CN110674954A - Cement production inspection method and system based on thermal imaging technology - Google Patents
Cement production inspection method and system based on thermal imaging technology Download PDFInfo
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- 238000007689 inspection Methods 0.000 title claims abstract description 172
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Abstract
The invention discloses a cement production inspection method and a system based on a thermal imaging technology, wherein during production inspection work, the system can replace a traditional temperature measuring gun under a special measuring environment or a measuring requirement of the cement production industry, can measure temperature remotely, can present a thermal image according to thermal radiation distribution, transmits acquired data to a system background in real time, and provides waveform spectrum analysis. The invention provides the inspection method which is long-distance, non-contact, wider in coverage and anti-electromagnetic interference, automatically stores the thermodynamic diagram into the inspection result, and can perform image analysis on the inspection result in the follow-up process, thereby realizing accurate and efficient equipment inspection. The invention provides a thermal imaging function on the handheld inspection terminal, so that an inspector does not need to carry a temperature measuring tool, and tools carried by field inspection are reduced.
Description
Technical Field
The invention relates to the technical field of cement production processes, in particular to a thermal imaging technology-based cement production inspection method and system.
Background
The inspection work is an important part in the operation and maintenance work of production equipment, the temperature measurement is an indispensable work of cement manufacturing enterprises in equipment inspection, and the temperature measurement is generally carried out by adopting a temperature measuring gun in the traditional inspection temperature measurement. Due to the distance coefficient ratio, the distance of the measuring object is limited, and the measuring is usually performed only in a short distance, and the measuring result can only feed back the average value of a small area, so that the temperature distribution condition of a large area cannot be known, and the operation condition of field equipment, such as the temperature measurement of large production equipment such as a rotary kiln, a preheater and the like, cannot be actually reflected.
Disclosure of Invention
This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. In this section, as well as in the abstract and the title of the invention of this application, simplifications or omissions may be made to avoid obscuring the purpose of the section, the abstract and the title, and such simplifications or omissions are not intended to limit the scope of the invention.
The present invention has been made in view of the above and/or other problems occurring in the conventional equipment inspection.
Therefore, one of the objectives of the present invention is to provide a thermal imaging technology-based inspection method for cement production, which provides a remote, non-contact, wider coverage and anti-electromagnetic interference inspection method, and automatically stores the thermodynamic diagram into the inspection result, and can perform image analysis on the inspection result subsequently, thereby achieving accurate and efficient equipment inspection.
In order to solve the technical problems, the invention provides the following technical scheme: a cement production inspection method based on a thermal imaging technology comprises the following steps: s1: establishing an equipment file and a routing inspection plan; s2: starting a plan to generate and distribute inspection tasks; s3: carrying out polling work after receiving the task on site; s4: and submitting data after temperature is acquired by thermal imaging.
As a preferred scheme of the thermal imaging technology-based cement production inspection method, the thermal imaging technology-based cement production inspection method comprises the following steps: the step S1 specifically includes: and establishing a file for the equipment to be inspected through a data maintenance function of the calculation service center module, planning an inspection plan according to the technical requirements of the equipment, and storing the maintained data in a database system of the calculation service center module.
As a preferred scheme of the thermal imaging technology-based cement production inspection method, the thermal imaging technology-based cement production inspection method comprises the following steps: the step S2 specifically includes: and starting the determined plan execution through the computing service center module, automatically generating task data according to a period after the plan execution is executed, and pushing a reminding message and task data to the inspection terminal module through a network while generating a task.
As a preferred scheme of the thermal imaging technology-based cement production inspection method, the thermal imaging technology-based cement production inspection method comprises the following steps: the step S3 specifically includes: the inspection personnel finish inspection work through the received reminding and task of the inspection terminal module at the job site, and the inspection terminal module prompts information such as the item of inspection, the standard of operation and the like on a terminal screen after scanning the equipment label RFID.
As a preferred scheme of the thermal imaging technology-based cement production inspection method, the thermal imaging technology-based cement production inspection method comprises the following steps: the step S4 specifically includes: the thermal imaging module is used for shooting the temperature of the equipment, and not only is a thermal image of a measured object displayed on a screen during measurement aiming at remote or global temperature measurement, but also the temperature value in the thermal image is recorded; the pictures and the numerical values are temporarily stored in the inspection terminal module in a local data mode, and then submitted to the calculation service center module through a network for database storage, so that the pictures and the numerical values can be used for subsequent analysis.
