CN110678313A - 用于焊接型材件的机器 - Google Patents

用于焊接型材件的机器 Download PDF

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Publication number
CN110678313A
CN110678313A CN201880033321.8A CN201880033321A CN110678313A CN 110678313 A CN110678313 A CN 110678313A CN 201880033321 A CN201880033321 A CN 201880033321A CN 110678313 A CN110678313 A CN 110678313A
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China
Prior art keywords
machine
welding
holding
welded
base frame
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Granted
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CN201880033321.8A
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CN110678313B (zh
Inventor
安德烈·瓦卡瑞
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Graf Synergy SRL
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Graf Synergy SRL
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/022—Mechanical pre-treatments, e.g. reshaping
    • B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
    • B29C66/02241—Cutting, e.g. by using waterjets, or sawing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/116—Single bevelled joints, i.e. one of the parts to be joined being bevelled in the joint area
    • B29C66/1162—Single bevel to bevel joints, e.g. mitre joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B29C65/2053—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position
    • B29C65/2061—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding
    • B29C65/2069—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding with an angle with respect to the plane comprising the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B29C65/2092—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" and involving the use of a facer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
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    • B29C66/322—Providing cavities in the joined article to collect the burr
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
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    • B29C66/524—Joining profiled elements
    • B29C66/5243—Joining profiled elements for forming corner connections, e.g. for making window frames or V-shaped pieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
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    • B29C66/5243—Joining profiled elements for forming corner connections, e.g. for making window frames or V-shaped pieces
    • B29C66/52431—Joining profiled elements for forming corner connections, e.g. for making window frames or V-shaped pieces with a right angle, e.g. for making L-shaped pieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
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    • B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • Y10T156/1702—For plural parts or plural areas of single part
    • Y10T156/1744—Means bringing discrete articles into assembled relationship

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Arc Welding In General (AREA)

Abstract

用于焊接型材件的机器(1)，其包括：一个基架(2)；两个至少部分由塑料制成并且包括待焊接区域(6)的型材件(5)的保持装置(3,4)；所述保持装置(3,4)安装于所述基架(2)上并且限定第一保持轴(A)和第二保持轴(B)以形成焊接角度(7)，和所述型材件(5)沿其固定；从所述型材件(5)移除材料的移除装置(8)，以在所述型材件(5)的所述待焊接区域(6)进行至少一次机加工；热密封装置(9)，安装在所述基架(2)并且适用于焊接所述型材件(5)的待焊接区域(6)；所述焊接角度(7)的调整装置(10)，适用于移动至少一个保持装置(3,4)以使所述第一保持轴(A)和所述第二保持轴(B)倾斜以改变所述焊接角度(7)；所述保持装置(3,4)的滑动装置(11)，安装在所述基架(2)上并且适用于以相互靠近或相互远离而不改变焊接角度(7)的方式移动所述保持装置(3,4)。

Description

用于焊接型材件的机器
技术领域
本发明涉及用于焊接型材件的机器。
背景技术
现有技术中，型材件整体或仅部分由塑料材料制造，例如PVC或类似材料，用于制造窗和门框以及其框自身的多种配件，例如小的内部和外部装饰。
在此申请中，就此方面，型材件通过熔合其各自头部面来相互焊接以能够产生多种根据需要不同形状和规格的结构。
尤其是，通过加热待连接的部分而发生熔合，其通过合适的加热板和然后将一个加热部分抵到另一部分以便于熔合。通常地，加热部分为型材件的头端，适合以45°切除以限定，例如窗或门框的直角部分。
此方法实施通常利用安装有各自型材件保持装置的焊接机器，相互靠近移动以将待焊接珠端以相接触。
其他机器安装有抛光***，用于去除在熔合两个型材件时形成的珠子或焊珠。
实际上，在线处以45°接合两个型材件，多余熔化材料的部分会出来，形成从型材件可见表面突出的珠。
因此，为了抛光后门或窗框有优秀的美学外观，型材件，一经焊接，经历珠去除步骤。
然而，如上简单描述的已知焊接装置具有与之前涉及的焊接珠形成相关的缺陷。
实际上，需要考虑的是，塑料型材件的焊接区不是完全均一的，因此，为了让型材件规整，需要熔化大量材料导致形成大量珠，因此形成大量必须去除的废弃材料。
再者，用于去除珠和清洗待焊接区域的抛光工艺会实质上影响门或窗框整体的制造时间。
