CN110706867B - Twisting device of strain hardware stranded wire - Google Patents

Twisting device of strain hardware stranded wire Download PDF

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Publication number
CN110706867B
CN110706867B CN201911075288.8A CN201911075288A CN110706867B CN 110706867 B CN110706867 B CN 110706867B CN 201911075288 A CN201911075288 A CN 201911075288A CN 110706867 B CN110706867 B CN 110706867B
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CN
China
Prior art keywords
main body
cable
driven gear
support
stranded wire
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CN201911075288.8A
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CN110706867A (en
Inventor
沈宇杰
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Haining Zhida Cloth Weaving Co ltd
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Haining Zhida Cloth Weaving Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0207Details; Auxiliary devices

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Processes Specially Adapted For Manufacturing Cables (AREA)

Abstract

The invention belongs to the field of cables, and particularly relates to a twisting device for a strain hardware stranded wire, which is provided with a box body, wherein the upper end of the box body is connected with a cover body; a plurality of through twisted holes are formed in the circle center of the orbiting gear body on the driven gear body, and a cable clamping device is arranged in the driven gear body; a driving gear is meshed with one side of the driven gear, which is positioned on the box body; the left end of the box body is connected with a direction correcting component; the invention solves the problem that the single type of the pre-twisted wire in the prior art can not match with all cables with the outer diameters; the invention has the advantages of convenient use, construction efficiency improvement, construction time saving, free adjustment of the twisting intercept of the stranded wires, the twisting length, the number of the stranded wires and the like.

Description

Twisting device of strain hardware stranded wire
Technical Field
The invention belongs to the field of cables, and particularly relates to a twisting device for a strain fitting stranded wire.
Background
Along with the continuous development of national communication and electric power cause, the aerial cable of big span all puts forward more and more requirements to sag, tensile strength etc. laying, because the cable external diameter and the tensile strength of cable itself are various, the preformed armor rods that use among the prior art are preformed, the preformed armor rods of single kind model can not be applicable to all cable external diameters or all tensile strength's cable, need know required all cable external diameters and the tensile strength of job site in advance when construction or maintenance, thereby carry supporting preformed armor rods, and choose suitable when the construction, bring inconvenience for the construction.
Disclosure of Invention
In order to solve the above problems, the present invention discloses a twisting device for a strain clamp stranded wire, which is implemented by the following technical scheme.
A twisting device of a strain hardware stranded wire is provided with a box body, the upper end of the box body is connected with a cover body, and the twisting device is characterized in that a first support, a pay-off rack and a second support are arranged in the box body, and the pay-off rack is positioned between the first support and the second support; the first support consists of a first support main body and a first support positioned at the lower end of the first support main body, a first support through hole is formed in the middle of the first support main body, and the lower end of the first support is fixed on the box body; a driven gear is arranged in the first support through hole and is axially divided into two parts, the driven gear consists of a rotating support part and a driven gear main body, the rotating support part is positioned on the left side of the driven gear main body, a hollow inner cavity is arranged in the rotating support part, a blocking piece is further arranged on the left side of the rotating support part to prevent the rotating support part from being separated from the first support through hole, the outer diameter of the rotating support part is smaller than the inner diameter of the first support through hole, and the length of the rotating support part is greater than or equal to the length of the first support main body; two parts of the driven gear main body are respectively provided with two fixing lugs along a dividing line, the two fixing lugs correspond to each other in pairs, the fixing lugs are fixed through fastening parts, the driven gear main body forms a through driven gear inner cavity along the axial direction, the edges of two sides of the driven gear inner cavity are provided with limit rings, the driven gear main body is provided with a plurality of through twisted holes around the circle center of the driven gear main body, the inner diameter of the inner cavity of the rotating support part is larger than that of the inner cavity of the driven gear main body, a cable clamping device is arranged in the inner cavity of the driven gear main body, the cable clamping device is divided into two parts with the same size along the axial direction, the cable clamping device consists of a clamping device main body and mounting parts positioned at two sides of the clamping device main body, the mounting parts at two sides respectively form at least one mounting hole along the cross section direction, a, the cable clamping device is used for clamping a cable, the outer diameter of the clamping device main body is larger than that of the mounting part, the difference between the outer diameters of the clamping device main body and the mounting part is smaller than the width of the limiting ring, the outer diameter of the clamping device main body is smaller than the inner