The invention also aims to provide a cement production inspection system based on thermal imaging technology, which provides a remote, non-contact, wider-coverage and anti-electromagnetic interference inspection method, automatically stores the thermodynamic diagram into an inspection result, and can perform image analysis on the inspection result subsequently to realize accurate and efficient equipment inspection.
In order to solve the technical problems, the invention provides the following technical scheme: a cement production inspection system based on thermal imaging technology comprises a calculation service center module, an inspection terminal module and a thermal imaging module; the calculation service center module is used for executing the inspection plan, distributing the tasks and storing the final inspection result, is connected with the inspection terminal module through a factory WIFI network or a 4G/5G network, and distributes the inspection tasks to the inspection terminal module and receives data returned by the inspection terminal module; the inspection terminal module is used for executing field inspection work, acquiring equipment operation data through the thermal imaging module and the vibration acquisition module, performing other equipment inspection work according to work requirements issued by the calculation service center module, and finally submitting inspection result data to the calculation service center module; and the thermal imaging module is used for measuring the temperature of equipment in a special scene, is connected with the inspection terminal module through a Bluetooth or an internal data line, and displays and stores acquired thermal image data on the inspection terminal.
As a preferred scheme of the thermal imaging technology-based cement production inspection system, the thermal imaging technology-based cement production inspection system comprises the following steps: the calculation service center module sends tasks of appointing a time range, appointing equipment, appointing an inspection project and appointing a responsible person to the inspection terminal module through the formulated inspection plan under the appointed period and time conditions, and pushes a reminding message to a holder of the inspection terminal module.
As a preferred scheme of the thermal imaging technology-based cement production inspection system, the thermal imaging technology-based cement production inspection system comprises the following steps: the inspection terminal module receives the information pushed by the calculation service center module and the inspection task in real time, uses the NFC function scanning equipment RFID tag of the inspection terminal module or uses the camera function scanning equipment two-dimensional code of the inspection terminal module within a specified time range, reads detailed task information after identification, and executes inspection work according to guidance.
As a preferred scheme of the thermal imaging technology-based cement production inspection system, the thermal imaging technology-based cement production inspection system comprises the following steps: when large-scale equipment or remote temperature measurement is carried out, the equipment is shot through the thermal imaging module, temperature acquisition work can be completed, and the average temperature, the maximum temperature and the minimum temperature of a region can be acquired. And transmitting the image data and the temperature value to the inspection terminal module and finally submitting the image data and the temperature value to the calculation service center module.
The invention has the beneficial effects that: the invention provides the inspection method which is long-distance, non-contact, wider in coverage and anti-electromagnetic interference, automatically stores the thermodynamic diagram into the inspection result, and can perform image analysis on the inspection result in the follow-up process, thereby realizing accurate and efficient equipment inspection. The invention provides a thermal imaging function on the handheld inspection terminal, so that an inspector does not need to carry a temperature measuring tool, and tools carried by field inspection are reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise. Wherein:
fig. 1 is a service flow diagram of the system of the present invention.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Furthermore, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Referring to fig. 1, a first embodiment of the present invention provides a cement production inspection method based on a thermal imaging technology, which includes the following steps S1 to S4:
s1: and establishing an equipment file and an inspection plan.
Specifically, a data maintenance function of the computing service center module is used for establishing a file including a serial number, a name, a supplier, factory time, installation time, spare part data and the like for the equipment needing to be inspected. And planning a patrol plan according to the technical requirements of the equipment, wherein the patrol plan comprises data of an inspection period, an inspection project, a responsible person and the like. The maintained data is stored in a database system of the compute service center module.
S2: and generating and issuing a patrol task by the starting plan.
Specifically, the calculation service center module executes and starts the determined plan, and automatically generates task data according to a period after execution, wherein the task data comprises task time, checked equipment, checked items, responsible persons and the like. And when the task is generated, the reminding message and the task data are pushed to the inspection terminal module through the network.
S3: and carrying out inspection work after receiving the task on site.
Specifically, in a working site, inspection personnel complete inspection work through the reminding and task received by the inspection terminal module, and the inspection terminal module can prompt information such as inspection items and operation standards on a terminal screen after scanning the equipment tag RFID.
