CN110667230A - High-precision graphite rolling and pasting machine - Google Patents
High-precision graphite rolling and pasting machine Download PDFInfo
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- CN110667230A CN110667230A CN201911125942.1A CN201911125942A CN110667230A CN 110667230 A CN110667230 A CN 110667230A CN 201911125942 A CN201911125942 A CN 201911125942A CN 110667230 A CN110667230 A CN 110667230A
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- pasting
- cylinder
- tablet
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 178
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 178
- 239000010439 graphite Substances 0.000 title claims abstract description 178
- 238000005096 rolling process Methods 0.000 title claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 248
- 239000000463 material Substances 0.000 claims abstract description 193
- 230000033001 locomotion Effects 0.000 claims abstract description 33
- 238000001179 sorption measurement Methods 0.000 claims abstract description 25
- 238000010030 laminating Methods 0.000 claims description 20
- 206010044565 Tremor Diseases 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 2
- 235000011266 Passiflora quadrangularis Nutrition 0.000 claims 4
- 244000179684 Passiflora quadrangularis Species 0.000 claims 4
- 238000010521 absorption reaction Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 14
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 9
- 230000006872 improvement Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 239000012528 membrane Substances 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1825—Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
- B32B38/1833—Positioning, e.g. registration or centering
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention provides a high-precision graphite rolling and pasting machine which comprises a rolling and pasting main body mechanism, wherein the rolling and pasting main body mechanism comprises a material sheet feeding unit, a graphite sheet feeding unit, a pasting unit and a discharging unit, the discharging ends of the feeding unit and the graphite sheet feeding unit are respectively butted with the feeding end of the pasting unit, the discharging end of the pasting unit is butted with the feeding end of the discharging unit, the pasting unit comprises a UVW platform net cage mechanism and a pasting mechanism, the pasting mechanism comprises a pasting movement mechanism and a suction head plate connected with the pasting movement mechanism, the UVW platform net cage mechanism comprises a vacuum adsorption mechanism, a gauze, a roller and a roller reciprocating translation mechanism for driving the roller to do linear reciprocating movement, the roller is positioned below the gauze, and the roller is contacted with the gauze. The invention has the beneficial effects that: the precision is improved, the efficiency is improved, and the automatic high-speed high-precision rolling and pasting of the graphite flakes can be realized.
Description
Technical Field
The invention relates to a rolling and pasting machine, in particular to a high-precision graphite rolling and pasting machine.
Background
The graphite flake belongs to the great material of void degree, and the higher viscidity of graphite flake binding face, have in the laminating of graphite flake, the laminating is pressed down with the face to the face of adopting often, because there is great adhesion force between graphite flake and the existing equipment in this laminating, there is the gassing and the difficult elimination of bubble in the laminating, at present, graphite rolls and pastes the universal mode of taking and does, suction head or suction plate vacuum adsorption graphite flake, with an angle of graphite flake slope, the graphite flake front end pushes down, contact behind the tablet, begin to move the roll extrusion towards the rear end slowly, release the vacuum of adsorbing graphite during the removal, accomplish until the roll extrusion. These devices tend to have these problems: the prior device cannot remove bubbles, is inaccurate in transfer and easy to have the defect of pasting, adopts a traditional CCD positioning mode, and is poor in accuracy of a pasting position, so that the yield of products is low, and the prior device is low in product yield, low in pasting speed and low in production efficiency. The current graphite flake rolls pastes the mode laminating position precision inadequately, and the yields is difficult to control, and the high production efficiency of human cost is low.
Therefore, it is an urgent technical problem to be solved by those skilled in the art to provide a graphite sheet rolling and pasting machine capable of realizing automatic high speed and high precision.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a high-precision graphite rolling and pasting machine.