diameter of an inner cavity of the driven gear and larger than that of the limiting ring, the second support is composed of a right support and a left support, the top of the right support is connected with the top of the left support, a first elastic component placing cavity is formed inside the right support, a first elastic component is arranged inside the first elastic component placing cavity, a first rotating shaft sleeve is arranged at the lower end of the first elastic component, a second elastic component placing cavity is formed inside the left support, a second elastic component is arranged inside the second elastic component placing cavity, a second rotating shaft sleeve is arranged at the lower end of the second elastic component, a rotating shaft right end of a movable wheel is sleeved inside the first rotating shaft sleeve, the upper end of the, the upper end of the second elastic component is connected with the upper end of the second elastic component placing cavity, the left and right ends of a rotating shaft of the movable wheel are respectively positioned in the second elastic component placing cavity and the first elastic component placing cavity and can move up and down along the second elastic component placing cavity and the first elastic component placing cavity, the lower end of the movable wheel is provided with a fixed wheel, one end of the rotating shaft of the fixed wheel is positioned in the right bracket and can rotate, the other end of the rotating shaft of the fixed wheel is connected with a first stepping motor, and a first base fixed with the right bracket is arranged below the first stepping motor; a driving gear is meshed with one side of the driven gear, which is positioned on the box body, the driving gear consists of a driving gear main body and a driving shaft, and the other end of the driving shaft is connected with a second stepping motor; the left end of the box body is connected with a direction correcting component, and the direction correcting component consists of a direction correcting component main body, a direction correcting component support arranged below the direction correcting component main body and a connecting beam arranged at the right end of the direction correcting component support.
The twisting device of the tension-resistant hardware stranded wire is characterized in that the box body is connected with the cover body through a hinge.
The twisting device of strain insulator gold utensil stranded wire, its characterized in that rotation support component left side lateral wall be equipped with two fixed orificess, the fixed orifices is the screw hole, the separation blade middle part is equipped with the separation blade through-hole, is equipped with two separation blade fixed orificess on the separation blade at both ends about the separation blade through-hole, passes through the bolt fastening with the fixed orifices cooperation of rotation support component.
The stranding device of strain hardware stranded wires is characterized in that the pay-off rack is composed of a first pay-off rack main body and a second pay-off rack main body, a plurality of fixing shafts are arranged on the side wall of the first pay-off rack main body, first stranded wires are arranged on the fixing shafts, a plurality of fixing shafts are arranged on the side wall of the second pay-off rack main body, and second stranded wires are arranged on the fixing shafts.
The twisting device of strain hardware stranded wires is characterized in that the pay-off rack is composed of a first pay-off rack main body, a first pay-off rack through hole is formed in the middle of the first pay-off rack main body, a plurality of fixing shafts are arranged on the first pay-off rack main body around the first pay-off rack through hole, the fixing shafts enclose a circumference and are bent, and a first twisted wire disc is arranged on the fixing shafts.
The fixed shaft encloses a circumference, the twisting holes also enclose a circumference, and when the twisted wires are twisted, the force borne by the twisted wires is more uniform.
The twisting device of the tension-resistant hardware stranded wire is characterized in that when the movable wheel and the driving wheel are tightly pressed, the farthest distance in the cross section formed by the axes of the movable wheel and the driving wheel is smaller than the outer diameter of the cable.
The twisting device of the tension-resistant hardware stranded wire is characterized in that the first elastic component and the second elastic component are two identical springs.
The twisting device of the tension-resistant hardware stranded wire is characterized in that the first elastic component and the second elastic component are two identical telescopic air pressure elastic rods.
Preferably, the twisting device for the tension-resistant hardware stranded wire is characterized in that the tolerance range between the outer diameter of the rotating support component and the inner diameter of the first support through hole is (0,0.1 mm), and lubricating oil is filled between the outer diameter of the rotating support component and the first support through hole, so that the rotating support component can rotate in the first support through hole.
The twisting device of the strain hardware stranded wire is characterized in that the first stranded wire coil and the second stranded wire coil are further provided with blocking parts on two side edges of the stranded wire coil, and stranded wires are prevented from being separated from the first stranded wire coil and the second stranded wire coil during paying off.
When the stranded wires are installed, the stranded wire coil is placed on the first pay-off rack main body and the second pay-off rack main body, the two ends of the stranded wire coil are locked, the stranded wire coil cannot be separated from the fixed shaft when paying off, and meanwhile, the stranded wire coil cannot be prevented from being too fast to cause the phenomena of insufficient stranded wire tensioning force, wire pressing and the like.