S4: and submitting data after temperature is acquired by thermal imaging.
Specifically, the thermal imaging module is used for shooting the temperature of the equipment, particularly for long-distance or full-view temperature measurement, not only is a thermal image of a measured object displayed on a screen during measurement, but also temperature values in the thermal image can be recorded, wherein the temperature values include maximum, minimum and average temperature values in an imaging range. The pictures and the numerical values are temporarily stored in the inspection terminal module in a local data mode, and then submitted to the calculation service center module through a network for database storage, so that the pictures and the numerical values can be used for subsequent analysis.
The infrared thermal imaging technology is a detection method that detects infrared energy (heat) in a non-contact manner, converts the infrared energy into an electric signal, generates a thermal image and a temperature value on a display, and can calculate the temperature value. The thermal imaging camera component integrated with the inspection terminal module has the temperature measuring range of-20 ℃ to 400 ℃, the fixed focal length of 17 cm to infinity, and can cover all the measurable temperatures of cement production equipment (figure 1).
The invention also comprises a cement production inspection system based on the thermal imaging technology, which comprises a calculation service center module, an inspection terminal module and a thermal imaging module.
And the calculation service center module is used for executing the inspection plan, issuing the tasks and storing the final inspection result, is connected with the inspection terminal module through a WIFI network or a 4G/5G network in the factory, issues the inspection tasks to the inspection terminal module and receives data returned by the inspection terminal.
The calculation service center module is a server of the inspection system and is used for finishing maintenance of basic data, formulation of an inspection plan, distribution of an inspection task and receiving and storing of an inspection result. A general commercial server can be used for deploying the module, and needs to be accessed to an enterprise working network for communicating with the inspection terminal module, and if the inspection terminal module adopts a 4G/5G communication mode, the accessed network needs to have an external network access authority.
And sending tasks of a designated time range, designated equipment, designated inspection items and designated responsible persons to the inspection terminal module through the formulated inspection plan under the conditions of designated period and time, and pushing a reminding message to a holder of the inspection terminal module.
And the inspection terminal module is used for executing field inspection work, acquiring equipment operation data through the thermal imaging module and the vibration acquisition module, performing other equipment inspection work according to the work requirement issued by the calculation service center module, and finally submitting inspection result data to the calculation service center module.
The field execution patrol staff need to be equipped with a patrol terminal module, the common use is industrial PDA or professional industrial point/patrol instrument, if the field condition is good, the common civil android mobile phone can be used for replacing (preferably having NFC function).
Under the networking condition, the inspection terminal module can receive the message and the inspection task pushed by the computing service center module in real time, and in a specified time range, the NFC function of the inspection terminal module is used for scanning the RFID label of the equipment or the camera function of the inspection terminal module is used for scanning the two-dimensional code of the equipment, after identification, the detailed information of the task is read, and inspection work is executed according to guidance.
The thermal imaging module adopts a thermal imaging camera for measuring the temperature of equipment in a special scene, and is connected with the inspection terminal module through a Bluetooth or an internal data line, and acquired thermal image data are displayed and stored on the inspection terminal.
The thermal imaging module is used for measuring the temperature of the equipment, and infrared energy (heat) is detected in a non-contact mode and converted into an electric signal, and a thermal image and a temperature value are generated on the display. The customized thermal imaging camera can be assembled on the inspection terminal module, and an independent thermal imaging instrument (needing to support Bluetooth or wifi) can also be used.
When large-scale equipment or long-distance temperature measurement is carried out, the equipment is shot through the thermal imaging lens, temperature collection can be completed, and the average temperature, the maximum temperature and the minimum temperature of a region can be collected. And transmitting the image data and the temperature value to the inspection terminal module and finally submitting the image data and the temperature value to the calculation service center module.
In conclusion, the invention provides the inspection method which is long-distance, non-contact, wider in coverage and anti-electromagnetic interference, automatically stores the thermodynamic diagram into the inspection result, and can perform image analysis on the inspection result in the follow-up process, thereby realizing accurate and efficient equipment inspection. The invention provides a thermal imaging function on the handheld inspection terminal, so that an inspector does not need to carry a temperature measuring tool, and tools carried by field inspection are reduced.
