, so as to reduce the friction force between the first disc and the first disc), the bottom end of the rotating shaft is meshed with a driving device (in the present embodiment, the driving device is a motor) through a belt or a gear, and the driving device drives the rotating shaft to drive the second disc 2 to rotate;

a plurality of stirring barrels 3 are uniformly arranged on the top of the second disc 2 around the axis of the second disc (namely, the axes of all the stirring barrels 3 are positioned on the same virtual vertical cylinder);

a stirring device (in this embodiment, the stirring device is specifically a motor with a stirring fin for stirring materials) is fixedly installed in each stirring barrel 3, the top end of each stirring barrel 3 is open, and the bottom end of each stirring barrel 3 penetrates through the second disc 2 (that is, each stirring barrel 3 is a cylindrical structure with an upper opening and a lower opening, the bottom end of each stirring barrel penetrates through the second disc 2, and the horizontal plane where the bottom end of each stirring barrel is located and the horizontal plane where the bottom end of the second disc 2 is located are the same horizontal plane, so that materials in each stirring barrel 3 can be completely exposed without being supported by the first disc 1, and the bottom end of each stirring barrel 3 can be effectively sealed by the first disc 1);

the first disc 1 is provided with discharge holes 4, and the discharge holes 4 are coaxially distributed with the mixing barrels 3 moving right above the discharge holes 4 (namely, the discharge holes 4 are arranged in the movement track of the mixing barrels 3, so that the materials in each mixing barrel 3 can flow out through the discharge holes 4 when passing through the discharge holes 4);

the stirring device is characterized by further comprising a second support and a third support, wherein a feed liquid bin 5 and a heating device 6 are mounted on the second support from top to bottom, a switching device capable of discharging feed liquid in the feed liquid bin 5 is fixedly mounted on the outer wall of the feed liquid bin, and a liquid guide plate 7 capable of guiding the feed liquid into the stirring barrel 3 is arranged at a liquid outlet of the switching device;

through the setting, heating device 6 (heating device 6 can be the mode of electric heater unit or carbon furnace heating, and electric heater unit heats feed liquid storehouse 5 in this embodiment) can last the heating to feed liquid storehouse 5, thereby avoid the drawback of a lot of heating (in-process in actual use, can set up temperature sensor in feed liquid storehouse 5 and detect its internal temperature, and according to opening and closing of data control heating device 6, thereby save equipment energy consumption)

A feeding device 8 (the feeding device 8 can be a conveying belt or a storage bin, and can be distributed according to actual requirements) is fixedly installed at the top of the third support, and a material guide plate 9 capable of guiding fried materials into the material mixing barrel 3 is arranged at a discharge port of the feeding device 8.

In particular, in the embodiment, in order to effectively collect the materials, the inner diameter of the discharging hole 4 is the same as that of the mixing barrel 3, and the bottom end of the discharging hole 4 is fixedly provided with a hopper which is thick at the top and thin at the bottom.

In particular, in this embodiment, switching device includes casing 10 of fixed mounting at feed liquid storehouse 5 outer wall, casing 10 and feed liquid storehouse 5 are through going out liquid hole 11 intercommunication, be provided with the stopper 12 that can seal out liquid hole 11 in the feed liquid storehouse 5, stopper 12 fixed mounting is on the actuating lever 13 that the level set up, the other end of actuating lever 13 passes out liquid hole 11 and casing 10 and is connected with power rod 14, and the cover is equipped with the sealing washer that seals the gap between its and casing 10 on the actuating lever 13, the sealing washer card is established on casing 10, power rod 14's the other end and the output shaft fixed connection that can drive its driving cylinder 15 that carries out horizontal reciprocating motion, driving cylinder 15 fixed mounting is at the top of casing 10.

Drive actuating cylinder 15 drive power pole 14 and actuating lever 13 and can drive stopper 12 and carry out reciprocating motion to realize closing or opening of discharge opening 11, when opening, in the feed liquid flows to mixing bucket 3 through the liquid deflector 7 through the liquid outlet of casing, the sealing washer can prevent effectively that the feed liquid from flowing out through the gap between actuating lever 13 and the casing 10.

In particular, in this embodiment, the outer wall of the bottom end of the feed liquid bin 5 is further communicated with an exhaust valve 16, so as to facilitate cleaning of the feed liquid bin 5 at a later stage.

In particular, in the present embodiment, when the second disc 2 performs the rotation motion, each material mixing barrel 3 passes through the liquid guide plate 7, the liquid guide plate 9 and the discharge hole 4 in sequence, and then passes through the liquid guide plate 9, then passes through the liquid guide plate 7 and finally passes through the discharge hole 4.

Through the above arrangement, each material mixing barrel 3 can be used for feeding (dried fruits), feeding liquid (sugar liquid and the like) in sequence, and after full stirring, the material mixing barrels 3 are discharged through the discharge holes 4, so that one-time circulation is realized, intermittent rotary motion of the equipment is realized, and full completion of each part can be realized.