When the cable twisting device works, a cable sequentially penetrates through the through holes of the direction correcting component, the part after the cable penetrates is clamped and fixed by the cable clamping device, the cable clamping device is placed in the inner cavity of the driven gear, the cable at the right end of the cable clamping device penetrates through the fixed wheel and the movable wheel, the movable wheel tightly presses the cable through the first elastic component, the second elastic component and the fixed wheel, static friction is formed between the cable and the first elastic component and between the cable and the second elastic component, and the twisting device can move along the axial direction of the cable when the fixed wheel is driven to rotate by the first stepping motor; the placed stranded wires penetrate through the corresponding stranded holes and penetrate through the through holes of the direction correcting component, the stranded wires are divided into two strands along the vertical direction of the cable (when the number of the stranded wires is even, the number of the stranded wires is equal, when the number of the stranded wires is odd, one strand is more than that of the other strand), the two strands are placed in the grooves of the wire clamp hanging rings and are wound, stranded and fixed, the first stepping motor and the second stepping motor are started, the stranded wires are stranded on the surface of the cable according to the set rotating speed, the stranded wires are cut short after the stranding is completed, and the stranded wire heads are tightened; the twisting device can be righted by hands during working.
According to the invention, the twisting pitch of the stranded wire can be controlled by controlling the rotating speeds of the first stepping motor and the second stepping motor, so that the strain strength of the stranded wire is controlled; the invention also has the characteristic that the pre-twisting length of the stranded wire can be freely controlled, and when larger strain strength is required, the strain strength of the cable can be increased by lengthening the pre-twisting length of the stranded wire; the number of the stranded wires can be freely controlled, and different strain strengths can be obtained by increasing or decreasing the number of the stranded wires.
During cable construction, pre-twisted wires matched with the outer diameters of the cables do not need to be selected, and the cable has the advantage that the outer diameters of all the cables are matched; after one section stranded conductor is accomplished the installation, only need to fix into one with the driven gear respectively with adhesive tape etc. and prick along the stranded conductor on both sides about the parting line, when carrying out next construction, before the stranded conductor in the stranded conductor dish is used up, the stranded conductor need not to pass the transposition hole again, and the transposition of stranded conductor simultaneously need not artifically, convenient to use through first step motor and second step motor control.
Therefore, the invention has the advantages of convenient use, construction efficiency improvement, no need of selecting and carrying the corresponding type of the pre-twisted wire before construction, construction time saving, free adjustment of the twisting pitch, the twisting length and the number of the twisted wires according to different strain strengths, and the like.
Drawings
Fig. 1 is a schematic perspective view of the working example 1 of the present invention.
Fig. 2 is a schematic perspective view of the driven gear of the present invention.
Fig. 3 is a rear view of the driven gear of the present invention.
Fig. 4 is a schematic perspective view of the cable holding device of the present invention.
FIG. 5 is a left side view of the drive gear of the present invention.
FIG. 6 is a schematic perspective view of the pay-off stand according to the present invention.
Fig. 7 is a schematic view of a three-dimensional structure of the first bracket of the present invention.
Fig. 8 is a front view of a second stand according to embodiment 1 of the present invention.
Fig. 9 is a partial sectional view of the left side of a second bracket according to embodiment 1 of the present invention.
Fig. 10 is a partial sectional view of the right side of a second bracket according to embodiment 1 of the present invention.
Fig. 11 is a perspective view of the support of the direction correcting member of the present invention.
Fig. 12 is a perspective view of a second bracket according to embodiment 2 of the present invention.
FIG. 13 is a front view of the baffle of the present invention.
Fig. 14 is a schematic perspective view of the connection between the movable wheel and the second and first elastic members according to the present invention.
