CN110682117A - Shaft machining tool and shaft machining method - Google Patents
Shaft machining tool and shaft machining method Download PDFInfo
- Publication number
- CN110682117A CN110682117A CN201910763019.4A CN201910763019A CN110682117A CN 110682117 A CN110682117 A CN 110682117A CN 201910763019 A CN201910763019 A CN 201910763019A CN 110682117 A CN110682117 A CN 110682117A
- Authority
- CN
- China
- Prior art keywords
- shaft
- machining
- cutter
- reference block
- processed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P17/00—Metal-working operations, not covered by a single other subclass or another group in this subclass
- B23P17/02—Single metal-working processes; Machines or apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/10—Devices for clamping workpieces of a particular form or made from a particular material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
The invention discloses a shaft machining tool and a shaft machining method, and belongs to the field of machining. The benchmark piece is through the coaxial cover of circular port on treating the processing axle, and compact structure is fixed benchmark piece and the axle of treating processing. The reference surface on the reference block is a positioning reference, and when the machining tool machines the shaft to be machined, the feeding direction of the machining tool is perpendicular to the reference surface and is on the first plane. The machining cutter takes the direction as a positioning standard to machine a groove structure on the shaft to be machined, and the machining cutter retracts to a cutter feeding position. And then controlling the angle of the rotating reference interval angle of the shaft to be processed, wherein the reference interval angle is an included angle between first planes on two adjacent reference planes, and repeatedly processing (n-1) groove structures on the shaft to be processed by the processing cutter. The reference interval angle is an ideal interval angle, the obtained actual interval angle between the two groove structures is close to the ideal interval angle to the maximum extent, and the difference between the actual interval angle and the ideal interval angle between the adjacent groove structures is reduced.
Description
Technical Field
The invention relates to the field of machining, in particular to a shaft machining tool and a shaft machining method.
Background
A shaft is a common mechanical transmission structure, and one or more groove structures are usually machined on the shaft in order to realize the matching with other structures. Some groove structures on the shaft are distributed along the circumferential direction of the shaft, and at the moment, the actual interval angle between the groove structures distributed along the circumferential direction of the shaft needs to be ensured to be the ideal interval angle so as to ensure the normal matching between the shaft and other structures.
When the existing machine tool is used for machining the shaft structure, the size of the machined groove structure on the shaft is usually used as a reference, and the parameters of the machine tool are adjusted to machine the next groove structure, so that the actual interval angle among a plurality of groove structures is ensured to be accurate. However, in this machining method, the machined groove structure is too small in size, and the size of the groove structure detected by the machine tool is not accurate enough, so that the difference between the actual spacing angle and the ideal spacing angle between the plurality of groove structures on the obtained shaft is large.
Disclosure of Invention
The embodiment of the invention provides a shaft machining tool and a shaft machining method, which can reduce the difference between an actual interval angle and an ideal interval angle. The technical scheme is as follows:
the embodiment of the invention provides a shaft processing tool, which comprises a reference block and a pressing structure, wherein the reference block is cylindrical, a circular hole is coaxially formed in the reference block,
the side wall of the reference block is provided with n reference surfaces, wherein n is an integer and is more than or equal to 2, each reference surface is parallel to the axis of the circular hole, the plane of the axial symmetry line of each reference surface on the circular hole and the axis of the circular hole is a first plane, the included angle between the first planes on every two adjacent reference surfaces is a reference interval angle,
the pressing structure is used for fixing the reference block on the shaft to be processed.
Optionally, the compression structure comprises k compression screws, wherein k is an integer, k is greater than or equal to 3, k is greater than or equal to n, the k compression screws are in threaded connection with the reference block along the circumferential direction of the reference block, one ends of the k compression screws are used for abutting against the shaft to be machined, and the axes of n compression screws in the k compression screws are located on the first planes of the n reference surfaces one by one.
Optionally, the shaft machining tool further comprises k gaskets in one-to-one correspondence with the k compression screws, the k gaskets are arranged on the outer wall of the shaft to be machined, and the k gaskets are used for abutting against the other ends of the k compression screws.
Optionally, the diameter of the circular hole is 0.04-0.06 mm larger than the diameter of the shaft to be processed.
Optionally, the reference surface is less than 0.02 parallel to the axis of the circular hole.
Optionally, the surface roughness of the hole wall of the circular hole and the surface roughness of the n reference surfaces are both ra 3.2.