应该注意的是，为了窗或门框的每次焊接，型材构件必须随后制造。
再者，珠的去除对于放射状的型材件来说是相当复杂的。另外地，用于如上涉及的抛光过程的机器是笨重的，复杂，尤其是昂贵的。
这意味着，额外的笨重工具和装置的使用导致额外的费用和处理时间。
专利WO2013/132406A1显示能够克服如上涉及缺点的方法和装置。
WO2013/132405A1描述的***装备有两个移动固定件，型材件安装在其上和允许他们焊接而不形成任何焊接珠，由于待焊接区域的预防性铣削操作，用于获得用于在型材件上焊接珠的牵制间隔，和牵制压缩机的使用，其会在焊接过程中生成加热型材件并且防止熔化材料从牵制间隔逸出。
再者，WO2017/009779A1显示改进型压缩件。
更具体地，文件WO2017/009779A1介绍使用不同的牵制压缩机，其形状沿整个型材件适应于和附着于焊接型材件以控制焊接珠。
以此方式，根据专利WO2017/009779A1说明的制备装置能够焊接市场上以任何挤出机获得的任何形式的型材件，并在世界上任何地方和任何环境和大气条件下。
然而，根据专利WO2017/009779A1开发的装置可以改进型材件焊接角。
实际上，如上描述的，已知焊接机器仅能够以预设焊接角度焊接型材件，其通常为90°并且允许以基本矩形的形状制造窗或门框。
再者，初步的铣削操作基于待焊接型材件的结合线的尺寸，其依次取决于焊接型材件的焊接角度。
这些缺陷限制了窗和门框和框配件的生产，框配件描述在利用不同焊接角度要求焊接型材构件的复杂结构中。
实际上，不像更通常使用的矩形的窗和门框，为了制造安装有配件的复杂结构，如小的外部装饰或不同形状和规格的内部搁板，需要特殊的机器用于焊接的每个角度以将型材件相互焊接以形成复杂的和所述的结构。
发明内容
本发明的主要目的是提供用于焊接型材件的机器，其能够焊接市场上任意挤出机器获得的任意类型并且具有任意焊接角度的型材件。
本发明的另一目的是提供用于焊接型材件的机器，其能够在区域内运行初始制造操作用于任意焊接角度的自动焊接。
本发明最后但非最少的目的是提供用于焊接型材件的机器，其能够大幅简化整个焊接过程。
本发明的另一目的是提供用于焊接塑料型材件的机器，其能够克服之前所述的现有技术的缺陷，同时在简单、合理、简单、有效使用和成本效率的范围内。
通过具有权利要求1的技术特征的用于焊接型材的机器实现的之前所述的目的。
附图说明
本发明的其他特性和优点在优选地、但非唯一的用于焊接型材件的机器的描述中变的更为明显，通过示例性但非限制性示例说明，所附附图中：
图1是根据本发明所述机器的轴侧图；
图2是根据本发明所述机器的某些组件的***图；
图3是根据本发明所述机器的某些组件的轴测图；
图4是利用本发明的机器焊接的型材件视图；
图5是根据发明所述机器的部分轴测图；
图6是根据发明所述机器的剖视图；
图7是根据本发明所述机器的某些组件的剖视图；
图8是根据本发明所述的机器的组件的轴测图；
图9是图8所述组件的另一轴测图；
图10是根据本发明所述的机器的某些组件的俯视图；
图11是根据本发明所述的机器的某些组件的主视图。
具体实施方式
针对这些视图的具体参考，参考数字1全面地指示用于焊接型材件的机器。
用于焊接型材件的机器1，其特征为，其具有：
-至少一个基架2；
-至少两个至少部分由塑料制成并且包括至少一个待焊接区域6的型材件5的保持装置3,4；所述保持装置3,4安装于所述基架2上并且限定至少一个第一保持轴A和至少一个第二保持轴B以形成焊接角度7，和所述型材件5沿其固定；
-从所述型材件5移除材料的移除装置8，以在所述型材件5的待焊接区域6进行至少一次机加工；
-热密封装置9，安装在所述基架2并且适用于焊接所述型材件5的待焊接区域6；
-所述焊接角度7的调整装置10，适用于移动至少一个保持装置3,4以使所述第一保持轴A和所述第二保持轴B的至少一个倾斜以改变所述焊接角度7；
-所述保持装置3，4的滑动装置11，安装在所述基架2上并且适用于以相互靠近或相互远离而不改变焊接角度7的方式移动所述保持装置3,4。
有利的是，所述机器1通过四个支撑足安装于底面上，限制有水平工作台X和垂直工作台Y。
本发明文本的范围内，参照机器1所使用的术语“水平”和“垂直”是指图1所示的状态，例如出现在安装于底面上的机器1的那些。
水平工作台X为待焊接的型材件5分别沿所述第一保持轴A和所述第二保持轴B放置的平面。
每个型材件5通过相应的保持装置3、4在所述水平工作台上固定到所述机器1，以此情况下，所述机器1包括两个保持装置3、4以将两个型材件5相互焊接。
所述垂直工作台Y为所述型材件5的所述待焊接区域6沿其焊接的平面。