In the figure: 1. the cable clamp comprises a cable clamp hanging ring, 2 stranded wires, 3, a first bracket, 31, a first bracket main body, 32, a first bracket through hole, 33, a first bracket support, 4, a driven gear, 41, a rotating support component, 411, a fixing hole, 412, a baffle, 4121, a baffle through hole, 4122, a baffle fixing hole, 42, a driven gear main body, 43, a fixing lug, 44, a second fastening component, 45, a twisting hole, 46, a driven gear inner cavity, 47, a limiting ring, 48, a cable clamping device, 481, a mounting component, 482, a clamping device main body, 483, a mounting hole, 484, a clamping cavity, 51, a cover, 52, a box body, 53, a direction correcting component, 531, a direction correcting component main body, 532, a direction correcting component through hole, 533, a direction correcting component support, 534, a connecting beam, 6, a driving gear, 61, a driving gear main body, 62, 7, a pay-off rack, 531, 71. The pay-off device comprises a first pay-off rack main body, 72, a first cable drum, 73, a second cable drum, 74, a second pay-off rack main body, 75, a fixed shaft, 76, a first pay-off rack through hole, 77, a first pay-off rack support, 8, a second support, 81, a right support, 811, a first elastic component, 8111, a first rotating shaft sleeve, 812, a first elastic component placing cavity, 82, a left support, 821, a second elastic component, 8211, a second rotating shaft sleeve, 82, a second elastic component placing cavity, 83, a movable wheel, 84, a fixed wheel, 85, a first stepping motor, 86, a first base and 9 cables.
Detailed Description
Example 1
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10, fig. 11, fig. 13, and fig. 14, a twisting device for a strain hardware stranded wire includes a box 52, a cover 51 is disposed at an upper end of the box 52, the box 52 and the cover 51 are connected by a hinge, and is characterized in that a first support 3, a pay-off stand 7, and a second support 8 are disposed in the box 52, and the pay-off stand 7 is disposed between the first support 3 and the second support 8; the first bracket 3 consists of a first bracket main body 31 and a first bracket support 33 positioned at the lower end of the first bracket main body 31, a first bracket through hole 32 is formed in the middle of the first bracket main body 31, and the lower end of the first bracket support 33 is fixed on the box body 52; a driven gear 4 is arranged in the first support through hole 32, the driven gear 4 is divided into two parts with the same size along the axial direction, the driven gear 4 is composed of a rotating support part 41 and a driven gear main body 42, the rotating support part 41 is positioned at the left side of the driven gear main body 42, a hollow inner cavity is arranged in the rotating support part 41, two fixing holes 411 are arranged on the left side wall, the fixing holes 411 are threaded holes, a baffle plate 412 is also arranged at the left side of the rotating support part 41, a baffle plate through hole 4121 is arranged in the middle of the baffle plate 412, two baffle plate fixing holes 4122 are arranged on the baffle plate 412 at the upper end and, and is fixed by a bolt in cooperation with the fixing hole of the rotation supporting member 41, preventing the rotation supporting member 41 from being separated from the first bracket through hole 32, the outer diameter of the rotating support part 41 is smaller than the inner diameter of the first bracket through hole 32, and the length of the rotating support part 41 is larger than or equal to that of the first bracket main body 31; two parts of the driven gear main body 42 are respectively provided with two fixing lugs 43 along a dividing line, the fixing lugs 43 are in pairwise correspondence, the driven gear main body 42 is fixed through a fastening part 44, a through driven gear inner cavity 46 is formed along the axial direction of the driven gear main body 42, two side edges of the driven gear inner cavity 46 are provided with limit rings 47, a plurality of through twisted holes 45 are arranged on the driven gear main body 42 around the circle center of the driven gear main body 42, the inner diameter of the inner cavity of the rotating supporting part 41 is larger than that of the inner cavity of the driven gear main body 42, a cable clamping device 48 is arranged in the inner cavity of the driven gear main body 42, the cable clamping device 48 is divided into two parts with the same size along the axial direction, the cable clamping device 48 is composed of a clamping device main body 482 and mounting parts 481 positioned at two sides of the clamping device main body 482, the mounting parts 481 at two sides, the cable clamping device 48 forms a through clamping cavity 484 along the axial direction for clamping the cable, the outer diameter of the clamping device main body 482 is larger than the outer diameter of the mounting part 481, the difference between the outer diameters of the clamping device main body 482 and the mounting part 481 is smaller than the width of the limiting ring 47, the outer diameter of the clamping device main body 482 is smaller than the inner diameter of the driven gear inner cavity 46 and larger than the inner diameter of the limiting ring 47, so that the mounted cable clamping device 48 cannot be separated from the inner cavity of the driven gear main body 42; the pay-off stand 7 is composed of a first pay-off stand main body 71 and a second pay-off stand