The embodiment of the invention provides a shaft processing method, which is realized by adopting the shaft processing tool in the previous step, and comprises the following steps:
providing a shaft to be processed;
coaxially sleeving the reference block on the shaft to be processed through a circular hole;
fixing the reference block on the shaft to be processed by using a pressing structure;
controlling a machining cutter to feed in a direction vertical to a reference surface of the reference block, and machining a groove structure on the shaft to be machined, wherein the feeding direction of the machining cutter is on a first plane on the reference surface;
the processing cutter returns to the cutter feeding position after processing a groove structure;
controlling the shaft to be processed to rotate for (n-1) times, wherein the shaft to be processed rotates for an angle of a reference interval angle every time the shaft to be processed rotates once, controlling the processing cutter to complete (n-1) times of groove structure processing and (n-1) times of retraction to a cutter feeding position,
the step of controlling the machining cutter to complete (n-1) times of groove structure machining and (n-1) times of retraction to the cutter feeding position comprises the following steps:
controlling the machining cutter to feed in a direction vertical to one reference surface every time, and machining a groove structure on the shaft to be machined, wherein the feeding direction of the machining cutter is on the first plane;
and controlling the machining cutter to retract to a cutter feeding position.
Optionally, the minimum distance between the feed position of the machining tool and the reference block is greater than 30 mm.
Optionally, the shaft machining method further includes:
after the reference block is fixed on the shaft to be processed by using the pressing structure, a processing cutter is controlled to be in front of the cutter in the direction vertical to one reference surface of the reference block,
and rotating the shaft to be processed to enable a reference surface on the reference block to be parallel to the horizontal plane.
Optionally, the making one reference surface on the reference block parallel to the horizontal plane includes:
and checking that the jumping value of the reference surface on the horizontal plane does not exceed 0.07mm by using a dial indicator.
The technical scheme provided by the embodiment of the invention has the following beneficial effects: when n groove structures are processed for a shaft to be processed, the reference block can be coaxially sleeved on the shaft to be processed through a circular hole, and then the reference block is fixed on the shaft to be processed through the pressing structure. A plurality of datum planes on the datum block can be used as positioning datum, when the machining cutter is used for machining a groove structure on a shaft to be machined, the feeding direction of the machining cutter can be perpendicular to the datum planes and on a first plane, and the first plane is a plane where a symmetry line of the datum plane in the axial direction of the circular hole and an axis of the circular hole are located. The machining cutter takes the direction as a positioning standard to machine a groove structure on a shaft to be machined. And after a groove structure is machined, the machining cutter is retracted to a cutter feeding position. And controlling the shaft to be machined to rotate by the angle of (n-1) reference interval angles in sequence, wherein the reference interval angles are included angles between first planes on two adjacent reference planes, and repeating the steps of machining the first groove structure by the machining tool after rotating the shaft to be machined once every time to obtain the shaft with a plurality of groove structures. Because the reference spacing angle between the first planes on the two reference planes on the reference block is the ideal spacing angle, the machining direction of the machining cutter is on the first plane every time, the obtained actual spacing angle between the two groove structures is close to the ideal spacing angle to the maximum extent, and the difference between the actual spacing angle and the ideal spacing angle between the adjacent groove structures is reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below,
fig. 1 is a schematic structural diagram of a shaft machining tool provided in an embodiment of the present invention;
FIG. 2 is a side view of a shaft machining tool provided by an embodiment of the invention;
fig. 3 is a schematic view of a use state of a shaft machining tool according to an embodiment of the present invention;
fig. 4 is a side view of a use state of the shaft machining tool provided by the embodiment of the invention;
FIG. 5 is a flow chart of a method of machining a shaft according to an embodiment of the present invention;
fig. 6 is a flow chart of another shaft processing method according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of a shaft machining tool according to an embodiment of the present invention, and fig. 2 is a side view of the shaft machining tool according to the embodiment of the present invention, as shown in fig. 1, the shaft machining tool according to the embodiment of the present invention includes a reference block 1 and a pressing structure 2, the reference block 1 is cylindrical, and a circular hole 11 is coaxially formed in the reference block 1.
The side wall of the reference block 1 is provided with n reference surfaces 12, wherein n is an integer and is greater than or equal to 2, each reference surface 12 is parallel to the axis 11a of the circular hole 11, the plane where the symmetry line of each reference surface 12 in the axial direction of the circular hole 11 and the axis 11a of the circular hole 11 are located is a first plane 3, and the included angle between the first planes 3 on every two adjacent reference surfaces 12 is a reference spacing angle theta.