Particularly, although the two disks are stacked, the leakage is less, in order to avoid the overflow of the material liquid, the outer edge of the top of the first disk 1 is provided with a surrounding plate, and the material liquid can be effectively prevented from overflowing to the ground where the equipment is installed through the arrangement of the surrounding plate.

The working principle is as follows:

after the equipment is opened, the driving device drives the second disc 2 to rotate, the first material mixing barrel 3 stops rotating after rotating to the position of the material guide plate 9, dried fruits sent by the feeding device 8 fall into the first material mixing barrel through the material guide plate 9, after the falling amount reaches the set amount (the falling amount and the equipment stop motion time are set according to requirements), the equipment continues rotating, after rotating to the position right below the liquid guide plate 7, material liquid falls into the material mixing barrel 3 through the liquid guide plate 7 (the liquid supply is stopped after the input amount is reached), the stirring device is operated to stir the material, after the set time is reached, the equipment continues rotating, when rotating to the position where the discharge hole 4 coincides with the axis of the material mixing barrel 3, the stirring is not stopped, the mixed material is enabled to fall through the discharge hole 4, and the material mixing is completed (the stirring device can be set to be stirred constantly or stirred for a specific time period according to requirements).

The process is a complete rotary motion process of the mixing barrel 3, and other mixing barrels sequentially carry out the steps to realize continuous multi-barrel mixing, so that the labor cost and the workload are effectively reduced, only the clearance motion time needs to be set, and the feed liquid and the material need to be supplemented in time, and the manufacturing cost is greatly reduced.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

The present invention is not limited to the above description of the embodiments, and those skilled in the art should, in light of the present disclosure, appreciate that many changes and modifications can be made without departing from the spirit and scope of the invention.

Claims

1. An intermittent continuous material staining device comprises a first support and is characterized in that a first disc (1) is fixedly mounted at the top of the first support, a second disc (2) which is coaxially distributed with the first disc (1) is stacked in a rotating mode at the top of the first support, the second disc (2) is driven by an external driving device to perform axial gap type rotating motion, a plurality of material mixing barrels (3) are uniformly mounted at the top of the second disc (2) around the axis of the second disc, a stirring device is fixedly mounted in each material mixing barrel (3), the top end of each material mixing barrel (3) is open, the bottom end of each material mixing barrel penetrates through the second disc (2), discharge holes (4) are formed in the first disc (1), the discharge holes (4) are coaxially distributed with the material mixing barrels (3) which move right above the discharge holes, a second support and a third support are further included, a liquid feeding bin (5) and a heating device (6) are mounted on the second support from top to bottom, the outer wall of the feed liquid bin (5) is fixedly provided with a switch device capable of discharging feed liquid in the feed liquid bin, a liquid guide plate (7) capable of guiding the feed liquid into the mixing barrel (3) is arranged at a liquid outlet of the switch device, a feeding device (8) is fixedly arranged at the top of the third support, and a material guide plate (9) capable of guiding fried materials into the mixing barrel (3) is arranged at a material outlet of the feeding device (8).

2. A batch-type continuous material dipping device according to claim 1, wherein the inner diameter of the discharge hole (4) is the same as the inner diameter of the material mixing barrel (3), and a hopper with a thick upper part and a thin lower part is fixedly arranged at the bottom end of the discharge hole (4).

3. An intermittent continuous material dipping device according to claim 2, wherein the switching device comprises a casing (10) fixedly mounted on the outer wall of the feed liquid bin (5), the casing (10) and the feed liquid bin (5) are communicated through a liquid outlet hole (11), a plug (12) capable of sealing the liquid outlet hole (11) is arranged in the feed liquid bin (5), the plug (12) is fixedly mounted on a horizontally arranged driving rod (13), the other end of the driving rod (13) penetrates through the liquid outlet hole (11) and the casing (10) to be connected with a power rod (14), a sealing ring for sealing a gap between the driving rod (13) and the casing (10) is sleeved on the driving rod (13), the sealing ring is clamped on the casing (10), and the other end of the power rod (14) is fixedly connected with an output shaft of a driving cylinder (15) capable of driving the driving rod to perform horizontal reciprocating motion, the driving cylinder (15) is fixedly arranged at the top of the shell (10).

4. A batch-type continuous material pick-up device according to claim 3, characterized in that the outer wall of the bottom end of the material liquid bin (5) is further communicated with an emptying valve (16).

5. A continuous batch dipping device as claimed in claim 4, wherein each mixing barrel (3) passes through the liquid guide plate (7), the liquid guide plate (9) and the discharge hole (4) in sequence when the second disc (2) rotates, and then passes through the liquid guide plate (9), the liquid guide plate (7) and finally the discharge hole (4).

6. A continuous batch applicator as claimed in claim 5, wherein the top of said first disc (1) is provided at its outer edge with a shroud.