CN110683321A - Tobacco bale detection system and tobacco bale detection method - Google Patents
Tobacco bale detection system and tobacco bale detection method Download PDFInfo
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- CN110683321A CN110683321A CN201910960887.1A CN201910960887A CN110683321A CN 110683321 A CN110683321 A CN 110683321A CN 201910960887 A CN201910960887 A CN 201910960887A CN 110683321 A CN110683321 A CN 110683321A
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- cigarette
- cigarette packet
- tobacco bale
- assembly line
- conveying channel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G11/00—Apparatus for weighing a continuous stream of material during flow; Conveyor belt weighers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
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- Life Sciences & Earth Sciences (AREA)
- Medicinal Chemistry (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
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- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The disclosure provides a tobacco bale detection system and a tobacco bale detection method, and relates to the field of engineering machinery. Wherein tobacco bale detecting system includes: the conveying channel is used for conveying cigarette packets; the assembly line weighing platform is arranged along the conveying channel and is used for carrying out assembly line on-line weight detection on the cigarette packets; and the assembly line moisture meter is arranged along the conveying channel and is used for carrying out assembly line online moisture detection on the tobacco bale. This openly has realized assembly line weighing platform, assembly line moisture meter and transfer passage's integration deployment, can carry out quality inspection to the tobacco bale fast, efficient to the quality of warehouse entry tobacco lamina is effectively improved.
Description
Technical Field
The disclosure relates to the technical field of engineering machinery, in particular to a tobacco bale detection system and a tobacco bale detection method.
Background
Sampling quality inspection is needed to be carried out on the cigarette packets of the sheet cigarettes when the cigarette packets are delivered out of the warehouse and put in the warehouse. Quality inspection generally includes weight detection of the tobacco lamina, moisture content detection and insect damage detection.
In traditional tobacco bale testing process, the workman of detection line need drive fork and embrace the car, takes off the tobacco bale from the transport vechicle and places on detecting the position, carries out item by item detection after unpacking the tobacco bale by the workman. After the item-by-item detection is finished, the workers of the detection line drive the fork truck to send the cigarette packets back to the transport vehicle. This detection process is very time-consuming, and manual operation intensity is great, consequently carries out the efficiency of quality control to the tobacco bale to be lower.
Disclosure of Invention
One technical problem that this disclosure solved is how to carry out quality inspection to the tobacco bale fast high-efficient.
According to an aspect of the disclosed embodiments, there is provided a cigarette packet detection system, including: the conveying channel is used for conveying cigarette packets; the assembly line weighing platform is arranged along the conveying channel and is used for carrying out assembly line on-line weight detection on the cigarette packets; and the assembly line moisture meter is arranged along the conveying channel and is used for carrying out assembly line online moisture detection on the tobacco bale.
In some embodiments, the cigarette packet detection system further comprises an unpacking detector arranged along the conveying channel and used for unpacking the cigarette packets and detecting insect pests.
In some embodiments, the cigarette packet inspection system further comprises an unpacking inspection table arranged along the conveying channel and used for placing the cigarette packets to be unpacked and inspected.
In some embodiments, the length of the unpacking inspection station in the transport direction of the conveying channel is greater than a first threshold value for placing a plurality of cigarette packets to be unpacked and inspected.
In some embodiments, the cigarette packet detection system further comprises a packing machine arranged along the conveying channel and used for packing the cigarette packets after unpacking and insect pest detection.
In some embodiments, the cigarette packet detection system further comprises: the scanner is arranged at the starting point of the conveying channel and used for carrying out assembly line on-line scanning on the bar codes arranged on the cigarette packets and sending cigarette packet identifiers obtained through scanning to the operation terminal; and the operation terminal is used for receiving the cigarette packet identification sent by the scanner and receiving the cigarette packet detection information input by the user.
In some embodiments, the cigarette packet monitoring system further comprises a turning machine arranged along the conveying channel; the operation terminal is also used for receiving a tobacco bale overturning instruction input by a user and forwarding the tobacco bale overturning instruction to the overturning machine; the turnover machine is used for receiving the tobacco bale turnover instruction forwarded by the operation terminal and turning over the tobacco bale according to the turnover instruction.
