CN110667020A

CN110667020A - Casting machine for hydrocarbon polymer ion exchange membrane

Info

Publication number: CN110667020A
Application number: CN201911101353.XA
Authority: CN
Inventors: 白玉文; 李福建
Original assignee: JIANGSU MAGICPOWER POWER SUPPLY EQUIPMENTS & TECHNOLOGY Co Ltd
Current assignee: JIANGSU MAGICPOWER POWER SUPPLY EQUIPMENTS & TECHNOLOGY Co Ltd
Priority date: 2019-11-12
Filing date: 2019-11-12
Publication date: 2020-01-10

Abstract

The invention relates to the technical field of casting machines, and discloses a casting machine for a hydrocarbon polymer ion exchange membrane, which solves the problems that the existing casting machine is poor in drying effect, the environment is polluted by the emission of dry waste gas, and a heat source is wasted during drying; the preheating mechanism is arranged, so that the entering air can be preheated, and then the air is heated by the heater, so that the air heating rate is increased, the heat energy required by heating the air can be reduced, and the loss is reduced; through the setting of purifying mechanism, the air current passes activated carbon layer, first photocatalysis board and second photocatalysis board in proper order, guarantees and has improved air purification effect, and the effectual direct emission of avoiding causes environmental pollution.

Description

Casting machine for hydrocarbon polymer ion exchange membrane

Technical Field

The invention belongs to the technical field of casting machines, and particularly relates to a casting machine for a hydrocarbon polymer ion exchange membrane.

Background

The casting machine is a special equipment for producing casting film, and is characterized by that it adopts high-precision electronic ceramic casting machine and uses alumina as main raw material for ceramic casting, and mixes the pulverized powder material with binder, plasticizer, dispersing agent and solvent to obtain slurry with a certain viscosity, the slurry is flowed down from hopper, and is scraped and pressed by scraper with a certain thickness and coated on the special base band, and after having been dried and solidified, the above-mentioned material is stripped to form the film of blank band, then according to the size and shape of the finished product the blank band can be undergone the processes of punching, laminating and laminating treatment so as to obtain the blank finished product to be sintered.

Because the casting machine contains the waste gas of the solvent of mixing evaporation in the box when ionic membrane heat setting, and generally directly discharge through the exhaust fan among the prior art, easily cause the pollution to the environment, and the combustion gas contains a large amount of heats, causes the heat source extravagant, simultaneously, when dry setting, the hot-blast inhomogeneous that current casting machine blew out for drying effect is relatively poor.

Disclosure of Invention

Aiming at the situation, in order to overcome the defects of the prior art, the invention provides the casting machine for the hydrocarbon polymer ion exchange membrane, which effectively solves the problems that the existing casting machine is poor in drying effect, the environment is polluted by the emission of dry waste gas, and a heat source is wasted during drying.

In order to achieve the purpose, the invention provides the following technical scheme: a casting machine for hydrocarbon polymer ion exchange membranes comprises a machine case, wherein the upper end of the machine case is connected with a box body, the lower side inside the box body is connected with a conveying mechanism, the lower end inside the box body is provided with a heating plate, one side of the upper wall of the box body is provided with a heater, the lower end of the heater is connected with an air knife mechanism, the air knife mechanism comprises a square pipe, side plates, air outlet plates, an air outlet, an air inlet pipe, a V-shaped plate, a perforation and an air deflector, the two side plates are symmetrically connected with the air outlet plates between the two side plates relative to the two sides of the lower end of the square pipe, the air outlet is arranged between the lower ends of the two air outlet plates, the middle part of the upper end of the square pipe is connected with the air inlet pipe, the lower side of the air inlet pipe, one end of the preheating mechanism is connected with an air inlet machine, the preheating mechanism comprises a preheating box, a regenerative air outlet, a preheating air inlet, a regenerative pipe, a regenerative cover, circulating pipes and a three-way connecting pipe, the middle part of the upper end of the preheating box is connected with the regenerative air outlet, two ends of the preheating box are respectively connected with the preheating air outlet and the preheating air inlet, the regenerative air inlet is connected with the regenerative cover through the regenerative pipe, the regenerative cover is mounted on the upper wall of the box body, one end of each of the two regenerative air inlets is connected with the circulating pipes relative to the interior of the preheating box, the three-way connecting pipe is connected between the two circulating pipes, the three-way connecting pipe is connected with the regenerative air outlet, the preheating mechanism is connected with an air outlet machine relative to the regenerative air outlet, one end of the air outlet machine is connected with a purification mechanism through, The buffer tube, the gas pocket, the activated carbon layer, first photocatalysis board, second photocatalysis board and ultraviolet lamp, purifying box one end is connected with the air inlet, the purifying box other end is connected with the gas vent, air inlet one end has the buffer tube for purifying box internal connection, the gas pocket has evenly been seted up to buffer tube one end, buffer tube one side is connected with the activated carbon layer, staggered connection has first photocatalysis board and second photocatalysis board about activated carbon layer one side, the ultraviolet lamp is all installed for the purifying box inner wall to first photocatalysis board and second photocatalysis board one end.