The pressing structure 2 is used for fixing the reference block 1 on the shaft to be processed.
When n groove structures need to be machined for a shaft to be machined, the reference block 1 can be coaxially sleeved on the shaft to be machined through the circular hole 11, and then the reference block 1 is fixed on the shaft to be machined through the pressing structure 2. The plurality of reference surfaces 12 on the reference block 1 can be used as positioning references, when the machining tool machines the groove structure on the shaft to be machined, the feeding direction of the machining tool can be perpendicular to the reference surfaces 12 and on the first plane 3, and the first plane 3 is a plane where a symmetry line of the reference surfaces 12 in the axial direction of the circular hole 11 and the axis 11a of the circular hole 11 are located. The machining cutter takes the direction as a positioning standard to machine a groove structure on a shaft to be machined. And after a groove structure is machined, the machining cutter is retracted to a cutter feeding position. And controlling the shaft to be machined to rotate by (n-1) degrees of reference interval angle theta in sequence, wherein the reference interval angle theta is an included angle between the first planes 3 on the two adjacent reference surfaces 12, and repeating the steps when the machining tool machines the first groove structure every time the shaft to be machined rotates once to obtain the shaft with a plurality of groove structures. Because the reference spacing angle theta between the first planes 3 on the two reference surfaces 12 on the reference block 1 is the ideal spacing angle, the machining direction of the machining cutter is on the first plane 3 every time, so that the obtained actual spacing angle between the two groove structures is close to the ideal spacing angle to the maximum extent, and the difference between the actual spacing angle and the ideal spacing angle between the adjacent groove structures is reduced.
As shown in fig. 1, the compression structure 2 includes k compression screws 21, where k is an integer, k is greater than or equal to 3 and k is greater than or equal to n, the k compression screws 21 are screwed on the reference block 1 along the circumferential direction of the reference block 1, one ends of the k compression screws 21 are all used for abutting against a shaft to be processed, and the axes of n compression screws 21 in the k compression screws 21 are located on the first plane 3 on the n reference planes 12 one by one.
The compression structure 2 comprises k compression screws 21, the k compression screws 21 are in threaded connection with the reference block 1, and the compression screws 21 on the reference block 1 can be rotated to enable the compression screws 21 to be abutted to the outer wall of the shaft to be machined, so that the reference block 1 can be fixed on the shaft to be machined. On the other hand, the number of the compression screws 21 is larger than or equal to the number of the reference surfaces 12, so that the reference block 1 can be more stably fixed on the shaft to be machined. And the axes of n compression screws 21 in the k compression screws 21 are located on the first planes 3 on the n reference planes 12 one by one, so that when the shaft to be processed is processed, the acting force on the shaft to be processed and the reference block 1 is located near the first planes 3, and the acting force directly acts on the compression screws 21 whose axes are located on the first planes 3, thereby avoiding the situation that the position of the shaft to be processed or the reference block 1 deviates due to the acting force acting on other positions of the shaft to be processed.
It should be noted that, in fig. 1, only two reference surfaces 12 are shown on the reference block 1, and are used for a shaft to be machined, which needs to be machined with two groove structures, but in other embodiments provided by the present invention, the reference surfaces 12 on the reference block 1 may also be set to be 3, 5, or 6, and the present invention is not limited to this.
In contrast, the number of compression screws 21 can now be 3, wherein the axes of two compression screws 21 each lie in the first plane 3 of two reference planes 12.
In other embodiments provided by the present invention, the number of the compression screws 21 may also be 5, 6 or 8, which is not limited by the present invention.
As shown in fig. 1, without the compression screw 21 corresponding to the first plane 3, a counter bore 13 may be additionally provided on the reference block 1, so as to avoid the compression screw 21 from being located in the counter bore 13 and being screwed with the reference block 1.
This structure can reduce the influence of the set screw 21 on the position adjustment of the spindle.
As shown in fig. 1, the shaft machining tool further includes k spacers 4 corresponding to the k compression screws 21 one to one, the k spacers 4 are arranged on the outer wall of the shaft to be machined, and the k spacers 4 are used to abut against the other ends of the k compression screws 21.
The increase of the gasket can provide friction force between the compression screw 21 and the shaft to be processed, and the effect of fixing the shaft to be processed by the compression screw 21 is improved.