In some embodiments, the length of the first region of the conveyor lane in the transport direction of the conveyor lane is greater than a second threshold value for placing a plurality of packets of cigarettes to be weighed; wherein, the first area is positioned between the starting point of the conveying channel and the assembly line weighing platform.
In some embodiments, the length of the second region of the conveying lane in the transport direction of the conveying lane is greater than a third threshold value for placing a plurality of packets of cigarettes to be transferred; wherein the second area is located between the end point of the conveying channel and the packer.
According to another aspect of the disclosed embodiments, there is provided a cigarette packet detection method, including: the conveying channel conveys the tobacco bale to a production line weighing platform arranged along the conveying channel; the assembly line weighing platform carries out assembly line on-line weight detection on the cigarette packet; the tobacco bale is transported to a production line moisture meter arranged along the conveying channel by the conveying channel; the assembly line moisture meter carries out assembly line on-line moisture detection on the tobacco bale.
In some embodiments, the cigarette packet detection method further comprises: the conveying channel conveys the tobacco bale to an unpacking detector arranged along the conveying channel; and the unpacking detector is used for unpacking the cigarette packet and detecting insect damage.
In some embodiments, the cigarette packet detection method further comprises: the conveying channel conveys the cigarette packets to a packer arranged along the conveying channel; and packaging the cigarette packet after unpacking and insect pest detection by using a packaging machine.
In some embodiments, the cigarette packet detection method further comprises: a scanner arranged at the starting point of the conveying channel performs assembly line on-line scanning on the bar codes arranged on the cigarette packets, and sends cigarette packet identifiers obtained through scanning to an operation terminal; the operation terminal receives the cigarette packet identification sent by the scanner and receives cigarette packet detection information input by a user.
In some embodiments, the cigarette packet detection method further comprises: the operation terminal receives a tobacco bale overturning instruction input by a user and forwards the tobacco bale overturning instruction to the overturning machine; the turnover machine is used for receiving the tobacco bale turnover instruction forwarded by the operation terminal and turning over the tobacco bale according to the turnover instruction.
This openly has realized assembly line weighing platform, assembly line moisture meter and transfer passage's integration deployment, can carry out quality inspection to the tobacco bale fast, efficient to the quality of warehouse entry tobacco lamina is effectively improved.
Other features of the present disclosure and advantages thereof will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.
Drawings
In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present disclosure, and for those skilled in the art, other drawings can be obtained according to the drawings without inventive exercise.
Fig. 1 shows a schematic structural view of a cigarette packet detection system according to some embodiments of the present disclosure.
Fig. 2 shows a schematic flow chart of a cigarette packet detection method according to some embodiments of the present disclosure.
Detailed Description
The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the drawings in the embodiments of the present disclosure, and it is obvious that the described embodiments are only a part of the embodiments of the present disclosure, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the disclosure, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments disclosed herein without making any creative effort, shall fall within the protection scope of the present disclosure.
Some embodiments of the cigarette packet detection system of the present disclosure are first described with reference to fig. 1.
Fig. 1 shows a schematic structural view of a cigarette packet detection system according to some embodiments of the present disclosure. As shown in fig. 1, the cigarette packet detection system 10 in this embodiment includes: a conveying channel 101 for transporting cigarette packets; the assembly line weighing platform 102 is arranged along the conveying channel and is used for carrying out assembly line on-line weight detection on the cigarette packets; and the assembly line moisture meter 103 is arranged along the conveying channel and is used for carrying out assembly line online moisture detection on the tobacco bale.
In operation, the transfer passage 101 transports cigarette packets to the assembly line weighing station 102. The assembly line weighing platform 102 performs assembly line online weight detection on the cigarette packet, and weighs the cigarette packet. Then, the conveying channel 101 conveys the tobacco bale to an assembly line moisture meter 103 for assembly line online moisture detection, and the moisture of the tobacco bale is detected.
The embodiment provides a high-efficient, stable tobacco bale monitoring system, has realized assembly line weighing platform, assembly line moisture meter and transfer passage's integration and has disposed, can carry out quality inspection to the tobacco bale fast, the efficient, shortened the time that the chip cigarette is gone out of warehouse, is put in storage by a wide margin, has effectively improved the warehouse entry efficiency of going out of warehouse of chip cigarette. Simultaneously, this embodiment has effectively improved the quality of warehouse entry sheet tobacco, can avoid the unqualified sheet tobacco of quality to get into tobacco leaf warehouse or flow into the production line.