The invention provides a high-precision graphite rolling and pasting machine which comprises a rolling and pasting main body mechanism, wherein the rolling and pasting main body mechanism comprises a material sheet feeding unit, a graphite sheet feeding unit, a pasting unit and a discharging unit, the discharging ends of the feeding unit and the graphite sheet feeding unit are respectively butted with the feeding end of the pasting unit, the discharging end of the pasting unit is butted with the feeding end of the discharging unit, the pasting unit comprises a UVW platform net cage mechanism and a pasting mechanism, the pasting mechanism comprises a pasting movement mechanism and a suction head plate connected with the pasting movement mechanism, the UVW platform net cage mechanism comprises a vacuum adsorption mechanism, a gauze, a roller and a roller reciprocating translation mechanism for driving the roller to do linear reciprocating movement, the roller reciprocating translation mechanism is connected with the roller, the roller is positioned below the gauze, and the roller is contacted with the gauze, the vacuum adsorption device is characterized in that a material sheet and graphite flakes are stacked above the gauze from top to bottom, an adsorption cavity of the vacuum adsorption mechanism is located below the gauze, when the gauze is rolled and pasted, the pasting motion mechanism drives the suction head plate to be pressed on the material sheet, the vacuum adsorption mechanism adsorbs the graphite flakes, and the roller reciprocating translation mechanism drives the roller to perform reciprocating linear motion, so that the roller rolls and pastes the material sheet and the graphite flakes.
As a further improvement of the invention, the rolling and sticking main body mechanisms are two and are arranged in a vertical symmetry mode.
As a further improvement of the invention, the tablet feeding unit comprises a tablet feeding mechanism for storing tablets, a tablet shaking mechanism for taking tablets, a tablet correcting mechanism for correcting tablets, a feeding manipulator for transferring tablets, a tablet tearing mechanism for tearing films, a tablet feeding mechanism and a lower camera correcting mechanism, wherein the tablet shaking mechanism takes tablets from the tablet feeding mechanism and shakes the tablets, and moves the tablets to the tablet correcting mechanism after shaking is completed, the tablet correcting mechanism performs preliminary tablet positioning, the feeding manipulator takes tablets from the tablet correcting mechanism and moves the tablets to the tablet tearing mechanism after the tablet positioning is completed, the tablet tearing mechanism tears the tablets, the feeding mechanism transfers the tablets to the lower camera correcting mechanism after the tearing is completed, and the lower camera correcting mechanism performs tensioning correction on the tablets, and waiting for the laminating mechanism to take the material.
As a further improvement of the present invention, the material sheet feeding mechanism includes a feeding jacking stepper motor and a feeding rotary cylinder fixture, the feeding jacking stepper motor is connected to the feeding rotary cylinder fixture, the material sheet shaking mechanism includes a material shaking servo motor, a material shaking lifting cylinder, a material shaking cylinder and a material shaking suction head, the material shaking servo motor is connected to the material shaking lifting cylinder, the material shaking lifting cylinder is connected to the material shaking cylinder, the material shaking cylinder is connected to the material shaking suction head, and the material sheet correction mechanism includes a material sheet correction cylinder.
As a further improvement of the invention, the material sheet tearing mechanism comprises a material sheet tearing belt transmission mechanism, the material sheet tearing belt transmission mechanism comprises a viscous film winding belt, the material sheet feeding mechanism comprises an upper material sheet movement mechanism and an upper material sheet suction head, and the upper material sheet movement mechanism is connected with the upper material sheet suction head.
As a further improvement of the present invention, the graphite sheet feeding unit includes a graphite sheet feeding mechanism for storing graphite sheets, a graphite sheet tearing mechanism, a graphite sheet correction mechanism for correcting graphite sheets, and a graphite sheet feeding mechanism, the graphite sheet tearing mechanism includes a graphite sheet tearing movement mechanism, a telescopic material shaking cylinder, and an upper clamping jaw cylinder, the graphite sheet tearing movement mechanism is respectively connected to the telescopic material shaking cylinder and the upper clamping jaw cylinder, the telescopic material shaking cylinder takes graphite sheets from the graphite sheet feeding mechanism, rapidly extends and retracts the graphite sheets, after the material shaking is completed, the telescopic material shaking cylinder moves the graphite sheets to the graphite sheet correction mechanism, the graphite sheet correction mechanism performs preliminary graphite sheet positioning, after the positioning is completed, the graphite sheet correction mechanism adsorbs the graphite sheets, and the upper clamping jaw cylinder clamps a protective film on the graphite sheets, the graphite flake film tearing movement mechanism drives the upper clamping jaw air cylinder to move to tear the film, and after the film tearing is completed, the graphite flake tearing mechanism on the graphite takes the graphite flake completing the film tearing from the graphite flake correction mechanism and moves the graphite flake to the position above the gauze of the UVW platform net cage mechanism.