更具体地，所述垂直工作台Y布置为与所述保持装置3,4等距间隔。
再者，所述垂直工作台Y基本上与所述机器1的对称板重合。
所述滑动装置11包括：
-至少两个所述调整装置10的支撑板13；和
-至少两个***到所述支撑板13和所述基架2之间的直线导轨14，所述支撑板13以相互靠近或相互远离的方式在所述直线导轨14上沿焊接方向C滑动。
更具体地，所述直线导轨14包括两个基本上相互平行并且基本平行于水平工作台X布置的轨道。
所述支撑板13基本上平行于所述水平工作台X布置，并以棱柱形(prismatic)耦接到所述直线导轨14。
再者，所述支撑板13与所述移动装置关联以用于在对应的直线导轨14上滑动。
更具体地，每个支撑板13通过螺纹槽与基本上平行于所对应的直线导轨14的轨道布置并且***到所对应的支撑板13和所述移动装置之间的蜗杆相关联。
有利的是，如图2所示，所述移动装置包括电机和与所述电机关联用于同时将运动传动到两个蜗杆的运动传动单元。
进一步地，所述调整装置10包括，
-至少两个所述保持装置3，4和分别绕至少两个调整轴D旋转的保持板15，其基本上垂直所述支撑板13布置；
-至少两个圆形导轨16，分别***到所述保持板15和所述支撑板13之间；所述保持板15沿着所述圆形导轨16绕所述调整轴D以相互靠近或相互远离的方式旋转以改变焊接角度7。
所述圆形导轨16基本上是具有弧形形状的封闭槽，并在所述支撑板13上获得以形成基本上以调整轴D为中心的圆周弧。
所述保持板15根本上平行于支撑板13和水平工作台X，并且包括在所述圆形导轨16内开槽的相互锁合部以促进在支撑板13上旋转所述保持板15。
更具体地，所述保持板15沿调整轴D铰接到所述支撑板13。
所述保持装置3、4包括至少一个钳17，适用于面向对应的型材件5，并且在压力下将其固定到所述保持板15。
再者，所述保持装置3,4包括至少一个以浮雕形式在对应的保持板15上获得的型材件5的直线调节壁18
更具体地，每个保持板15设置有直线调节壁18，其分别限定第一保持轴A和第二保持轴B。
通常地，所述保持装置3,4包括具有平止动面的外部钳和内部嵌，其相对于对应的保持板15升高并围绕相同的旋转轴旋转。
以此方式，所述外部钳和内部钳面向所对应的型材件5，并将其锁定在所述保持板15和至少一个所述外部钳和内部钳的所述平止动面之间。
有利地，所述外部钳和所述内部钳以基本上相互平行并且相对于旋转轴以距离逐渐增大的方式布置以能够固定不同大小的型材件5。
实际上，非常薄的型材件5仅通过内部钳沿对应的直线调节壁18固定到相应的保持板15。
每个保持板15包括许多基本上相互平行布置的可移动凸缘21以形成基本上平行于所述对应的支撑板13的板。
有利的是，每个可移动凸缘21包括铰接旋转到相应的保持板15的第一端和铰接旋转到相应支撑板13的第二端。
以此方式，每个可移动凸缘21能够与对应的保持装置3,4一体移动，因此与其他可移动凸缘21协作保持平面结构。
所述调整装置10包括传感装置，其配置用于分别检测第一保持轴A和第二保持轴B相对于参考位置的倾斜。
有利的是，传感装置安装在保持板15和支撑板13之间的接合处附近。
根据所述权利要求的一项或多项所述的机器1，其特征在于，所述调整装置10包括至少两个分别与所述保持板15关联的编码器22，所述编码器22配置用于与所述传感装置协同运行以分别检测所述第一保持轴A和第二保持轴B相对于参考位置的倾斜。更具体地，所述编码器22连接所述传感装置以分别显示所述保持轴A和所述保持轴B相对于参考位置的倾斜。
更具体地，所述参考位置为所述保持轴A和所述保持轴B之间的所述焊接角度7为180°的位置。
然而，不排除不同的参考位置，如所述焊接角度为90°的位置。
所述移除装置8包括：
-至少一个可移动结构23，其在保持装置3，4附近与所述基架2关联；
-至少一个工作工具，用于铣削所述型材件5的待焊接区域6并且与所述可移动结构23关联；
-至少一个纵向导轨24，其***在所述可移动结构23和所述基架2之间，所述可移动结构23沿所述纵向导轨24沿着第一滑动方向E滑动。
所述纵向导轨24包括基本上相互平行并且基本上平行于所述垂直工作台Y和所述水平滑动板布置的轨道。
所述可移动结构23包括具有基本上矩形形状的板，其安装在所述水平工作台X下，基本上平行于所述垂直工作台Y并且以棱柱形与所述纵向导轨24关联。
更具体地，所述纵向导轨24限定第一滑动方向E，其基本上平行于所述垂直工作台Y和水平工作台X。
再者，所述可移动结构23与所述移除装置关联以在所述纵向导轨24上滑动。
更具体地，所述可移动结构23，通过螺纹槽，与所述螺杆关联；所述螺杆以基本上平行于所述纵向导轨24的所述轨道布置并且***到所述可移动结构23和电机装置之间以将运动传动到所述螺杆。
