CN110695183A - Adjustable guide plate device for strip steel shearing equipment and operation method of adjustable guide plate device - Google Patents
Adjustable guide plate device for strip steel shearing equipment and operation method of adjustable guide plate device Download PDFInfo
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- CN110695183A CN110695183A CN201910991892.9A CN201910991892A CN110695183A CN 110695183 A CN110695183 A CN 110695183A CN 201910991892 A CN201910991892 A CN 201910991892A CN 110695183 A CN110695183 A CN 110695183A
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- shearing
- fixedly connected
- strip steel
- die
- guide plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/04—Centering the work; Positioning the tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/04—Movable or exchangeable mountings for tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
- B21D43/09—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Shearing Machines (AREA)
Abstract
The invention discloses an adjustable guide plate device for strip steel shearing equipment and an operation method thereof. This adjustable baffle device for belted steel shearing equipment and operation method thereof, use through setting up oblique baffle cooperation guide pulley, can be fast convenient to take the steel to lead, make belted steel keep getting into the shearing incasement at the intermediate position, can avoid belted steel skew to make shearing incasement shearing structure atress inhomogeneous, and then appear not hard up problem after long-time work, can prolong shearing equipment's life, and utilize two-way screw rod, the thread bush cooperates the scale mark to use, the interval of two adjustable guide pulleys, can satisfy the direction demand of different width belted steels, high durability and convenient use.
Description
Technical Field
The invention relates to the technical field of strip steel shearing equipment, in particular to an adjustable guide plate device for strip steel shearing equipment and an operation method thereof.
Background
The strip steel is a narrow and long steel plate produced by various steel rolling enterprises in order to meet the requirements of different industrial departments on industrial production of various types of metal or mechanical products. The strip steel is also called steel strip, the width is within 1300mm, and the length is slightly different according to the size of each roll. A steel plate with thin thickness, narrow width and long length. The width of the material is generally 20 mm-200 mm. Supplied in rolls, the specification of which is expressed in thickness x width. The steel is divided into high-quality and common strip steel according to the quality of the steel; the rolling method is divided into hot rolling and cold rolling, which are respectively called hot rolling strip steel and cold rolling strip steel. The thickness of the hot-rolled common strip steel is 2 mm-6 mm, and the thickness of the cold-rolled strip steel is 0.05 mm-3.60 mm. The strip steel can be made of plain carbon steel, spring steel, tool steel, stainless steel and other steel. It is widely used for manufacturing welded pipes, hoops, washers, spring leaves, saw blades, etc. The strip steel is generally supplied in a coiled manner, and has the advantages of high dimensional precision, good surface quality, convenience in processing, material saving and the like.
The existing strip steel shearing equipment generally conveys strip steel into the shearing equipment by a conveying shaft roller or a conveying belt, but in the conveying process, the strip steel can deviate from the central position, and then can be left and right asymmetrical after entering the shearing equipment, at the moment, when the upper and lower shearing dies are used for shearing, the problem that the shearing dies are inclined and rock can occur after being used for a long time due to uneven stress, so that the shearing quality is influenced, the existing shearing device can generally shear the strip steel with different widths, if the device shears the narrower strip steel, the middle abrasion is serious, but the device generally performs integral replacement during replacement, and the cost is higher.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an adjustable guide plate device for strip steel shearing equipment and an operation method thereof, and solves the problems that strip steel can deviate from the central position in the conveying process, and then the strip steel can be asymmetric left and right after entering the shearing equipment, and the shearing die can be inclined and rocked after long-time use due to uneven stress during shearing.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: an adjustable guide plate device for strip steel shearing equipment comprises a workbench, wherein a shearing box is fixedly connected to the left side of the top of the workbench, side plates are fixedly connected to the front side and the rear side of the top of the workbench and the right side of the shearing box, a first sliding plate and a second sliding plate are fixedly connected between the two side plates from top to bottom in sequence, a guide wheel frame is slidably connected to the front side and the rear side of the first sliding plate and the second sliding plate, a guide wheel is rotatably connected to the inside of the guide wheel frame, sliders are fixedly connected to the upper side and the lower side of the guide wheel frame, sliding chutes slidably connected with the sliders are formed in the first sliding plate and the second sliding plate, scale marks are formed in the front side and the rear side of the middle of the top of the first sliding plate, a threaded sleeve is fixedly connected to the middle of the bottom of the guide wheel frame, and the bottom of the threaded sleeve penetrates through the, and a bidirectional screw rod is in threaded connection between the inner surfaces of the two threaded sleeves, and an inclined guide plate is fixedly connected to the right side of the guide wheel frame.