As a further improvement of the present invention, the graphite flake feeding mechanism includes a central control platform and a graphite flake jacking stepper motor, the central control platform is provided with a graphite flake clamp, the graphite flake jacking stepper motor is connected with the graphite flake clamp, the graphite flake calibration mechanism includes a graphite flake calibration cylinder and a graphite flake adsorption mechanism, and an adsorption cavity formed by the graphite flake adsorption mechanism is located below the graphite flake calibration cylinder.
As a further improvement of the invention, the blanking unit comprises a finished product carrying mechanism, a finished product blanking mechanism and a finished product receiving mechanism which are in end-to-end butt joint.
As a further improvement of the invention, the roller is a soft rubber roller.
The invention has the beneficial effects that: the precision is improved, the efficiency is improved, and the automatic high-speed high-precision rolling and pasting of the graphite flakes can be realized.
Drawings
Fig. 1 is an overall layout view of a high-precision graphite roll-bonding machine of the present invention.
Fig. 2 is a schematic diagram of a material sheet shaking mechanism, a material sheet correcting mechanism and a material sheet feeding mechanism of the high-precision graphite rolling and pasting machine.
FIG. 3 is a schematic diagram of a material sheet tearing mechanism, a material sheet feeding mechanism and a lower machine correcting mechanism of the high-precision graphite rolling and pasting machine.
Fig. 4 is a schematic diagram of a UVW platform net cage mechanism, an upper camera correcting mechanism and a laminating mechanism of the high-precision graphite rolling and laminating machine.
Fig. 5 is a schematic diagram of a UVW platform net cage mechanism of the high-precision graphite rolling and pasting machine.
FIG. 6 is a schematic drawing of the high-precision graphite roller coating machine of the present invention.
Fig. 7 is a schematic diagram of a graphite sheet feeding unit of a high-precision graphite roll-bonding machine according to the invention.
Detailed Description
The invention is further described with reference to the following description and embodiments in conjunction with the accompanying drawings.
As shown in fig. 1 to 7, a high-precision graphite rolling and pasting machine comprises a rolling and pasting main body mechanism 18, wherein the rolling and pasting main body mechanism 18 comprises a feeding unit, a graphite sheet feeding unit, a pasting unit and a discharging unit, the discharging ends of the feeding unit and the graphite sheet feeding unit are respectively butted with the feeding end of the pasting unit, the discharging end of the pasting unit is butted with the feeding end of the discharging unit, the pasting unit comprises a UVW platform net cage mechanism 8, a feeding machine correcting mechanism 9 and a pasting mechanism 10, the pasting mechanism 10 comprises a pasting movement mechanism and a suction head plate 151 connected with the pasting movement mechanism, the UVW platform net cage mechanism 8 comprises a vacuum adsorption mechanism, a gauze 154, a roller 155 and a roller reciprocating translation mechanism for driving the roller 155 to do linear reciprocating movement, the roller 155 is preferably a soft rubber roller, and the roller reciprocating translation mechanism is connected with the roller 155, the roller 155 is located below the gauze 154, the roller 155 is in contact with the gauze 154, the material sheet 152 and the graphite sheet 153 are stacked above the gauze 154 from top to bottom, the adsorption cavity of the vacuum adsorption mechanism is located below the gauze 154, when rolling and pasting, the pasting motion mechanism drives the adsorption plate 151 to press the material sheet 152, the vacuum adsorption mechanism adsorbs the graphite sheet 153, and the roller reciprocating translation mechanism drives the roller 155 to do reciprocating linear motion, so that the roller 155 rolls and pastes the material sheet 152 and the graphite sheet 153.
As shown in fig. 1 to 7, two rolling and pasting main mechanisms 18 are symmetrically arranged up and down, and form an upper mechanism and a lower mechanism respectively, so as to realize double-station work. The mechanism below the machine is the same as the mechanism above, the function is the same, and the material is carried by the feeding mechanical arm 1 on two sides simultaneously, so that the robot cost is saved. And all mechanism components of the machine are shifted in the middle, after the material taking of each mechanism is completed, the mechanism can wait for being sent into the next mechanism in the middle shift, the rings are buckled, the double stations synchronously run, the upper mechanism does not need to wait for the next mechanism to complete the operation, and the working efficiency is greatly improved.
As shown in fig. 1 to 7, the work flow of the tab feeding is as follows: tablet feed mechanism 4 can save the tablet of a certain amount area protection film, reciprocates as the jacking axle with step motor, and the position is got to the jacking of tablet to the feed piece is shaken the material mechanism 2 and is got the material.