所述工作工具26包括铣削单元27，其以基本上垂直于所述垂直工作台Y来布置以用于制造所述构型件5。
再者，所述工作工具26包括至少一个清洁体28，用于收集制造所述构型件5的残留材料。
有利的是，所述工作工具26包括多个清洁体28，其由弹性材料制成并且径向绕所述铣削单元27布置以几乎完全覆盖它。
根据权利要求6所述的机器1，其特征在于，所述可移动结构23，包括：
-至少一个与所述工作工具26关联的辅助可移动结构29；
-至少一个辅助纵向导轨30，其基本上垂直于***在所述辅助可移动结构29和所述可移动结构23之间的所述纵向导轨24；所述辅助可移动结构29沿所述辅助纵向导轨30沿着基本上垂直于所述第一滑动方向E的第二滑动方向F滑动。
所述辅助纵向导轨30包括两个轨道，其基本上相互平行并且以基本上平行于所述垂直工作台Y和基本上平行于所述水平工作台X布置。
再者，所述辅助纵向导轨30与基本上与所述纵向导轨24相对的板关联。
所述辅助可移动结构29是具有基本上矩形形状的板，布置在水平工作台X下方，基本上平行于所述垂直工作台Y并且以棱柱形(prismatic)方式与所述辅助纵向导轨30关联。
更具体地，所述辅助纵向导轨30限定第二滑动方向F，其基本上平行于所述垂直工作台Y和基本上垂直所述水平工作台X和第一滑动方向E。
再者，所述辅助可移动结构29与移动装置关联以在所述辅助纵向导轨30上滑动。
更具体，所述辅助可移动结构20通过螺纹槽，与螺杆关联；所述螺杆以基本上平行于辅助纵向导轨30的轨道布置，和***到辅助可移动结构29和电机装置之间以用于将运动传动到螺杆。
总的来说，所述工作工具26沿所述纵向导轨24和所述辅助纵向导轨30自由移动；以此方式，所述工作工具26可以自由探索由所述第一滑动方向E和所述第二滑动方向F限定的所述板的所有点。
所述移除装置8包括一对工作工具26，其彼此相对方式放置以同时铣削两个构型件5的待焊接区域6和运行制造操作。
更具体地，所述移除装置8也包括所述工作工具26的牵制支架。
所述牵制支架与所述辅助可移动结构30的上端关联，并且所述工作工具26安装在所述牵制支架上；如图5所示，所述牵制支架基本上彼此相对同时基本上对称于所述垂直工作台Y。
根据上述一项或多项权利要求所述的机器1，其特征在于，其包括至少一个计算单元，配置用于计算所述工作工具26的制造路径32以在待焊接区域6上运行制造操作，所述制造路径32根据焊接角度7的值计算。
更具体地，所述计算单元配置用于计算所述制造路径32，其开始于对应于预设焊接角度34的参考路径33，所述制造路径32基于变化相对于所述预设焊接角度34的所述焊接角度7自动计算。
本申请文本的备忘中，值180°认作所述预设焊接角度34的值，在此情况下，此值是焊接角度7的值以使得两个型材件5焊接而在两者之间不形成任何角度。
更具体地，为了获得此类型焊接，待焊接的型材件5必须以90°横向切割。
换句话说，所述型材件5的纵向横切面基本上必须为矩形。
在此假定下，如图4所示，因此可能会限定与型材件5的宽度一致的参考路径33。
以此方式，根据预想的焊接角度7，所述计算单元自动计算所述制造路径32。
更具体地，所述参考路径33的值和所述预设焊接角度34的值指定为计算单元的输入数据以计算所述制造路径32。
如果已经限定此输入值，操作人员必须设置焊接角度7以此来焊接型材件5。
根据设置的焊接角度7，计算单元计算制造路径，例如利用如下公式：
Figure BDA0002280522860000111
其中，Prif为参考路径33的值，αrif为预设焊接角度34的值，αsal为型材件5之间限定的焊接角度7的值和Psal为制造路径32的值。
尤其的是，制造路径32的值与所述工作工具26沿所述第一滑动方向E覆盖的距离一致以在型材件5的所有待焊接区域6工作。
在刚刚描述的具体示例中，如果我们假定Prif值＝50厘米，αrif值＝180°并且焊接角度7要求等于αsal＝90°，其结果是Psal＝70.7厘米。
使用的公式和基于它的计算仅单纯作为示例，实际上不排除工作工具26的制造路径32的可替换性计算方式以准备待焊接型材件5。
再者，所述计算单元连接所述编码器22以利用它分享操作人员设置的焊接角度7。
以此方式，所述编码器22确保在所述第一保持轴A和所述第二保持轴B之间形成的角的值等于焊接角度7的值。
所述加热密封装置9包括，
-至少一个可移动支撑体35，其在所述保持装置3,4附近与所述基架2关联；
-至少一个加热密封板36，其与所述可移动支撑体35关联；
-至少一个直导轨37，其***到所述可移动支撑体35和所述基架2之间，所述可移动支撑体35沿所述直导轨37滑动并且移动所述加热密封板36成为如下配置之间：