Preferably, the front end of the bidirectional screw rod penetrates through the side plate and extends to the front side of the side plate, the rocking handle is fixedly connected to the front end of the bidirectional screw rod, a self-locking slide rod penetrates through the lower portion inside the rocking handle, the front side of the side plate is provided with insertion holes matched with the self-locking slide rod, the number of the insertion holes is 36, and the insertion holes are annularly distributed by taking the axis of the bidirectional screw rod as the circle center.
Preferably, the interlude cover on two-way screw rod surface is equipped with the gyro wheel, and the gyro wheel symmetry is provided with two, the spacing groove with gyro wheel looks adaptation is seted up to the inside of second slide, the top of gyro wheel runs through the spacing groove and extends to the top of second slide.
Preferably, the lower mould is cuted to the bottom fixedly connected with of shearing incasement surface, and fixedly connected with strengthening rib between the right side of shearing lower mould and the bottom of shearing incasement surface, the equal fixedly connected with in both sides supports the riser around the shearing incasement surface, two sliding connection has the shearing mould between the support riser, and cuts fixedly connected with hydraulic push rod between the top of mould and the top of shearing incasement surface.
Preferably, the left side of shearing lower mould top and the right side of shearing last mould bottom all have through bolt fixedly connected with can dismantle the shearing mould, can dismantle the shearing mould and include master mould and vice mould, and vice mould symmetry sets up both sides around the master mould.
Preferably, the equal fixedly connected with backup pad in both sides around workstation top right side, two upper and lower both sides between the backup pad are rotated respectively and are connected with first material loading beam barrel and second material loading beam barrel, the front end of first material loading beam barrel and second material loading beam barrel all runs through the backup pad and extends to the front side of backup pad, and the equal fixedly connected with drive gear in front of first material loading beam barrel and second material loading beam barrel, the front of backup pad just is located to rotate between two drive gear and is connected with drive gear, drive gear is provided with two, and equal intermeshing between two drive gear and the drive gear.
Preferably, the front of backup pad just is located drive gear and drive gear's outside fixedly connected with protection box, the front of protection box just is located the dead ahead fixedly connected with rotary encoder of first material loading beam barrel, the rear end of rotary encoder rotor run through the protection box and with the front end fixed connection of first material loading beam barrel, the front of protection box just is located the automatically controlled box of below fixedly connected with of rotary encoder.
Preferably, the bottom fixedly connected with landing leg of workstation, the left side of workstation is rotated and is connected with down the flitch of buffering, and fixedly connected with spring is flexible between the left side of the bottom of buffering lower flitch and landing leg.
Preferably, the inboard fixedly connected with bottom plate of landing leg, and the right side fixedly connected with motor at bottom plate top, the front end fixedly connected with first belt pulley of motor output shaft, the surface of second material loading beam barrel just is located drive gear's front side fixedly connected with second belt pulley, and is connected through belt transmission between first belt pulley and the second belt pulley.
The invention also discloses an operation method of the adjustable guide plate device for the strip steel shearing equipment, which specifically comprises the following steps:
step one, specification adjustment: according to the width of the strip steel to be processed, the rocking handle is shaken to enable the bidirectional screw to rotate, then the two thread sleeves drive the two guide wheel frames to be close to or far away from each other, the corresponding scale marks on one side of the top plane of the guide wheel frames are observed at the same time, the distance between the two guide wheels is adjusted, then the self-locking sliding rod on the rocking handle is pushed inwards, and the rear end of the self-locking sliding rod is inserted into the nearest jack.
Step two, correcting the deviation of the strip steel: the motor is controlled to start through the electric control box, the motor drives the first feeding shaft roller to rotate the first belt pulley and drives the second belt pulley to rotate by utilizing the belt, so that the first feeding shaft roller and the driving gear on the first feeding shaft roller rotate and are matched with the transmission gear to drive the second feeding shaft roller to rotate reversely, the strip steel is inserted between the first feeding shaft roller and the second feeding shaft roller and is pushed leftwards by the second feeding shaft roller, then the strip steel falls onto the second sliding plate and slides on the top of the roller, when the left end of the strip steel contacts the inclined guide plate, the strip steel can be guided towards the middle by the inclined guide plate and then is corrected by the two guide wheels, and the strip steel is kept to be continuously conveyed leftwards at the middle position until entering the shearing box.
Step three, shearing and blanking: the first feeding shaft roller drives the rotor of the rotary encoder to synchronously rotate when rotating, the rotary encoder starts counting at the moment, the number of rotating circles of the rotor is measured, data are transmitted to the interior of the electric control box for processing, the number of the circles is multiplied by the circumference of the feeding shaft roller to be the length of strip steel transmission, when strip steel passes through a shearing lower die for a certain length, hydraulic oil is injected into the hydraulic push rod by a control hydraulic pump, the hydraulic push rod is enabled to downwards press the shearing upper die, the strip steel is cut by utilizing the shearing upper die and the detachable shearing die on the shearing lower die, a cut plate falls from the left side of the shearing box and falls onto a buffering material falling plate, the elastic force of the spring telescopic pipe is utilized for buffering, and then the plate falls onto a conveying device below for.
Step four, replacing the shearing die: and (4) checking the detachable shearing die regularly, and if the main die or the auxiliary die is seriously abraded, directly detaching the bolt on the main die or the auxiliary die, and then replacing the detachable shearing die.
(III) advantageous effects
The invention provides an adjustable guide plate device for strip steel shearing equipment and an operation method thereof. Compared with the prior art, the method has the following beneficial effects:
(1) the adjustable guide plate device for the strip steel shearing equipment and the operation method thereof are characterized in that side plates are fixedly connected to the front side and the rear side of the top of a workbench and positioned on the right side of a shearing box, a first sliding plate and a second sliding plate are sequentially and fixedly connected between the two side plates from top to bottom, a guide wheel frame is slidably connected to the front side and the rear side between the first sliding plate and the second sliding plate, a guide wheel is rotatably connected to the inside of the guide wheel frame, sliding sheets are fixedly connected to the upper side and the lower side of the guide wheel frame, sliding chutes slidably connected with the sliding sheets are formed in the first sliding plate and the second sliding plate, scale marks are formed in the front side and the rear side of the middle of the top of the first sliding plate, a threaded sleeve is fixedly connected to the middle of the bottom of the guide wheel frame, the bottom of the threaded sleeve penetrates through the sliding chutes and, guide pulley frame's right side fixedly connected with oblique baffle, use through setting up oblique baffle cooperation guide pulley, can be fast convenient lead to belted steel, make belted steel keep getting into the shearing incasement at the intermediate position, can avoid belted steel skew to make shearing incasement shearing structure atress inhomogeneous, and then appear not hard up problem after long-time work, can prolong shearing equipment's life, and utilize two-way screw rod, thread bush cooperation scale mark uses, the interval of two adjustable guide pulleys, and then can satisfy the direction demand of different width belted steels, high durability and convenient use.
(2) The adjustable guide plate device for the strip steel shearing equipment and the operation method thereof are characterized in that the front end of the bidirectional screw rod penetrates through the side plate and extends to the front side of the side plate, the front end of the bidirectional screw rod is fixedly connected with the rocking handle, the self-locking sliding rod penetrates through the lower part inside the rocking handle, the front side of the side plate is provided with 36 jacks matched with the self-locking sliding rod, the jacks are distributed in an annular mode by taking the axis of the bidirectional screw rod as the circle center, the self-locking sliding rod is arranged on the rocking handle, the jacks on the side plate are matched, the rocking handle can be quickly limited after the guide wheel interval is adjusted, the rotation of the rocking handle and the bidirectional screw rod is avoided, the problem that the interval of the guide wheel is changed after the long-time work can be.
(3) The adjustable guide plate device for the strip steel shearing equipment and the operation method thereof have the advantages that the detachable shearing die is fixedly connected with the left side of the top of the shearing lower die and the right side of the bottom of the shearing upper die through the bolts, the detachable shearing die comprises the main die and the auxiliary die, the auxiliary die is symmetrically arranged on the front side and the rear side of the main die, the detachable shearing die is divided into the main die and the auxiliary die, when the narrow strip steel is sheared, the middle main die can be directly used, the wide strip steel can be sheared by the auxiliary main die, the auxiliary die and the auxiliary die can be independently replaced, the integral replacement is not needed after the local abrasion is carried out, and the cost is reduced.
(4) According to the adjustable guide plate device for the strip steel shearing equipment and the operation method of the adjustable guide plate device, the supporting leg is fixedly connected to the bottom of the workbench, the left side of the workbench is rotatably connected with the buffering blanking plate, the spring telescopic pipe is fixedly connected between the bottom of the buffering blanking plate and the left side of the supporting leg, the buffering blanking plate is matched with the spring telescopic pipe at the bottom, a plate falling after shearing can be buffered, the conveying device is prevented from being damaged or broken after falling, and the adjustable guide plate device is simple and practical in structure.
(5) The adjustable guide plate device for the strip steel shearing equipment and the operation method thereof are characterized in that a protection box is fixedly connected to the outer portion of the front face of a supporting plate and located on a driving gear and a transmission gear, a rotary encoder is fixedly connected to the front face of the protection box and located right in front of a first feeding shaft roller, the rear end of a rotor of the rotary encoder penetrates through the protection box and is fixedly connected with the front end of the first feeding shaft roller, an electric control box is fixedly connected to the front face of the protection box and located below the rotary encoder, the number of rotation turns of the first feeding shaft roller can be measured in real time by arranging the rotary encoder, the length of conveyed strip steel is measured, data processing is carried out by the electric control box, the starting and stopping and rotating speed of a motor can be conveniently controlled, the blanking time is shortened, the strip steel with required length can be conveniently and accurately blanked, the length parameter.
Drawings
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is a right side view of the internal structure of the side panel of the present invention;
FIG. 3 is a top view of the idler frame and ramp structure of the present invention;
FIG. 4 is a perspective view of a first slide plate configuration of the present invention;
FIG. 5 is a right side view of the internal structure of the shear box of the present invention;
FIG. 6 is a cross-sectional view of a shear lower die structure of the present invention;
fig. 7 is a cross-sectional view of the protective case structure of the present invention.
In the drawing, 1-workbench, 2-shearing box, 3-side plate, 4-first sliding plate, 5-second sliding plate, 6-guide wheel frame, 7-guide wheel, 8-sliding plate, 9-sliding groove, 10-scale mark, 11-thread sleeve, 12-bidirectional screw, 13-inclined guide plate, 14-rocking handle, 15-self-locking sliding rod, 16-jack, 17-roller, 18-limit groove, 19-shearing lower die, 20-reinforcing rib, 21-supporting vertical plate, 22-shearing upper die, 23-hydraulic push rod, 24-detachable shearing die, 25-main die, 26-auxiliary die, 27-supporting plate, 28-first feeding shaft roller, 29-supporting leg, 30-buffering blanking plate, 31-spring extension tube, 32-driving gear, 33-transmission gear, 34-bottom plate, 35-motor, 36-first belt pulley, 37-second belt pulley, 38-belt, 39-second feeding shaft roller, 40-protection box, 41-rotary encoder and 42-electric control box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, an embodiment of the present invention provides a technical solution: an adjustable guide plate device for strip steel shearing equipment comprises a workbench 1, wherein supporting plates 27 are fixedly connected to the front side and the rear side of the right side of the top of the workbench 1, a first feeding shaft roller 28 and a second feeding shaft roller 39 are respectively and rotatably connected to the upper side and the lower side between the two supporting plates 27, the front ends of the first feeding shaft roller 28 and the second feeding shaft roller 39 penetrate through the supporting plates 27 and extend to the front side of the supporting plates 27, a driving gear 32 is fixedly connected to the front ends of the first feeding shaft roller 28 and the second feeding shaft roller 39, a transmission gear 33 is rotatably connected to the front side of the supporting plates 27 and positioned between the two driving gears 32, two transmission gears 33 are arranged, the two transmission gears 33 are mutually meshed with the driving gear 32, a protection box 40 is fixedly connected to the front side of the supporting plates 27 and positioned outside the driving gear 32 and the transmission gear 33, a rotary encoder 41 is fixedly connected to the front side of the protection box 40 and positioned right in front of the first feeding, the rear end of the rotor of the rotary encoder 41 penetrates through the protection box 40 and is fixedly connected with the front end of the first feeding shaft roller 28, the electric control box 42 is fixedly connected with the front side of the protection box 40 and is positioned below the rotary encoder 41, the number of turns of the first feeding shaft roller 28 can be measured in real time by arranging the rotary encoder 41, the length of the transmitted strip steel is further measured, data processing is carried out by the electric control box 42, the starting, the stopping, the rotating speed and the blanking time of the motor 35 can be conveniently controlled, the required length of the strip steel can be conveniently and accurately blanked, the length parameter can be adjusted, the use is flexible and convenient, the back side of the feeding shaft roller 28 is driven by the motor and is used for pushing the strip steel leftwards, the bottom of the workbench 1 is fixedly connected with the supporting legs 29, the inner sides of the supporting legs 29 are fixedly connected with the bottom plate 34, the right side of the top of the bottom plate 34 is, the surface of the second feeding roller 39 is fixedly connected with a second belt pulley 37 at the front side of the driving gear 32, the first belt pulley 36 is in transmission connection with the second belt pulley 37 through a belt 38, the left side of the workbench 1 is rotatably connected with a buffering blanking plate 30, a spring telescopic pipe 31 is fixedly connected between the bottom of the buffering blanking plate 30 and the left side of the supporting leg 29, the spring telescopic pipe 31 is an arc-shaped telescopic pipe, the surface of the spring telescopic pipe is sleeved with a spring, the plate falling after shearing can be buffered by arranging the buffering blanking plate 30 to match with the spring telescopic pipe 31 at the bottom, the damage or smashing of the plate after the plate falls is avoided, the structure is simple and practical, the conveying device is positioned below the buffering blanking plate 30 and used for conveying the plate to the next process, the shearing box 2 is fixedly connected at the left side of the top of the workbench 1, the shearing lower die 19 is fixedly connected at the bottom of the inner surface of, and the right side of the shearing lower die 19 and the bottom of the inner surface of the shearing box 2 are fixedly connected with a reinforcing rib 20, the reinforcing rib 20 supports the shearing lower die 19 at the right side, the shearing lower die 19 can be prevented from moving rightwards or skewing, the left side of the top of the shearing lower die 19 and the right side of the bottom of the shearing upper die 22 are fixedly connected with a detachable shearing die 24 through bolts, the detachable shearing die 24 comprises a main die 25 and a secondary die 26, the secondary die 26 is symmetrically arranged at the front side and the rear side of the main die 25, the detachable shearing die 24 is designed into the main die 25 and the secondary die 26 in a split mode, when the narrower strip steel is sheared, the main die 25 in the middle can be directly used, the secondary die 26 can be used for assisting the main die 25 to shear the wider strip steel, the two can be independently replaced, further, after partial abrasion, the integral replacement is not needed, the cost is reduced, the front side, a shearing upper die 22 is connected between the two supporting vertical plates 21 in a sliding manner, the shearing upper die 22 is positioned on the left side of the shearing lower die 19, the shearing upper die 22 is supported by the supporting vertical plates 21 and can be prevented from moving leftwards, so that the transverse distance between the shearing upper die 22 and the shearing lower die 19 is kept, a hydraulic push rod 23 is fixedly connected between the top of the shearing upper die 22 and the top of the inner surface of the shearing box 2, side plates 3 are fixedly connected on the front side and the rear side of the top of the workbench 1 and on the right side of the shearing box 2, a first sliding plate 4 and a second sliding plate 5 are fixedly connected between the two side plates 3 from top to bottom in sequence, guide wheel frames 6 are connected on the front side and the rear side between the first sliding plate 4 and the second sliding plate 5 in a sliding manner, guide wheels 7 are rotatably connected inside the guide wheel frames 6, sliders 8 are fixedly connected on the upper side and the lower side of the guide wheel frames, the front side and the rear side of the middle of the top of the first sliding plate 4 are both provided with scale marks 10, the middle of the bottom of the guide wheel frame 6 is fixedly connected with a threaded sleeve 11, the bottom of the threaded sleeve 11 penetrates through the sliding chute 9 and extends to the lower part of the second sliding plate 5, a two-way screw 12 is in threaded connection between the inner surfaces of the two threaded sleeves 11, the front end of the two-way screw 12 penetrates through the side plate 3 and extends to the front side of the side plate 3, the front end of the two-way screw 12 is fixedly connected with a rocking handle 14, a self-locking slide rod 15 penetrates through the lower part inside the rocking handle 14, the front side of the side plate 3 is provided with a jack 16 matched with the self-locking slide rod 15, the self-locking slide rod 15 can slide in the rocking handle 14, the locking can be locked by inserting the rear end of the self-locking slide rod 15 into the jack 16, the jacks 16 are totally provided with 36, the jacks, can be after adjusting 7 intervals of guide pulley, restrict rocking handle 14 fast, avoid rocking handle 14 and two-way screw 12 to revolve, and then can avoid guide pulley 7 the problem that interval change appears after long-time work, easy operation is convenient, the interlude cover on two-way screw 12 surface is equipped with gyro wheel 17, and gyro wheel 17 symmetry is provided with two, spacing groove 18 with gyro wheel 17 looks adaptation is seted up to the inside of second slide 5, spacing groove 18 is used for restricting the position of gyro wheel 17, it is more smooth and easy to utilize gyro wheel 17 to make belted steel conveying, spacing groove 18 is run through and is extended to the top of second slide 5 at the top of gyro wheel 17, the right side fixedly connected with inclined guide plate 13 of guide pulley frame 6.
The invention also discloses an operation method of the adjustable guide plate device for the strip steel shearing equipment, which specifically comprises the following steps:
step one, specification adjustment: according to the width of the strip steel to be processed, the rocking handle 14 is shaken to enable the bidirectional screw 12 to rotate, then the two thread sleeves 11 drive the two guide wheel frames 6 to be close to or far away from each other, meanwhile, the corresponding scale marks 10 on one side of the top plane of the guide wheel frames 6 are observed, the distance between the two guide wheels 7 is adjusted, then the self-locking sliding rod 15 on the rocking handle 14 is pushed inwards, and the rear end of the self-locking sliding rod is inserted into the nearest insertion hole 16.
Step two, correcting the deviation of the strip steel: the motor 35 is controlled to be started through the electric control box 42, the motor 35 drives the first feeding shaft roller 28 to rotate the first belt pulley 36, the belt 38 drives the second belt pulley 37 to rotate, the first feeding shaft roller 28 and the driving gear 32 thereon rotate, the transmission gear 33 is matched with the first feeding shaft roller 39 to drive the second feeding shaft roller 39 to rotate reversely, the strip steel is inserted between the first feeding shaft roller 28 and the second feeding shaft roller 39, the strip steel is pushed leftwards by the second feeding shaft roller 39, then the strip steel falls onto the second sliding plate 5 and slides on the top of the roller 17, when the left end of the strip steel contacts the inclined guide plate 13, the strip steel is guided towards the middle by the inclined guide plate 13, and then the strip steel is corrected by the two guide wheels 7 and is kept at the middle position to be conveyed leftwards continuously until entering the shearing box 2.
Step three, shearing and blanking: when the first feeding shaft roller 28 rotates, the rotor of the rotary encoder 41 is driven to synchronously rotate, at the moment, the rotary encoder 41 starts to count, the number of rotating circles of the rotor is measured, data is transmitted to the electric control box 42 to be processed, the number of the circles is multiplied by the circumference of the feeding shaft roller to obtain the length of strip steel transmission, when the strip steel passes through the shearing lower die 19 for a certain length, hydraulic oil is controlled to be injected into the hydraulic push rod 23 by the hydraulic pump, the hydraulic push rod 23 presses the shearing upper die 22 downwards, the strip steel is cut by the shearing upper die 22 and the detachable shearing die 24 on the shearing lower die 19, the cut plate falls from the left side of the shearing box 2 and falls onto the buffering material discharging plate 30, the buffering is carried out by the elasticity of the spring telescopic pipe 31, and then the cut plate falls onto the conveying.
Step four, replacing the shearing die: the detachable shear die 24 is periodically inspected, and if the main die 25 or the sub-die 26 is worn seriously, the bolts are directly removed, and then the detachable shear die 24 is replaced.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a baffle device with adjustable be used for belted steel shearing equipment, includes workstation (1), left side fixedly connected with shearing case (2) at workstation (1) top, its characterized in that: the front side and the rear side of the top of the workbench (1) and the right side of the shearing box (2) are fixedly connected with side plates (3), a first sliding plate (4) and a second sliding plate (5) are fixedly connected between the two side plates (3) from top to bottom in sequence, a guide wheel frame (6) is slidably connected with the front side and the rear side between the first sliding plate (4) and the second sliding plate (5), a guide wheel (7) is rotatably connected with the inside of the guide wheel frame (6), sliding sheets (8) are fixedly connected with the upper side and the lower side of the guide wheel frame (6), sliding chutes (9) slidably connected with the sliding sheets (8) are respectively arranged inside the first sliding plate (4) and the second sliding plate (5), scale marks (10) are respectively arranged on the front side and the rear side in the middle of the top of the first sliding plate (4), and thread sleeves (11) are fixedly connected with the middle of the bottom of the, the bottom of each threaded sleeve (11) penetrates through the sliding groove (9) and extends to the lower portion of the second sliding plate (5), a bidirectional screw rod (12) is connected between the inner surfaces of the two threaded sleeves (11) in a threaded mode, and an inclined guide plate (13) is fixedly connected to the right side of the guide wheel frame (6).
2. The adjustable guide plate device for a strip shearing apparatus as claimed in claim 1, wherein: the front end of two-way screw rod (12) runs through curb plate (3) and extends to the front side of curb plate (3), and the front end fixedly connected with rocking handle (14) of two-way screw rod (12), self-locking slide bar (15) have been run through to the inside below of rocking handle (14), and the front of curb plate (3) offer with jack (16) of self-locking slide bar (15) looks adaptation, jack (16) are provided with 36 altogether, and use the axle center of two-way screw rod (12) to distribute as centre of a circle annular.
3. The adjustable guide plate device for a strip shearing apparatus as claimed in claim 1, wherein: the middle section on the surface of the bidirectional screw (12) is sleeved with two rollers (17), the two rollers (17) are symmetrically arranged, the limiting groove (18) matched with the rollers (17) is formed in the second sliding plate (5), and the top of each roller (17) penetrates through the limiting groove (18) and extends to the upper portion of the second sliding plate (5).