As shown in fig. 1 to 7, the material sheet shaking mechanism 2 is composed of a horizontal servo motor, a lifting cylinder, a telescopic material shaking cylinder and the like, and moves to the position above the material sheet feeding mechanism 4 under the driving of the servo motor, and the lifting cylinder descends to take material sheets, finishes material taking and rises, rapidly extends and retracts to the material shaking cylinder to perform material shaking action, and prevents overlapping of the material sheets. After the material shaking is completed, the material shaking and material feeding mechanism moves to the material sheet correction mechanism 3, the lifting cylinder descends to feed materials, the material feeding mechanism moves to the material returning and feeding mechanism 4 to feed materials after the material feeding is completed, and the lifting cylinder ascends. The material sheet correction mechanism 3 performs primary material sheet positioning for the material feeding manipulator 1 to take materials.
As shown in fig. 1 to 7, after the material sheet is positioned, the feeding manipulator 1 moves to above the material sheet correcting mechanism 3, lowers and takes the material sheet, finishes taking the material sheet, ascends and horizontally moves to above the material sheet tearing mechanism 5, descends and takes the material, finishes taking the material, ascends and returns to the standby point to wait for taking the material.
As shown in fig. 1 to 7, a sticky film tape is arranged on the material sheet film tearing mechanism 5, a roller driven by a servo motor compresses the material tape and the torsion motor waste film, and the material sheet feeding mechanism 6 is provided with a servo motor and a lifting material taking cylinder. The lifting cylinder of the material feeding mechanism 6 descends to suck the material sheets, and the motor of the material feeding mechanism 6 and the servo motor of the material sheet tearing mechanism 5 synchronously move at the moment, so that the film rolling of the material sheet tearing mechanism 5 and the suction head of the material sheet tearing mechanism 6 can synchronously move, the material sheet protective film is stuck, and the material sheets are taken away by the suction head. And after the stripping is finished, the cylinder of the upper material sheet mechanism 6 is lifted, the rear motor sends the material sheets to the upper part of the lower phase machine correction mechanism 7, the cylinder of the upper material sheet mechanism 6 descends to discharge the material sheets, the cylinder of the discharge finishing mechanism is lifted, and the motor moves back to the standby position to wait for the start of the next membrane stripping.
As shown in fig. 1 to 7, the web is subjected to tension correction by the gripper cylinder under the lower camera correction mechanism 7, and waits for the attachment mechanism 10 to take out the web.
As shown in fig. 1 to 7, the working process starts, the graphite flake feeding mechanism 12 can store a certain amount of graphite flakes with protective films, and uses the stepping motor as a jacking shaft to move up and down to jack the graphite flakes to the material taking position, so as to take materials from the graphite flake film tearing mechanism 15.
As shown in fig. 1 to 7, the graphite sheet tearing mechanism 15 is composed of a horizontal servo motor, a vertical servo motor, a telescopic material shaking cylinder, a clamping jaw and the like. The level moves to graphite flake feeding mechanism 12 top under servo motor drives, gets the graphite flake at the descending of upper and lower servo motor shaft motion, gets the material and accomplishes and rise to stretch out the withdrawal fast and tremble the material cylinder, tremble the material action, prevent the graphite flake and overlap the phenomenon. Shaking the material and finishing moving to the graphite flake correcting mechanism 13, carry on the preliminary graphite flake and position. After the positioning, the graphite flake correction mechanism 13 is provided with a jig for adsorbing graphite, the graphite flake film tearing mechanism 15 is provided with a clamping jaw cylinder for clamping a protective film on the graphite flake, and the graphite flake film tearing mechanism is provided with a horizontal direction motor and an upper direction motor and a lower direction motor which move in an oblique upward direction for film tearing. After the film tearing is finished, the horizontal servo motor moves back to the graphite flake feeding mechanism 12 to wait for the next material taking.