main body 74, a plurality of fixing shafts 75 are arranged on the side wall of the first pay-off stand main body 71, a first stranded wire coil 72 is arranged on each fixing shaft 75, a plurality of fixing shafts 75 are arranged on the side wall of the second pay-off stand main body 74, and a second stranded wire coil 73 is arranged on each fixing shaft 75; the second bracket 8 is composed of a right bracket 81 and a left bracket 82, the right bracket 82 is connected with the top of the left bracket 81, a first elastic component placing cavity 812 is formed at the inner side of the right bracket 81, a first elastic component 811 is arranged in the first elastic component placing cavity 812, a first rotating shaft sleeve 8111 is arranged at the lower end of the first elastic component 811, a second elastic component placing cavity 822 is formed at the inner side of the left bracket 82, a second elastic component 821 is arranged in the second elastic component placing cavity 822, a second rotating shaft sleeve 8211 is arranged at the lower end of the second elastic component 821, the right end of the rotating shaft of the movable wheel 83 is sleeved in the first rotating shaft sleeve 8111, the upper end of the first elastic component 811 is connected with the upper end of the first elastic component placing cavity 812, the left end of the rotating shaft of the movable wheel 83 is sleeved in the second rotating shaft sleeve 8211, the upper end of the second elastic component 821 is connected with the upper end of the second elastic component placing cavity 822, the left and right ends of the rotating shaft of the movable wheel, the second elastic component placing cavity 822 and the first elastic component placing cavity 812 can move up and down, the lower end of the movable wheel 83 is provided with a fixed wheel 84, one end of the rotating shaft of the fixed wheel 84 is positioned in the right bracket 81 and can rotate, the other end of the rotating shaft of the fixed wheel 84 is connected with a first stepping motor 85, and a first base 86 fixed with the right bracket 81 is arranged below the first stepping motor 85; a driving gear 6 is meshed with one side of the driven gear, which is positioned on the box body 52, the driving gear 6 consists of a driving gear main body 61 and a driving shaft 62, and the other end of the driving shaft 62 is connected with a second stepping motor; the direction correcting member 53 is connected to the left end of the case 52, and the direction correcting member 53 includes a direction correcting member body 531, a direction correcting member support 533 located below the direction correcting member body 531, and a connecting beam 534 located at the right end of the direction correcting member support 533.
Example 2
Referring to fig. 2, 3, 4, 5, 7, 8, 9, 10, 11, 12, 13, and 14 and fig. 11, the embodiment is substantially the same as embodiment 1 except that the pay-off stand 7 is composed of a first pay-off stand main body 71, a first pay-off stand through hole 76 is formed in the middle of the first pay-off stand main body 71, a plurality of fixing shafts 75 are arranged on the first pay-off stand main body 71 around the first pay-off stand through hole 76, the fixing shafts 75 surround a circle, the fixing shafts 75 are bent, and a first stranded wire disc 72 is arranged on the fixing shafts 75.
In this embodiment, the fixed shaft 75 and the twisted holes 45 form a circle, so that the force applied to the twisted wire is more uniform when the twisted wire is twisted.
The twisting device of the tension-resistant hardware stranded wire according to any embodiment is characterized in that when the movable wheel and the driving wheel are tightly pressed, the farthest distance in a cross section formed by the axes of the movable wheel and the driving wheel is smaller than the outer diameter of the cable.
The twisting device of the tension-resistant hardware stranded wire in any embodiment is characterized in that the first elastic component and the second elastic component are two identical springs.
The twisting device for the tension-resistant hardware stranded wire according to any embodiment is characterized in that the first elastic component and the second elastic component are two identical telescopic pneumatic elastic rods.
Preferably, in any of the above embodiments, the tolerance range between the outer diameter of the rotating support member 41 and the inner diameter of the first bracket through hole 32 is (0,0.1 mm), and lubricating oil is filled between the outer diameter of the rotating support member 41 and the first bracket through hole 32, so that the rotating support member 41 can rotate in the first bracket through hole 32.
In the invention, the first wire stranding disc 72 and the second wire stranding disc 73 are also provided with blocking parts at two side edges of the wire stranding discs, so that the wires are prevented from being separated from the first wire stranding disc 72 and the second wire stranding disc 73 during paying off.
When the stranded wires are installed, the stranded wire coils are placed on the first pay-off rack main body 71 and the second pay-off rack main body 74, the two ends of the stranded wire coils are locked, the stranded wire coils cannot be separated from the fixed shaft 75 when being paid off, and meanwhile, the stranded wire coils cannot be too fast to cause the phenomena of insufficient stranded wire tensioning force, wire pressing and the like.