Alternatively, the parallelism of the reference surface 12 and the axis 11a of the circular hole 11 may be less than 0.02.
The arrangement can ensure that the error is smaller when the shaft to be processed is processed.
Alternatively, the surface roughness of the hole wall of the circular hole 11 and the surface roughness of the n reference surfaces 12 are each ra 3.2.
When the surface roughness of the hole wall of the circular hole 11 and the surface roughness of the n reference surfaces 12 are all ra3.2, the surface roughness of the hole wall of the circular hole 11 and the surface roughness of the n reference surfaces 12 are small, the surface precision of the hole wall of the circular hole 11 and the surface precision of the n reference surfaces 12 are high, the effect as a machining reference is good, and the relative position precision among the obtained groove structures is also high.
The surface accuracy of the two end faces 13 of the reference block 1 may also be ra 3.2.
The positioning accuracy of the groove structure in the axial direction of the shaft to be machined can be improved.
Fig. 3 is a schematic view illustrating a use state of a shaft machining tool according to an embodiment of the present invention, fig. 4 is a side view illustrating the use state of the shaft machining tool according to the embodiment of the present invention, and with reference to fig. 3 and 4, a diameter D of the circular hole 11 may be 0.04 to 0.06mm larger than a diameter D of the shaft 10 to be machined.
This arrangement can facilitate the assembly of the shaft 10 to be machined without greatly affecting the machining accuracy between the groove structures.
As shown in fig. 3 and 4, two groove structures 10a have been machined on the shaft 10 to be machined.
Alternatively, the length a of the reference block 1 in the axial direction is smaller than the length B of the shaft to be machined 10 in the axial direction.
At this time, the reference block 1 is cylindrical, and the circular hole 11 for placing the shaft 10 to be processed on the reference block 1 and the reference block 1 are also coaxially arranged, so the end surface 14 of the reference block 1 can also be used as a positioning surface, when actually processing the groove structure on the shaft 10 to be processed, the distance between the processing cutter and one end surface 14 of the reference block 1 can be set to be a certain value, the distances between the plurality of groove structures processed in this way and one end surface 14 of the reference block 1 are all constant, and the relative position accuracy of the plurality of groove structures in the axial direction of the shaft 10 to be processed can also be improved.
Fig. 5 is a flowchart of a shaft processing method according to an embodiment of the present invention, where the shaft processing method is implemented by using the shaft processing tool, and as shown in fig. 5, the shaft processing method includes:
s101: providing a shaft to be processed.
S102: and coaxially sleeving the reference block on the shaft to be processed through the circular hole.
S103: and fixing the reference block on the shaft to be processed by using a pressing structure.
S104: and controlling the machining cutter to feed in a direction vertical to one reference surface of the reference block, and machining a groove structure on the shaft to be machined, wherein the feeding direction of the machining cutter is on a first plane on the reference surface.
The processing cutter returns to the cutter feeding position after processing a groove structure.
S105: controlling the shaft to be processed to rotate for (n-1) times, wherein the shaft to be processed rotates for one reference angle at intervals when the shaft to be processed rotates once, controlling the processing cutter to complete (n-1) times of groove structure processing and (n-1) times of retraction to the cutter feeding position,
controlling the machining cutter to complete (n-1) times of groove structure machining and (n-1) times of retraction to the cutter feeding position, comprising:
and controlling the machining cutter to feed in the direction vertical to one reference surface every time, machining a groove structure on the shaft to be machined, controlling the feeding direction of the machining cutter to be on the first plane, and controlling the machining cutter to return to the cutter feeding position.
When n groove structures are processed for a shaft to be processed, the reference block can be coaxially sleeved on the shaft to be processed through a circular hole, and then the reference block is fixed on the shaft to be processed through the pressing structure. A plurality of datum planes on the datum block can be used as positioning datum, when the machining cutter is used for machining a groove structure on a shaft to be machined, the feeding direction of the machining cutter can be perpendicular to the datum planes and on a first plane, and the first plane is a plane where a symmetry line of the datum plane in the axial direction of the circular hole and an axis of the circular hole are located. The machining cutter takes the direction as a positioning standard to machine a groove structure on a shaft to be machined. And after a groove structure is machined, the machining cutter is retracted to a cutter feeding position. And controlling the shaft to be machined to rotate by the angle of (n-1) reference interval angles in sequence, wherein the reference interval angles are included angles between first planes on two adjacent reference planes, and repeating the steps of machining the first groove structure by the machining tool after rotating the shaft to be machined once every time to obtain the shaft with a plurality of groove structures. Because the reference spacing angle between the first planes on the two reference planes on the reference block is the ideal spacing angle, the machining direction of the machining cutter is on the first plane every time, the obtained actual spacing angle between the two groove structures is close to the ideal spacing angle to the maximum extent, and the difference between the actual spacing angle and the ideal spacing angle between the adjacent groove structures is reduced.
