CN110694454A - Production process of environment-friendly flue gas denitration agent - Google Patents

Production process of environment-friendly flue gas denitration agent Download PDF

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Publication number
CN110694454A
CN110694454A CN201911028695.3A CN201911028695A CN110694454A CN 110694454 A CN110694454 A CN 110694454A CN 201911028695 A CN201911028695 A CN 201911028695A CN 110694454 A CN110694454 A CN 110694454A
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China
Prior art keywords
denitration agent
flue gas
production process
environment
solution
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CN201911028695.3A
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Chinese (zh)
Inventor
孙乃东
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Zibo Dongyi Environmental Protection Technology Co Ltd
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Zibo Dongyi Environmental Protection Technology Co Ltd
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Priority to CN201911028695.3A priority Critical patent/CN110694454A/en
Publication of CN110694454A publication Critical patent/CN110694454A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/54Nitrogen compounds
    • B01D53/56Nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

The invention discloses a production process of an environment-friendly flue gas denitration agent, which is prepared from the following raw materials: 30% -50% of sodium carbonate, 10% -20% of sodium hydroxide, 10% -15% of potassium hydroxide, 5% -10% of activated carbon, 5% -20% of clay and 5% -10% of water.

Description

Production process of environment-friendly flue gas denitration agent
Technical Field
The invention relates to the technical field of flue gas treatment, in particular to a production process of an environment-friendly flue gas denitration agent.
Background
In current industrial production, too much NOx contained in flue gas generated by combustion pollutes the environment, so that it is necessary to perform denitration treatment before emission, and in general, adsorption treatment is performed by an alkaline denitration agent.
But current agent of taking off sale is mostly made the simple mixture of multiple alkaline powder, is unfavorable for preserving, and easy natural reaction is rotten, influences the efficiency of absorption denitration to also can not guarantee during the use and fully contact with the flue gas, cause the denitration thoroughly, the result of use is unsatisfactory.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a production process of an environment-friendly flue gas denitration agent.
In order to achieve the purpose, the invention adopts the following technical scheme:
a production process of an environment-friendly flue gas denitration agent comprises the following raw materials: 30-50% of sodium carbonate, 10-20% of sodium hydroxide, 10-15% of potassium hydroxide, 5-10% of activated carbon, 5-20% of clay and 5-10% of water.
Preferably, the denitration agent is denitration agent particles, and the production process comprises the following steps:
s1, weighing the raw materials according to the mass percentage for later use;
s2, respectively adding the weighed raw materials into a pulverizer to be pulverized, and sieving the pulverized raw materials through a sieve to be filtered to obtain powder raw materials;
s3, adding sodium carbonate, sodium hydroxide, potassium hydroxide and activated carbon into a stirrer, and uniformly stirring for 40 to 50 minutes at the speed of 20 to 30 revolutions per minute to obtain mixed powder;
s4, adding water into the clay, uniformly stirring, and adjusting the water content to be 20-30% to obtain pasty clay;
s5, adding the mixed powder into the pasty clay, and uniformly stirring for 30 to 40 minutes at the speed of 60 to 80 revolutions per minute to obtain a viscous material;
s6, putting the viscous material into a double-screw extruder, and extruding and granulating to obtain mixed particles;
s7, placing the mixed particles in a shade place, and airing at normal temperature to obtain the denitration agent particles.
Preferably, the size of the screen for passing through the step S2 is 120 to 130 meshes.
Preferably, the step of S4 is performed at a uniform stirring rate of 120 rpm to 130 rpm for 15 minutes to 20 minutes.
Preferably, the water content of the viscous material in the step S5 is 4-6%.
Preferably, the granulation temperature in the step S6 is normal temperature, and the granulation diameter is 4 mm to 7 mm.
Preferably, the step S7 further comprises storing in a plastic can in a sealed manner.
Preferably, the use method of the denitration agent particles comprises the following steps:
p1, taking out the sealed and stored denitration agent particles, and crushing the denitration agent particles in a crusher to obtain denitration agent powder;
p2, mixing the denitration agent powder and clear water according to a ratio of 1:10-15, and uniformly stirring for 10 to 15 minutes to form a mixed solution;
p3, standing the denitration agent solution for 30-40 minutes, extracting supernatant, and discarding bottom sediment to obtain the denitration agent solution;