-至少一个工作结构，其中所述加热密封板36***到所述型材件5的待焊接区域6之间；
-至少一个主结构，其中所述加热密封板36拉回以释放***到所述型材件5的所述待焊接区域6之间的空间。
所述直导轨37包括基本上相互平行的轨道并且布置为基本上平行于所述垂直工作台Y。
所述可移动支撑体35基板上是板形体，其以棱柱体形式与所述直导轨37关联。
再者，所述可移动支撑体35位于所述垂直工作台Y上，并且包括联锁箱，其安置所述加热密封板36，其也布置于垂直工作台Y上。
所述加热密封板36具有基本上矩形形状，包括两个平行和相对的工作面38和至少一个加热元件，例如电加热元件，以加热所述工作面38。
再者，所述可移动支撑体35与移动装置关联以沿所述直导轨37滑动。
更具体地，所述直导轨37倾斜并且布置在所述水平工作台X下面以能够让所述加热密封板36沿工作方向G位于所述工作结构和空闲结构之间移动。
实际上，在所述工作结构内，所述加热密封板36穿过所述水平工作台X并且以基本上横向焊接方向C布置，其中在空闲结构中，所述加热密封板36布置到所述水平工作台X下。
所述机器1也包括牵制装置39，其以可移动的方式安装在基架2上，并且适用于在待焊接区域6的附近至少部分放置在所述型材件5上以牵制至少一个焊接珠40。
所述牵制装置39包括至少一个侧向牵制压力器41，其安装有至少一个止动面42与所述构型件5一起限定焊接珠40的侧向牵制面43。
再者，所述侧向牵制压力器41包括多个止动面42并且能绕自身转动以选择性地和替换性地朝所述构型件5布置所述止动面42。
更具体地，所述侧向牵制压力器41为纵向条，其具有基本上为正方形的截面并且围绕位于所述垂直工作台Y上的至少一个旋转轴H旋转。
尤其参照图8和图9，所述侧向牵制压力器41包括三个止动面42。
其中一个所述止动面42包括平面44，同时其他两个包括纵向凸出45，其中一个大于另外一个。
然而，不排除可替换性实施例，其中所述侧向牵制压力器41具有不同形状，包括更高数量的止动面42和/或其中所述止动面42包括多个纵向凸出45。有利地，所述牵制装置39包括上侧向牵制压力器46和下侧向牵制压力器47，其位于垂直工作台Y，基本平行和相互相对并且与所述水平工作台X相对。
更具体地，所述上侧向牵制压力器46布置在所述水平工作台X上，同时所述下侧向牵制压力器47布置在所述水平工作台X上。
所述上侧向牵制压力器46通过纵向滑动装置48与所述基架2关联，其与基本上平行于所述工作工具26的第一方向E的第一移位方向I滑动。
所述纵向滑动装置48包括上侧向牵制压力器46的滑动组件49，沿基本上垂直所述第一移位方向I的第二移位方向L。
所述上侧向牵制压力器46与倾斜支撑件50关联，在其上可以自由绕位于垂直工作台Y的旋转轴H旋转。
所述倾斜支撑件50包括第一端，其铰接到所述滑动组件49上以能够让所述上侧向牵制压力器46沿所述垂直工作台Y倾斜，和第二端，其基本上相对于第一端布置。
再者，所述纵向滑动装置48包括弹性件，其***到所述滑动组件49和所述倾斜支撑件50之间。
更具体地，所述弹性件以一个所述第一端和所述第二端之间的基本上中间距离与所述倾斜支撑件50关联。
再者，所述滑动组件49包括运动压力件，其适用于推动所述倾斜支撑件50的第二端以至于压缩所述上侧向牵制压力器46。
以此方式，所述倾斜支撑件50能够让所述上侧向牵制压力器46以压力和均一的方式设置有所述构型件5，也使自身适用于倾斜面。
有利地，类似于所述工作工具26，所述下侧向牵制压力器37通过基本上平行于所述辅助纵向导轨30的下操作导轨51与所述移除装置8的所述可移动结构23关联。
以此方式，所述下侧向牵制压力器47可以沿所述第一滑动方向E和所述第二滑动方向F移动。
所述牵制装置39包括至少一个前牵制压力器52，具有以“V”形布置的两侧并且利用所述型材件5限定焊接珠40的前牵制面53。
所述前牵制压力器52通过支撑叉54，与所述加热密封装置9的所述可移动支撑体35关联。
所述牵制装置39也包括阻尼元件55，其***到所述支撑叉54和所述加热密封装置9的可移动支撑体35之间。
更具体地，所述前牵制压力器52面向与有朝向所述保持装置3,4的V-形侧形成的凹部。
在视图显示的具体实施例中，前牵制压力器52有整体制成，但不排除替换性实施例，其中所述前牵制压力器52包括多个V-形件，在专利文献WO2017/009779A1显示。
根据一项或多项如上权利要求所述的机器1，其特征在于，所述移除装置8适用于在型材件5的待焊接区域6上形成至少一个沟，前牵制压力器52和侧向牵制压力器41与沟联合限定焊接珠40的牵制间隔56。
