CN110694959B - Clean processing system of pump valve block processing - Google Patents
Clean processing system of pump valve block processing Download PDFInfo
- Publication number
- CN110694959B CN110694959B CN201911049692.8A CN201911049692A CN110694959B CN 110694959 B CN110694959 B CN 110694959B CN 201911049692 A CN201911049692 A CN 201911049692A CN 110694959 B CN110694959 B CN 110694959B
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- pump valve
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- 238000004140 cleaning Methods 0.000 claims abstract description 84
- 238000007790 scraping Methods 0.000 claims abstract description 17
- 238000005406 washing Methods 0.000 claims description 39
- 230000006835 compression Effects 0.000 claims description 15
- 238000007906 compression Methods 0.000 claims description 15
- 230000002146 bilateral effect Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims 4
- 238000000034 method Methods 0.000 description 19
- 230000000694 effects Effects 0.000 description 13
- 239000012535 impurity Substances 0.000 description 11
- 230000001360 synchronised effect Effects 0.000 description 8
- 210000001503 joint Anatomy 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009414 blockwork Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to a pump valve block processing and cleaning system which comprises a workbench, a clamping device, a cleaning device and a scraping device, wherein the clamping device is arranged in the middle of the upper end face of the workbench, the cleaning device is arranged at the front end of the upper end face of the workbench in a sliding fit mode, the scraping device is arranged at the rear end of the upper end face of the workbench in a sliding fit mode, and the clamping device is positioned between the cleaning device and the scraping device.
Description
Technical Field
The invention relates to the field of valve block cleaning machinery, in particular to a processing and cleaning system for a pump valve block.
Background
The valve block is used for an electro-hydraulic servo control system, in a TRT device, belonging to a subsystem of one of eight systems, the precision error of the electro-hydraulic servo control system directly influences the control of each stage process of the TRT system, and has an important position, a pump valve is a general name of a pump and a valve, the pump is an energy conversion machine, the energy of mechanical energy of a power machine or other energy sources is transmitted to conveyed liquid, so that the energy of the liquid is increased for certain operation, and is also used for air, such as a vacuum pump and the like, the pump can be divided into various types including a water pump, an oil pump, a sewage pump, a centrifugal pump, a slurry pump and the like, after the valve block is processed, impurities such as scrap iron, dust, oil stain and the like are attached to the surface of the valve block, and in order to avoid the subsequent influence on the use of the valve block, the valve block needs to be cleaned, but the following problems can occur in the processing and cleaning treatment process of the valve block:
1. a plurality of through holes are formed in a common valve block, the cleaning of the through holes is usually omitted when the outer surface of the valve block is directly treated, or the through holes cannot be cleaned, and in the surface cleaning process, part of impurities fall into the through holes and form accumulation, so that the impurities in the through holes are not reduced or increased, and the purpose of cleaning the valve block cannot be achieved;
2. because of the valve piece is polyhedral structure, can increase operating time under the condition of clearing up its surface one by one, under the prerequisite that still needs the clearance through-hole, whole process's work efficiency is lower, and just one by one the face clearance needs overturn the valve piece, at this in-process, can increase impurity and fall into the through-hole or clean the face and glue the probability of gluing impurity again, and the clearance effect is relatively poor.
Disclosure of Invention
Technical scheme (I)
In order to achieve the purpose, the invention adopts the following technical scheme that the pump valve block processing and cleaning system comprises a workbench, a clamping device, a cleaning device and a scraping device, wherein the clamping device is installed in the middle of the upper end face of the workbench, the cleaning device is installed at the front end of the upper end face of the workbench in a sliding fit mode, the scraping device is installed at the rear end of the upper end face of the workbench in a sliding fit mode, and the clamping device is located between the cleaning device and the scraping device.
The cleaning device comprises an electric slider, a mounting frame, a connecting shaft, a rotating plate, a rotary washing group, a push rod, a U-shaped clamping plate and a sponge, wherein the electric slider is arranged on the upper end surface of the workbench in a bilateral symmetry mode in a sliding fit mode, the mounting frame is arranged on the upper end surface of the electric slider, the connecting shaft is arranged on the inner side end surface of the mounting frame in a vertical symmetry mode, the rotating plate is arranged between the two mounting frames, the left end surface and the right end surface of the rotating plate are connected with the connecting shaft through bearings, the rotary washing group is arranged on the front end surface of the rotating plate in a bilateral symmetry mode, the push rod is arranged on the rear end surface of the rotating plate in a vertical symmetry mode, the U-shaped clamping plate is arranged at the front end of the push rod through a bearing, the sponge is arranged on the inner side of the U-shaped clamping plate in a sliding fit mode, when the cleaning device works, the pump valve block is clamped and fixed through the clamping device, the mounting frame moves backwards through the electric slider, the mounting frame drives the rotating plate to move synchronously, the first U-shaped clamping plate moves backwards along with the rotating plate until the inner side of the first U-shaped clamping plate is tightly attached to the outer surface of the pump valve block, the first U-shaped clamping plate clamps the pump valve block tightly, then the first electric sliding block performs reciprocating sliding left and right, further the first U-shaped clamping plate performs reciprocating sliding left and right synchronously, the first sponge cleans the surface of the pump valve block, after the surface cleaning is finished, the first U-shaped clamping plate is far away from the pump valve block through the forward movement of the first electric sliding, the rotating plate rotates anticlockwise by 180 degrees through a manual mode, further the rotary cleaning group is just opposite to the pump valve block, the first electric sliding block moves backwards until the rotary cleaning group enters into a through hole at the front end of the pump valve block, then the first sliding block performs reciprocating sliding back and forth, the rotary cleaning group performs reciprocating sliding back and forth in the through hole synchronously, the inside of the through hole is cleaned, and after the cleaning is finished, the electric sliding block moves forwards to enable the rotary cleaning group to be far away from the pump valve block, the conversion between surface cleaning and through hole cleaning can be realized by rotating the rotary plate, when the surface of the pump valve block is cleaned, part of impurities can fall into the through hole and adhere to the inner wall of the through hole, and therefore the through hole cleaning step is arranged after the surface cleaning.