p4, adding water to dilute the denitration agent solution to the concentration of 5-8% to obtain a diluted solution;
and P5, introducing the flue gas into the diluted solution, and carrying out chemical reaction dilution to obtain a nitrate and nitrite solution, thus finishing flue gas denitration.
Preferably, the step P5 further comprises continuously replenishing the solution of the agent for removing the pin.
According to the production process of the environment-friendly flue gas denitration agent, provided by the invention, multiple alkaline materials are crushed and mixed, and clay is added, so that the alkaline materials can be mixed, wrapped and granulated, the production and processing are convenient, the deterioration is reduced, the stable storage time is prolonged, and meanwhile, the alkaline materials are dissolved and diluted firstly during later use, so that the solution concentration can be adjusted, the flue gas adsorption effect and the denitration effect are ensured, the safety and stability of the production and processing can be greatly improved, the denitration efficiency is ensured, and the popularization and the use are facilitated.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
A production process of an environment-friendly flue gas denitration agent comprises the following raw materials: 30-50% of sodium carbonate, 10-20% of sodium hydroxide, 10-15% of potassium hydroxide, 5-10% of activated carbon, 5-20% of clay and 5-10% of water.
Preferably, the denitration agent is denitration agent particles, and the production process comprises the following steps:
s1, weighing the raw materials according to the mass percentage for later use;
s2, respectively adding the weighed raw materials into a pulverizer to be pulverized, and sieving the pulverized raw materials through a sieve to be filtered to obtain powder raw materials;
s3, adding sodium carbonate, sodium hydroxide, potassium hydroxide and activated carbon into a stirrer, and uniformly stirring for 40 to 50 minutes at the speed of 20 to 30 revolutions per minute to obtain mixed powder;
s4, adding water into the clay, uniformly stirring, and adjusting the water content to be 20-30% to obtain pasty clay;
s5, adding the mixed powder into the pasty clay, and uniformly stirring for 30 to 40 minutes at the speed of 60 to 80 revolutions per minute to obtain a viscous material;
s6, putting the viscous material into a double-screw extruder, and extruding and granulating to obtain mixed particles;
s7, placing the mixed particles in a shade place, and airing at normal temperature to obtain the denitration agent particles.
Preferably, the size of the screen used in the step S2 is 120 to 130 meshes.
Preferably, the step of S4 is performed at a uniform stirring rate of 120 rpm to 130 rpm for 15 minutes to 20 minutes.
Preferably, the water content of the viscous material in the step S5 is 4-6%.
Preferably, in the step S6, the granulation temperature is normal temperature, and the granulation diameter is 4 mm to 7 mm.
Preferably, the S7 step further comprises hermetically storing the mixture in a plastic can.
Preferably, the use method of the denitration agent particles comprises the following steps:
p1, taking out the sealed and stored denitration agent particles, and crushing the denitration agent particles in a crusher to obtain denitration agent powder;
p2, mixing the denitration agent powder and clear water according to a ratio of 1:10-15, and uniformly stirring for 10 to 15 minutes to form a mixed solution;
p3, standing the denitration agent solution for 30-40 minutes, extracting supernatant, and discarding bottom sediment to obtain the denitration agent solution;
p4, adding water to dilute the denitration agent solution to the concentration of 5-8% to obtain a diluted solution;
and P5, introducing the flue gas into the diluted solution, and carrying out chemical reaction dilution to obtain a nitrate and nitrite solution, thus finishing flue gas denitration.
Preferably, the step P5 further comprises continuously replenishing the solution of the agent for removing the pin.
According to the production process of the environment-friendly flue gas denitration agent, provided by the invention, multiple alkaline materials are crushed and mixed, and clay is added, so that the alkaline materials can be mixed, wrapped and granulated, the production and processing are convenient, the deterioration is reduced, the stable storage time is prolonged, and meanwhile, the alkaline materials are dissolved and diluted firstly during later use, so that the solution concentration can be adjusted, the flue gas adsorption effect and the denitration effect are ensured, the safety and stability of the production and processing can be greatly improved, the denitration efficiency is ensured, and the popularization and the use are facilitated.
Example 1
A production process of an environment-friendly flue gas denitration agent comprises the following raw materials: 49% of sodium carbonate, 15% of sodium hydroxide, 12% of potassium hydroxide, 6% of activated carbon, 10% of clay and 8% of water.
Preferably, the denitration agent is denitration agent particles, and the production process comprises the following steps:
s1, weighing the raw materials according to the mass percentage for later use;
s2, respectively adding the weighed raw materials into a pulverizer to be pulverized, and sieving the pulverized raw materials through a sieve to be filtered to obtain powder raw materials;
s3, adding sodium carbonate, sodium hydroxide, potassium hydroxide and activated carbon into a stirrer, and uniformly stirring for 40 to 50 minutes at the speed of 20 to 30 revolutions per minute to obtain mixed powder;
s4, adding water into the clay, uniformly stirring, and adjusting the water content to be 20-30% to obtain pasty clay;
s5, adding the mixed powder into the pasty clay, and uniformly stirring for 30 to 40 minutes at the speed of 60 to 80 revolutions per minute to obtain a viscous material;
s6, putting the viscous material into a double-screw extruder, and extruding and granulating to obtain mixed particles;
s7, placing the mixed particles in a shade place, and airing at normal temperature to obtain the denitration agent particles.
Preferably, the size of the screen used in the step S2 is 120 to 130 meshes.
Preferably, the step of S4 is performed at a uniform stirring rate of 120 rpm to 130 rpm for 15 minutes to 20 minutes.
Preferably, the water content of the viscous material in the step S5 is 4-6%.
Preferably, in the step S6, the granulation temperature is normal temperature, and the granulation diameter is 4 mm to 7 mm.
Preferably, the S7 step further comprises hermetically storing the mixture in a plastic can.
Preferably, the use method of the denitration agent particles comprises the following steps:
p1, taking out the sealed and stored denitration agent particles, and crushing the denitration agent particles in a crusher to obtain denitration agent powder;
p2, mixing the denitration agent powder and clear water according to a ratio of 1:10-15, and uniformly stirring for 10 to 15 minutes to form a mixed solution;
p3, standing the denitration agent solution for 30-40 minutes, extracting supernatant, and discarding bottom sediment to obtain the denitration agent solution;
p4, adding water to dilute the denitration agent solution to the concentration of 5-8% to obtain a diluted solution;
and P5, introducing the flue gas into the diluted solution, and carrying out chemical reaction dilution to obtain a nitrate and nitrite solution, thus finishing flue gas denitration.
Preferably, the step P5 further comprises continuously replenishing the solution of the agent for removing the pin.
Example 2
A production process of an environment-friendly flue gas denitration agent comprises the following raw materials: 50% of sodium carbonate, 10% of sodium hydroxide, 10% of potassium hydroxide, 5% of activated carbon, 15% of clay and 10% of water.
Preferably, the denitration agent is denitration agent particles, and the production process comprises the following steps:
s1, weighing the raw materials according to the mass percentage for later use;
s2, respectively adding the weighed raw materials into a pulverizer to be pulverized, and sieving the pulverized raw materials through a sieve to be filtered to obtain powder raw materials;
s3, adding sodium carbonate, sodium hydroxide, potassium hydroxide and activated carbon into a stirrer, and uniformly stirring for 40 to 50 minutes at the speed of 20 to 30 revolutions per minute to obtain mixed powder;
s4, adding water into the clay, uniformly stirring, and adjusting the water content to be 20-30% to obtain pasty clay;
s5, adding the mixed powder into the pasty clay, and uniformly stirring for 30 to 40 minutes at the speed of 60 to 80 revolutions per minute to obtain a viscous material;
s6, putting the viscous material into a double-screw extruder, and extruding and granulating to obtain mixed particles;
s7, placing the mixed particles in a shade place, and airing at normal temperature to obtain the denitration agent particles.
Preferably, the size of the screen used in the step S2 is 120 to 130 meshes.
Preferably, the step of S4 is performed at a uniform stirring rate of 120 rpm to 130 rpm for 15 minutes to 20 minutes.
Preferably, the water content of the viscous material in the step S5 is 4-6%.
Preferably, in the step S6, the granulation temperature is normal temperature, and the granulation diameter is 4 mm to 7 mm.
Preferably, the S7 step further comprises hermetically storing the mixture in a plastic can.
Preferably, the use method of the denitration agent particles comprises the following steps:
p1, taking out the sealed and stored denitration agent particles, and crushing the denitration agent particles in a crusher to obtain denitration agent powder;
p2, filtering the denitration agent powder through a 80-mesh screen to obtain fine powder;
p3, adding fine powder into a sprayer, and blowing into a high-temperature flue gas pipeline;
p4, controlling the blowing amount and the flue gas flow rate ratio to be 1: 100-120;
p5, filtering at the outlet of the flue gas pipeline, collecting dust and utilizing the dust as waste.

Claims (9)

1. A production process of an environment-friendly flue gas denitration agent is characterized by comprising the following steps: the environment-friendly flue gas denitration agent is prepared from the following raw materials: 30-50% of sodium carbonate, 10-20% of sodium hydroxide, 10-15% of potassium hydroxide, 5-10% of activated carbon, 5-20% of clay and 5-10% of water.
2. The production process of the environment-friendly flue gas denitration agent according to claim 1, characterized in that: the denitration agent is denitration agent particles, and the production process comprises the following steps:
s1, weighing the raw materials according to the mass percentage for later use;
s2, respectively adding the weighed raw materials into a pulverizer to be pulverized, and sieving the pulverized raw materials through a sieve to be filtered to obtain powder raw materials;
s3, adding sodium carbonate, sodium hydroxide, potassium hydroxide and activated carbon into a stirrer, and uniformly stirring for 40 to 50 minutes at the speed of 20 to 30 revolutions per minute to obtain mixed powder;
s4, adding water into the clay, uniformly stirring, and adjusting the water content to be 20-30% to obtain pasty clay;
s5, adding the mixed powder into the pasty clay, and uniformly stirring for 30 to 40 minutes at the speed of 60 to 80 revolutions per minute to obtain a viscous material;
s6, putting the viscous material into a double-screw extruder, and extruding and granulating to obtain mixed particles;
s7, placing the mixed particles in a shade place, and airing at normal temperature to obtain the denitration agent particles.
3. The production process of the environment-friendly flue gas denitration agent as claimed in claim 2, characterized in that: the size of the sieving screen of the step S2 is 120 meshes to 130 meshes.
4. The production process of the environment-friendly flue gas denitration agent as claimed in claim 2, characterized in that: the step S4 is performed at a uniform stirring rate of 120 to 130 rpm for 15 to 20 minutes.
5. The production process of the environment-friendly flue gas denitration agent as claimed in claim 2, characterized in that: the water content of the viscous material in the step S5 is 4-6%.
6. The production process of the environment-friendly flue gas denitration agent as claimed in claim 2, characterized in that: and in the step S6, the granulation temperature is normal temperature, and the granulation diameter is 4 mm to 7 mm.
7. The production process of the environment-friendly flue gas denitration agent as claimed in claim 2, characterized in that: the step S7 further comprises storing the mixture in a plastic can in a sealed manner.
8. The production process of the environment-friendly flue gas denitration agent as claimed in claim 2, characterized in that: the use method of the denitration agent particles comprises the following steps:
p1, taking out the sealed and stored denitration agent particles, and crushing the denitration agent particles in a crusher to obtain denitration agent powder;
p2, mixing the denitration agent powder and clear water according to a ratio of 1:10-15, and uniformly stirring for 10 to 15 minutes to form a mixed solution;
p3, standing the denitration agent solution for 30-40 minutes, extracting supernatant, and discarding bottom sediment to obtain the denitration agent solution;
p4, adding water to dilute the denitration agent solution to the concentration of 5-8% to obtain a diluted solution;
and P5, introducing the flue gas into the diluted solution, and carrying out chemical reaction dilution to obtain a nitrate and nitrite solution, thus finishing flue gas denitration.
9. The production process of the environment-friendly flue gas denitration agent according to claim 8, characterized in that: the P5 step also includes continuous replenishment of the debonder solution.
CN201911028695.3A 2019-10-28 2019-10-28 Production process of environment-friendly flue gas denitration agent Pending CN110694454A (en)

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CN201911028695.3A CN110694454A (en) 2019-10-28 2019-10-28 Production process of environment-friendly flue gas denitration agent

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Application Number Priority Date Filing Date Title
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CN110694454A true CN110694454A (en) 2020-01-17

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103182243A (en) * 2013-03-25 2013-07-03 江苏中材环境工程有限公司 Preparation and application method of smoke denitrifying agent
CN103232036A (en) * 2013-05-09 2013-08-07 贺守印 Preparation method of desulfurization and denitrification active carbon

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103182243A (en) * 2013-03-25 2013-07-03 江苏中材环境工程有限公司 Preparation and application method of smoke denitrifying agent
CN103232036A (en) * 2013-05-09 2013-08-07 贺守印 Preparation method of desulfurization and denitrification active carbon

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Application publication date: 20200117