During operation, the cable 9 sequentially passes through the direction correcting component through hole 532, the passed part is clamped and fixed by the cable clamping device 48, the cable clamping device 48 is placed in the inner cavity 46 of the driven gear, the cable 9 at the right end of the cable clamping device 48 passes through the fixed wheel 84 and the movable wheel 83, the movable wheel 83 compresses the cable 9 through the first elastic component 811, the second elastic component 821 and the fixed wheel 84, static friction is formed between the cable and the first elastic component 811 and between the cable and the second elastic component 821, and the twisting device can move along the axial direction of the cable 9 when the fixed wheel 84 is driven to rotate by the first stepping motor; the placed stranded wires penetrate through the corresponding stranded holes 45 and penetrate through the through holes 53 of the direction correcting component, the stranded wires are divided into two strands along the vertical direction of the cable 9 (when the number of the stranded wires is two, the number of the stranded wires of the two strands is equal, and when the number of the stranded wires is singular, one strand is more than that of the other strand), the two strands of stranded wires are placed in the grooves of the wire clamp hanging rings, the two strands of stranded wires are wound, twisted and fixed, the first step motor 85 and the second step motor are started, the stranded wires are stranded on the surface of the cable according to the set rotating speed, the stranded wires are cut short after the stranding is completed, and the stranded wire heads are tightened; the twisting device can be righted by hands during working.
In the invention, the twisting pitch of the stranded wire can be controlled by controlling the rotating speeds of the first stepping motor 85 and the second stepping motor, so that the strain strength of the stranded wire can be controlled; the invention also has the characteristic that the pre-twisting length of the stranded wire can be freely controlled, and when larger strain strength is required, the strain strength of the cable can be increased by lengthening the pre-twisting length of the stranded wire; the number of the stranded wires can be freely controlled, and different strain strengths can be obtained by increasing or decreasing the number of the stranded wires.
During cable construction, pre-twisted wires matched with the outer diameters of the cables do not need to be selected, and the cable has the advantage that the outer diameters of all the cables are matched; after one section stranded conductor is installed, the stranded conductors on the left side and the right side of the driven gear 4 along the dividing line are fixed into a bundle by adhesive tapes and the like, when the next construction is carried out, before the stranded conductors in the stranded conductor disc are used up, the stranded conductors do not need to pass through the stranded holes 45 again, meanwhile, the stranded conductors are controlled by the first stepping motor 85 and the second stepping motor, the labor is not needed, and the use is convenient.
The invention solves the problem that the single-type pre-twisted wire type cannot be matched with cables with all outer diameters in the prior art.
The above-mentioned embodiments are merely preferred technical solutions of the present invention, and should not be construed as limiting the present invention. The protection scope of the present invention is defined by the claims, and includes equivalents of technical features of the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the invention.

Claims (7)

1. A twisting device of a strain hardware stranded wire is provided with a box body (52), the upper end of the box body (52) is connected with a cover body (51), and the twisting device is characterized in that a first support (3), a pay-off rack (7) and a second support (8) are arranged in the box body (52), and the pay-off rack (7) is positioned between the first support (3) and the second support (8); the first support (3) consists of a first support main body (31) and a first support (33) positioned at the lower end of the first support main body (31), a first support through hole (32) is formed in the middle of the first support main body (31), and the lower end of the first support (33) is fixed on the box body (52); a driven gear (4) is arranged in the first support through hole (32), the driven gear (4) is axially divided into two parts, the driven gear (4) consists of a rotating support part (41) and a driven gear main body (42), the rotating support part (41) is positioned on the left side of the driven gear main body (42), a hollow inner cavity is arranged in the rotating support part (41), a baffle plate (412) is further arranged on the left side of the rotating support part (41), the outer diameter of the rotating support part (41) is smaller than the inner diameter of the first support through hole (32), and the length of the rotating support part (41) is larger than or equal to that of the first support main body (31); two parts of the driven gear main body (42) are respectively provided with two fixing lugs (43) along a dividing line, the two fixing lugs correspond to each other in pairs, the fixing lugs (43) are fixed through fastening parts (44), the driven gear main body (42) forms a through driven gear inner cavity (46) along the axial direction, the edges of two sides of the driven gear inner cavity (46) are provided with limiting rings (47), the driven gear main body (42) is provided with a plurality of through twisted holes (45) around the center of the driven gear main body (42), the inner diameter of the inner cavity of the rotary supporting part (41) is larger than that of the inner cavity of the driven gear main body (42), a cable clamping device (48) is arranged in the inner cavity of the driven gear main body (42), the cable clamping device (48) is divided into two parts with the same size along the axial direction, and the cable clamping device (48) consists of a clamping device main body (482) and mounting parts (481, the mounting parts (481) on two sides are respectively provided with at least one mounting hole (483) along the cross section direction, a bolt matched with the mounting hole is arranged in the mounting parts, the cable clamping device (48) forms a through clamping cavity (484) along the axial direction for clamping a cable, the outer diameter of the clamping device main body (482) is larger than the outer diameter of the mounting parts (481), the difference between the outer diameters of the clamping device main body (482) and the mounting parts (481) is smaller than the width of a limiting ring (47), the outer diameter of the clamping device main body (482) is smaller than the inner diameter of a driven gear inner cavity (46) and larger than the inner diameter of the limiting ring (47), the second bracket (8) is composed of a right bracket (81) and a left bracket (82), the top of the right bracket (82) is connected with the top of the left bracket (81), a first elastic part placing cavity (812) is formed on the inner side of the right bracket (81), and a first elastic part (811, a first rotating shaft sleeve (8111) is arranged at the lower end of the first elastic component (811), a second elastic component placing cavity (822) is formed at the inner side of the left bracket (82), a second elastic component (821) is arranged in the second elastic component placing cavity (822), a second rotating shaft sleeve (8211) is arranged at the lower end of the second elastic component (821), the right end of a rotating shaft of a movable wheel (83) is sleeved in the first rotating shaft sleeve (8111), the upper end of the first elastic component (811) is connected with the upper end of the first elastic component placing cavity (812), the left end of the rotating shaft of the movable wheel (83) is sleeved in the second rotating shaft sleeve (8211), the upper end of the second elastic component (821) is connected with the upper end of the second elastic component placing cavity (822), the left end and the right end of the rotating shaft of the movable wheel (83) are respectively positioned in the second elastic component placing cavity (822) and the first elastic component placing cavity (812), and can move up and down along the second elastic component placing cavity (822) and the first elastic component, a fixed wheel (84) is arranged at the lower end of the movable wheel (83), one end of a rotating shaft of the fixed wheel (84) is positioned in the right bracket (81) and can rotate, the other end of the rotating shaft of the fixed wheel (84) is connected with a first stepping motor (85), and a first base (86) fixed with the right bracket (81) is arranged below the first stepping motor (85); a driving gear (6) is meshed with one side, located on the box body (52), of the driven gear, the driving gear (6) is composed of a driving gear main body (61) and a driving shaft (62), and the other end of the driving shaft (62) is connected with a second stepping motor; the left end of the box body (52) is connected with a direction correcting component (53), and the direction correcting component (53) consists of a direction correcting component main body (531), a direction correcting component support (533) positioned below the direction correcting component main body (531), and a connecting beam (534) positioned at the right end of the direction correcting component support (533); the box body (52) is hinged with the cover body (51); the side wall of the left side of the rotating supporting component (41) is provided with two fixing holes (411), the fixing holes (411) are threaded holes, the middle of the baffle plate (412) is provided with a baffle plate through hole (4121), the baffle plates (412) at the upper end and the lower end of the baffle plate through hole (4121) are provided with two baffle plate fixing holes (4122), and the baffle plate fixing holes are matched with the fixing holes of the rotating supporting component (41) and fixed through bolts.
2. The twisting device of a strain hardware stranded wire according to claim 1, wherein the pay-off stand (7) is composed of a first pay-off stand main body (71), a first pay-off stand through hole (76) is formed in the middle of the first pay-off stand main body (71), a plurality of fixing shafts (75) are arranged on the first pay-off stand main body (71) around the first pay-off stand through hole (76), the fixing shafts (75) surround a circumference, the fixing shafts (75) are bent, and a first stranded wire coil (72) is arranged on the fixing shafts (75).
3. The twisting device of a strain hardware stranded wire according to claim 2, wherein when the movable wheel and the driving wheel are pressed tightly, the farthest distance in a cross section formed by the axes of the movable wheel and the driving wheel is smaller than the outer diameter of the cable.
4. The twisting apparatus of claim 3, wherein the first and second elastic members are two identical springs.
5. The twisting device of a strain hardware stranded wire of claim 4, wherein the first elastic member and the second elastic member are two identical telescopic pneumatic elastic rods.
6. The twisting device of a strain clamp stranded wire according to claim 2 or claim 3, wherein the tolerance range between the outer diameter of the rotary support member (41) and the inner diameter of the first bracket through hole (32) is (0,0.1 mm), and lubricating oil is filled between the outer diameter of the rotary support member (41) and the first bracket through hole (32).
7. The twisting device of the strain clamp stranded wire according to claim 6, wherein the first stranded wire coil (72) and the second stranded wire coil (73) are further provided with blocking components at two side edges of the stranded wire coil; when the twisting device of the strain hardware stranded wire is used for mounting the stranded wire, the stranded wire disc is placed on the first pay-off rack main body and the second pay-off rack main body, and two ends of the stranded wire disc are locked, so that the stranded wire disc cannot be separated from the fixed shaft when being paid off; when the cable twisting device works, a cable sequentially penetrates through the through holes of the direction correcting component, the part after the cable penetrates is clamped and fixed by the cable clamping device, the cable clamping device is placed in the inner cavity of the driven gear, the cable at the right end of the cable clamping device penetrates through the fixed wheel and the movable wheel, the movable wheel tightly presses the cable through the first elastic component, the second elastic component and the fixed wheel, static friction is formed between the cable and the first elastic component and between the cable and the second elastic component, and the twisting device can move along the axial direction of the cable when the fixed wheel is driven to rotate by the first stepping motor; the placed stranded wires penetrate through the corresponding stranded holes and penetrate through the through holes of the direction correcting component, the stranded wires are divided into two strands in the vertical direction of the cable, the two strands are placed in the grooves of the wire clamp hanging rings and are wound, twisted and fixed, the first stepping motor and the second stepping motor are started, the stranded wires are stranded on the surface of the cable according to the set rotating speed, the stranded wires are cut short after the stranding is completed, and the stranded wire ends are fastened; the twisting device can be righted by hands during working; controlling the twisting pitch of the stranded wire by controlling the rotating speed of the first stepping motor and the second stepping motor so as to control the strain strength of the stranded wire; when larger tension strength is needed, the tension strength of the cable is increased by lengthening the pre-twisted length of the stranded wire; the number of the stranded wires can be freely controlled, and different strain strengths can be obtained by increasing or decreasing the number of the stranded wires; during cable construction, pre-twisted wires matched with the outer diameters of the cables are not required to be selected, after one section of twisted wire is installed, the twisted wires on the left side and the right side of the division line of the driven gear are fixed into a bundle by using adhesive tapes and the like, when next construction is carried out, before the twisted wires in the twisted wire disc are used up, the twisted wires do not need to pass through the twisting holes again, and meanwhile twisting of the twisted wires is controlled by the first stepping motor and the second stepping motor.
CN201911075288.8A 2019-10-29 2019-11-06 Twisting device of strain hardware stranded wire Expired - Fee Related CN110706867B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000149684A (en) * 1998-11-16 2000-05-30 Sumitomo Wiring Syst Ltd Working device for twisted electric wire
CN104505193A (en) * 2014-12-12 2015-04-08 北京航天易联科技发展有限公司 Wire twisting machine
CN206758188U (en) * 2017-02-20 2017-12-15 东莞市创展机械有限公司 A kind of novel cage type wire twisting machine
CN208460494U (en) * 2018-06-19 2019-02-01 郑育宏 A kind of automatic wire twisting machine
CN110752551A (en) * 2019-10-29 2020-02-04 国网湖北省电力有限公司荆门供电公司 Pre-twisting device of pre-twisting type hardware fitting

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000149684A (en) * 1998-11-16 2000-05-30 Sumitomo Wiring Syst Ltd Working device for twisted electric wire
CN104505193A (en) * 2014-12-12 2015-04-08 北京航天易联科技发展有限公司 Wire twisting machine
CN206758188U (en) * 2017-02-20 2017-12-15 东莞市创展机械有限公司 A kind of novel cage type wire twisting machine
CN208460494U (en) * 2018-06-19 2019-02-01 郑育宏 A kind of automatic wire twisting machine
CN110752551A (en) * 2019-10-29 2020-02-04 国网湖北省电力有限公司荆门供电公司 Pre-twisting device of pre-twisting type hardware fitting

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