As shown in fig. 1 to 7, the graphite sheet feeding mechanism 11 comprises a horizontal servo motor and a tensioning cylinder, the tensioning cylinder is composed of an upper assembly and a lower assembly, the lower assembly is used for taking and placing graphite sheets, and the upper assembly is used for taking and placing finished products after being attached. Move to graphite flake aligning gear 13 top on horizontal servo motor, the tensioning cylinder opens, and lower part subassembly suction head absorbs the graphite flake. The finished product carrying mechanism 14 consists of a horizontal servo motor and an up-down lifting cylinder, the horizontal servo motor moves to the upper part of the graphite sheet feeding mechanism 11, the finished product carrying mechanism 14 lifts the cylinder to descend to suck finished products, and the cylinder ascends after sucking is completed. At this time, the graphite sheet feeding mechanism 11 will close the cylinder and move to the UVW platform net cage mechanism 8 to place the graphite sheet under the driving of the servo motor, and meanwhile, the finished product carrying mechanism 14 will move to the position above the joint with the finished product discharging mechanism 16 by the horizontal servo motor to place the finished product.
As shown in fig. 1 to 7, the finished product blanking mechanism 16 is composed of a 180-degree turnover cylinder, a horizontal servo motor, a lifting cylinder, etc., the finished product handling mechanism 14 moves the servo motor to a position above the butt joint of the finished product blanking mechanism 16, the lifting cylinder is lowered, the finished product is placed on the turnover cylinder on the finished product blanking mechanism 16, the lifting cylinder of the finished product handling mechanism 14 is placed and lifted, and the finished product is returned to a standby position to wait for next finished product taking. The finished product blanking mechanism 16 overturns the cylinder and receives the finished product, and moves to the top of the finished product receiving mechanism 14 jig by the horizontal servo motor after overturning 180 degrees, descends the finished product blanking mechanism 16 lifting cylinder, places the finished product on the finished product receiving mechanism 17 jig, lifts the lifting cylinder after finishing, returns to the standby position, and waits for the next time to take the finished product. The finished product receiving mechanism 17 finishes waiting for the blanking machine to take materials after receiving finished products.
As shown in fig. 1 to 7, the bonding mechanism 10 includes a horizontal linear motor, a vertical servo motor, and a suction plate. The last back of once laminating, can inhale the suction disc for the finished product, upper and lower direction servo motor removes to the blowing position, graphite feed mechanism 11 removes to UVW platform box with a net 8 top by horizontal servo motor after absorbing graphite this moment, in the middle of UVW platform box with a net mechanism 8 and laminating mechanism 10, graphite feed mechanism 11 tensioning cylinder opens, lower part subassembly suction head puts the graphite piece to on UVW platform box with a net mechanism box with a net 5, UVW platform box with a net mechanism 5 inhales the vacuum and holds the graphite flake, the finished product that laminating mechanism 10 absorbed breaks the vacuum and transfers the finished product simultaneously.
As shown in fig. 1 to 7, is sucked by a sub-assembly suction head on a graphite feed mechanism 11. After the graphite sheet is placed and the finished product is connected, the graphite feeding mechanism 11 is tightly closed by the tensioning cylinder, and is moved back to the position above the graphite sheet correcting mechanism 13 by the servo motor to take the graphite sheet, and waits for the finished product carrying mechanism 14 to take the finished product and the next action.
As shown in fig. 1 to 7, after the finished product is placed on the attaching mechanism 10, the linear motor on the attaching mechanism 10 moves horizontally to a position above the correction position, the upper shaft and the lower shaft of the servo motor are lowered to take the material pieces, after the material taking is completed, the upper shaft and the lower shaft move to a photographing position of the lower camera to photograph and position, and after the positioning is completed, the UVW platform net cage mechanism 8 is waited to be positioned.
As shown in fig. 1 to 7, the UVW platform net cage mechanism 8 is composed of a high-precision UVW alignment platform, a vacuum net cage, a horizontal servo motor arranged in the net cage, a soft rubber roller and the like. After positioning begins, the upper camera correction mechanism 9 can position graphite adsorbed on the vacuum net cage, after the positioning is completed, the positional deviation between the reference of the material sheet and the reference of the graphite sheet is calculated, the UVW platform can move to calculate the deviation, after the movement is completed, the upper camera correction mechanism 9 can shoot and position the graphite sheet again, the deviation is calculated again, if the deviation is not in the required range, the UVW platform can move to calculate the deviation, after the movement is completed, the upper camera correction mechanism 9 can shoot and position the graphite sheet again until the deviation meets the required range, and then the positioning is completed. Under the cooperation of the existing high-pixel camera and the high-precision UVW platform, the alignment can be completed only by moving the alignment UVW platform once theoretically, and the required precision is achieved. After alignment is completed, the attaching mechanism 10 is horizontally moved to the upper side of the net cage by the high-precision linear motor and downwards moved to the graphite flake position of the net cage by the servo motor, the horizontal servo motor in the UVW platform net cage mechanism 8 rolls back and forth at the moment to perform rolling attachment, a finished product is sucked by the sucker of the attaching mechanism 10 after attachment is completed, the servo motor in the up-and-down direction upwards moves to a finished product placing position to wait for the graphite feeding mechanism 11 to come to place the finished product, and a cycle is completed.