机器1的运行如下。
两个型材件5布置在保持板15上并且分别通过相应的直线调节壁18沿第一保持轴A和第二保持轴B定向。
以此方式放置，所述型材件5通过钳17固定到所述保持装置3,4。
更具体地，所述型材件5布置成基本上“镜像”从而与垂直工作台Y相同距离间隔。
在本文的其他部分中，我们认为两个型材件5可以先行以45°切割以能够以90°焊接角7焊接。
这些情况仅作为示例，实际上，例如，相同型材件5以30°切割以能够以60°焊接角焊接。
所述保持板15通过圆形导轨16绕对应的调整轴D旋转以调整焊接角7。
更具体地，所述保持板15通过操作人员手动旋转。
然而，不排除替换性实施例，其中所述保持板15的旋转自动开始，例如，通过电动装置。
在保持板15旋转过程中，传感装置与所述编码器通信，相对于参考位置的相同保持板15的角度位置，举例来说，其可以对应等于180°的焊接角度7。
所述编码器22将角度位置转换为数字数据以传输到计算单元。
所述计算单元比较角度位置和操作人员输入的焊接角度值并且如果两个值是相同时通知编码器22。
以此方式，所述编码器22通知操作人员，其会在到达设置焊接角度7时旋转保持板15。
一旦焊接角度7到达时，型材件5的待焊接区域6布置为沿焊接方向C相互面向。
移动所述支撑板13以沿对应的直线导轨14相互滑动以为了将待焊接区域6相互靠近以能够制造。更具体地，待焊接区域6布置的距离基本上与对应的工作工具26的铣削单元27之间的距离相同。
以此方式，所述工作工具26同时和以镜像方式自动沿所述第一滑动方向E和第二滑动方向F移动到所述型材件5的待焊接区域6。
如上描述的，计算单元计算制造路径32以通过工作工具26覆盖。
更具体地，所述制造路径32与沿纵向导轨24的所述工作工具26的移位相一致。
所述制造过程包括使待焊接区域6平整，减少来自构型件挤压操作的瑕疵。
以此方式，待焊接区域6的焊接要求更少材料的熔化并结果性减少焊接珠40。
然而，不排除制造待焊接区域6的替换性方法，例如其中执行更复杂沟或制造操作。
一旦完成制造，工作工具26沿第二滑动方向F拉回并将其自动布置到水平工作台X下面，同时加热密封板36自动沿工作方向G移动。
更具体地，所述加热密封板利用电加热元件加热，从空闲结构移动到工作结构。
在此结构中，支撑板13沿直线导轨14滑动以将待焊接区域6接触到所述加热密封板36的对应工作面38。
待焊接区域6部分熔化后，滑动装置11移动构型件5远离以能够让加热密封板从工作结构移动到空闲结构。
以此方式，待焊接区域6通过滑动装置11相互施加压力。
同时，牵制装置39自动激活以将上侧向牵制压力器46，下侧向牵制压力器47和前牵制压力器47在图7所示的待焊接区域6之间的结合处接触构型件5。
更具体地，所述上侧向牵制压力器46沿第一移位方向I和第二移位方向L移动，所述下侧向牵制压力器47沿第一滑动方向E和第二滑动方向F移动，所述前牵制压力器52沿工作方向G移动。
以此方式，构型件5相互焊接而不形成任何焊接珠40。
实践中，可以确定的是本申请描述的发明能够实现预想的目的。

Claims (16)

1.用于焊接型材件的机器(1)，其特征在于，其包括：
-至少一个基架(2)；
-至少两个至少部分由塑料制成并且包括至少一个待焊接区域(6)的型材件(5)的保持装置(3,4)；所述保持装置(3,4)安装于所述基架(2)上并且限定至少一个第一保持轴(A)和至少一个第二保持轴(B)以形成焊接角度(7)，和所述型材件(5)沿其固定；
-从所述型材件(5)移除材料的移除装置(8)，以在所述型材件(5)的所述待焊接区域(6)进行至少一次机加工；
-热密封装置(9)，安装在所述基架(2)并且适用于焊接所述型材件(5)的待焊接区域(6)；
-所述焊接角度(7)的调整装置(10)，适用于移动至少一个保持装置(3,4)以使至少一个所述第一保持轴(A)和所述第二保持轴(B)倾斜以改变所述焊接角度(7)；
-所述保持装置(3,4)的滑动装置(11)，安装在所述基架(2)上并且适用于以相互靠近或相互远离而不改变焊接角度(7)的方式移动所述保持装置(3,4)。
2.如权利要求1所述的机器(1)，其特征在于，所述滑动装置(11)包括：
-至少两个所述调整装置(10)的支撑板(13)；和
-至少两个***到所述支撑板(13)和所述基架(2)之间的直线导轨(14)，所述支撑板(13)以相互靠近或相互远离的方式在所述直线导轨(14)上沿焊接方向(C)滑动。
3.根据之前一项或多项权利要求所述的机器(1)，其特征在于，所述调整装置(10)包括：
-至少两个所述保持装置(3,4)的和分别绕至少两个调整轴(D)旋转的保持板(15)，其基本上垂直所述支撑板(13)布置；
-至少两个圆形导轨(16)，分别***到所述保持板(15)和所述支撑板(13)之间；所述保持板(15)沿着所述圆形导轨(16)绕所述调整轴(D)以相互靠近或相互远离的方式旋转以改变焊接角度(7)。
4.根据之前一项或多项权利要求所述的机器(1)，其特征在于，所述调整装置(10)包括传感装置，其配置用于分别检测第一保持轴(A)和第二保持轴(B)相对于参考位置的倾斜。
5.根据之前一项或多项权利要求所述的机器(1)，其特征在于，所述调整装置(10)包括至少两个分别与所述保持板(15)关联的编码器(22)；所述编码器(22)配置用于与所述传感装置协同运行以分别检测所述第一保持轴(A)和第二保持轴(B)相对于参考位置的倾斜。
6.根据之前一项或多项权利要求所述的机器(1)，其特征在于，所述移除装置(8)包括：
-至少一个可移动结构(23)，其在所述保持装置(3,4)附近与所述基架(2)关联；
-至少一个工作工具(26)，用于铣削所述型材件(5)的待焊接区域(6)并且与所述可移动结构(23)关联；
-至少一个纵向导轨(24)，其***在所述可移动结构(23)和所述基架(2)之间，所述可移动结构(23)沿所述纵向导轨(24)沿着第一滑动方向(E)滑动。
7.根据权利要求6所述的机器(1)，其特征在于，所述可移动结构(23)包括：
-至少一个与所述工作工具(26)关联的辅助可移动结构(29)；
-至少一个辅助纵向导轨(30)，其基本上垂直于***在所述辅助可移动结构(29)和所述可移动结构(23)之间的所述纵向导轨(24)；所述辅助可移动结构(29)沿所述辅助纵向导轨(30)沿着基本上垂直于所述第一滑动方向(E)的第二滑动方向(F)滑动。
8.根据之前一项或多项权利要求所述的机器(1)，其特征在于，所述移除装置(8)包括一对工作工具(26)，其彼此相对方式放置以同时铣削两个构型件(5)的待焊接区域(6)和运行所述机加工操作。
9.根据之前一项或多项权利要求所述的机器(1)，其特征在于，其包括至少一个计算单元，其配置用于计算所述工作工具(26)的制造路径(32)以在待焊接区域(6)上运行所述机加工，所述制造路径(32)根据所述焊接角度(7)的值计算。
10.根据之前一项或多项权利要求所述的机器(1)，其特征在于，所述计算单元配置用于计算所述制造路径(32)，其开始于对应于预设焊接角度(34)的参考路径(33)，所述制造路径(32)基于变化相对于所述预设焊接角度(34)的所述焊接角度(7)自动计算。
11.根据之前一项或多项权利要求所述的机器(1)，其特征在于，所述热密封装置(9)包括：
-至少一个可移动支撑体(35)，其在所述保持装置(3,4)附近与所述基架(2)关联；
-至少一个加热密封板(36)，其与所述可移动支撑体(35)关联；
-至少一个直导轨(37)，其***到所述可移动支撑体(35)和所述基架(2)之间，所述可移动支撑体(35)沿所述直导轨(37)滑动并且移动所述加热密封板(36)为如下结构之间：
-至少一个工作结构，其中所述加热密封板(36)***到所述型材件(5)的所述待焊接区域(6)之间；
-至少一个主结构，其中所述加热密封板(36)拉回以释放***到所述型材件(5)的所述待焊接区域(6)之间的空间。
12.根据之前一项或多项权利要求所述的机器(1)，其特征在于，其包括牵制装置(39)，其以可移动的方式安装在所述基架(2)上，并且适用于在所述待焊接区域(6)的附近至少部分放置在所述型材件(5)上以控制至少一个焊接珠(40)。
13.根据之前一项或多项权利要求所述的机器(1)，其特征在于，所述牵制装置(39)包括至少一个侧向牵制压力器(41)，其安装有至少一个止动面(42)，其与所述构型件(5)一起限定所述焊接珠(40)的侧向牵制面(43)。
14.根据之前一项或多项权利要求所述的机器(1)，其特征在于，所述侧向牵制压力器(41)包括多个止动面(42)并且能绕自身转动以选择性地和替换性地朝向所述构型件(5)布置所述止动面(42)。
15.根据之前一项或多项权利要求所述的机器(1)，其特征在于，所述牵制装置(39)包括至少一个前牵制压力器(52)，其具有以“V”形布置的两侧并且与所述型材件(5)限定所述焊接珠(40)的前牵制面(53)。
16.根据之前一项或多项权利要求所述的机器(1)，其特征在于，所述移除装置(8)适用于在所述型材件(5)的所述待焊接区域(6)上形成至少一个沟，所述前牵制压力器(52)和所述侧向牵制压力器(41)与沟联合限定所述焊接珠(40)的牵制间隔(56)。
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