Preferably, transport mechanism includes the transfer frame, the initiative transfer roller, driven transfer roller, the conveyer belt, supplementary transfer roller, from the driving wheel, action wheel and motor, transfer frame upper end one side is rotated and is connected with the initiative transfer roller, transfer frame upper end is kept away from initiative transfer roller one end and is rotated and be connected with driven transfer roller, the outside cover of initiative transfer roller and driven transfer roller is equipped with the conveyer belt, be connected with supplementary transfer roller for transfer frame upper end rotation between initiative transfer roller and the driven transfer roller, initiative transfer roller one end is connected with from the driving wheel, be connected with the action wheel through belt transmission from the driving wheel, the action wheel is.

Preferably, through holes which facilitate the penetration of the conveying mechanism are formed in the two ends of the box body.

Preferably, the air knife mechanism is connected with the side wall of the box body through a U-shaped frame.

Preferably, the middle part of the lower end of the square pipe is provided with an air outlet groove, and the cross section of the air outlet groove is rectangular.

Preferably, the air deflector gradually increases along with the inclined plane of the V-shaped plate, is inclined and has the same inclination direction with the inclined plane of the V-shaped plate.

Preferably, a case cover is installed at the front end of the case, a handle is installed on the case cover, and heat dissipation holes are formed in the lower portion of the handle.

Preferably, the side plate is connected with the square pipe and the air outlet plate through bolts.

Preferably, the input end of the air inlet machine is connected with a filter screen convenient for filtering outside air.

Preferably, the side wall of the box body is provided with an observation port, and a transparent plate is arranged inside the observation port.

Compared with the prior art, the invention has the beneficial effects that:

(1) according to the invention, through the arrangement of the air knife mechanism, wind power enters the square tube on the air knife mechanism and is blown to two sides by the V-shaped plate in a dispersed manner, and meanwhile, the wind power uniformly penetrates through the through hole downwards under the inclined guiding action of the air deflectors, and is blown out downwards along the middle air outlet under the gathering of the air deflectors, so that the air outlet of the ionic membrane is uniform, and the drying effect is good;

(2) through the arrangement of the preheating mechanism, under the action of the air outlet machine, the heat regeneration cover absorbs hot air in the box body into the circulating pipe in the preheating box, so that the heat exchange between the air outside in the preheating box and the hot air in the circulating pipe is realized, the entering air can be preheated, and then the air is heated by the heater, so that the air heating rate is increased, the heat energy required by heating the air can be reduced, and the loss is reduced;

(3) the utility model discloses a purification box, through purification mechanism's setting, go out the waste gas that the fan mixed the solvent of evaporation in with the box and carry to the purifying box, the air current passes the activated carbon layer in proper order, first photocatalysis board and second photocatalysis board, and first photocatalysis board and the crisscross setting of second photocatalysis board, make air current and photocatalysis board fully contact, thereby can guarantee the contact effect of air current when each photocatalysis, guarantee and improved the air purification effect, effectually avoid direct emission to cause environmental pollution.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the air knife mechanism of the present invention;

FIG. 3 is a cross-sectional schematic view of the air knife mechanism of the present invention;

FIG. 4 is a schematic cross-sectional view of A-A of FIG. 3 according to the present invention;

FIG. 5 is a schematic structural view of the preheating mechanism of the present invention;

FIG. 6 is a schematic view of the structure of the purification mechanism of the present invention;

in the figure: 1. a chassis; 2. a box body; 3. a transport mechanism; 4. heating plates; 5. a heater; 6. an air knife mechanism; 601. a square tube; 602. a side plate; 603. an air outlet plate; 604. an air outlet; 605. an air inlet pipe; 606. a V-shaped plate; 607. perforating; 608. an air deflector; 7. a connecting pipe; 8. a preheating mechanism; 801. a preheating box; 802. a regenerative air outlet; 803. a preheated air outlet; 804. a preheated air inlet; 805. a regenerative air inlet; 806. a heat recovery pipe; 807. a heat regenerative cover; 808. a circulation pipe; 809. a three-way connecting pipe; 9. an air inlet machine; 10. an air outlet machine; 11. a purification mechanism; 1101. a purification box; 1102. an air inlet; 1103. an exhaust port; 1104. a buffer tube; 1105. air holes; 1106. an activated carbon layer; 1107. a first photocatalytic plate; 1108. a second photocatalytic plate; 1109. an ultraviolet lamp; 12. a through hole; 13. a U-shaped frame; 14. and (4) an air outlet groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the first embodiment, as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, the present invention includes a chassis 1, a box body 2 is connected to an upper end of the chassis 1 for performing drying and forming in the box body 2, a conveying mechanism 3 is connected to a lower side of an interior of the box body 2 for conveying an ionic membrane, a heating plate 4 is installed at a lower end of the interior of the box body 2 for heating an internal environment of the box body 2, a heater 5 is installed at one side of an upper wall of the box body 2 for heating external air and blowing out and drying from above the ionic membrane, an air knife mechanism 6 is connected to a lower end of the heater 5, the air knife mechanism 6 includes a square tube 601, side plates 602, air outlet plates 603, an air outlet 604, an air inlet tube 605, a V-shaped plate 606, a through hole 607 and an air guide plate 608, the two ends of the square tube 601 are both connected with the side, the preheating mechanism 8 comprises a preheating tank 801, a regenerative air outlet 802, a preheating air outlet 803, a preheating air inlet 804, a regenerative air inlet 805, a regenerative pipe 806, a regenerative hood 807, a regenerative 808 and a three-way connecting pipe 809, wherein the preheating tank 801 is connected with the hot air outlet 802 for leading out hot air in the box body 2, two ends of a preheating box 801 are respectively connected with a preheating air outlet 803 and a preheating air inlet 804 for introducing and guiding out external air, regenerative air inlets 805 are connected below the preheating air outlet 803 and the preheating air inlet 804, the regenerative air inlets 805 are connected with a regenerative cover 807 through regenerative pipes 806, the regenerative cover 807 is installed on the upper wall of the box 2 and is used for absorbing hot air in the box 2, one ends of the two regenerative air inlets 805 are connected with circulating pipes 808 relative to the interior of the preheating box 801 so that the residence time of the hot air in the preheating box 801 is prolonged, the external air is preheated, a three-way connecting pipe 809 is connected between the two circulating pipes 808, the three-way connecting pipe 809 is connected with the regenerative air outlet 802, the preheating mechanism 8 is connected with an air outlet machine 10 relative to the regenerative air outlet 802 and is used for extracting hot air from the box 2, one end of the air outlet machine 10 is connected with a purification mechanism 11 through a connecting pipe, Air inlet 1102, gas vent 1103, buffer tube 1104, gas pocket 1105, activated carbon layer 1106, first photocatalysis board 1107, second photocatalysis board 1108 and ultraviolet lamp 1109, purifying box 1101 one end is connected with air inlet 1102, the purifying box 1101 other end is connected with gas vent 1103, air inlet 1102 one end has buffer tube 1104 for purifying box 1101 internal connection, avoid the air current directly to blow off, gas pocket 1105 has evenly been seted up to buffer tube 1104 one end, the convenience evenly blows off the air, buffer tube 1104 one side is connected with activated carbon layer 1106, a harmful substance for absorbing in the air, staggered connection has first photocatalysis board 1107 and second photocatalysis board 1108 about activated carbon layer 1106 one side, first photocatalysis board 1107 and second photocatalysis board 1108 one end all installs ultraviolet lamp 1109 for purifying box 1101 inner wall, a photocatalysis board 1107 and second photocatalysis board 1108 air purification for activating.

Embodiment two, on the basis of embodiment one, transport mechanism 3 includes the transfer frame, the initiative transfer roller, driven transfer roller, the conveyer belt, supplementary transfer roller, from the driving wheel, action wheel and motor, transfer frame upper end one side is rotated and is connected with the initiative transfer roller, transfer frame upper end is kept away from initiative transfer roller one end and is rotated and be connected with driven transfer roller, initiative transfer roller and the outside cover of driven transfer roller are equipped with the conveyer belt, be connected with supplementary transfer roller for transfer frame upper end rotation between initiative transfer roller and the driven transfer roller, initiative transfer roller one end is connected with from the driving wheel, be connected with the action wheel through belt transmission from the driving wheel, the action wheel is installed in the motor upper end, the motor is located quick-witted case 1, drive from the driving wheel rotation under the transmission.

In the third embodiment, on the basis of the first embodiment, through holes 12 which facilitate the passing through of the conveying mechanism 3 are formed at both ends of the box body 2.

In the fourth embodiment, on the basis of the first embodiment, the air knife mechanism 6 is connected with the side wall of the box body 2 through a U-shaped frame 13 and used for reinforcing the air knife mechanism 6 and keeping the installation stable.

In the fifth embodiment, on the basis of the first embodiment, the middle part of the lower end of the square pipe 601 is provided with the air outlet groove 14, and the cross section of the air outlet groove 14 is rectangular, so that the ionic membrane can be dried conveniently.

In the sixth embodiment, on the basis of the first embodiment, the air deflector 608 gradually increases along with the inclined surface of the V-shaped plate 606, and the air deflector 608 is inclined in the same direction as the inclined surface of the V-shaped plate 606, so that the wind power is uniformly dispersed, and uneven heating is avoided.

Seventh embodiment, on the basis of the first embodiment, a case cover is installed at the front end of the case 1, a handle is installed on the case cover, heat dissipation holes are formed in the lower portion of the handle, the case cover can be conveniently opened through the handle to be maintained, and the heat dissipation holes are used for heat dissipation of electrical components.

Eighth embodiment, on the basis of first embodiment, pass through bolted connection between curb plate 602 and square pipe 601 and the play aerofoil 603, be convenient for quick connection.

Ninth, on the basis of the first embodiment, the input end of the air inlet machine 9 is connected with a filter screen convenient for filtering the outside air.

Tenth embodiment, on the basis of first embodiment, the viewing aperture has been seted up to 2 lateral walls of box, and the inside transparent plate that installs of viewing aperture facilitates the dry condition of looking over from the outside when dry.

The working principle is as follows: when in use, the film-making slurry is put into a feeding mechanism, enters a base band on a conveying mechanism 3 on a casting machine through a connected pipeline, is scraped, pressed and coated by a scraper, is conveyed downwards into a box body 2 by the conveying mechanism 3, is heated by a heating plate 4 and a heater 5, is dried, cured and molded in such a temperature field environment, an air inlet machine 9 conveys outside air into a preheating box 801, the air passes through the preheating box 801 and enters the heater 5 for heating, and is blown out from an air knife mechanism 6, the wind power enters a square pipe 601 on the air knife mechanism 6 and is dispersed and blown to two sides by a V-shaped plate 606, and simultaneously the wind power uniformly passes through a through hole 607 downwards under the gathering action of an air outlet plate 603 along a middle air outlet 604 to be blown out downwards, so that the drying effect of the ionic membrane is good, and the blown-out hot wind and the steam gas mixed after drying are absorbed by an air outlet machine 10, the heat recovery cover 807 on two sides enters the circulating pipe 808, then the hot air in the circulating pipe 808 exchanges heat with the external air in the preheating tank 801, so that the air in the preheating tank 801 is primarily heated, and when the air is heated by the heater 5, the loss is small, the hot air in the tank body 2 is cooled, and is pumped out to the buffer pipe 1104 in the purifying tank 1101 along with the air outlet machine 10, and then is blown out from the air hole 1105, the air flow sequentially passes through the activated carbon layer 1106, the first photocatalytic plate 1107 and the second photocatalytic plate 1108, and the ultraviolet lamp 1109 activates the first photocatalytic plate 1107 and the second photocatalytic plate 1108, so that the air flow is purified.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a hydrocarbon polymer is casting machine for ion exchange membrane, includes quick-witted case (1), its characterized in that: the upper end of the case (1) is connected with a case body (2), the lower side in the case body (2) is connected with a conveying mechanism (3), the lower end in the case body (2) is provided with a heating plate (4), one side of the upper wall of the case body (2) is provided with a heater (5), the lower end of the heater (5) is connected with an air knife mechanism (6), the air knife mechanism (6) comprises a square pipe (601), side plates (602), air outlet plates (603), an air outlet (604), an air inlet pipe (605), a V-shaped plate (606), a perforation (607) and an air deflector (608), two ends of the square pipe (601) are respectively connected with the side plates (602), the air outlet plates (603) are symmetrically connected between the two side plates (602) relative to two sides of the lower end of the square pipe (601), the air outlet (604) is arranged between the lower ends of the two air outlet plates, the middle part of the upper end, the upper end of a V-shaped plate (606) is uniformly provided with through holes (607), the upper side of the V-shaped plate (606) is connected with air deflectors (608) relative to the two sides of the inner upper wall of a square pipe (601), the upper end of a heater (5) is connected with a preheating mechanism (8) through a connecting pipe (7), one end of the preheating mechanism (8) is connected with an air inlet machine (9), the preheating mechanism (8) comprises a preheating box (801), a regenerative air outlet (802), a preheating air outlet (803), a preheating air inlet (804), a regenerative air inlet (805), a regenerative pipe (806), a regenerative cover (807), a circulating pipe (808) and a three-way connecting pipe (809), the middle part of the upper end of the preheating box (801) is connected with the regenerative air outlet (802), the two ends of the preheating box (801) are respectively connected with the preheating air outlet (803) and the preheating air inlet (804), and the regenerative air inlet (805), the regenerative air inlet (805) is connected with a regenerative cover (807) through a regenerative pipe (806), the regenerative cover (807) is installed on the upper wall of the box body (2), one ends of the two regenerative air inlets (805) are connected with circulating pipes (808) relative to the interior of the preheating box (801), a three-way connecting pipe (809) is connected between the two circulating pipes (808), the three-way connecting pipe (809) is connected with a regenerative air outlet (802), the preheating mechanism (8) is connected with an air outlet machine (10) relative to the regenerative air outlet (802), one end of the air outlet machine (10) is connected with a purification mechanism (11) through a connecting pipe (7), the purification mechanism (11) comprises a purification box (1101), an air inlet (1102), an air outlet (1103), an air hole (1104), an air hole (1105), an activated carbon layer (1106), a first photocatalytic plate (1107), a second photocatalytic plate (1108) and an ultraviolet lamp (1109), one end of the purification box (1102, the other end of purifying box (1101) is connected with gas vent (1103), gas inlet (1102) one end has buffer tube (1104) for purifying box (1101) internal connection, buffer tube (1104) one end is evenly seted up porosely (1105), buffer tube (1104) one side is connected with activated carbon layer (1106), staggered connection has first photocatalysis board (1107) and second photocatalysis board (1108) about activated carbon layer (1106) one side, ultraviolet lamp (1109) are all installed for purifying box (1101) inner wall to first photocatalysis board (1107) and second photocatalysis board (1108) one end.

2. The casting machine of claim 1, wherein the casting machine comprises: transport mechanism (3) are including the transfer frame, the initiative transfer roller, driven transfer roller, the conveyer belt, supplementary transfer roller, from the driving wheel, action wheel and motor, transfer frame upper end one side is rotated and is connected with the initiative transfer roller, transfer frame upper end is kept away from initiative transfer roller one end and is rotated and be connected with driven transfer roller, the outside cover of initiative transfer roller and driven transfer roller is equipped with the conveyer belt, be connected with supplementary transfer roller for transfer frame upper end rotation between initiative transfer roller and the driven transfer roller, initiative transfer roller one end is connected with from the driving wheel, be connected with the action wheel through belt transmission from the driving wheel, the action wheel is installed.

3. The casting machine of claim 1, wherein the casting machine comprises: through holes (12) which are convenient for the transmission mechanism (3) to penetrate through are formed in the two ends of the box body (2).

4. The casting machine of claim 1, wherein the casting machine comprises: the air knife mechanism (6) is connected with the side wall of the box body (2) through a U-shaped frame (13).

5. The casting machine of claim 1, wherein the casting machine comprises: an air outlet groove (14) is formed in the middle of the lower end of the square pipe (601), and the cross section of the air outlet groove (14) is rectangular.

6. The casting machine of claim 1, wherein the casting machine comprises: the air deflector (608) gradually increases along with the inclined plane of the V-shaped plate (606), the air deflector (608) is inclined, and the inclination direction is consistent with the inclined plane of the V-shaped plate (606).

7. The casting machine of claim 1, wherein the casting machine comprises: a box cover is installed at the front end of the case (1), a handle is installed on the box cover, and heat dissipation holes are formed in the lower portion of the handle.

8. The casting machine of claim 1, wherein the casting machine comprises: the side plate (602) is connected with the square pipe (601) and the air outlet plate (603) through bolts.

9. The casting machine of claim 1, wherein the casting machine comprises: the input end of the air inlet machine (9) is connected with a filter screen which is convenient for filtering the outside air.

10. The casting machine of claim 1, wherein the casting machine comprises: an observation port is formed in the side wall of the box body (2), and a transparent plate is installed inside the observation port.