4. The adjustable guide plate device for a strip shearing apparatus as claimed in claim 1, wherein: lower mould (19) is cuted to the bottom fixedly connected with of shearing case (2) internal surface, and fixedly connected with strengthening rib (20) between the right side of shearing lower mould (19) and the bottom of shearing case (2) internal surface, the equal fixedly connected with in both sides supports riser (21) around shearing case (2) internal surface, two sliding connection has the mould (22) of cuting between support riser (21), and cuts fixedly connected with hydraulic ram (23) between the top of mould (22) and the top of shearing case (2) internal surface.
5. The adjustable guide plate device for a strip shearing apparatus as claimed in claim 4, wherein: the left side at shearing lower mould (19) top and the right side of shearing last mould (22) bottom all have through bolt fixedly connected with can dismantle shearing mould (24), can dismantle shearing mould (24) including master mould (25) and vice mould (26), and vice mould (26) symmetry sets up both sides around master mould (25).
6. The adjustable guide plate device for a strip shearing apparatus as claimed in claim 1, wherein: the equal fixedly connected with backup pad (27) in both sides around workstation (1) top right side, two upper and lower both sides between backup pad (27) are rotated respectively and are connected with first material loading beam barrel (28) and second material loading beam barrel (39), the front end of first material loading beam barrel (28) and second material loading beam barrel (39) all runs through backup pad (27) and extends to the front side of backup pad (27), and the equal fixedly connected with drive gear (32) in front of first material loading beam barrel (28) and second material loading beam barrel (39), the front of backup pad (27) just is located and rotates between two drive gear (32) and is connected with drive gear (33), drive gear (33) are provided with two, and all intermeshing between two drive gear (33) and drive gear (32).
7. The adjustable guide plate device for a strip shearing apparatus as claimed in claim 6, wherein: the outside fixedly connected with protection box (40) that just is located drive gear (32) and drive gear (33) in the front of backup pad (27), the front of protection box (40) just is located the dead ahead fixedly connected with rotary encoder (41) of first material loading arbor roller (28), the rear end of rotary encoder (41) rotor run through protection box (40) and with the front end fixed connection of first material loading arbor roller (28), the front of protection box (40) just is located the below fixedly connected with automatically controlled box (42) of rotary encoder (41).
8. The adjustable guide plate device for a strip shearing apparatus as claimed in claim 1, wherein: the bottom fixedly connected with landing leg (29) of workstation (1), the left side of workstation (1) is rotated and is connected with down flitch (30) of buffering, and fixedly connected with spring is flexible pipe (31) between the bottom of flitch (30) and the left side of landing leg (29) down in the buffering.
9. The adjustable guide plate device for a strip shearing apparatus as claimed in claim 8, wherein: inboard fixedly connected with bottom plate (34) of landing leg (29), and right side fixedly connected with motor (35) at bottom plate (34) top, the front end fixedly connected with first belt pulley (36) of motor (35) output shaft, the surface of second material loading beam roller (39) just is located front side fixedly connected with second belt pulley (37) of drive gear (32), and is connected through belt (38) transmission between first belt pulley (36) and second belt pulley (37).
10. An operation method of an adjustable guide plate device for strip steel shearing equipment is characterized in that: the method specifically comprises the following steps:
step one, specification adjustment: according to the width of the strip steel to be processed, a rocking handle (14) is shaken to enable a bidirectional screw rod (12) to rotate, then two thread sleeves (11) drive two guide wheel frames (6) to be close to or far away from each other, simultaneously, corresponding scale marks (10) on one side of the top plane of the guide wheel frames (6) are observed, the distance between the two guide wheels (7) is adjusted, then a self-locking sliding rod (15) on the rocking handle (14) is pushed inwards, and the rear end of the self-locking sliding rod is inserted into the nearest jack (16);
step two, correcting the deviation of the strip steel: the motor (35) is controlled to start through the electric control box (42), the motor (35) drives the first feeding shaft roller (28) to rotate the first belt pulley (36) to rotate, and the belt (38) is used for driving the second belt wheel (37) to rotate, so that the first feeding shaft roller (28) and the driving gear (32) on the first feeding shaft roller rotate, and is matched with the transmission gear (33) to drive the second feeding shaft roller (39) to rotate reversely, the strip steel is inserted between the first feeding shaft roller (28) and the second feeding shaft roller (39) and pushes the strip steel leftwards with the second feeding shaft roller (39), then the strip steel falls on the second sliding plate (5) and slides on the top of the roller (17), when the left end of the strip steel contacts the inclined guide plate (13), the strip steel is guided to the middle by the inclined guide plate (13), then the conveying is continued leftwards by correcting through two guide wheels (7) and keeping the middle position until the conveying enters the shearing box (2);
step three, shearing and blanking: the first feeding shaft roller (28) drives a rotor of a rotary encoder (41) to synchronously rotate when rotating, at the moment, the rotary encoder (41) starts to count, the number of rotating turns of the rotor is measured, data is transmitted to an electric control box (42) to be processed, the number of turns is multiplied by the circumference of the feeding shaft roller to obtain the length of the strip steel transmitted, when the strip steel passes through a shearing lower die (19) for a certain length, a hydraulic pump is controlled to inject hydraulic oil into a hydraulic push rod (23), the hydraulic push rod (23) presses down a shearing upper die (22), the strip steel is cut by utilizing a detachable shearing die (24) on the shearing upper die (22) and a shearing lower die (19), the cut plate falls from the left side of a shearing box (2) and falls onto a buffering material falling plate (30), buffering is carried out by utilizing the elasticity of a spring telescopic pipe (31), and then falls onto a lower conveying device to be conveyed;
step four, replacing the shearing die: the detachable shearing die (24) is checked regularly, if the main die (25) or the auxiliary die (26) is seriously worn, the bolts on the detachable shearing die (24) are directly detached, and then the detachable shearing die (24) is replaced.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910991892.9A CN110695183A (en) | 2019-10-18 | 2019-10-18 | Adjustable guide plate device for strip steel shearing equipment and operation method of adjustable guide plate device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910991892.9A CN110695183A (en) | 2019-10-18 | 2019-10-18 | Adjustable guide plate device for strip steel shearing equipment and operation method of adjustable guide plate device |
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| Publication Number | Publication Date |
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| CN110695183A true CN110695183A (en) | 2020-01-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910991892.9A Withdrawn CN110695183A (en) | 2019-10-18 | 2019-10-18 | Adjustable guide plate device for strip steel shearing equipment and operation method of adjustable guide plate device |
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| CN (1) | CN110695183A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111790836A (en) * | 2020-07-22 | 2020-10-20 | 枣庄市顺翔科技发展有限公司 | Anchor rod dish production is with belted steel PLC automatic feeding processing machine |
| CN112829010A (en) * | 2020-12-10 | 2021-05-25 | 中科皖业(铜陵)有限公司 | Novel fixed-length cutting device for straw charcoal |
| CN112958685A (en) * | 2021-02-04 | 2021-06-15 | 张嘉乐 | Punching platform of numerical control punching machine |
| CN113578979A (en) * | 2021-07-23 | 2021-11-02 | 泰兴市聚峰压延科技有限公司 | High-strength hole-free rolling integrated guide plate |
| CN113664281A (en) * | 2021-09-15 | 2021-11-19 | 鞍钢股份有限公司 | Device and method for shearing single edge of double-edge scissors |
| CN113968373A (en) * | 2021-10-21 | 2022-01-25 | 广州市安旭特电子有限公司 | Method and device for improving surface energy of reinforcing sheet |
| CN117816837A (en) * | 2024-01-02 | 2024-04-05 | 湖南沃尔顿新能源科技有限公司 | High energy density battery electrode slice blanking equipment |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111790836A (en) * | 2020-07-22 | 2020-10-20 | 枣庄市顺翔科技发展有限公司 | Anchor rod dish production is with belted steel PLC automatic feeding processing machine |
| CN112829010A (en) * | 2020-12-10 | 2021-05-25 | 中科皖业(铜陵)有限公司 | Novel fixed-length cutting device for straw charcoal |
| CN112958685A (en) * | 2021-02-04 | 2021-06-15 | 张嘉乐 | Punching platform of numerical control punching machine |
| CN112958685B (en) * | 2021-02-04 | 2022-12-20 | 唐山锦尚金属制品有限公司 | Punching platform of numerical control punching machine |
| CN113578979A (en) * | 2021-07-23 | 2021-11-02 | 泰兴市聚峰压延科技有限公司 | High-strength hole-free rolling integrated guide plate |
| CN113664281A (en) * | 2021-09-15 | 2021-11-19 | 鞍钢股份有限公司 | Device and method for shearing single edge of double-edge scissors |
| CN113664281B (en) * | 2021-09-15 | 2023-06-16 | 鞍钢股份有限公司 | Device and method for unilateral shearing of bilateral shears |
| CN113968373A (en) * | 2021-10-21 | 2022-01-25 | 广州市安旭特电子有限公司 | Method and device for improving surface energy of reinforcing sheet |
| CN117816837A (en) * | 2024-01-02 | 2024-04-05 | 湖南沃尔顿新能源科技有限公司 | High energy density battery electrode slice blanking equipment |
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