In some embodiments, the cigarette packet monitoring system 10 further comprises an unpacking detector 104 arranged along the conveying passage 101 for unpacking the cigarette packets and detecting insect pests.
In some embodiments, the cigarette packet monitoring system 10 further comprises an unpacking inspection station 105 disposed along the conveying path 101 for placing cigarette packets to be unpacked for inspection.
In some embodiments, the length of the unpacking inspection station 105 in the transport direction of the conveying channel 101 is greater than a first threshold value for placing a plurality of cigarette packets to be unpacked for inspection.
In operation, the conveying channel 101 transports the cigarette packets to the unpacking detector 104, and the unpacking detector 104 can place a plurality of cigarette packets (for example, 7) of the same batch on the unpacking detecting platform 105 (the unpacking detecting platform 105 includes, for example, 7 unpacking and pest observing stations), and perform unpacking and pest detection on a plurality of cigarette packets of the same batch, so as to detect a batch of cigarette packets transported by each transport vehicle at the same time.
In some embodiments, the cigarette packet monitoring system 10 further includes a packing machine 106 disposed along the conveying path 101 for packing the cigarette packets after unpacking and insect pest detection.
During operation, the conveying channel 101 transports the tobacco bale to the packing machine 106, and the packing machine 106 carries out packing treatment on the tobacco bale after unpacking and insect pest detection.
In some embodiments, the cigarette packet monitoring system 10 further includes: the scanner 100 is arranged at the starting point of the conveying channel 101 and is used for carrying out pipeline online scanning on the bar codes arranged on the cigarette packets and sending cigarette packet identifiers obtained through scanning to the operation terminal 107; and the operation terminal 107 is configured to receive the cigarette packet identifier sent by the scanner 100, and receive cigarette packet detection information input by a user.
During operation, a worker can drive the holding vehicle to hold the cigarette packet to the starting point of the conveying channel 101. The scanner 100 scans the barcode on the cigarette packet on line to read the information of the cigarette packet, and sends the scanned cigarette packet identifier to the operation terminal 107. After the operation terminal 107 receives each cigarette packet identifier sent by the scanner 100, a worker can click each cigarette packet identifier on the operation terminal 107 and input detection information of each cigarette packet. If the cigarette packets are intact, the worker can click the cigarette packet identifier of each intact cigarette packet on the operation terminal 107 to convey each cigarette packet to the packing machine 106 for packing processing. If the cigarette packet is abnormal, a worker can click the cigarette packet identification of each abnormal cigarette packet on the operation terminal 107 and record information such as insect damage, mildew, peculiar smell and the like so as to wait for subsequent manual processing.
In some embodiments, the cigarette packet monitoring system 10 further comprises a turning machine 108 disposed along the conveying path 101. The operation terminal 107 is further configured to receive a tobacco bale turning instruction input by a user, and forward the tobacco bale turning instruction to the turning machine 108; the turning machine 108 is used for receiving the tobacco bale turning instruction forwarded by the operation terminal 107 and turning the tobacco bale according to the turning instruction.
During operation, if a worker finds that the cigarette packet needs to be turned over, the worker can click each cigarette packet to be turned over on the operation terminal 107, records turning information, and sends the identifier of the cigarette packet to be turned over to the turning machine 108, so that the turning machine 108 turns over each cigarette packet to be turned over by 180 degrees.
In some embodiments, the length of the first area of the conveyor channel 101 in the transport direction of the conveyor channel 101 is greater than a second threshold value for placing a plurality of packets of cigarettes to be weighed. Wherein the first area is located between the beginning of the conveying channel 101 and the pipeline weighing platform 102.
For example, the first area can buffer 3 cigarette packets to ensure continuous weighing of the cigarette packets.
In some embodiments, the length of the second region of the conveyor lane 101 in the transport direction of the conveyor lane 101 is greater than a third threshold value for placing a plurality of packets of cigarettes to be transferred; wherein the second area is located between the end of the transfer passage 101 to the baler 106.