As shown in fig. 1 to 7, the difficulty of the machine lies in the attachment mode between the graphite sheet and the material sheet, and the UVW platform 153 in cooperation with the camera calibration mechanism 9CCD camera vision system can realize high-precision alignment, and compared with the traditional alignment mode, the precision is greatly improved. The net cage is provided with a layer of thin gauze 154, and the gauze 154 has high toughness. When the graphite flake 153 is placed on the gauze 154, the vacuum adsorption graphite flake 153 is opened by the net cage, and simultaneously, the gauze 154 can indent under pressure due to the vacuum effect, and the indent degree can be adjusted by adjusting the vacuum pressure. After positioning is completed, the suction head plate 151 on the attaching mechanism 10 moves to the position above the gauze 154 and contacts with the roller 155, the roller 155 is a soft roller, and because the roller 155 is round, the convex part in the middle is small, the contact area between the graphite sheet 153 and the material sheet 152 is very small during pressing, and at the moment, the servo motor in the movable UVW platform net cage mechanism 8 moves left and right at a high speed to perform rolling attachment. By the rolling mode, bubbles caused by excessive contact between the material sheet 152 and the graphite sheet 153 can be avoided, the servo motor can be adopted to move highly to roll the label, and the rolling speed is greatly improved.
As shown in fig. 1 to 7, a material sheet is placed in a fixture of a rotary cylinder 111, the material sheet is lifted to a material taking position through a jacking stepping motor 115, the lifting cylinder 112 is moved to the material taking position under the drive of a servo motor 110, the lifting cylinder 112 takes the material through a suction head, the material taking is completed through the lifting cylinder, and then the material shaking is performed through a quick telescopic shaking cylinder 113 for separating the material sheets which are adhered together due to the adsorption force. After the material shaking is completed, the lifting cylinder 112 is moved to the position above the correction cylinder 114 under the driving of the servo motor 110, the lifting cylinder 112 is descended to discharge the materials, and after the material discharge is completed, the above actions are repeated to discharge the materials. The correction cylinder 114 waits for the robot to take the material after the correction of the material sheet is completed.
As shown in fig. 1 to 7, the robot moves to the stripping platform 120 after taking materials, the material sheets are moved to the stripping position under the driving of the stripping servo motor 125, then the lifting cylinder 122 moves to the stripping position under the driving of the servo motor 121, the lifting cylinder 122 descends, the suction head sucks the material sheets, the servo motor 121 and the stripping servo motor 125 are synchronously operated at the moment, the material sheet protective film stripping action can be realized, the lifting cylinder 122 is moved to the correction cylinder 123 after the film stripping is finished, the lifting cylinder 122 descends to discharge materials, and after the discharging is finished, the above actions are repeated to perform the film stripping action. After the material sheet is corrected by the correction cylinder 123, waiting for the material taking suction head 133 to take the material, after the material is taken, moving the servo motor 130 to a photographing position for the lower camera 124 to photograph, and after the photographing is finished, waiting for the attachment.
As shown in fig. 1 to 7, after the material taking suction head 133 moves to the correction position and descends to suck and photograph the material sheets, waiting for the material receiving suction plate 160 to put the graphite sheets on the net cage, after the graphite sheets are put on the material receiving suction plate, the upper positioning camera 131 performs photographing positioning, after the positioning of the upper camera and the lower camera is completed, the UVW platform 156 is informed to perform movement correction, after the correction is completed, the upper positioning camera 131 performs photographing positioning again, if the precision meets the requirement, the positioning is completed, if the precision does not meet the requirement, the UVW platform 156 is informed to perform movement correction, and after the correction is completed, the upper positioning camera 131 performs photographing positioning again until the positioning meets the requirement. After positioning is completed, the linear motor 132 drives the material taking suction head 133 to move to a joint position above the net cage, the servo motor 130 descends to the joint position, the idler wheel 155 in the UVW platform 156 rolls back and forth, after the joint is completed, the material taking suction head 133 is moved to a material receiving position through the servo motor 130 and the linear motor 132, when waiting for next time that the material receiving suction plate 160 removes graphite sheets on the net cage, the material taking suction head 133 simultaneously places finished products on the material receiving suction plate 160, and then the material removing cylinder 123 is repeatedly removed for material sheets. After the material receiving suction plate 160 receives the finished product, the servo motor 169 repeatedly removes the graphite sheets and performs finished product blanking.