Fig. 6 is a flow chart of another shaft processing method provided by an embodiment of the present invention, where the processing precision of the method shown in fig. 6 is higher than that of the method shown in fig. 5, and the method in fig. 6 is also used to further explain the method in fig. 5. As shown in fig. 6, the shaft processing method includes:
s201: providing a shaft to be processed.
S202: and coaxially sleeving the reference block on the shaft to be processed through the circular hole.
S203: and fixing the reference block on the shaft to be processed by using a pressing structure.
S204: and rotating the shaft to be processed to enable a reference surface on the reference block to be parallel to the horizontal plane.
The reference plane of the reference block is parallel to the horizontal plane, the feeding direction of the machining cutter is parallel to the gravity direction, the machining cutter cannot be influenced by gravity during machining, the problem of track deviation occurs, and the machined groove structure is good in precision.
Exemplarily, in step S204: it can be checked using a dial gauge that the run-out value of the reference surface on the horizontal plane does not exceed 0.07 mm.
The parallelism of the reference surface and the horizontal plane reaches the standard, the shaft to be machined can be machined, and the machined groove structure is good in quality.
S205: and controlling the machining cutter to feed in a direction vertical to one reference surface of the reference block, and machining a groove structure on the shaft to be machined, wherein the feeding direction of the machining cutter is on a first plane on the reference surface.
The processing cutter returns to the cutter feeding position after processing a groove structure.
Wherein the minimum distance between the feed position of the processing knife and the reference block may be greater than 30 mm.
When the machining cutter is used for machining the shaft to be machined, overlarge vibration influence on the reference block on the shaft to be machined cannot be caused, the relative position of the reference block and the shaft to be machined is kept unchanged, and influence on subsequent machining is avoided.
The structure after step S205 is executed can refer to fig. 3 and fig. 4.
The minimum distance L between the feed position of the processing knife 20 and the reference block 1 may be greater than 30 mm.
When the shaft 10 to be processed is processed, the shaft 10 to be processed can be placed on the V-shaped iron 30, so that the shaft 10 to be processed is conveniently supported, and the position of the shaft 10 to be processed is also conveniently adjusted.
The dial indicator 40 is disposed on the reference surface 12.
S206: and (3) controlling the shaft to be processed to rotate for (n-1) times, wherein the shaft to be processed rotates for one reference angle at intervals when the shaft to be processed rotates once, and controlling the processing cutter to finish (n-1) times of groove structure processing and (n-1) times of retraction to the cutter feeding position.
Controlling the machining cutter to complete (n-1) times of groove structure machining and (n-1) times of retraction to the cutter feeding position, comprising:
and controlling the machining cutter to feed in the direction vertical to one reference surface every time, and machining a groove structure on the shaft to be machined, wherein the feeding direction of the machining cutter is on the first plane.
And controlling the machining cutter to retract to the cutter feeding position.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The shaft machining tool is characterized by comprising a reference block (1) and a pressing structure (2), wherein the reference block (1) is cylindrical, a circular hole (11) is coaxially formed in the reference block (1),
the side wall of the reference block (1) is provided with n reference surfaces (12), wherein n is an integer and is more than or equal to 2, each reference surface (12) is parallel to the axis (11a) of the circular hole (11), the plane where the symmetry line of each reference surface (12) in the axial direction of the circular hole (11) and the axis (11a) of the circular hole (11) are located is a first plane (3), the included angle between the first planes (3) on every two adjacent reference surfaces (12) is a reference interval angle theta,
the pressing structure (2) is used for fixing the reference block (1) on a shaft (10) to be processed.
2. The shaft machining tool according to claim 1, characterized in that the compression structure (2) comprises k compression screws (21), wherein k is an integer, k is greater than or equal to 3 and k is greater than or equal to n, the k compression screws (21) are connected to the reference block (1) through threads along the circumferential direction of the reference block (1), one ends of the k compression screws (21) are used for abutting against the shaft (10) to be machined, and the axes of n compression screws (21) in the k compression screws (21) are located on the first planes (3) on the n reference planes (12) one by one.