For example, the second area can buffer and place 3 cigarette packets, so that the packed cigarette packets are continuously conveyed to a specified position to be transferred in batches.
The embodiment integrates cigarette packet identification scanning, cigarette packet weighing, cigarette packet moisture detection, unpacking pest observation, independent abnormal cigarette packet handling, cigarette packet turning and cigarette packet packaging, and can carry out comprehensive and quick inspection on the quality of the tobacco lamina in and out of the warehouse, so that the professional process of the tobacco lamina quality inspection in and out of the warehouse is realized, and the quality of the tobacco lamina in and out of the warehouse is improved.
Some embodiments of the cigarette packet detection method of the present disclosure are described below with reference to fig. 2.
Fig. 2 shows a schematic flow chart of a cigarette packet detection method according to some embodiments of the present disclosure. As shown in fig. 2, the present embodiment includes steps S201 to S208.
In step S201, the conveying path transports the tobacco bale to a flow line weighing station disposed along the conveying path.
In step S202, the assembly line weighing platform performs assembly line online weight detection on the cigarette packet.
In step S203, the conveying path transports the tobacco bale to an assembly line moisture meter arranged along the conveying path.
In step S204, the assembly line moisture meter performs assembly line online moisture detection on the cigarette packet.
In some embodiments, the cigarette packet detection method further includes step S205 to step S206.
In step S205, the conveying path transports the cigarette packets to an unpacking detector provided along the conveying path.
In step S206, the unpacking detector unpacks the cigarette packet and detects the pest.
In some embodiments, the cigarette packet detection method further includes step S200 and step S207.
In step S200, a scanner disposed at the starting point of the conveying passage performs pipeline on-line scanning on the barcode disposed on the cigarette packet, and sends the scanned cigarette packet identifier to the operation terminal.
In step S207, the operation terminal receives the cigarette packet identifier sent by the scanner, and receives the cigarette packet detection information input by the user.
In some embodiments, the cigarette packet detection method further includes step S208 and step S209.
In step S208, the operation terminal receives the tobacco bale turning instruction input by the user, and forwards the tobacco bale turning instruction to the turning machine.
In step S209, the turning machine receives the tobacco bale turning instruction forwarded by the operation terminal, and turns over the tobacco bale according to the turning instruction.
In some embodiments, the cigarette packet detection method further includes step S210 to step S211.
In step S210, the transfer lane transports the cigarette packets to a packer provided along the transfer lane.
In step S211, the tobacco bale after unpacking and insect pest detection is packed by the packing machine.
The embodiment provides an efficient and stable tobacco bale detection method, which can be used for rapidly and efficiently carrying out quality inspection on tobacco bales, greatly shortens the time of taking out and putting in storage of tobacco strips, and effectively improves the efficiency of taking in and out of the storage of the tobacco strips. Meanwhile, the quality of the tobacco sheets entering and exiting the warehouse is effectively improved, and the tobacco sheets with unqualified quality can be prevented from entering the tobacco leaf warehouse or flowing into a production line. The embodiment is suitable for assembly line operation of the quality detection of the tobacco flakes entering and exiting the warehouse, and is favorable for forming standardized assembly line operation of the quality detection of the tobacco flakes entering and exiting the warehouse.
The present disclosure is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the disclosure. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
The above description is only exemplary of the present disclosure and is not intended to limit the present disclosure, so that any modification, equivalent replacement, or improvement made within the spirit and principle of the present disclosure should be included in the scope of the present disclosure.
Claims (14)
1. A cigarette packet detection system comprising:
the conveying channel is used for conveying cigarette packets;
the assembly line weighing platform is arranged along the conveying channel and is used for carrying out assembly line on-line weight detection on the cigarette packets;
and the assembly line moisture meter is arranged along the conveying channel and is used for carrying out assembly line online moisture detection on the tobacco bale.
2. The cigarette packet detecting system according to claim 1, further comprising an unpacking detector disposed along the conveying path for unpacking and detecting insect pests on cigarette packets.
3. The cigarette packet inspection system according to claim 2, further comprising an unpacking inspection station disposed along the conveying path for placing cigarette packets to be unpacked and inspected.
4. The cigarette packet inspection system according to claim 3, wherein the length of the unpacking inspection station in the transport direction of the conveying passage is greater than a first threshold value for placing a plurality of cigarette packets to be unpacked and inspected.
5. The cigarette packet detecting system according to claim 3, further comprising a wrapping machine disposed along the conveying path for wrapping the cigarette packets after being unpacked and subjected to insect pest detection.
6. The cigarette packet detecting system as claimed in claim 3, further comprising:
the scanner is arranged at the starting point of the conveying channel and used for carrying out assembly line on-line scanning on the bar codes arranged on the cigarette packets and sending cigarette packet identifiers obtained through scanning to the operation terminal;
and the operation terminal is used for receiving the cigarette packet identification sent by the scanner and receiving the cigarette packet detection information input by the user.
7. The cigarette packet monitoring system of claim 6, further comprising a tipper disposed along the conveying path;
the operation terminal is also used for receiving a tobacco bale turning instruction input by a user and forwarding the tobacco bale turning instruction to the turning machine;
the turnover machine is used for receiving the tobacco bale turnover instruction forwarded by the operation terminal and turning over the tobacco bale according to the turnover instruction.
8. The cigarette packet monitoring system according to claim 6, wherein a length of the first area of the conveyor lane in the transport direction of the conveyor lane is greater than a second threshold value for placing a plurality of cigarette packets to be weighed; wherein the first area is positioned between the starting point of the conveying channel and the assembly line weighing platform.
9. The cigarette packet monitoring system according to claim 5, wherein a length of the second area of the conveyor lane in the transport direction of the conveyor lane is greater than a third threshold value for placing a plurality of cigarette packets to be transferred; wherein the second area is located between the end point of the conveying channel and the packer.
10. A cigarette packet detection method comprises the following steps:
the conveying channel conveys the tobacco bale to a production line weighing platform arranged along the conveying channel;
the assembly line weighing platform carries out assembly line on-line weight detection on the cigarette packets;
the tobacco bale is transported to a production line moisture meter arranged along the conveying channel by the conveying channel;
the assembly line moisture meter is used for carrying out assembly line online moisture detection on the tobacco bale.
11. The cigarette packet detection method according to claim 1, further comprising:
the conveying channel conveys the tobacco bale to an unpacking detector arranged along the conveying channel;
and the unpacking detector is used for unpacking the cigarette packet and detecting insect damage.
12. The cigarette packet detection method as claimed in claim 11, further comprising:
the conveying channel conveys the cigarette packets to a packer arranged along the conveying channel;
and the packaging machine packages the cigarette packets after unpacking and insect pest detection.
13. The cigarette packet detection method as claimed in claim 11, further comprising:
a scanner arranged at the starting point of the conveying channel performs assembly line on-line scanning on the bar codes arranged on the cigarette packets, and sends cigarette packet identifiers obtained through scanning to an operation terminal;
the operation terminal receives the cigarette packet identification sent by the scanner and receives cigarette packet detection information input by a user.
14. The cigarette packet detection method as claimed in claim 13, further comprising:
the operation terminal receives a tobacco bale overturning instruction input by a user and forwards the tobacco bale overturning instruction to the overturning machine;
the turnover machine is used for receiving the tobacco bale turnover instruction forwarded by the operation terminal and turning over the tobacco bale according to the turnover instruction.
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| CN201910960887.1A CN110683321A (en) | 2019-10-11 | 2019-10-11 | Tobacco bale detection system and tobacco bale detection method |
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| CN201910960887.1A CN110683321A (en) | 2019-10-11 | 2019-10-11 | Tobacco bale detection system and tobacco bale detection method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111504383A (en) * | 2020-05-07 | 2020-08-07 | 厦门烟草工业有限责任公司 | Smoke box detection system and method |
| CN112173747A (en) * | 2020-10-12 | 2021-01-05 | 河南中烟工业有限责任公司 | Device for detecting residual tobacco flakes at bottom of flake tobacco box and control method |
| CN113588054A (en) * | 2021-07-29 | 2021-11-02 | 龙岩烟草工业有限责任公司 | Warehousing weight evaluation method and system based on weight of dry matters of tobacco leaves |
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