The scraping and washing device comprises a second electric slider, a fixing frame, an electric sliding plate, a rotating shaft, a rotating seat plate, a hole washing group, a pushing rod, a second U-shaped clamping plate and a second sponge, wherein the second electric slider is most symmetrically arranged on the upper end surface of the workbench in a sliding fit mode, the second electric slider is positioned on the rear side of the first electric slider, the fixing frame is arranged on the upper end surface of the first electric slider, the electric sliding plate is arranged on the inner end surface of the fixing frame in a sliding fit mode, the rotating shaft is symmetrically arranged on the upper and lower sides of the inner end surfaces of the electric sliding plates, the rotating seat plate is arranged between the two electric sliding plates, the left and right end surfaces of the rotating seat plate are both connected with the rotating shaft through bearings, the hole washing group is symmetrically arranged on the upper and lower sides of the rear end surface of the rotating seat plate, the pushing rod is symmetrically arranged on the upper and lower sides of the front end surface of the rotating seat plate, the second U-shaped clamping plate is arranged on the inner side of the second U-shaped clamping plate in a sliding fit mode, when the pump valve block cleaning device works, the fixed frame moves forwards through the second electric sliding block, the fixed frame drives the rotating seat plate to move synchronously, the second U-shaped clamping plate moves forwards along with the rotating seat plate until the inner side of the second U-shaped clamping plate is attached to the outer surface of the pump valve block, the second U-shaped clamping plate clamps the pump valve block, then the second electric sliding block performs left-right reciprocating sliding, the second U-shaped clamping plate performs synchronous left-right reciprocating sliding, the second sponge cleans the surface of the pump valve block, after the surface cleaning is finished, the second U-shaped clamping plate moves backwards through the second electric sliding, the rotating seat plate moves upwards to a corresponding distance through the electric sliding plate, the rotating seat plate rotates anticlockwise by 90 degrees through a manual mode, then the second electric sliding block moves forwards until the hole cleaning group is opposite to the pump valve block, the electric sliding plate moves downwards until the hole cleaning group enters into a through hole at the upper end of the pump valve block, after that, the electric sliding plate performs up-down reciprocating sliding again, the hole washing group performs synchronous up-down reciprocating sliding in the through hole, the inside of the through hole is cleaned, when the through hole at the upper end of the pump valve block is cleaned, impurities can fall into the through hole at the front end of the pump valve block, and therefore the hole washing group is cleaned before the cleaning operation of the rotary washing group.
The structure of rotary washing group and wash punch combination the same, rotary washing group includes drum, circle slider, dead lever and sponge layer, the circle slider is installed through the sliding fit mode in the inside of drum, the dead lever is installed to the preceding terminal surface of circle slider, the surface winding of dead lever has the sponge layer, at the whole in-process that carries out reciprocating motion of rotary washing group, the sponge layer is cleared up inside the through-hole, the circle slider also carries out reciprocating slide in the drum and makes the dead lever be in a flexible state, and then improves the clearance effect.
As a preferred technical scheme of the invention, the inner bottom wall of the cylinder is provided with the telescopic spring, the front end of the telescopic spring is connected with the rear end face of the round sliding block, the round sliding block slides back and forth in the cylinder at a certain distance due to the limited telescopic length of the telescopic spring to limit the round sliding block, and meanwhile, the telescopic spring and the round sliding block work in a matched manner to enable the fixed rod and the sponge layer to be in an ejection state, so that the cleaning force on the through hole can be increased, and the cleaning degree is improved.
As a preferred technical scheme of the invention, the upper outer surface and the lower outer surface of the circular sliding block are symmetrically provided with the limiting blocks, the limiting blocks are connected with the inner side wall of the cylinder in a sliding fit mode, and the limiting blocks play an auxiliary limiting role on the circular sliding block, so that the circular sliding block cannot slide out of the cylinder, and meanwhile, the phenomenon that the circular sliding block shakes up and down when sliding is avoided.
As a preferred technical scheme, the upper end and the lower end of the first U-shaped clamping plate and the lower end of the second U-shaped clamping plate are both of a rotating structure, the upper surface and the lower surface of the rear end of the first U-shaped clamping plate are symmetrically provided with clamping blocks, the clamping blocks are connected with the outer surface of the front end of the second U-shaped clamping plate in a sliding fit mode, the clamping blocks play a role in guiding the butt joint between the first U-shaped clamping plate and the second U-shaped clamping plate, and after the butt joint is completed, the clamping plates play a role in relatively fixing the first U-shaped clamping plate and the second U-shaped clamping plate, so that the phenomenon that the first U-shaped clamping plate and the second U-shaped clamping plate are separated from each other in the left-right reciprocating motion process is avoided, and the cleaning effect is further influenced.
As a preferred technical scheme of the invention, the clamping device comprises a fixed plate, electric push rods, clamping plates and inverted L-shaped lugs, the fixed plate is symmetrically arranged on the upper end surface of the workbench from left to right, the electric push rods are symmetrically arranged on the upper and lower end surfaces of the inner side of the fixed plate, the clamping plates are arranged on the inner side ends of the electric push rods, the inverted L-shaped lugs are symmetrically arranged on the front and back end surfaces of the inner side of the clamping plates, the left end of the pump valve block is tightly attached to the clamping plate on the left side of the upper end of the workbench in a manual mode, the inverted L-shaped lugs on the clamping plates fix the left end of the pump valve block, then the electric push rods on the left side and the right side of the upper end of the workbench simultaneously push inwards until the whole pump valve block is completely clamped and fixed, the inverted L-shaped convex block not only plays an auxiliary fixing role for the pump valve block, meanwhile, the device also plays a role in limiting and guiding the pump valve block, so that the device is not easy to generate a deviation phenomenon and is always in a horizontal state in the clamping and fixing process.
As a preferred technical scheme of the invention, the front end face of a connecting shaft at the upper end of the inner end of a mounting frame and the upper end face of a rotating shaft at the upper end of the inner end of an electric sliding plate are both provided with a clamping block, the rear side of the connecting shaft is provided with a first clamping plate, the first clamping plate is arranged on a rotating plate, the rear side of the rotating shaft is provided with a second clamping plate, the second clamping plate is arranged on a rotating seat plate, the upper end of the first clamping plate is provided with a first expansion plate, the inner end of the first expansion plate is connected with one end of a first compression spring, the other end of the first compression spring is connected with the outer end of the rotating plate, the upper end of the second clamping plate is provided with a second expansion plate, the inner end of the second expansion plate is connected with one end of a second compression spring, the other end of the second compression spring is connected with the outer end of the rotating seat plate, when the clamping block on the connecting shaft is contacted with the first expansion plate, the first expansion plate is pressed manually, make the internal surface of this screens piece a screens board between mutually pasting, then under compression spring's effect, a expansion plate kick-backs and fixes this screens piece between its and a screens board, the fixed process of the screens piece in the pivot is the same with the aforesaid, and then guarantees when preparing the through-hole clearance that the commentaries on classics board anticlockwise rotation 180 only, rotatory bedplate anticlockwise rotation 90 only, and avoid after rotating commentaries on classics board and rotatory bedplate, both deflection phenomenon again.
As a preferred technical scheme of the invention, the rotating plate and the rotating base plate have the same structure, the left end surface and the right end surface of the rotating plate are provided with the ear seats in a vertically symmetrical manner, the pin shafts are arranged between the ear seats in a sliding fit manner, the rotating plate is arranged on the pin shafts in a sliding fit manner, the outer side end of the rotating plate is provided with the clamping plate through the pin shafts, the inner side end of the clamping plate is provided with the clamping column, the clamping column is arranged between the clamping column and the first U-shaped clamping plate in a sliding fit manner, after the surface cleaning is finished, the first U-shaped clamping plate is manually rotated to be in a horizontal state, meanwhile, the two ends of the first U-shaped clamping plate are also rotated to be in a horizontal state, then the rotating plate is rotated 90 degrees backwards, the inner side end of the rotating plate in the state is tightly attached to the outer side end of the first U-shaped clamping plate, then the clamping plate is rotated to clamp the clamping column on the first U-shaped clamping plate, and the first U-shaped clamping plate has a fixing effect on the first U-shaped clamping plate, the fixing process of the second U-shaped clamping plate is the same as that described above.
As a preferable technical scheme of the invention, the outer side end face of the rotating plate is provided with an L-shaped clamping strip, the outer side end of the L-shaped clamping strip is connected with the clamping pin in a sliding fit mode, and the clamping pin is arranged on the outer side end face of the rotating plate.
(II) advantageous effects
1. According to the processing and cleaning treatment system for the pump valve block, the pump valve block is cleaned by adopting a continuous and comprehensive design concept, so that the valve block is cleaned comprehensively, the cleaning degree is improved, the surface and the through hole of the valve block are cleaned by adopting a scraping device, and the surface cleaning is carried out before the through hole is cleaned, so that the phenomenon that part of impurities fall into the through hole and are accumulated is avoided;
2. the cleaning device and the scraping device can realize the conversion of valve block surface cleaning and through hole cleaning, can realize all operations by using one device, can form a full-bag structure by matching the first U-shaped clamping plate and the second U-shaped clamping plate, and can perform reciprocating and comprehensive cleaning on the surface of the valve block by using the sponge, thereby improving the cleaning effect;
3. the rotary washing group and the hole washing group realize the cleaning operation of a plurality of through holes on the valve block, and the fixed rod and the sponge layer are in a catapulting state while reciprocating movement cleaning is carried out by utilizing the matched work of the first electric slide block, the electric slide plate, the cylinder, the circular slide block and the telescopic spring, so that the scraping and washing force on the inner wall of the through hole is increased, and the cleaning degree is improved;
4. the clamping block, the first clamping plate, the first expansion plate and the first compression spring are matched to work, so that the surface cleaning structure and the through hole cleaning structure are accurately converted, the converted integral structure is assisted and fixed, and the cleaning work is facilitated to be smoothly carried out.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a first cross-sectional view of the present invention;
FIG. 4 is an enlarged view of the invention in section X of FIG. 2;
FIG. 5 is an enlarged view of the Y-direction portion of FIG. 2 of the present invention;
FIG. 6 is an enlarged view of the invention in the Z-direction of FIG. 3;
fig. 7 is an enlarged view of the portion of the invention in the direction of M in fig. 3.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 7, a pump valve block processing cleaning system comprises a workbench 1, a clamping device 2, a cleaning device 3 and a scraping device 4, wherein the clamping device 2 is installed in the middle of the upper end face of the workbench 1, the cleaning device 3 is installed at the front end of the upper end face of the workbench 1 in a sliding fit manner, the scraping device 4 is installed at the rear end of the upper end face of the workbench 1 in a sliding fit manner, and the clamping device 2 is located between the cleaning device 3 and the scraping device 4.
The clamping device 2 comprises a fixing plate 21, an electric push rod 22, a clamping plate 23 and inverted L-shaped convex blocks 24, the fixing plate 21 is symmetrically arranged on the upper end surface of the workbench 1 from left to right, the electric push rod 22 is symmetrically arranged on the upper and lower sides of the inner end surface of the fixing plate 21, the clamping plate 23 is arranged at the inner end of the electric push rod 22, the inverted L-shaped convex blocks 24 are symmetrically arranged on the front and back of the inner end surface of the clamping plate 23, the left end of the pump valve block is tightly attached to the clamping plate 23 on the left side of the upper end of the workbench 1 by a manual mode, the inverted L-shaped convex blocks 24 on the clamping plate 23 fix the left end of the pump valve block, then the electric push rods 22 on the left and right sides of the upper end of the workbench 1 are simultaneously pushed inwards until the whole pump valve block is completely clamped and fixed, the inverted L-shaped convex blocks 24 not only play an auxiliary fixing role but also play a limiting and guiding role on the pump valve block, so that the pump valve block is not easy to generate an offset phenomenon, is always in a horizontal state during the clamping and fixing process.
The cleaning device 3 comprises a first electric slider 31, mounting frames 32, a connecting shaft 33, a rotating plate 34, a rotary washing group 35, push rods 36, a first U-shaped clamping plate 37 and a first sponge 38, wherein the first electric slider 31 is arranged on the upper end surface of the workbench 1 in a bilateral symmetry mode in a sliding fit mode, the mounting frames 32 are arranged on the upper end surface of the first electric slider 31, the connecting shaft 33 is arranged on the inner side end surface of the mounting frames 32 in an up-and-down symmetry mode, the rotating plate 34 is arranged between the two mounting frames 32, the left end surface and the right end surface of the rotating plate 34 are connected with the connecting shaft 33 through bearings, the rotary washing group 35 is arranged on the front end surface of the rotating plate 34 in a bilateral symmetry mode, the push rods 36 are arranged on the rear end surface of the rotating plate 34 in an up-and-down symmetry mode, the first U-shaped clamping plate 37 is arranged at the front end of the push rods 36 through a bearing, the first sponge 38 is arranged on the inner side of the first U-shaped clamping plate 37 in a sliding fit mode, and when in specific work, the pump valve block is clamped and fixed through the clamping device 2, the mounting frame 32 moves backwards through the first electric sliding block 31, the mounting frame 32 drives the rotating plate 34 to move synchronously, the first U-shaped clamping plate 37 moves backwards along with the rotating plate 34 until the inner side of the first U-shaped clamping plate 37 is attached to the outer surface of the pump valve block, the first U-shaped clamping plate 37 clamps the pump valve block, then the first electric sliding block 31 performs left-right reciprocating sliding, further the first U-shaped clamping plate 37 performs synchronous left-right reciprocating sliding, the first sponge 38 cleans the surface of the pump valve block, after the surface cleaning is finished, the first electric sliding block moves forwards to enable the first U-shaped clamping plate 37 to be far away from the pump valve block, the rotating plate 34 rotates 180 degrees anticlockwise through a manual mode, further the rotary cleaning group 35 is opposite to the pump valve block, the first electric sliding block 31 moves backwards until the rotary cleaning group 35 enters a through hole at the front end of the pump valve block, and then the first sliding block performs front-back reciprocating sliding, the rotary cleaning group 35 is synchronously reciprocated and slides in the through hole, the inside of the through hole is cleaned, after the cleaning is finished, the rotary cleaning group 35 can be far away from the pump valve block by moving forwards through the electric sliding block 31, the conversion between surface cleaning and through hole cleaning can be realized by rotating the rotary plate 34, when the surface of the pump valve block is cleaned, part of impurities can fall into the through hole and be adhered to the inner wall of the through hole, and therefore the through hole cleaning step is arranged after the surface cleaning.
The scraping and washing device 4 comprises a second electric slider 41, a fixed frame 42, an electric sliding plate 43, a rotating shaft 44, a rotating seat plate 45, a washing hole group 46, a pushing rod 47, a second U-shaped clamping plate 48 and a second sponge 49, wherein the second electric slider 41 is most symmetrically arranged on the upper end surface of the workbench 1 in a sliding fit mode, the second electric slider 41 is positioned at the rear side of the first electric slider 31, the fixed frame 42 is arranged on the upper end surface of the first electric slider 31, the electric sliding plate 43 is arranged on the inner end surface of the fixed frame 42 in a sliding fit mode, the rotating shaft 44 is symmetrically arranged on the upper and lower end surface of the inner end surface of the electric sliding plate 43, the rotating seat plate 45 is arranged between the two electric sliding plates 43, the left end surface and the right end surface of the rotating seat plate 45 are both connected with the rotating shaft 44 through bearings, the washing hole group 46 are symmetrically arranged on the upper and lower end surface of the rear end surface of the rotating seat plate 45, the pushing rod 47 is symmetrically arranged on the upper and lower end surface of the front end surface of the rotating seat plate 45, the front end of the push rod 47 is provided with a second U-shaped clamping plate 48 through a bearing, the inner side of the second U-shaped clamping plate 48 is provided with a second sponge 49 through a sliding fit mode, when the device works specifically, the fixing frame 42 moves forwards through the second electric sliding block 41, the fixing frame 42 drives the rotating seat plate 45 to move synchronously, the second U-shaped clamping plate 48 moves forwards along with the rotating seat plate 45 until the inner side of the second U-shaped clamping plate 48 is attached to the outer surface of the pump valve block, the second U-shaped clamping plate 48 clamps the pump valve block, then the second electric sliding block 41 performs left-right reciprocating sliding, the second U-shaped clamping plate 48 performs synchronous left-right reciprocating sliding, the second sponge 49 cleans the surface of the pump valve block, after the surface cleaning is finished, the second U-shaped clamping plate 48 moves backwards through the second electric sliding to enable the second U-shaped clamping plate 48 to be far away from the pump valve block, the rotating seat plate 45 moves upwards to a corresponding distance through the electric sliding plate 43, make rotatory bedplate 45 anticlockwise rotation 90 through the manual type, No. two electric slider 41 forward movements of rethread are until wash-hole group 46 just to the pump valve piece, through the through-hole of electric skateboard 43 downstream until wash-hole group 46 entering pump valve piece upper end, electric skateboard 43 is reciprocating sliding from top to bottom again afterwards, wash-hole group 46 is synchronous reciprocating sliding from top to bottom in the through-hole, clear up the through-hole is inside, when clearing up pump valve piece upper end through-hole, impurity probably falls into in the pump valve piece front end through-hole, consequently wash-hole group 46 clearance operation is before the operation of the clearance of rotary scrubbing group 35.
The structure of rotary washing group 35 and washing hole group 46 be the same, rotary washing group 35 includes drum 351, circle slider 352, dead lever 353 and sponge layer 354, circle slider 352 is installed through sliding fit mode in drum 351's inside, dead lever 353 is installed to the preceding terminal surface of circle slider 352, the surface winding of dead lever 353 has sponge layer 354, at the whole in-process that carries out reciprocating motion of rotary washing group 35, sponge layer 354 clears up inside the through-hole, circle slider 352 also carries out reciprocating slide in drum 351 and makes dead lever 353 be in a telescopic state, and then improves cleaning effect.
The inner bottom wall of drum 351 install expanding spring 35a, expanding spring 35 a's front end links to each other with the rear end face of circle slider 352, because of expanding spring 35 a's flexible length is limited, and then circle slider 352 carries out certain distance's reciprocating sliding in drum 351, plays limiting displacement to it, and expanding spring 35a makes dead lever 353 and takes sponge layer 354 to be in a state of launching simultaneously with circle slider 352 cooperation work, can increase the clearance dynamics to the through-hole, improves the clearance degree.
The upper and lower surface symmetry of circular slider 352 install stopper 35b, stopper 35b links to each other with drum 351 inside wall through sliding fit mode, stopper 35b plays supplementary limiting displacement to circular slider 352, makes it can not follow drum 351 internal slipping out, avoids circular slider 352 the phenomenon of rocking from top to bottom to appear when sliding simultaneously.
The front end face of the connecting shaft 33 at the upper end of the inner end of the mounting frame 32 and the upper end face of the rotating shaft 44 at the upper end of the inner end of the electric sliding plate 43 are both provided with a clamping block 331, the rear side of the connecting shaft 33 is provided with a first clamping plate 332, the first clamping plate 332 is arranged on the rotating plate 34, the rear side of the rotating shaft 44 is provided with a second clamping plate 441, the second clamping plate 441 is arranged on the rotating seat plate 45, the upper end of the first clamping plate 332 is provided with a first expansion plate 333, the inner end of the first expansion plate 333 is connected with one end of a first compression spring 334, the other end of the first compression spring 334 is connected with the outer end of the rotating seat plate 34, the upper end of the second clamping plate 441 is provided with a second expansion plate 442, the inner end of the second expansion plate 442 is connected with one end of a second compression spring 443, the other end of the second compression spring 443 is connected with the outer end of the rotating seat plate 45, when the clamping block 331 on the connecting shaft 33 is contacted with the first expansion plate 333, the first expansion plate 333 is pressed inwards manually to enable the inner surfaces of the first clamping blocks 331 and 332 to be attached to each other, then under the action of the first compression spring 334, the first expansion plate 333 rebounds and fixes the clamping blocks 331 between the first clamping blocks and the first clamping plates, the fixing process of the clamping blocks 331 on the rotating shafts 44 is the same as that described above, and therefore when the through holes are prepared for cleaning, the rotating plate 34 can only rotate anticlockwise for 180 degrees, the rotating seat plate 45 can only rotate anticlockwise for 90 degrees, and the phenomenon that the rotating plate 34 and the rotating seat plate 45 deflect again after rotating is avoided.
The structure of the rotating plate 34 is the same as that of the rotating seat plate 45, the left end face and the right end face of the rotating plate 34 are provided with the lug seats in an up-down symmetrical manner, a pin shaft is arranged between the lug seats in a sliding fit manner, the rotating plate 341 is arranged on the pin shaft in a sliding fit manner, the outer side end of the rotating plate 341 is provided with the clamping plate 342 in a pin shaft manner, the inner side end of the clamping plate 342 is provided with the clamping column 343, the clamping column 343 is in a sliding fit manner with the first U-shaped clamping plate 37, after the surface is cleaned, the first U-shaped clamping plate 37 is manually rotated to be in a horizontal state, the two ends of the first U-shaped clamping plate 37 are also rotated to be in a horizontal state, then the rotating plate 341 is rotated 90 degrees backwards, the inner side end of the rotating plate 341 in the state is tightly attached to the outer side end of the first U-shaped clamping plate 37, then the clamping plate 342 is rotated to clamp the clamping column 343 on the first U-shaped clamping plate 37, and the first U-shaped clamping plate 37 is fixed, the process of securing the second U-shaped snap-gauge 48 is the same as described above.
The outer side end face of the rotating plate 341 is provided with an L-shaped clamping strip 34c, the outer side end of the L-shaped clamping strip 34c is connected with a clamping pin 34d in a sliding fit mode, the clamping pin 34d is arranged on the outer side end face of the rotating plate 34, and in the surface cleaning process, the rotating plate 341 is fixed, so that the rotating plate is prevented from rotating and blocking the left and right reciprocating motion of the rotating plate 34, and further cleaning is influenced.
When the automatic clamping device works, the left end of a pump valve block is tightly attached to a clamping plate 23 on the left side of the upper end of a workbench 1 in a manual mode, the left end of the pump valve block is fixed by an inverted L-shaped lug 24 on the clamping plate 23, then electric push rods 22 on the left side and the right side of the upper end of the workbench 1 are simultaneously pushed inwards until the whole pump valve block is completely clamped and fixed, the inverted L-shaped lug 24 plays a role in auxiliary fixing and limiting guide on the pump valve block, so that the pump valve block is not easy to generate an offset phenomenon, a mounting frame 32 moves backwards through a first electric sliding block 31, the mounting frame 32 drives a rotating plate 34 to synchronously move, a first U-shaped clamping plate 37 moves backwards along with the rotating plate 34 until the inner side of the first U-shaped clamping plate 37 is tightly attached to the outer surface of the pump valve block, the first U-shaped clamping plate 37 clamps the pump valve block, a second electric sliding block 41 enables a fixing frame 42 to move forwards, and the fixing frame 42 drives a rotating seat plate 45 to synchronously move, the second U-shaped clamping plate 48 moves forwards along with the rotating base plate 45 until the inner side of the second U-shaped clamping plate 48 is tightly attached to the outer surface of the pump valve block, the second U-shaped clamping plate 48 clamps the pump valve block, at the moment, the first U-shaped clamping plate 37 and the second U-shaped clamping plate 48 are in a tightly attached and butted state, the clamping block 371 has a guiding effect on the butt joint between the first U-shaped clamping plate 37 and the second U-shaped clamping plate 48, after the butt joint is completed, the clamping plates have a relative fixing effect on the first U-shaped clamping plate 37 and the second U-shaped clamping plate 48, the phenomenon that the first U-shaped clamping plate 37 and the second U-shaped clamping plate 48 are separated from each other in the left-right reciprocating motion process is avoided, then the first electric sliding block 31 and the second electric sliding block 41 perform left-right reciprocating slide simultaneously, further the first U-shaped clamping plate 37 and the second U-shaped clamping plate 48 perform synchronous left-right reciprocating slide simultaneously, the first sponge 38 and the second sponge 49 clean the surface of the pump valve block, after the surface is cleaned, the first U-shaped clamping plate 37 moves forwards through the first electric sliding, the second U-shaped clamping plate 48 is far away from the pump valve block through the backward movement of the second electric sliding plate, the first U-shaped clamping plate 37 is rotated manually to be in a horizontal state, the two ends of the first U-shaped clamping plate 37 are also rotated to be in a horizontal state, the rotating plate 341 is rotated 90 degrees backwards, the inner side end of the rotating plate 341 in the state is tightly attached to the outer side end of the first U-shaped clamping plate 37, the clamping plate 342 is rotated to clamp the clamping column 343 on the first U-shaped clamping plate 37 to fix the first U-shaped clamping plate 37, the fixing process of the second U-shaped clamping plate 48 is the same as that of the first U-shaped clamping plate 37, the rotating seat plate 45 is moved upwards to a corresponding distance through the electric sliding plate 43, the rotating seat plate 45 is rotated 90 degrees anticlockwise through the manual mode, the second electric sliding block 41 moves forwards until the hole group 46 is right opposite to the pump valve block, the electric sliding plate 43 moves downwards until the hole group 46 enters the through hole at the upper end of the pump valve block, then the electric sliding plate 43 makes up-and-down reciprocating sliding again, the hole washing group 46 makes synchronous up-and-down reciprocating sliding in the through hole to clean the inside of the through hole, then the rotating plate 34 rotates 180 degrees anticlockwise through a manual mode, further the rotary washing group 35 just faces the pump valve block, the electric sliding block 31 moves backwards until the rotary washing group 35 enters the through hole at the front end of the pump valve block, then the sliding block makes up-and-down reciprocating sliding again, the rotary washing group 35 makes synchronous up-and-down reciprocating sliding in the through hole to clean the inside of the through hole, the sponge layer 354 cleans the inside of the through hole in the process of reciprocating movement of the rotary washing group 35 and the hole washing group 46, the circular sliding block 352 also makes up-and-down reciprocating sliding in the cylinder 351, the telescopic spring 35a and the circular sliding block 352 work together to make the fixing rod 353 with the sponge layer 354 in an ejection state, the cleaning force of the through hole is increased, and the cleaning degree is improved, after the clearance, can make the washing group 35 keep away from the pump valve piece through an electronic slider 31 forward motion, can make the hole group 46 of washing keep away from the pump valve piece through an electric sliding plate 43 upward movement, can realize the conversion between surface cleaning and the through-hole clearance through rotating swivel plate 34 and rotatory bedplate 45, when clearance pump valve piece surface, partly impurity can drop into in the through-hole and glue on its inner wall, consequently arrange the through-hole clearance step after surface cleaning.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a clean processing system of pump valve piece processing, includes workstation (1), clamping device (2), belt cleaning device (3) and scrubs device (4), its characterized in that: the middle of the upper end face of the workbench (1) is provided with a clamping device (2), the front end of the upper end face of the workbench (1) is provided with a cleaning device (3) in a sliding fit manner, the rear end of the upper end face of the workbench (1) is provided with a scraping device (4) in a sliding fit manner, and the clamping device (2) is positioned between the cleaning device (3) and the scraping device (4);
the cleaning device (3) comprises a first electric slider (31), an installation frame (32), a connecting shaft (33), a rotating plate (34), a rotating washing group (35), a push rod (36), a first U-shaped clamping plate (37) and a first sponge (38), wherein the first electric slider (31) is arranged on the upper end face of the workbench (1) in a sliding fit mode in a bilateral symmetry mode, the installation frame (32) is arranged on the upper end face of the first electric slider (31), the connecting shaft (33) is arranged on the inner side end face of the installation frame (32) in an up-down symmetry mode, the rotating plate (34) is arranged between the two installation frames (32), the left end face and the right end face of the rotating plate (34) are connected with the connecting shaft (33) through bearings, the rotating washing group (35) is arranged on the front end face of the rotating plate (34) in the bilateral symmetry mode, the push rod (36) is arranged on the rear end face of the rotating plate (34) in the up-down symmetry mode, the first U-shaped clamping plate (37) is arranged at the front end of the push rod (36) through bearings, a first sponge (38) is arranged on the inner side of the first U-shaped clamping plate (37) in a sliding fit manner;
the scraping and washing device (4) comprises a second electric sliding block (41), a fixing frame (42), electric sliding plates (43), a rotating shaft (44), a rotating seat plate (45), a washing hole group (46), a push rod (47), a second U-shaped clamping plate (48) and a second sponge (49), wherein the second electric sliding block (41) is most symmetrically arranged on the upper end surface of the workbench (1) in a sliding fit mode, the second electric sliding block (41) is positioned at the rear side of the first electric sliding block (31), the fixing frame (42) is arranged on the upper end surface of the first electric sliding block (31), the electric sliding plates (43) are arranged on the inner end surface of the fixing frame (42) in a sliding fit mode, the rotating shaft (44) is symmetrically arranged up and down on the inner end surface of the electric sliding plates (43), the rotating seat plate (45) is arranged between the two electric sliding plates (43), the left end surface and the right end surface of the rotating seat plate (45) are connected with the rotating shaft (44) through bearings, the rear end face of the rotary seat plate (45) is provided with hole washing groups (46) in an up-down symmetrical mode, the front end face of the rotary seat plate (45) is provided with pushing rods (47) in an up-down symmetrical mode, the front end of each pushing rod (47) is provided with a second U-shaped clamping plate (48) through a bearing, and the inner side of each second U-shaped clamping plate (48) is provided with a second sponge (49) in a sliding fit mode;
the structure of the rotary washing group (35) is the same as that of the washing hole group (46), the rotary washing group (35) comprises a cylinder (351), a round sliding block (352), a fixing rod (353) and a sponge layer (354), the round sliding block (352) is installed in the cylinder (351) in a sliding fit mode, the fixing rod (353) is installed on the front end face of the round sliding block (352), and the sponge layer (354) is wound on the outer surface of the fixing rod (353).
2. The processing and cleaning system for the pump valve block as claimed in claim 1, wherein: the inner bottom wall of the cylinder (351) is provided with a telescopic spring (35a), and the front end of the telescopic spring (35a) is connected with the rear end face of the round sliding block (352).
3. The processing and cleaning system for the pump valve block as claimed in claim 1, wherein: the upper surface and the lower surface of the round sliding block (352) are symmetrically provided with limiting blocks (35b), and the limiting blocks (35b) are connected with the inner side wall of the cylinder (351) in a sliding fit mode.
4. The processing and cleaning system for the pump valve block as claimed in claim 1, wherein: a U type cardboard (37) and No. two U type cardboard (48) the upper and lower end be rotating-structure, fixture block (371) is installed to the surface symmetry about the rear end of a U type cardboard (37), fixture block (371) links to each other through the front end surface of sliding fit mode with No. two U type cardboard (48).
5. The processing and cleaning system for the pump valve block as claimed in claim 1, wherein: clamping device (2) including fixed plate (21), electric putter (22), splint (23) and type of falling L lug (24), fixed plate (21) bilateral symmetry is installed on the up end of workstation (1), electric putter (22) are installed to the medial surface longitudinal symmetry of fixed plate (21), splint (23) are installed to the medial surface of electric putter (22), type of falling L lug (24) are installed to the medial surface longitudinal symmetry of splint (23).
6. The processing and cleaning system for the pump valve block as claimed in claim 1, wherein: the front end face of a connecting shaft (33) at the upper end of the inner side end of the mounting frame (32) and the upper end face of a rotating shaft (44) at the upper end of the inner side end of the electric sliding plate (43) are both provided with a clamping block (331), the rear side of the connecting shaft (33) is provided with a first clamping plate (332), the first clamping plate (332) is arranged on the rotating plate (34), the rear side of the rotating shaft (44) is provided with a second clamping plate (441), the second clamping plate (441) is arranged on the rotating base plate (45), the upper end of the first clamping plate (332) is provided with a first expansion plate (333), the inner side end of the first expansion plate (333) is connected with one end of a first compression spring (334), the other end of the first compression spring (334) is connected with the outer side end of the rotating plate (34), the upper end of the second clamping plate (441) is provided with a second expansion plate (442), and the inner side end of the second expansion plate (442) is connected with one end of a second compression spring (443), the other end of the second compression spring (443) is connected with the outer end of the rotating seat plate (45).
7. The processing and cleaning system for the pump valve block as claimed in claim 1, wherein: the structure of the rotating plate (34) is the same as that of the rotating seat plate (45), the ear seats are symmetrically arranged on the left end face and the right end face of the rotating plate (34) in the vertical direction, pin shafts are arranged between the ear seats in a sliding fit mode, the rotating plate (341) is arranged on the pin shafts in a sliding fit mode, the clamping and fixing plate (342) is arranged at the outer side end of the rotating plate (341) through the pin shafts, the clamping column (343) is arranged at the inner side end of the clamping and fixing plate (342), and the sliding fit mode is arranged between the clamping column (343) and the first U-shaped clamping plate (37).
8. The system for processing, cleaning and treating the pump valve block as claimed in claim 7, wherein: the outer side end face of the rotating plate (341) is provided with an L-shaped clamping strip (34c), the outer side end of the L-shaped clamping strip (34c) is connected with a clamping pin (34d) in a sliding fit mode, and the clamping pin (34d) is arranged on the outer side end face of the rotating plate (34).
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| CN201911049692.8A CN110694959B (en) | 2019-10-31 | 2019-10-31 | Clean processing system of pump valve block processing |
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| CN110694959B true CN110694959B (en) | 2021-11-05 |
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| CN111687090B (en) * | 2020-06-24 | 2022-06-07 | 马鞍山华鑫财务咨询有限公司 | Solar silicon wafer recycling treatment device |
| CN117139257B (en) * | 2023-10-26 | 2024-02-13 | 泰州市百冠泵阀科技有限公司 | Pump valve piece processing clean treatment facility |
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| JPS59144876A (en) * | 1983-02-07 | 1984-08-20 | Kitamura Valve Seizo Kk | Knife gate valve with cleaning device of valve body and the like |
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