CN110696498A - Code printing identification system for acid charging and processing of lead-acid battery - Google Patents

Code printing identification system for acid charging and processing of lead-acid battery Download PDF

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Publication number
CN110696498A
CN110696498A CN201910925623.2A CN201910925623A CN110696498A CN 110696498 A CN110696498 A CN 110696498A CN 201910925623 A CN201910925623 A CN 201910925623A CN 110696498 A CN110696498 A CN 110696498A
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module
lead
acid battery
angle
acid
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朱保义
沈岑宽
黄建新
刘峰
黄镔
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Jieshou Nandu Huayu Power Source Co Ltd
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Jieshou Nandu Huayu Power Source Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/44Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
    • B41J3/445Printers integrated in other types of apparatus, e.g. printers integrated in cameras
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C3/00Measuring distances in line of sight; Optical rangefinders
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G19/00Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Electromagnetism (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Manufacturing & Machinery (AREA)
  • Secondary Cells (AREA)

Abstract

The invention discloses a code printing identification system for acid-adding charging processing of lead-acid batteries, which comprises an input module, a weighing module, a data recording module, an angle identification module, a controller, an alarm module, a code printing module and a code scanning module, wherein when the lead-acid batteries pass through a road section where the angle identification module is located during working, a laser range finder in the angle identification module detects a distance value between the lead-acid batteries and the laser range finder, the distance value can calculate to obtain an angle between the lead-acid batteries and a conveyor belt, according to the angle, the controller controls the rotation of the code printing module to adapt to the inclination angle of the lead-acid batteries, the uniformity of the positions of the printed codes is ensured, the position of the lead-acid batteries does not need to be adjusted in the whole process, only the angle of the code printing module needs to be adjusted, and the code printing module is a printing head of the laser code printing device and the code, compared with the position adjustment of a storage battery by a manipulator, the angle adjustment of the wharf is faster in response speed and lower in energy consumption.

Description

Code printing identification system for acid charging and processing of lead-acid battery
Technical Field
The invention belongs to the technical field of battery manufacturing, and particularly relates to a code printing identification system for acid charging processing of a lead-acid battery.
Background
The lead-acid battery is a storage battery with electrodes mainly made of lead and lead oxide, electrolyte is sulfuric acid solution, in the existing storage battery industry, a lithium ion battery is applied in many fields due to factors such as high energy density, but the cost of the lead-acid battery is high, the lead-acid battery is low in cost and wide in application temperature during use, and the lead-acid battery can be normally used in a low-temperature environment.
In the production process of the lead-acid battery, after assembly and sealing performance detection are finished, acid adding and charging operations are required, the lead-acid battery can enter a packaging and delivery procedure after qualified test, in the acid adding and charging process, the acid adding amount, the charging time, the voltage and the like are different according to different specifications of the lead-acid battery, therefore, before the acid adding and charging process, the battery needs to be coded, in the subsequent process, the type of the battery is distinguished by reading coded information, so that the processing is convenient, meanwhile, the supervision in the subsequent process and the delivery process is convenient, the state of the lead-acid battery is counted and known in time, but because the weight of the lead-acid battery is larger, in the production process of the flow line in the prior art, in order to ensure the uniformity of the code printing position, the position of the lead-acid battery needs to be adjusted by a mechanical arm, so that the angle between the lead-acid battery and a conveyor belt, however, the energy consumption is increased, a plurality of manipulators are required to be arranged for adjustment in the intensive production process, different manipulators are required to be arranged according to the type of the lead-acid storage battery, and the efficiency is low.
Disclosure of Invention
The invention aims to provide a code printing identification system for acid charging processing of a lead-acid battery.
The technical problems to be solved by the invention are as follows:
need beat the sign indicating number on the battery surface in lead acid battery's production process, thereby make things convenient for subsequent processing and supervision, but in the actual production mistake is called, because the battery position inconsistent on material loading to the conveyer belt, can have certain angle between lead acid battery and the conveyer belt, thereby lead to beating sign indicating number position and beating sign indicating number angle inconsistent, and can increase the energy consumption through manipulator adjusting position, and still need set up multiunit manipulator and process on polytypic battery production line, the inefficiency, consequently how under the condition that does not change battery material loading position, make on the battery beat sign indicating number position always, be the problem that needs to solve at present.
The purpose of the invention can be realized by the following technical scheme:
a code printing identification system for acid charging processing of lead-acid batteries comprises an input module, a weighing module, a data recording module, an angle identification module, a controller, an alarm module, a code printing module and a code scanning module;
the weighing module is arranged on the production line and used for weighing the weight of the lead-acid battery passing through and transmitting the weighed weight value to the data recording module;
the input module is used for inputting the type of the lead-acid battery and the corresponding weight range value to the data recording module;
the data recording module is used for storing the weight and model corresponding information of the lead-acid batteries input by the input module, receiving the real-time weight information of the lead-acid batteries on the production line, uploaded by the weighing module, distinguishing the lead-acid batteries on the production line according to the models according to different weights, and recording the total serial number of each lead-acid battery on the production line and the serial number of each lead-acid battery in a certain model by taking one day as a recording period;
the angle recognition module is used for detecting the inclination angle of the battery on the assembly line and transmitting the detected angle value to the controller, the angle recognition module comprises a laser range finder and an analysis unit, the laser range finder is arranged on the side face of the conveyor belt of the assembly line, the signal emission direction of the laser range finder is perpendicular to the conveying direction of the conveyor belt, the laser range finder detects the distance between the surface of the lead-acid battery and the laser range finder, and the analysis module is used for receiving the distance information detected by the laser range finder and calculating the inclination angle information of the battery according to the detected distance value;
the code printing module generates identification code information by combining the lead-acid battery model information and prints the identification code information on the lead-acid battery;
the controller is used for receiving the lead-acid battery inclination angle information transmitted by the angle identification module and adjusting the code printing angle of the code printing module according to the inclination angle information;
the code scanning module is used for reading identification code information on the surface of the lead-acid battery, transmitting the identification code information into the storage module for storage if the identification code information can be read, and sending an alarm by the alarm module if the identification code information cannot be read.
As a further aspect of the present invention, the method for detecting the inclination angle of the battery on the assembly line by the angle identification module comprises:
s1, the data recording module classifies the batteries on the assembly line according to different models, and records the total serial numbers A1, A2, a... An of the corresponding batteries on the assembly line and the serial numbers a1, a2, a... An of the batteries in the corresponding models by taking one day as a recording period;
s2, when no lead-acid battery passes through a road section where the laser range finder is located, recording a detection value of the laser range finder as L, wherein L is a constant value, when one lead-acid battery passes through the road section where the laser range finder is located, if the distance value detected by the laser range finder is a constant value, it is indicated that the surface of the lead-acid battery close to the laser range finder is perpendicular to the signal emission direction of the laser range finder, if the distance value detected by the laser range finder is a variation value, recording a minimum value L1 and two edge values L2 and L3 in the variation value, wherein the edge values are values detected at the moment when the laser just starts to contact the lead-acid battery and leaves the lead-acid battery;
s3, according to
Figure BDA0002218871740000031
And calculating an alpha value which is the inclination angle of the lead-acid battery, wherein the tan (arctan alpha) is alpha.
As a further scheme of the present invention, the code scanning module includes a first code scanning module and a second code scanning module, after the lead-acid battery is coded by the first code scanning module, the lead-acid battery is sequentially scanned by the first code scanning module and the second code scanning module, if any one of the first code scanning module and the second code scanning module is successfully scanned, the identification code information is transmitted to the storage module for storage, if the first code scanning module and the second code scanning module are failed to scan the code, the alarm module sends out an alarm, the second code scanning module performs code scanning again, and the coded lead-acid battery is manually scanned for code detection.
The invention has the beneficial effects that:
when the lead-acid battery passes through a road section where the angle identification module is located, the laser distance meter in the angle identification module detects a distance value between the lead-acid battery and the laser distance meter, if a certain angle is formed between the lead-acid battery and the conveyor belt, the distance value can be a series of changed values, specifically, the detection value of the laser distance meter is changed into L which is suddenly changed into an edge value, then is gradually reduced to L1, then is gradually increased to another edge value, and finally is suddenly changed into L, and the distance value is changed into L through mutation
Figure BDA0002218871740000041
With tan (arctan alpha) can calculate and obtain lead acid battery and conveyer belt between the angle, according to this angle, controller control beats the rotatory inclination in order to adapt to lead acid battery of sign indicating number, guarantee to beat the unity of the position of mark sign indicating number, whole process need not adjust lead acid battery's position, only need adjust beat the angle of sign indicating number module can, because beat the sign indicating number module and beat the sign indicating number device for laser, spout the pier of beating of sign indicating number device, the angle that the pier was beaten in the adjustment is compared in manipulator adjustment battery position, response speed is faster, the energy consumption is lower.
Drawings
The invention is described in further detail below with reference to the figures and specific embodiments.
Fig. 1 is a system structure diagram of the code printing identification system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A code printing identification system for acid charging processing of lead-acid batteries comprises an input module, a weighing module, a data recording module, an angle identification module, a controller, an alarm module, a code printing module and a code scanning module;
the weighing module is arranged on the production line and used for weighing the weight of the lead-acid battery passing through and transmitting the weighed weight value to the data recording module;
the input module is used for inputting the type of the lead-acid battery and the corresponding weight range value to the data recording module;
the data recording module is used for storing the weight and model corresponding information of the lead-acid batteries input by the input module, receiving the real-time weight information of the lead-acid batteries on the production line uploaded by the weighing module, distinguishing the lead-acid batteries on the production line according to the models according to different weights, and recording the total serial number of each lead-acid battery on the production line and the serial number of each lead-acid battery in a certain model by taking one day as a recording period;
the angle recognition module is used for detecting the inclination angle of the battery on the assembly line and transmitting the detected angle value to the controller, and comprises a laser range finder and an analysis unit, wherein the laser range finder is arranged on the side face of a conveyor belt of the assembly line, the signal emission direction of the laser range finder is perpendicular to the conveying direction of the conveyor belt, and when the lead-acid battery passes through the laser range finder, the laser range finder can detect the distance between the surface of the lead-acid battery and the laser range finder;
the code printing module generates identification code information by combining the lead-acid battery model information and prints the identification code information on the lead-acid battery;
the controller is used for receiving the lead-acid battery inclination angle information transmitted by the angle identification module, adjusting the code printing angle of the code printing module according to the inclination angle information, and enabling the angles of the code printing module for printing the marks and identifying the codes on the lead-acid battery to be consistent on the premise of not changing the position of the lead-acid battery on the conveyor belt;
the code scanning module is used for reading identification code information on the surface of the lead-acid battery, transmitting the identification code information into the storage module for storage if the identification code information can be read, and sending an alarm by the alarm module if the identification code information cannot be read.
The method for detecting the inclination angle of the battery on the production line by the angle identification module comprises the following steps:
s1, the data recording module classifies the batteries on the assembly line according to different models, and records the total serial numbers A1, A2, a... An of the corresponding batteries on the assembly line and the serial numbers a1, a2, a... An of the batteries in the corresponding models by taking one day as a recording period;
s2, when no lead-acid battery passes through the road section where the laser range finder is located, recording the detection value of the laser range finder as L, wherein L is a constant value, when one lead-acid battery passes through the road section where the laser range finder is located, if the distance value detected by the laser range finder is a constant value, it is indicated that the surface of the lead-acid battery close to the laser range finder is perpendicular to the signal emission direction of the laser range finder, if the distance value detected by the laser range finder is a variation value, recording the minimum value L1 and two edge values L2 and L3 in the variation values, wherein the edge values are the values detected at the moment when the laser just starts to contact with the lead-acid battery and leaves the lead-acid battery, specifically, when an obliquely arranged lead-acid battery passes through the road section where the laser range finder is located, the detection value of the laser range finder is gradually reduced to L1 after being suddenly changed to an edge value, and then gradually increased to another edge value, finally mutating to L;
s3, according to
Figure BDA0002218871740000061
Calculating tan (arctan alpha) to obtain an alpha value, wherein the alpha value is the inclination angle of the lead-acid battery;
as a further scheme of the present invention, the code scanning module includes a first code scanning module and a second code scanning module, after the lead-acid battery is coded by the first code scanning module, the lead-acid battery is sequentially scanned by the first code scanning module and the second code scanning module, if any one of the first code scanning module and the second code scanning module is successfully scanned, the identification code information is transmitted to the storage module for storage, if the first code scanning module and the second code scanning module are failed to scan the code, the alarm module sends out an alarm, the second code scanning module performs code scanning again, and the coded lead-acid battery is manually scanned for code detection.
When the lead-acid battery passes through a road section where the angle identification module is located, the laser distance meter in the angle identification module detects a distance value between the lead-acid battery and the laser distance meter, if a certain angle is formed between the lead-acid battery and the conveyor belt, the distance value can be a series of changed values, specifically, the detection value of the laser distance meter is changed into L which is suddenly changed into an edge value, then is gradually reduced to L1, then is gradually increased to another edge value, and finally is suddenly changed into L, and the distance value is changed into L through mutation
Figure BDA0002218871740000071
With tan (arctan alpha) can calculate and obtain lead acid battery and conveyer belt between the angle, according to this angle, controller control beats the rotatory inclination in order to adapt to lead acid battery of sign indicating number, guarantee to beat the unity of the position of mark sign indicating number, whole process need not adjust lead acid battery's position, only need adjust beat the angle of sign indicating number module can, because beat the sign indicating number module and beat the sign indicating number device for laser, spout the pier of beating of sign indicating number device, the angle that the pier was beaten in the adjustment is compared in manipulator adjustment battery position, response speed is faster, the energy consumption is lower.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.

Claims (4)

1. A code printing identification system for acid charging processing of lead-acid batteries is characterized by comprising an input module, a weighing module, a data recording module, an angle identification module, a controller, an alarm module, a code printing module and a code scanning module;
the weighing module is arranged on the production line and used for weighing the weight of the lead-acid battery passing through and transmitting the weighed weight value to the data recording module;
the input module is used for inputting the type of the lead-acid battery and the corresponding weight range value to the data recording module;
the data recording module is used for storing the weight and model corresponding information of the lead-acid batteries input by the input module, receiving the real-time weight information of the lead-acid batteries on the production line, uploaded by the weighing module, distinguishing the lead-acid batteries on the production line according to the models according to different weights, and recording the total serial number of each lead-acid battery on the production line and the serial number of each lead-acid battery in a certain model by taking one day as a recording period;
the angle recognition module is used for detecting the inclination angle of the battery on the assembly line and transmitting the detected angle value to the controller, the angle recognition module comprises a laser range finder and an analysis unit, the laser range finder is arranged on the side face of the conveyor belt of the assembly line, the signal emission direction of the laser range finder is perpendicular to the conveying direction of the conveyor belt, the laser range finder detects the distance between the surface of the lead-acid battery and the laser range finder, and the analysis module is used for receiving the distance information detected by the laser range finder and calculating the inclination angle information of the battery according to the detected distance value;
the code printing module generates identification code information by combining the lead-acid battery model information and prints the identification code information on the lead-acid battery;
the controller is used for receiving the lead-acid battery inclination angle information transmitted by the angle identification module and adjusting the code printing angle of the code printing module according to the inclination angle information;
the code scanning module is used for reading identification code information on the surface of the lead-acid battery, transmitting the identification code information into the storage module for storage if the identification code information can be read, and sending an alarm by the alarm module if the identification code information cannot be read.
2. The code printing and identifying system for the acid charging and charging process of the lead-acid battery as claimed in claim 1, wherein the method for detecting the inclination angle of the battery on the production line by the angle identifying module comprises the following steps:
s1, the data recording module classifies the batteries on the assembly line according to different models, and records the total serial numbers A1, A2, a... An of the corresponding batteries on the assembly line and the serial numbers a1, a2, a... An of the batteries in the corresponding models by taking one day as a recording period;
s2, when no lead-acid battery passes through a road section where the laser range finder is located, recording a detection value of the laser range finder as L, wherein L is a constant value, when one lead-acid battery passes through the road section where the laser range finder is located, if the distance value detected by the laser range finder is a constant value, it is indicated that the surface of the lead-acid battery close to the laser range finder is perpendicular to the signal emission direction of the laser range finder, if the distance value detected by the laser range finder is a variation value, recording a minimum value L1 and two edge values L2 and L3 in the variation value, wherein the edge values are values detected at the moment when the laser just starts to contact the lead-acid battery and leaves the lead-acid battery;
s3, according to
Figure FDA0002218871730000021
And calculating an alpha value which is the inclination angle of the lead-acid battery, wherein the tan (arctan alpha) is alpha.
3. The system of claim 1, wherein the code scanning module comprises a first code scanning module and a second code scanning module, the lead-acid battery is sequentially scanned by the first code scanning module and the second code scanning module after being scanned by the first code scanning module, if any one of the first code scanning module and the second code scanning module is successfully scanned, the identification code information is transmitted to the storage module for storage, if the first code scanning module and the second code scanning module fail to scan the codes, the alarm module gives an alarm, the second code scanning module performs code scanning again, and the lead-acid battery after being scanned is manually subjected to code scanning detection.
4. The code printing and identifying system for the acid charging and charging process of the lead-acid battery according to claim 1, wherein the working method of the code printing and identifying system is as follows: when the lead-acid storage battery passes through a road section where the angle identification module is located, the laser range finder in the angle identification module detects a distance value between the lead-acid storage battery and the laser range finder, if a certain angle is formed between the lead-acid storage battery and the conveyor belt, the distance value can be a series of changed values, specifically, after the detection value of the laser range finder is changed into an edge value in an L mutation mode, the detection value is gradually reduced to L1, then is gradually increased to another edge value, is finally mutated to L, and passes through the steps of
Figure FDA0002218871730000031
With tan (arctan alpha) can calculate and obtain the lead acid battery and the conveyer belt between the angle, according to this angle, the controller control is beaten the rotation of sign indicating number module in order to adapt to lead acid battery's inclination, guarantees the unity of the position of marking the sign indicating number.
CN201910925623.2A 2019-09-27 2019-09-27 Code printing identification system for acid charging and processing of lead-acid battery Pending CN110696498A (en)

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Publication number Priority date Publication date Assignee Title
CN113291069A (en) * 2021-05-25 2021-08-24 浙江天能智能装备有限公司 Automatic coding line body for battery plastic shell and control method

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Application publication date: 20200117