As shown in fig. 1 to 7, the graphite flake is placed in the center control platform 168 fixture, the graphite flake is lifted to the material taking position through the jacking stepping motor 165, the servo motor 165 is moved to the material taking position under the driving of the servo motor 163, the descending servo motor 165 takes the material through the suction head, the material taking is completed through the ascending servo motor 165, and then the quick telescopic shaking cylinder 167 shakes the material for separating the graphite flake adhered together due to the adsorption force. Shaking the material and accomplishing and removing servo motor 165 to ninety degrees rotation correction cylinder 164 top under servo motor 163 drives, descending servo motor 165 carries out the blowing, and after the blowing was accomplished, ninety degrees rotation correction cylinder 164 rectified the graphite flake, and after the correction was accomplished, film clamping cylinder 170 pressed from both sides the membrane graphite flake protection film, synchronous operation servo motor 163 and servo motor 164 tear the membrane, and after the tear-off membrane was accomplished, the action was got to the action of repetition above. After the film is torn off, the ninety-degree rotation correction cylinder 164 rotates by 90 degrees, at this time, the servo motor 167 moves the tensioning cylinder 162 to the position above the ninety-degree rotation correction cylinder 164, the tensioning cylinder 162 is opened, the material taking cylinder 161 takes the graphite sheet, and if the material receiving suction plate 160 has finished products, the finished product carrying mechanism 14 carries out blanking carrying. After the operation is finished, the servo motor 167 moves the tensioning cylinder 162 to the net cage for blanking and the finished product is connected by the material receiving suction plate 160.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.
Claims (9)
1. The utility model provides a high accuracy graphite rolls machine of pasting which characterized in that: including rolling and pasting main part mechanism, roll and paste main part mechanism and include tablet material loading unit, graphite flake material loading unit, laminating unit and unloading unit, the discharge end of material loading unit, graphite flake material loading unit respectively with the feed end of laminating unit docks mutually, the discharge end of laminating unit with the feed end of unloading unit docks mutually, the laminating unit includes UVW platform box with a net mechanism and laminating mechanism, laminating mechanism include laminating motion mechanism and with the head board that inhales that laminating motion mechanism connects, UVW platform box with a net mechanism includes vacuum adsorption mechanism, grenadine, gyro wheel and drive the gyro wheel carries out the reciprocal translation mechanism of straight reciprocating motion's gyro wheel, the reciprocal translation mechanism of gyro wheel with the gyro wheel is connected, the gyro wheel is located the below of grenadine, the gyro wheel with the grenadine contact, the top of grenadine is from last to range upon range of down, The adsorption cavity of the vacuum adsorption mechanism is positioned below the gauze, when rolling and pasting, the pasting motion mechanism drives the adsorption head plate to be pressed on the material sheet, the vacuum adsorption mechanism adsorbs the graphite sheets, and the roller reciprocating translation mechanism drives the rollers to perform reciprocating linear motion, so that the rollers roll and paste the material sheet and the graphite sheets.
2. The high precision graphite rolling and pasting machine of claim 1, characterized in that: the rolling and sticking main body mechanisms are two and are arranged in a vertically symmetrical mode.
3. The high precision graphite rolling and pasting machine of claim 1, characterized in that: the tablet feeding unit comprises a tablet feeding mechanism for storing tablets, a tablet shaking mechanism for taking tablets, a tablet correcting mechanism for correcting tablets, a feeding manipulator for transferring tablets, a tablet tearing mechanism for tearing films, a tablet feeding mechanism and a lower machine correcting mechanism, the material sheet shaking mechanism takes the material sheet from the material sheet feeding mechanism and shakes the material, and after shaking is finished, the material sheet is moved to the material sheet correcting mechanism, the material sheet correction mechanism carries out preliminary material sheet positioning, after the material sheet positioning is finished, the feeding manipulator takes material sheets from the material sheet correction mechanism and moves the material sheets to the material sheet film tearing mechanism, the material sheet tearing mechanism tears the material sheet, after tearing is finished, the upper material sheet mechanism transfers the material sheet to the lower phase machine correcting mechanism, and the lower camera correction mechanism is used for tensioning and correcting the material sheet and waiting for the laminating mechanism to take the material.
4. A high precision graphite roller applicator as claimed in claim 3, wherein: tablet feed mechanism includes feed jacking step motor and feed revolving cylinder anchor clamps, feed jacking step motor with the feed revolving cylinder anchor clamps are connected, the tablet trembles material mechanism including trembleing material servo motor, tremble material lift cylinder, tremble the material cylinder and tremble the material suction head, tremble material servo motor with it connects to tremble material lift cylinder, tremble material lift cylinder with it connects to tremble the material cylinder, tremble the material cylinder with it connects to tremble the material suction head, tablet correction mechanism includes tablet correction cylinder.
5. A high precision graphite roller applicator as claimed in claim 3, wherein: the tablet dyestripping mechanism includes tablet dyestripping area drive mechanism, tablet dyestripping area drive mechanism is including there is sticky film winding, it includes tablet motion and last tablet suction head to go up the tablet mechanism, go up the tablet motion with it is connected to go up the tablet suction head.
6. The high precision graphite rolling and pasting machine of claim 1, characterized in that: the graphite sheet feeding unit comprises a graphite sheet feeding mechanism for storing graphite sheets, a graphite sheet tearing mechanism, a graphite sheet correcting mechanism for correcting the graphite sheets and a graphite sheet feeding mechanism, wherein the graphite sheet tearing mechanism comprises a graphite sheet tearing motion mechanism, a telescopic material shaking cylinder and an upper clamping jaw cylinder, the graphite sheet tearing motion mechanism is respectively connected with the telescopic material shaking cylinder and the upper clamping jaw cylinder, the telescopic material shaking cylinder takes the graphite sheets from the graphite sheet feeding mechanism, the graphite sheets are rapidly extended and retracted to shake the materials, after the material shaking is completed, the telescopic material shaking cylinder moves the graphite sheets to the graphite sheet correcting mechanism, the graphite sheet correcting mechanism performs primary graphite sheet positioning, after the positioning is completed, the graphite sheet correcting mechanism adsorbs the graphite sheets, the upper clamping jaw cylinder clamps a protective film on the graphite sheets, and the upper clamping jaw cylinder is driven to move by the graphite sheet tearing motion mechanism, and (3) tearing the film, taking the graphite flake which is torn from the graphite flake correction mechanism by the graphite flake feeding mechanism after the film tearing is finished, and moving the graphite flake to the position above the gauze of the UVW platform net cage mechanism.
7. The high precision graphite rolling and pasting machine of claim 6, characterized in that: graphite flake feed mechanism includes well accuse platform and graphite flake jacking step motor, be equipped with graphite flake anchor clamps on the well accuse platform, graphite flake jacking step motor with the graphite flake anchor clamps are connected, graphite flake aligning gear includes graphite flake correction cylinder and graphite flake adsorption apparatus structure, the absorption chamber that graphite flake adsorption apparatus structure formed is located under the graphite flake correction cylinder.
8. The high precision graphite rolling and pasting machine of claim 1, characterized in that: the blanking unit comprises a finished product carrying mechanism, a finished product blanking mechanism and a finished product receiving mechanism which are in end-to-end butt joint.
9. The high precision graphite rolling and pasting machine of claim 1, characterized in that: the roller is a soft rubber roller.
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| CN201911125942.1A CN110667230B (en) | 2019-11-18 | 2019-11-18 | High-precision graphite roll-pasting machine |
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| CN201911125942.1A CN110667230B (en) | 2019-11-18 | 2019-11-18 | High-precision graphite roll-pasting machine |
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| CN110667230B CN110667230B (en) | 2024-04-16 |
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Cited By (1)
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| CN112060748A (en) * | 2020-08-21 | 2020-12-11 | 深圳市深科达智能装备股份有限公司 | Graphite and steel sheet laminating equipment |
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| CN110667230B (en) | 2024-04-16 |
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