When the system is used for production inspection, the system can replace a traditional temperature measuring gun under the special measuring environment or measuring requirement of the cement production industry, can measure the temperature remotely, can present a thermal image according to thermal radiation distribution, transmits acquired data to a system background in real time, and provides waveform spectrum analysis.
It is important to note that the construction and arrangement of the present application as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperatures, pressures, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in this application. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of this invention. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present inventions. Therefore, the present invention is not limited to a particular embodiment, but extends to various modifications that nevertheless fall within the scope of the appended claims.
Moreover, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not be described (i.e., those unrelated to the presently contemplated best mode of carrying out the invention, or those unrelated to enabling the invention).
It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, without undue experimentation.
It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (9)
1. A cement production inspection method based on thermal imaging technology is characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
s1: establishing an equipment file and a routing inspection plan;
s2: starting a plan to generate and distribute inspection tasks;
s3: carrying out polling work after receiving the task on site;
s4: and submitting data after temperature is acquired by thermal imaging.
2. The thermal imaging technology based cement production inspection method according to claim 1, characterized in that: the step S1 specifically includes: and establishing a file for the equipment to be inspected through a data maintenance function of the calculation service center module, planning an inspection plan according to the technical requirements of the equipment, and storing the maintained data in a database system of the calculation service center module.
3. The thermal imaging technology based cement production inspection method according to claim 2, wherein: the step S2 specifically includes: and starting the determined plan execution through the computing service center module, automatically generating task data according to a period after the plan execution is executed, and pushing a reminding message and task data to the inspection terminal module through a network while generating a task.
4. The thermal imaging technology based cement production inspection method according to claim 3, wherein: the step S3 specifically includes: the inspection personnel finish inspection work through the received reminding and task of the inspection terminal module at the job site, and the inspection terminal module prompts information such as the item of inspection, the standard of operation and the like on a terminal screen after scanning the equipment label RFID.
5. The thermal imaging technology based cement production inspection method according to claim 4, wherein: the step S4 specifically includes: the thermal imaging module is used for shooting the temperature of the equipment, and not only is a thermal image of a measured object displayed on a screen during measurement aiming at remote or global temperature measurement, but also the temperature value in the thermal image is recorded; the pictures and the numerical values are temporarily stored in the inspection terminal module in a local data mode, and then submitted to the calculation service center module through a network for database storage, so that the pictures and the numerical values can be used for subsequent analysis.
6. The utility model provides a cement manufacture system of patrolling and examining based on thermal imaging technique which characterized in that: the system comprises a computing service center module, an inspection terminal module and a thermal imaging module;
the calculation service center module is used for executing the inspection plan, distributing the tasks and storing the final inspection result, is connected with the inspection terminal module through a factory WIFI network or a 4G/5G network, and distributes the inspection tasks to the inspection terminal module and receives data returned by the inspection terminal module;
the inspection terminal module is used for executing field inspection work, acquiring equipment operation data through the thermal imaging module and the vibration acquisition module, performing other equipment inspection work according to work requirements issued by the calculation service center module, and finally submitting inspection result data to the calculation service center module;
and the thermal imaging module is used for measuring the temperature of equipment in a special scene, is connected with the inspection terminal module through a Bluetooth or an internal data line, and displays and stores acquired thermal image data on the inspection terminal.
7. The thermal imaging technology-based cement production inspection system according to claim 6, wherein: the calculation service center module sends tasks of appointing a time range, appointing equipment, appointing an inspection project and appointing a responsible person to the inspection terminal module through the formulated inspection plan under the appointed period and time conditions, and pushes a reminding message to a holder of the inspection terminal module.
8. The thermal imaging technology-based cement production inspection system according to claim 7, wherein: the inspection terminal module receives the information pushed by the calculation service center module and the inspection task in real time, uses the NFC function scanning equipment RFID tag of the inspection terminal module or uses the camera function scanning equipment two-dimensional code of the inspection terminal module within a specified time range, reads detailed task information after identification, and executes inspection work according to guidance.
9. The thermal imaging technology-based cement production inspection system according to claim 8, wherein: when large-scale equipment or remote temperature measurement is carried out, the equipment is shot through the thermal imaging module, temperature acquisition work can be completed, and the average temperature, the maximum temperature and the minimum temperature of a region can be acquired. And transmitting the image data and the temperature value to the inspection terminal module and finally submitting the image data and the temperature value to the calculation service center module.
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