3. The shaft machining tool according to claim 2, characterized by further comprising k gaskets (4) corresponding to the k compression screws (21) one by one, wherein the k gaskets (4) are arranged on the outer wall of the shaft (10) to be machined, and the k gaskets (4) are used for abutting against the other ends of the k compression screws (21).
4. The shaft machining tool according to any one of claims 1 to 3, wherein the diameter (D) of the circular hole (11) is 0.04 to 0.06mm larger than the diameter (D) of the shaft (10) to be machined.
5. The shaft machining tool according to any one of claims 1 to 3, wherein the parallelism of the reference surface (12) and the axis (11a) of the circular hole (11) is less than 0.02.
6. The shaft machining tool according to any one of claims 1 to 3, wherein the surface roughness of the hole wall of the circular hole (11) and the surface roughness of the n reference surfaces (12) are both Ra3.2.
7. A shaft machining method, characterized in that the shaft machining method is implemented using the shaft machining tool as set forth in claim 1, and the shaft machining method includes:
providing a shaft to be processed;
coaxially sleeving the reference block on the shaft to be processed through a circular hole;
fixing the reference block on the shaft to be processed by using a pressing structure;
controlling a machining cutter to feed in a direction vertical to a reference surface of the reference block, and machining a groove structure on the shaft to be machined, wherein the feeding direction of the machining cutter is on a first plane on the reference surface;
the processing cutter returns to the cutter feeding position after processing a groove structure;
controlling the shaft to be processed to rotate for (n-1) times, wherein the shaft to be processed rotates for an angle of a reference interval angle every time the shaft to be processed rotates once, controlling the processing cutter to complete (n-1) times of groove structure processing and (n-1) times of retraction to a cutter feeding position,
the step of controlling the machining cutter to complete (n-1) times of groove structure machining and (n-1) times of retraction to the cutter feeding position comprises the following steps:
controlling the machining cutter to feed in a direction vertical to one reference surface every time, and machining a groove structure on the shaft to be machined, wherein the feeding direction of the machining cutter is on the first plane;
and controlling the machining cutter to retract to a cutter feeding position.
8. The shaft machining method according to claim 7, wherein a minimum distance between a feed position of the machining tool and the reference block is greater than 30 mm.
9. The shaft machining method according to claim 8, further comprising:
after the reference block is fixed on the shaft to be processed by using the pressing structure, a processing cutter is controlled to be in front of the cutter in the direction vertical to one reference surface of the reference block,
and rotating the shaft to be processed to enable a reference surface on the reference block to be parallel to the horizontal plane.
10. The shaft processing method according to claim 9, wherein said making one reference surface on the reference block parallel to the horizontal plane includes:
and checking that the jumping value of the reference surface on the horizontal plane does not exceed 0.07mm by using a dial indicator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910763019.4A CN110682117B (en) | 2019-08-19 | 2019-08-19 | Shaft machining tool and shaft machining method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910763019.4A CN110682117B (en) | 2019-08-19 | 2019-08-19 | Shaft machining tool and shaft machining method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110682117A true CN110682117A (en) | 2020-01-14 |
| CN110682117B CN110682117B (en) | 2021-01-19 |
Family
ID=69108360
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910763019.4A Active CN110682117B (en) | 2019-08-19 | 2019-08-19 | Shaft machining tool and shaft machining method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110682117B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115430864A (en) * | 2022-11-09 | 2022-12-06 | 无锡卡仕精密科技有限公司 | Artificial joint condyle planing equipment and method |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5185917A (en) * | 1991-07-22 | 1993-02-16 | Gennady Kremen | Method of machining keyways in shafts |
| CN201300341Y (en) * | 2008-11-20 | 2009-09-02 | 南阳二机石油装备(集团)有限公司 | 180-degrees symmetrical key groove milling frock of shaft part |
| CN102284734A (en) * | 2011-07-04 | 2011-12-21 | 宝鸡石油机械有限责任公司 | Method for processing key grooves of shaft |
| CN203390658U (en) * | 2013-08-16 | 2014-01-15 | 湘潭电机股份有限公司 | Tool for machining symmetrical key slots of axial parts |
| CN103658789A (en) * | 2013-11-18 | 2014-03-26 | 武汉船用机械有限责任公司 | Key slot machining device for long shaft type parts |
| CN204321278U (en) * | 2014-07-30 | 2015-05-13 | 安徽马钢重型机械制造有限公司 | A kind of shaft-like workpiece processing alignment device |
| CN205166465U (en) * | 2015-12-08 | 2016-04-20 | 襄阳五二五泵业有限公司 | A location frock that is used for an axle type part double key groove to process |
| CN208514184U (en) * | 2018-07-09 | 2019-02-19 | 中钢集团西安重机有限公司 | A kind of polygonal position keyway alignment tool of axis class |
-
2019
- 2019-08-19 CN CN201910763019.4A patent/CN110682117B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5185917A (en) * | 1991-07-22 | 1993-02-16 | Gennady Kremen | Method of machining keyways in shafts |
| CN201300341Y (en) * | 2008-11-20 | 2009-09-02 | 南阳二机石油装备(集团)有限公司 | 180-degrees symmetrical key groove milling frock of shaft part |
| CN102284734A (en) * | 2011-07-04 | 2011-12-21 | 宝鸡石油机械有限责任公司 | Method for processing key grooves of shaft |
| CN203390658U (en) * | 2013-08-16 | 2014-01-15 | 湘潭电机股份有限公司 | Tool for machining symmetrical key slots of axial parts |
| CN103658789A (en) * | 2013-11-18 | 2014-03-26 | 武汉船用机械有限责任公司 | Key slot machining device for long shaft type parts |
| CN204321278U (en) * | 2014-07-30 | 2015-05-13 | 安徽马钢重型机械制造有限公司 | A kind of shaft-like workpiece processing alignment device |
| CN205166465U (en) * | 2015-12-08 | 2016-04-20 | 襄阳五二五泵业有限公司 | A location frock that is used for an axle type part double key groove to process |
| CN208514184U (en) * | 2018-07-09 | 2019-02-19 | 中钢集团西安重机有限公司 | A kind of polygonal position keyway alignment tool of axis class |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115430864A (en) * | 2022-11-09 | 2022-12-06 | 无锡卡仕精密科技有限公司 | Artificial joint condyle planing equipment and method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110682117B (en) | 2021-01-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100498198C (en) | Coaxial component center deviation measuring apparatus | |
| CN110682117B (en) | Shaft machining tool and shaft machining method | |
| CN103894861A (en) | Alignment device and method for machining strict phase-position key groove of gear inner hole | |
| CN104385119A (en) | Diameter size interchangeable adjustable grinding rod and system | |
| CN104096914B (en) | Universal adjustment coarse-fine processing one adjustable floating reamer | |
| CN104389900A (en) | Improved linear guide rail with location function | |
| CN109262297B (en) | Machining tool for arc surfaces in long-strip parts | |
| CN107598590B (en) | Precise tool for machining valve sleeve hole and valve sleeve machining equipment | |
| CN103331579A (en) | Method for manufacturing and debugging inner frame assembly with shafts at two ends | |
| CN110497247B (en) | Rotary error measurement compensation method for rotary table boring | |
| CN102825342A (en) | Method for testing error of centralization of herringbone tooth and testing ball | |
| CN108311951A (en) | A kind of index dial | |
| CN205798479U (en) | A kind of trace compensates pitch and synchronizes numerical control rigid tapping handle of a knife | |
| CN204277598U (en) | A kind of cylindrical member inclined hole processing tool | |
| CN108061956B (en) | High-precision lens centering and assembling correction method | |
| CN113607020B (en) | High-precision positioning device and positioning method for inner hole part | |
| CN105081802A (en) | Clamp for machining oil groove, shaped like Arabic number 8, of inner spherical face of joint bearing and producing and using method of clamp | |
| CN201283507Y (en) | Positioning apparatus for chamfering drill | |
| CN203390658U (en) | Tool for machining symmetrical key slots of axial parts | |
| CN105081885A (en) | Precision measuring method and device for measuring cutting amount of embedded miniature workpiece | |
| WO2009091293A1 (en) | Device for accurately rotating optical elements | |
| CN105666325A (en) | Taper measuring method and device, internal grinding machine and external grinding machine | |
| CN211439060U (en) | A clamping tool for processing of circle in range finding head | |
| CN110814874A (en) | Aligning tool for grinding excircle of long shaft part and using method thereof | |
| CN204312542U (en) | A kind of improvement linear rail self with locating function |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |