CN110695691B - Full-automatic robot socket assembly line - Google Patents
Full-automatic robot socket assembly line Download PDFInfo
- Publication number
- CN110695691B CN110695691B CN201911288285.2A CN201911288285A CN110695691B CN 110695691 B CN110695691 B CN 110695691B CN 201911288285 A CN201911288285 A CN 201911288285A CN 110695691 B CN110695691 B CN 110695691B
- Authority
- CN
- China
- Prior art keywords
- mounting bracket
- cover plate
- seat
- plate
- slide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a full-automatic robot socket assembly line, which is characterized in that a protective plate is assembled on an installation support from a socket accessory conveying line to a protective plate installation station, the installation support provided with the protective plate is conveyed to a power-on detection loading and unloading station by the socket accessory conveying line to carry out protection plate installation in-place detection, then the installation support provided with the protective plate is transferred to a power-on detection station to carry out power-on test on the installation support provided with the protective plate, the installation support provided with the protective plate is conveyed to a small cover plate installation station by the socket accessory conveying line to complete small cover plate assembly, then the installation support provided with a small cover plate, the protective plate and a bottom box is conveyed to a large cover plate installation station by the socket accessory conveying line to carry out large cover plate assembly, and material conveying, material conveying and material conveying before assembly are realized through a vertical conveyor, an automatic vertical warehouse, The whole process of feeding, blanking and transferring after assembly is automatic, the assembly efficiency is high, the quality of the assembled finished product is high, and the quality of the assembled finished product is consistent.
Description
Technical Field
The invention belongs to the technical field of socket assembly production, and particularly relates to a full-automatic robot socket assembly line.
Background
The assembly part of the bull 86-type socket comprises an installation support 100, a protection plate 200, a small cover plate 300, a bottom box 400 and a large cover plate 500 as shown in figure 1, wherein the protection plate 200 is firstly assembled on the installation support 100 during assembly, the protection plate 200 is installed on the installation position and then subjected to power-on detection, the small cover plate 300 is installed on the outer side of the protection plate 200 after the power-on detection is qualified, then the bottom box 400 is tightly installed on the installation support 100, and finally the large cover plate 500 is assembled and installed on the periphery of the small cover plate 300; above-mentioned assembly process is if accomplished by the manual work, and not only assembly efficiency is low, assembles the finished product quality moreover and can't guarantee unanimously, and assembly production quality receives human factor to influence great, can't satisfy the socket assembly production demand of batchization.
Disclosure of Invention
In view of the above-mentioned drawbacks, the present invention is directed to provide.
In order to achieve the purpose, the invention adopts the following technical scheme:
a full-automatic robot socket assembly line comprises a socket accessory conveying line, a socket accessory conveying line and a socket accessory conveying line, wherein the socket accessory conveying line is used for conveying socket accessories;
the protection plate mounting station is used for grabbing a mounting bracket and a protection plate and assembling the protection plate on the mounting bracket;
the power-on detection loading and unloading station is used for grabbing the mounting bracket provided with the protection plate, detecting whether the protection plate is mounted in place or not, and transferring the mounting bracket provided with the protection plate to the power-on detection station;
the power-on detection station is used for carrying out power-on test on the mounting bracket provided with the protection plate;
the small cover plate mounting station is used for grabbing a small cover plate and the mounting bracket provided with the protection plate, and assembling the small cover plate on the outer side of the protection plate;
a bottom box mounting station for grabbing a bottom box and the mounting bracket assembled with the small cover plate and the protection plate and fastening the bottom box to the mounting bracket;
the large cover plate mounting station is used for grabbing a large cover plate and the mounting bracket provided with the small cover plate, the protection plate and the bottom box, and mounting the large cover plate on the periphery of the small cover plate in an assembling manner;
the protection plate installation station, the electrifying detection feeding and discharging station, the electrifying detection station, the small cover plate installation station, the bottom box installation station and the large cover plate installation station are sequentially arranged along the conveying direction of the socket accessory conveying line.
Preferably, the guard plate installation station comprises a first double-arm robot, an installation support detection device and an installation support positioning clamp, the first double-arm robot has an installation support clamping arm and a guard plate clamping arm, the installation support detection device and the installation support positioning clamp are respectively arranged in the clamping arm moving range of the first double-arm robot, the installation support clamping arm clamps the installation support, the guard plate clamping arm clamps the guard plate, the first double-arm robot moves and places the installation support on the installation support detection device through the installation support clamping arm, after the installation support detection device detects the installation support, the installation support clamping arm clamps the installation support from the installation support detection device, the first double-arm robot moves and places the installation support on the installation support positioning clamp through the installation support clamping arm, and then the protection plate is assembled on the mounting support by the protection plate clamping arm, and the mounting support provided with the protection plate is clamped by the mounting support clamping arm and is put back to the socket accessory conveying line.
Preferably, go up unloading station includes that first single armed robot, first slide, first slider, guard plate put in place and detect frock seat and guard plate detector that targets in place on the circular telegram detects, first slide sets up the lateral part of first single armed robot is located in the home range of first single armed robot, first slider sliding connection in first slide, set up on the first slider the guard plate detects frock seat that targets in place, the guard plate set up in the lateral part of first slide, just the guard plate targets in place the detector and corresponds the searchlighting the guard plate detects frock seat that targets in place, first single armed robot follows socket accessory transfer chain goes up to press from both sides and get and be equipped with the guard plate behind the installing support, will be equipped with the guard plate the installing support place in the guard plate detects frock seat that targets in place, the guard plate targets in place and detects frock seat and passes through first slider is in move to first slide is gone up to move The utility model discloses a protection plate, including guard plate target in place detector, first single armed robot clamp is got and is equipped with the guard plate the installing support shifts to the circular telegram detects the station, the guard plate target in place detects the back of frock seat, first single armed robot clamp is got and is equipped with the guard plate.
Preferably, the power-on detection station comprises a second double-arm robot, a second slide seat, a second slide block, a power-on test tool seat and a power-on pre-test detector, the second slide seat is arranged on the side part of the second double-arm robot and is positioned in the range of motion of the second double-arm robot, the second slide block is connected to the second slide seat in a sliding manner, the power-on test tool seat is arranged on the second slide block, the power-on pre-test detector is arranged at the end part of the second slide seat, the mounting bracket provided with the protection plate is placed on the power-on test tool seat, the power-on test tool seat moves to the power-on pre-test detector through the second slide seat, the power-on pre-test detector detects the mounting bracket provided with the protection plate before power-on, and the power-on test tool seat returns after detection is completed, performing a power-on test on the mounting bracket equipped with the protection plate by the second dual-arm robot.
Preferably, the small cover plate installation station comprises a second single-arm robot, a small cover plate assembly table, a third slide, a mounting support positioning groove, a small cover plate positioning groove and a small cover plate assembling and pressing cylinder, the small cover plate assembly table is arranged at the side part of the second single-arm robot, the small cover plate assembly table is provided with the third slide, the third slide is connected with the third slide in a sliding manner, the third slide is positioned in the moving range of the second single-arm robot, the third slide is respectively provided with the mounting support positioning groove and the small cover plate positioning groove, the small cover plate assembling and pressing cylinder is arranged at the end part of the third slide, the small cover plate assembling and pressing cylinder is positioned above the third slide, the second single-arm robot is clamped by the socket accessory conveying line and is provided with the mounting support after the socket accessory conveying line clamp is electrified and detected, the mounting support is arranged in the mounting support positioning groove, The small cover plate is arranged on the small cover plate positioning groove in a clamping mode, then the second single-arm robot clamps the small cover plate and arranged on the outer side of the protection plate, the third sliding block moves on the third sliding seat to enable the mounting support positioning groove to be transferred to the lower portion of the small cover plate assembling and pressing air cylinder, the small cover plate is tightly pressed and fixed on the outer side of the protection plate through the small cover plate assembling and pressing air cylinder, the third sliding block returns to the original position, and the second single-arm robot clamps the small cover plate and the mounting support of the protection plate and arranged on the socket accessory conveying line.
Preferably, the bottom case installation station comprises a third single-arm robot, a bottom case assembly table, a fourth slide seat, a bottom case assembly tool seat, a fifth slide seat and a screw gun, the bottom case assembly table is arranged in the range of motion of the third single-arm robot, the fourth slide seat is arranged on the bottom case assembly table, the bottom case assembly tool seat is connected with the fourth slide seat in a sliding manner, the fifth slide seat is arranged above the fourth slide seat in a spanning manner, the screw gun is connected with the fifth slide seat in a sliding manner, the third single-arm robot clamps the bottom case from the socket fitting conveying line and places the bottom case on the bottom case assembly tool seat, and then clamps the mounting bracket which is provided with the small cover plate and the protection plate from the socket fitting conveying line and places above the bottom case on the bottom case assembly tool seat, the screw rifle is in remove on the fifth slide, end box assembly fixture seat is followed the fourth slide removes extremely the below of screw rifle, by the screw rifle will end box with be equipped with little apron the guard plate the installing support fastening connection, end box installation completion back, end box assembly fixture seat return, by third single armed robot will be equipped with little apron the guard plate end box the installing support clamp is got and is put back socket fittings transfer chain.
Furthermore, socket accessory transfer chain is double-deck pipeline structure, the both ends of socket accessory transfer chain are provided with perpendicular conveyer respectively, the feed end of socket accessory transfer chain is provided with automatic upright storehouse, automatic upright storehouse with its feed end of socket accessory transfer chain be provided with unmanned floor truck between the perpendicular conveyer.
Further, the mounting bracket, the protection plate, the small cover plate, the bottom box and the large cover plate are placed on a tray and conveyed by the socket accessory conveying line.
Preferably, the mounting bracket detecting device comprises a first mounting bracket positioning seat, a first mounting bracket side positioning block, a swing cylinder, a rotating shaft, a pneumatic clamping jaw, a mounting bracket clamping block and a mounting bracket detector, wherein the first mounting bracket side positioning block is distributed on three sides of the first mounting bracket positioning seat, an output shaft of the swing cylinder is connected with the pneumatic clamping jaw through the rotating shaft, the pneumatic clamping jaw is correspondingly positioned on one side of the first mounting bracket positioning seat, which is not provided with the first mounting bracket side positioning block, the mounting bracket clamping block is arranged on the clamping jaw of the pneumatic clamping jaw, the mounting bracket detector is arranged on the side part of the pneumatic clamping jaw, the mounting bracket is placed on the first mounting bracket positioning seat by the mounting bracket clamping arm, and the mounting bracket is positioned by the first mounting bracket side positioning block, the pneumatic clamping jaw drives the mounting bracket clamping block to clamp the mounting bracket, and then the swing cylinder drives the rotating shaft to swing and drive the pneumatic clamping jaw to clamp the mounting bracket to overturn, so that the mounting bracket overturns to the detection area of the mounting bracket detector to detect.
Preferably, the mounting bracket positioning fixture comprises a second mounting bracket positioning seat, a second mounting bracket side positioning block, a mounting bracket pressing cylinder and a mounting bracket pressing block, wherein the second mounting bracket side positioning block is distributed and mounted on the second mounting bracket positioning seat in an L shape, the mounting bracket pressing cylinder is arranged on the side part of the second mounting bracket positioning seat, a piston rod of the mounting bracket pressing cylinder is connected with the mounting bracket pressing block, the mounting bracket clamping arm is used for placing the mounting bracket in the second mounting bracket positioning seat, and the second mounting bracket side positioning block is used for pushing the mounting bracket pressing cylinder to press the mounting bracket pressing block when the mounting bracket is positioned.
The invention has the following beneficial effects:
the invention relates to a full-automatic robot socket assembly line, socket accessories to be assembled are placed on a tray, the tray is conveyed to a protective plate mounting station by a socket accessory conveying line, a protective plate is assembled on a mounting support by a first double-arm robot, the mounting support assembled with the protective plate is replaced by the first double-arm robot after the assembly is finished, the mounting support assembled with the protective plate is conveyed to a power-on detection loading and unloading station by the socket accessory conveying line, the mounting support assembled with the protective plate is clamped by a first single-arm robot to carry out the in-place installation detection of the protective plate and then is transferred to the power-on detection station, the mounting support assembled with the protective plate is subjected to the power-on test, the mounting support clamped by the first single-arm robot of the power-on detection loading and unloading station is replaced by the socket accessory conveying line after the test is finished, and the socket accessory conveying line continuously conveys, the second single-arm robot clamps a small cover plate and an installation support provided with a protection plate, the installation support is conveyed to a small cover plate assembly table to assemble the small cover plate, the second single-arm robot clamps and puts back a socket accessory conveying line after the small cover plate is assembled, the socket accessory conveying line conveys the small cover plate and the installation support provided with the small cover plate and the protection plate, the third single-arm robot clamps and puts back a bottom box and the installation support provided with the small cover plate and the protection plate, the assembly and installation of the bottom box are completed on the bottom box assembly table by a screw gun, the installation support provided with the small cover plate, the protection plate and the bottom box is clamped by the third single-arm robot after the assembly, the socket accessory conveying line conveys the installation support provided with the small cover plate, the protection plate and the bottom box to a large cover plate installation station, the assembly of the; the socket accessory conveying line is of a double-layer conveying line structure, and the automatic whole process of conveying materials before assembly, feeding materials to blanking after assembly and transferring materials is realized by arranging the vertical conveyors at two ends of the socket accessory conveying line and arranging the automatic vertical warehouse and the unmanned carrying trolley; the method has the characteristics of high assembly efficiency, high quality of the assembled finished products and consistent quality of the assembled finished products.
Drawings
FIG. 1 is a schematic diagram of a socket assembly line for a fully automated robotic socket assembly of the present invention;
FIG. 2 is a schematic diagram of a fully automated robotic socket assembly line according to the present invention;
FIG. 3 is a schematic diagram of a guard plate mounting station of the fully automatic robot socket assembly line of the present invention;
FIG. 4 is a schematic view of a mounting bracket detection device of a protection plate mounting station of the full-automatic robot socket assembly line according to the invention;
FIG. 5 is a schematic view of a positioning fixture of a mounting bracket of a guard plate mounting station of the full-automatic robot socket assembly line according to the present invention;
FIG. 6 is a schematic diagram of a loading and unloading station for power-on detection of the fully automatic robot socket assembly line according to the present invention;
FIG. 7 is a schematic diagram of a power-on detection station of a fully automated robotic socket assembly line of the present invention;
FIG. 8 is a schematic view of a small cover plate installation station of a fully automated robotic socket assembly line of the present invention;
fig. 9 is a schematic diagram of a bottom box installation station of the fully automatic robot socket assembly line of the invention.
Wherein: 100. mounting a bracket; 200. a protection plate; 300. a small cover plate; 400. a bottom case; 500. a large cover plate; 600. a tray; 1. a socket accessory conveyor line; 2. a guard plate mounting station; 3. electrifying to detect a loading and unloading station; 4. electrifying a detection station; 5. a small cover plate mounting station; 6. a bottom box mounting station; 7. a large cover plate mounting station; 8. a vertical conveyor; 9. an unmanned carrying trolley; 10. automatic vertical warehouse; 21. a first dual-arm robot; 22. installing a bracket detection device; 23. installing a support positioning clamp; 211. mounting a bracket clamping arm; 212. a protection plate clamping arm; 221. a first mounting bracket positioning seat; 222. a first mounting bracket side positioning block; 223. a swing cylinder; 224. a rotating shaft; 225. a pneumatic clamping jaw; 226. installing a bracket clamping block; 227. mounting a bracket detector; 231. a second mounting bracket positioning seat; 232. a second mounting bracket side positioning block; 233. a support is mounted to compress the cylinder; 234. installing a support pressing block; 31. a first single-arm robot; 32. a first slider; 33. a first slider; 34. a tool seat for detecting the in-place of a protection plate; 35. a guard plate in-place detector; 41. a second dual-arm robot; 42. a second slide carriage; 43. a second slider; 44. a power-on test tool seat; 45. a pre-power-on-test detector; 51. a second single-arm robot; 52. a small cover plate assembly table; 53. a third slide carriage; 54. a third slider; 55. installing a bracket positioning groove; 56. a small cover plate positioning groove; 57. a small cover plate is assembled with a pressing cylinder; 61. a third single-arm robot; 62. a bottom case assembly table; 63. a fourth slider; 64. a bottom box assembling tool seat; 65. a fifth slider; 66. a screw gun.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
As shown in fig. 1 and 2, a fully automatic robot socket assembly line of the present invention includes a socket fitting conveying line 1 for conveying socket fittings;
a shield plate mounting station 2 for grasping a mounting bracket 100 and a shield plate 200 and assembling the shield plate 200 to the mounting bracket 100;
the power-on detection loading and unloading station 3 is used for grabbing the mounting bracket 100 provided with the protection plate 200, detecting whether the protection plate 200 is mounted in place or not, and transferring the mounting bracket 100 provided with the protection plate 200 to the power-on detection station 4;
an energization detecting station 4 for performing an energization test on the mounting bracket 100 equipped with the protection plate 200;
a small cover plate mounting station 5 for grasping a small cover plate 300 and the mounting bracket 100 to which the protection plate 200 is assembled, and assembling the small cover plate 300 to the outside of the protection plate 200;
a bottom case installation station 6 for grasping a bottom case 400 and the installation bracket 100 to which the small cap plate 300 and the protection plate 200 are assembled and fastening the bottom case 400 to the installation bracket 100;
a large cover plate installation station 7 for grasping a large cover plate 500 and the installation bracket 100 to which the small cover plate 300, the protection plate 200, and the bottom case 400 are assembled, and installing the large cover plate 500 to the periphery of the small cover plate 300;
the protection plate installation station 2, the electrifying detection feeding and discharging station 3, the electrifying detection station 4, the small cover plate installation station 5, the bottom box installation station 6 and the large cover plate installation station 7 are sequentially arranged along the conveying direction of the socket accessory conveying line 1.
The mounting bracket 100, the protection plate 200, the small cover plate 300, the bottom box 400 and the large cover plate 500 are placed on the tray 600 and conveyed by the socket accessory conveying line 1, so that the socket accessories can be conveniently clamped by each station while being conveniently loaded and unloaded and transferred.
Specifically, as shown in fig. 3, the protection plate mounting station 2 includes a first double-arm robot 21, a mounting bracket detecting device 22, and a mounting bracket positioning jig 23, the first double-arm robot 21 has a mounting bracket clamping arm 211 and a protection plate clamping arm 212, and the mounting bracket detecting device 22 and the mounting bracket positioning jig 23 are respectively disposed in a clamping arm moving range of the first double-arm robot 21.
The mounting bracket clamping arms 211 clamp the mounting bracket 100, the protection plate clamping arms 212 clamp the protection plate 200, the first double-arm robot 21 moves and places the mounting bracket 100 on the mounting bracket detecting device 22 through the mounting bracket clamping arms 211, after the mounting bracket detecting device 22 detects the mounting bracket 100, the mounting bracket clamping arm 211 clamps the mounting bracket 100 from the mounting bracket detecting device 22, the first double-arm robot 21 moves and places the mounting bracket 100 on the mounting bracket positioning jig 23 through the mounting bracket clamping arms 211, then the protection plate 200 is assembled on the mounting bracket 100 by the protection plate clamping arms 212, and the mounting bracket 100 assembled with the protection plate 200 is clamped by the mounting bracket clamping arms 211 and is put back to the socket fitting conveyor line 1.
More specifically, as shown in fig. 4, the mounting bracket detecting device 22 includes a first mounting bracket positioning seat 221, a first mounting bracket side positioning block 222, a swing cylinder 223, a rotating shaft 224, a pneumatic clamping jaw 225, a mounting bracket clamping block 226, and a mounting bracket detector 227, where the first mounting bracket side positioning block 222 is distributed on three sides of the first mounting bracket positioning seat 221, an output shaft of the swing cylinder 223 is connected to the pneumatic clamping jaw 225 through the rotating shaft 224, the pneumatic clamping jaw 225 is correspondingly located on a side of the first mounting bracket positioning seat 221 where the first mounting bracket side positioning block 222 is not installed, the mounting bracket clamping block 226 is installed on a clamping jaw of the pneumatic clamping jaw 225, and the mounting bracket detector 227 is located on a side of the pneumatic clamping jaw 225.
The mounting bracket clamping arm 211 is used for placing the mounting bracket 100 in the first mounting bracket positioning seat 221, positioning the mounting bracket 100 by the first mounting bracket side positioning block 222, driving the mounting bracket clamping block 226 to clamp the mounting bracket 100 by the pneumatic clamping jaw 225, driving the rotating shaft 224 to swing by the swing cylinder 223 and driving the pneumatic clamping jaw 225 to clamp the mounting bracket 100 to turn over, and enabling the mounting bracket 100 to turn over to the detection area of the mounting bracket detector 227 for detection.
As shown in fig. 5, the mounting bracket positioning fixture 23 includes a second mounting bracket positioning seat 231, a second mounting bracket side positioning block 232, a mounting bracket pressing cylinder 233 and a mounting bracket pressing block 234, the second mounting bracket side positioning block 232 is installed on the second mounting bracket positioning seat 231 in an L-shaped distribution, the mounting bracket pressing cylinder 233 is disposed at a side portion of the second mounting bracket positioning seat 231, and a piston rod of the mounting bracket pressing cylinder 233 is connected to the mounting bracket pressing block 234.
The mounting bracket clamping arm 211 places the mounting bracket 100 in the second mounting bracket positioning seat 231, and the second mounting bracket side positioning block 232 positions the mounting bracket 100 and pushes the mounting bracket pressing block 234 to press on the mounting bracket 100 by the action of the mounting bracket pressing cylinder 233.
As shown in fig. 6, the electrifying detection loading and unloading station 3 comprises a first single-arm robot 31, a first slide seat 32, a first slide block 33, a protection plate in-place detection tool seat 34 and a protection plate in-place detector 35, wherein the first slide seat 32 is arranged on the side part of the first single-arm robot 31 in the moving range of the first single-arm robot 31, the first slide block 33 is connected with the first slide seat 32 in a sliding manner, the first slide block 33 is provided with the protection plate in-place detection tool seat 34, the protection plate in-place detector 35 is arranged on the side part of the first slide seat 32, and the protection plate in-place detector 35 corresponds to the searchlighting of the protection plate in-place detection tool seat 34.
First single armed robot 31 follows it gets and is equipped with to press from both sides on socket accessory transfer chain 1 the installing support 100 back will be equipped with the guard plate 200 the installing support 100 place in the guard plate detects frock seat 34 in place, the guard plate detects frock seat 34 in place passes through first slider 33 is in first slide 32 upward the shift motion extremely the below of guard plate detector 35 in place detects the back the guard plate detects frock seat 34 return in place, first single armed robot 31 presss from both sides and gets and is equipped with the guard plate 200 the installing support 100 shifts to the circular telegram detects station 4.
As shown in fig. 7, the energization detecting station 4 includes a second double-arm robot 41, a second slide 42, a second slide 43, an energization testing tool holder 44, and a pre-energization-testing detector 45, the second slide 42 is disposed at a side portion of the second double-arm robot 41 within a movable range of the second double-arm robot 41, the second slide 43 is slidably connected to the second slide 42, the energization testing tool holder 44 is disposed on the second slide 43, and the pre-energization-testing detector 45 is disposed at an end portion of the second slide 42.
The mounting bracket 100 provided with the protection plate 200 is placed in the energization testing tool seat 44, the energization testing tool seat 44 moves to the detector 45 before energization testing through the second sliding block 43, the mounting bracket 100 provided with the protection plate 200 is detected by the detector 45 before energization testing, the energization testing tool seat 44 returns after detection is completed, and the second double-arm robot 41 performs energization testing on the mounting bracket 100 provided with the protection plate 200.
As shown in fig. 8, the small lid plate mounting station 5 includes a second single-arm robot 51, a small lid plate mounting table 52, a third slide 53, a third slider 54, a mounting bracket positioning groove 55, a small lid plate positioning groove 56, and a small lid plate mounting pressing cylinder 57, the small lid plate mounting table 52 is disposed at a side portion of the second single-arm robot 51, the third slide 53 is disposed on the small lid plate mounting table 52, the third slider 54 is slidably connected to the third slide 53, the third slider 54 is located in a movable range of the second single-arm robot 51, the mounting bracket positioning groove 55 and the small lid plate positioning groove 56 are respectively disposed on the third slider 54, the small lid plate mounting pressing cylinder 57 is disposed at an end portion of the third slide 53, and the small lid plate mounting pressing cylinder 57 is located above the third slider 54.
The second single-arm robot 51 picks up the mounting bracket 100 assembled with the protection plate 200 after the energization detection from the outlet fitting conveyor line 1 and places it in the mounting bracket positioning groove 55, picks up the small cover plate 300 and places it in the small cover plate positioning groove 56, then the small cap plate 300 is gripped by the second single-arm robot 51 and placed on the outside of the guard plate 200, and the third slide block 54 moves on the third slide seat 53 to transfer the mounting bracket positioning groove 55 to the lower part of the small cover plate assembling and pressing cylinder 57, the small cover plate assembling and pressing cylinder 57 presses and fixes the small cover plate 300 on the outer side of the protection plate 200, the third slide block 54 returns, and the mounting bracket 100, to which the small cap plate 300 and the protection plate 200 are assembled, is gripped by the second single-arm robot 51 and placed on the socket accessory delivery wire 1. The large cover plate mounting station 7 and the small cover plate mounting station 5 are identical in structural principle and are not described in a repeated manner.
As shown in fig. 9, the bottom case installation station 6 includes a third single-arm robot 61, a bottom case assembly table 62, a fourth slide 63, a bottom case assembly tool seat 64, a fifth slide 65 and a screw gun 66, the bottom case assembly table 62 is arranged in the side portion of the third single-arm robot 61 is located in the range of motion of the third single-arm robot 61, the fourth slide 63 is arranged on the bottom case assembly table 62, the bottom case assembly tool seat 64 is slidably connected to the fourth slide 63, the fifth slide 65 is transversely arranged above the fourth slide 63, and the screw gun 66 is slidably connected to the fifth slide 65.
The third single-arm robot 61 grips the bottom box 400 from the socket fitting conveyor line 1 and places it on the bottom box assembling jig base 64, grips the mounting bracket 100, to which the small lid plate 300 and the protection plate 200 are assembled, from the socket fitting conveyor line 1 and places it above the bottom box 400 on the bottom box assembling jig base 64, the screw gun 66 moves on the fifth slide carriage 65, the bottom box assembly tooling seat 64 moves along the fourth slide carriage 63 to the position below the screw gun 66, the screw gun 66 fastens and connects the bottom box 400 and the mounting bracket 100 provided with the small cover plate 300 and the protection plate 200, after the installation of the bottom box 400 is completed, the bottom box assembling tool seat 64 returns, and the third single-arm robot 61 is assembled with the small cover plate 300, the protection plate 200, the bottom box 400 and the mounting bracket 100 are clamped and replaced by the socket fitting conveying line 1.
As shown in fig. 2, the socket fitting conveying line 1 is a double-layer conveying line structure, two ends of the socket fitting conveying line 1 are respectively provided with a vertical conveyor 8, a feeding end of the socket fitting conveying line 1 is provided with an automatic vertical warehouse 10, and an unmanned carrying trolley 9 is arranged between the automatic vertical warehouse 10 and the vertical conveyor 8 at the feeding end of the socket fitting conveying line 1.
Socket accessory transfer chain 1 adopts double-deck pipeline structure, sets up vertical transport 8 through the both ends at socket accessory transfer chain 1 to set up automatic vertical warehouse 10 and unmanned floor truck 9 and realize going on from the full automation of the fortune material before the assembly, the unloading after the material loading assembly, commentaries on classics material.
The working process of the invention is as follows: the socket fittings to be assembled are placed on the tray 600, the tray 600 is conveyed to the protection plate installation station 2 by the socket fitting conveying line 1, the protection plate 200 is assembled on the installation support 100 by the first double-arm robot 21, the installation support 100 assembled with the protection plate 200 is placed back to the socket fitting conveying line 1 by the first double-arm robot 21 after the assembly is completed, the installation support 100 assembled with the protection plate 200 is conveyed to the electrification detection loading and unloading station 3 by the socket fitting conveying line 1, the installation support 100 assembled with the protection plate 200 is clamped by the first single-arm robot 31 to carry out the installation in-place detection of the protection plate 200 and then is transferred to the electrification detection station 4, the electrification test is carried out on the installation support 100 assembled with the protection plate 200, the installation support 100 assembled with the protection plate 200 is clamped by the first single-arm robot 31 of the electrification detection loading and unloading station 3, the socket accessory conveyor line 1 continues to convey the mounting bracket 100 assembled with the protection plate 200 to the small cover plate mounting station 5, the second single-arm robot 51 clamps the small cover plate 300 and the mounting bracket 100 assembled with the protection plate 200 to the small cover plate mounting table 52 for assembling the small cover plate 300, the second single-arm robot 51 clamps and replaces the socket accessory conveyor line 1 after the small cover plate 300 is assembled, and conveys the socket accessory conveyor line 1 to the bottom box mounting station 6, the third single-arm robot 61 clamps and clamps the bottom box 400 and the mounting bracket 100 assembled with the small cover plate 300 and the protection plate 200, the screw gun 66 completes assembly and installation of the bottom box 400 on the bottom box mounting table 62, the third single-arm robot 61 clamps and replaces the socket accessory conveyor line 1 with the mounting bracket 100 assembled with the small cover plate 300, the protection plate 200 and the bottom box 400, the socket accessory conveyor line 1 conveys the small cover plate 300 assembled with the protection plate 200, Mounting the support 100 of the bottom box 400 to a large cover plate mounting station 7, assembling the large cover plate 500, and carrying out the whole process in a full-automatic assembly line; the method has the characteristics of high assembly efficiency, high quality of the assembled finished products and consistent quality of the assembled finished products.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.
Claims (9)
1. The utility model provides a full-automatic robot socket assembly line which characterized in that: the socket accessory conveying line is used for conveying socket accessories;
the protection plate mounting station is used for grabbing a mounting bracket and a protection plate and assembling the protection plate on the mounting bracket;
the power-on detection loading and unloading station is used for grabbing the mounting bracket provided with the protection plate, detecting whether the protection plate is mounted in place or not, and transferring the mounting bracket provided with the protection plate to the power-on detection station;
the power-on detection station is used for carrying out power-on test on the mounting bracket provided with the protection plate;
the small cover plate mounting station is used for grabbing a small cover plate and the mounting bracket provided with the protection plate, and assembling the small cover plate on the outer side of the protection plate;
a bottom box mounting station for grabbing a bottom box and the mounting bracket assembled with the small cover plate and the protection plate and fastening the bottom box to the mounting bracket;
the large cover plate mounting station is used for grabbing a large cover plate and the mounting bracket provided with the small cover plate, the protection plate and the bottom box, and mounting the large cover plate on the periphery of the small cover plate in an assembling manner;
the protection plate installation station, the electrifying detection feeding and discharging station, the electrifying detection station, the small cover plate installation station, the bottom box installation station and the large cover plate installation station are sequentially arranged along the conveying direction of the socket accessory conveying line.
2. A fully automated robotic socket assembly line according to claim 1, wherein: the guard plate installation station comprises a first double-arm robot, an installation support detection device and an installation support positioning clamp, the first double-arm robot is provided with an installation support clamping arm and a guard plate clamping arm, the installation support detection device and the installation support positioning clamp are respectively arranged in the clamping arm moving range of the first double-arm robot, the installation support clamping arm clamps the installation support, the guard plate clamping arm clamps the guard plate, the first double-arm robot moves and places the installation support on the installation support detection device through the installation support clamping arm, after the installation support detection device detects the installation support, the installation support clamping arm clamps the installation support from the installation support detection device, the first double-arm robot moves and places the installation support on the installation support positioning clamp through the installation support clamping arm, and then the protection plate is assembled on the mounting support by the protection plate clamping arm, and the mounting support provided with the protection plate is clamped by the mounting support clamping arm and is put back to the socket accessory conveying line.
3. A fully automated robotic socket assembly line according to claim 1, wherein: go up unloading station in the circular telegram detects and includes first single armed robot, first slide, first slider, guard plate detection frock seat and guard plate detector that targets in place, first slide sets up the lateral part of first single armed robot is located the home range of first single armed robot, first slider sliding connection in first slide, set up on the first slider the guard plate detects frock seat that targets in place, the guard plate detector that targets in place set up in the lateral part of first slide, just the guard plate detector that targets in place corresponds and visits and shines the guard plate detects frock seat that targets in place, first single armed robot follows socket fittings conveyer line is gone up to press from both sides and is equipped with the guard plate behind the installing support, will be equipped with the guard plate the installing support place in detect frock seat that targets in place, the guard plate detects frock seat that targets in place passes through first slider is in the protection slide moves extremely the protection slide is gone up The below of board detector that targets in place detects the back the guard plate detects the frock seat return that targets in place, first single armed robot clamp is got and is equipped with the guard plate the installing support shifts to the circular telegram detects the station.
4. A fully automated robotic socket assembly line according to claim 1, wherein: the electrified detection station comprises a second double-arm robot, a second slide seat, a second slide block, an electrified test tool seat and an electrified test pre-detector, the second slide seat is arranged in the movable range of the second double-arm robot, the second slide block is connected to the second slide seat in a sliding manner, the electrified test tool seat is arranged on the second slide block, the electrified test pre-detector is arranged at the end part of the second slide seat, the mounting bracket provided with the protection plate is placed on the electrified test tool seat, the electrified test tool seat moves to the electrified test pre-detector through the second slide seat, the electrified test pre-detector detects the mounting bracket provided with the protection plate before electrification, and the electrified test tool seat returns after detection is completed, performing a power-on test on the mounting bracket equipped with the protection plate by the second dual-arm robot.
5. A fully automated robotic socket assembly line according to claim 1, wherein: the small cover plate installation station comprises a second single-arm robot, a small cover plate assembly table, a third slide, a mounting support positioning groove, a small cover plate positioning groove and a small cover plate assembling and compressing cylinder, the small cover plate assembly table is arranged on the side part of the second single-arm robot, the small cover plate assembly table is provided with the third slide, the third slide is connected with the third slide in a sliding manner, the third slide is positioned in the moving range of the second single-arm robot, the mounting support positioning groove and the small cover plate positioning groove are respectively arranged on the third slide, the small cover plate assembling and compressing cylinder is arranged at the end part of the third slide, the small cover plate assembling and compressing cylinder is positioned above the third slide, the second single-arm robot is clamped by the socket accessory conveying line clamp and is provided with the protection plate, The small cover plate is arranged on the small cover plate positioning groove in a clamping mode, then the second single-arm robot clamps the small cover plate and arranged on the outer side of the protection plate, the third sliding block moves on the third sliding seat to enable the mounting support positioning groove to be transferred to the lower portion of the small cover plate assembling and pressing air cylinder, the small cover plate is tightly pressed and fixed on the outer side of the protection plate through the small cover plate assembling and pressing air cylinder, the third sliding block returns to the original position, and the second single-arm robot clamps the small cover plate and the mounting support of the protection plate and arranged on the socket accessory conveying line.
6. A fully automated robotic socket assembly line according to claim 1, wherein: the bottom box mounting station comprises a third single-arm robot, a bottom box assembling table, a fourth sliding seat, a bottom box assembling tool seat, a fifth sliding seat and a screw gun, the bottom box assembling table is arranged in the moving range of the third single-arm robot, the fourth sliding seat is arranged on the bottom box assembling table, the bottom box assembling tool seat is connected with the fourth sliding seat in a sliding manner, the fifth sliding seat is arranged above the fourth sliding seat in a crossing manner, the screw gun is connected with the fifth sliding seat in a sliding manner, the third single-arm robot clamps the bottom box from the socket accessory conveying line and places the bottom box on the bottom box assembling tool seat, and then clamps the mounting bracket which is provided with the small cover plate and the protection plate from the socket accessory conveying line and places the mounting bracket on the bottom box assembling tool seat, the screw rifle is in remove on the fifth slide, end box assembly fixture seat is followed the fourth slide removes extremely the below of screw rifle, by the screw rifle will end box with be equipped with little apron the guard plate the installing support fastening connection, end box installation completion back, end box assembly fixture seat return, by third single armed robot will be equipped with little apron the guard plate end box the installing support clamp is got and is put back socket fittings transfer chain.
7. A fully automated robotic socket assembly line according to claim 1, wherein: the mounting support, the protection plate, the small cover plate, the bottom box and the large cover plate are placed on a tray and conveyed by the socket accessory conveying line.
8. A fully automated robotic socket assembly line according to claim 2, wherein: the mounting bracket detection device comprises a first mounting bracket positioning seat, a first mounting bracket side positioning block, a swinging cylinder, a rotating shaft, a pneumatic clamping jaw, a mounting bracket clamping block and a mounting bracket detector, wherein the first mounting bracket side positioning block is distributed and mounted on three sides of the first mounting bracket positioning seat, an output shaft of the swinging cylinder is connected with the pneumatic clamping jaw through the rotating shaft, the pneumatic clamping jaw is correspondingly positioned on one side of the first mounting bracket positioning seat, which is not provided with the first mounting bracket side positioning block, the mounting bracket clamping block is mounted on the clamping jaw of the pneumatic clamping jaw, the mounting bracket detector is arranged on the side part of the pneumatic clamping jaw, the mounting bracket is placed on the first mounting bracket for positioning through a mounting bracket clamping arm, and the mounting bracket is positioned through the first mounting bracket side positioning block, the pneumatic clamping jaw drives the mounting bracket clamping block to clamp the mounting bracket, and then the swing cylinder drives the rotating shaft to swing and drive the pneumatic clamping jaw to clamp the mounting bracket to overturn, so that the mounting bracket overturns to the detection area of the mounting bracket detector to detect.
9. A fully automated robotic socket assembly line according to claim 2, wherein: the mounting bracket positioning fixture comprises a second mounting bracket positioning seat, a second mounting bracket side positioning block, a mounting bracket pressing cylinder and a mounting bracket pressing block, wherein the second mounting bracket side positioning block is distributed and mounted on the second mounting bracket positioning seat in an L shape, the mounting bracket pressing cylinder is arranged on the side part of the second mounting bracket positioning seat, a piston rod of the mounting bracket pressing cylinder is connected with the mounting bracket pressing block, the mounting bracket clamping arm is used for placing the mounting bracket on the second mounting bracket positioning seat, and the second mounting bracket side positioning block is right when the mounting bracket is positioned, the mounting bracket pressing cylinder acts to push the mounting bracket pressing block to be pressed on the mounting bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911288285.2A CN110695691B (en) | 2019-12-16 | 2019-12-16 | Full-automatic robot socket assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911288285.2A CN110695691B (en) | 2019-12-16 | 2019-12-16 | Full-automatic robot socket assembly line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110695691A CN110695691A (en) | 2020-01-17 |
| CN110695691B true CN110695691B (en) | 2020-04-21 |
Family
ID=69207137
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911288285.2A Active CN110695691B (en) | 2019-12-16 | 2019-12-16 | Full-automatic robot socket assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110695691B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111571176B (en) * | 2020-04-23 | 2021-10-01 | 北京航空航天大学 | Automatic press-fitting control system and control method for shaft hole matching parts |
| CN116604769B (en) * | 2023-06-02 | 2023-11-07 | 中山市东润智能装备有限公司 | Injection molding blanking and detecting equipment |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6982038B2 (en) * | 2002-06-14 | 2006-01-03 | Medtronic, Inc. | Centrifuge system utilizing disposable components and automated processing of blood to collect platelet rich plasma |
| KR100754476B1 (en) * | 2006-06-08 | 2007-09-03 | 주식회사 명성디엠아이 | Device for fabricating back light unit for lcd and method for controlling the same |
| CN103692209B (en) * | 2013-12-19 | 2016-04-06 | 周俊雄 | Multi-purpose power socket automatic assembling |
| CN205248595U (en) * | 2015-12-24 | 2016-05-18 | 东莞市益诚自动化设备有限公司 | Automatic kludge of five little hole sockets |
| CN105720451B (en) * | 2016-04-15 | 2018-05-11 | 海门华夏时丽网络科技服务有限公司 | First assembling mechanism of insert row kludge |
| CN106493566B (en) * | 2016-12-27 | 2019-09-20 | 广东顺德为艾斯机器人有限公司 | A kind of socket automatic assembling |
-
2019
- 2019-12-16 CN CN201911288285.2A patent/CN110695691B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN110695691A (en) | 2020-01-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110695691B (en) | Full-automatic robot socket assembly line | |
| CN209367303U (en) | A kind of handling equipment for chip detection | |
| CN102581605A (en) | Multi-workstation nut clamping and conveying device | |
| CN111993055B (en) | Battery positive electrode welding automatic production equipment and battery | |
| CN108258857B (en) | Punching sheet detection mechanism of rotor processing equipment | |
| CN110977438A (en) | Vacuum bottle assembling system | |
| CN211759765U (en) | Automatic assembling device for automobile wire harness connector | |
| CN111774833A (en) | Automatic assembly detection equipment and method for connector joint | |
| CN208828837U (en) | A kind of pcb board burning detection automatic charging line | |
| CN112355635A (en) | Automatic assembling equipment for logic type encoder for household electrical appliance | |
| CN110497195B (en) | Steering wheel mounting wire | |
| CN215357172U (en) | Motor stator assembling equipment | |
| CN114435938B (en) | Automatic feeding system for valve body of regulating valve | |
| CN215235950U (en) | Overturning conveying assembly and inductance coil detection packaging device | |
| CN115754663A (en) | IGBT module test process whole line | |
| CN214441063U (en) | Sorting and storing device and production line with same | |
| CN214186067U (en) | Automatic assembling equipment for logic type encoder for household electrical appliance | |
| CN210476142U (en) | Push rod assembly assembling equipment | |
| CN211310114U (en) | Manipulator of power adapter | |
| CN210312349U (en) | Automatic loading and unloading device for 250T special-shaped product images | |
| CN109516175B (en) | Feeding and discharging device with storage function | |
| CN209506213U (en) | A kind of automatic mounted box packaging system of cigarette holder | |
| CN111890037A (en) | Medical cleaning-free reagent bottle manufacturing equipment | |
| CN110155417A (en) | A kind of automatic mounted box packaging system of cigarette holder | |
| CN108942225A (en) | A kind of combination pedal control general assembly system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |