CN110666172B - Automatic build-up welding printing and forming system for metal blank - Google Patents
Automatic build-up welding printing and forming system for metal blank Download PDFInfo
- Publication number
- CN110666172B CN110666172B CN201911113410.6A CN201911113410A CN110666172B CN 110666172 B CN110666172 B CN 110666172B CN 201911113410 A CN201911113410 A CN 201911113410A CN 110666172 B CN110666172 B CN 110666172B
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- 239000002184 metal Substances 0.000 title claims abstract description 25
- 238000007639 printing Methods 0.000 title claims abstract description 16
- 238000003466 welding Methods 0.000 title claims description 5
- 238000001816 cooling Methods 0.000 claims abstract description 43
- 238000001514 detection method Methods 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 22
- 238000005507 spraying Methods 0.000 claims abstract description 10
- 238000005303 weighing Methods 0.000 claims abstract description 9
- 238000005498 polishing Methods 0.000 claims abstract description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 48
- 230000007246 mechanism Effects 0.000 claims description 29
- 229910052786 argon Inorganic materials 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 21
- 229910001338 liquidmetal Inorganic materials 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 12
- 239000011229 interlayer Substances 0.000 claims description 9
- 239000000523 sample Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 5
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 238000005204 segregation Methods 0.000 abstract description 4
- 239000013078 crystal Substances 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 15
- 239000010959 steel Substances 0.000 description 15
- 238000005266 casting Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000009749 continuous casting Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/115—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by spraying molten metal, i.e. spray sintering, spray casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/904—Devices for picking-up and depositing articles or materials provided with rotary movements only
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Manipulator (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention belongs to the field of metal forming, and particularly relates to an automatic surfacing printing forming system for metal blanks. Comprising the following steps: a blank forming device; and (3) a process cooling station: completing preliminary sorting of blanks and cooling the combined blanks; detection station: detecting the cooled blank by adopting a nondestructive detection method, polishing, finishing, sorting and warehousing; finished product intelligent storehouse: automatically weighing, spraying codes, and entering a finished product standing book; automatic delivery station: automatically weighing, recording the car number, the delivery time and entering and exiting the account; the operation among the blank forming device, the process cooling station, the detection station, the finished product intelligent warehouse and the automatic delivery station is realized through a mechanical arm and a movable trolley. The system realizes the integrated production from production to shipment by arranging the process cooling station, the detection station, the finished product intelligent warehouse and the automatic shipment station; and the molten state isothermal printing type pouring is adopted, the rapid cooling is carried out, the obtained tissue structure is single, the crystal grains are refined, and the segregation degree is obviously reduced.
Description
Technical Field
The invention belongs to the field of metal forming, and particularly relates to an automatic surfacing printing forming system for metal blanks.
Background
The existing special steel blank forming process at home and abroad comprises the following steps: continuous casting steel, mold casting ingot, electroslag remelting. In general, the three processes have high energy consumption, large pollution and poor product quality.
Wherein the continuous casting steel: only low alloy structural steel can be produced, the unit production quantity is large, and high alloy steel blanks cannot be produced. The blank has serious low-power defects. The production mode is single, inflexible, unable to complete intensive order production, huge investment in production factory equipment, large stock quantity and large occupied mobile funds.
Model ingot casting (main forming process of the high alloy special steel at present): the production process equipment is originally rough. Low efficiency, high energy consumption, severe working environment and great environmental pollution. The steel ingot has segregation, looseness, high inclusion content, unable to be formed at the dead head ingot tail, and low yield. At present, automatic production cannot be realized by manual production.
Electroslag remelting: the method has the advantages of high energy consumption, extremely low unit yield, easy secondary pollution of molten steel (increase of O and H content in steel) in the electroslag process, less segregation of products, single crystal structure, good product quality, meeting the use performance of special steel, and being only applicable to the small-amount field with high requirements due to the extra-high energy consumption.
To sum up: the actual scene of the existing special steel production process is presented: high temperature, high dust, high pollution, high labor intensity, low safety coefficient and lagging molding process.
Disclosure of Invention
The invention aims to provide an automatic surfacing printing and forming system for metal blanks.
The technical solution for realizing the purpose of the invention is as follows:
an automated build-up welding print forming system for metal blanks, comprising:
Blank forming device: the blank forming device is used for forming blanks and conveying the blanks out of the blank forming device;
and (3) a process cooling station: completing preliminary sorting of blanks and cooling the combined blanks;
detection station: detecting the cooled blank by adopting a nondestructive detection method, polishing, finishing, sorting and warehousing;
finished product intelligent storehouse: automatically weighing, spraying codes, and entering a finished product standing book;
automatic delivery station: automatically weighing, recording the car number, the delivery time and entering and exiting the account;
The operation among the blank forming device, the process cooling station, the detection station, the finished product intelligent warehouse and the automatic delivery station is realized through a mechanical arm and a mobile trolley.
Furthermore, the outside of the blank forming device is integrally a cuboid closed cabin, the operation side of the cabin is divided into three sections of movable cabin doors in an up-down mode, and the cabin top can be opened in a sliding mode;
the liquid metal bag, the constant temperature distributor, the argon protection vacuum crystallizer and the ingot carrier are sequentially arranged in the cabin from top to bottom;
The liquid metal bag keeps the metal in the liquid metal bag in a liquid state, an argon inlet and a metal liquid outlet are arranged at the bottom of the liquid metal bag, and the metal liquid outlet is connected with a metal liquid inlet of the constant-temperature distributor;
The constant temperature distributor is used for keeping metal in the constant temperature distributor in a molten state, an argon inlet and a molten outlet are arranged at the bottom of the constant temperature distributor, and the molten outlet is connected with a printing nozzle;
the argon protection vacuum crystallizer is cylindrical and is arranged at the lower part of the printing nozzle, the cylindrical wall is an interlayer, one side of the cylindrical wall is provided with an argon inlet, the other opposite side is provided with an argon outlet, a cooling mechanism is arranged between the inner interlayer and the outer interlayer, an electromagnetic oscillator is arranged at the periphery of the cylinder, the lower part of the crystallizer is provided with a tray, and the lower part of the tray is connected with a drawing rod;
The upper part of the carrier trolley is provided with a carrier spindle disc, a telescopic rod is arranged in the carrier spindle disc, the top of the telescopic rod is connected with a drawing rod of the argon protection vacuum crystallizer, and a strip-shaped groove is arranged at the bottom of the cabin and corresponds to the middle part of the carrier trolley;
The control system is also included: the control system is connected with the liquid metal ladle, the constant temperature distributor, the argon protection vacuum crystallizer and the carrier trolley.
Further, the high-temperature operation manipulator is also included, the process cooling station comprises a qualified product cooling chamber and a second-class product chamber, the qualified product cooling chamber comprises an infrared thermometer and a heating mechanism,
The bearing spindle disc of the bearing spindle trolley is provided with a weight detector, video recording mechanisms are arranged inside and outside the cockpit, and sorting of materials is completed through the weight detector and the appearance of a blank observed by video;
according to the sorting result, transferring the blanks on the carrier trolley to a cooling chamber or a second grade product chamber by operating the mechanical arm and the second grade product trolley at high temperature; and cooling the blank through an infrared thermometer and a heating mechanism in the qualified product chamber.
Further, the high-temperature operation manipulator comprises a main column I, an auxiliary column I and a holding clamp;
The holding forceps comprise a forceps body and forceps arms, the forceps body is rotatably sleeved on a main column I and an auxiliary column I, and the forceps arms are hinged with the forceps body.
Further, the secondary product trolley comprises a receiving spindle disc and a driving wheel, wherein the receiving spindle disc receives a blank spindle.
Further, the detection station comprises a control room, a normal-temperature operation manipulator, a detection station and a finished product trolley;
and conveying the blank subjected to cooling treatment in the qualified product cooling chamber of the process cooling station to a detection station by adopting a normal-temperature operation manipulator, and conveying the blank to a finished product intelligent warehouse through the normal-temperature operation manipulator and a finished product trolley after polishing, finishing, photographing and checking the blank by the detection station.
Further, the detection station comprises a nondestructive detection probe, a bracket II and a transmission mechanism;
The detection station is integrally a laterally arranged U-shaped frame, a rail is arranged on the long edge of the upper surface, the nondestructive detection probes are slidably arranged on the rail, brackets II are arranged on two opposite side edges of the upper surface, and the middle part of each bracket II is arc-shaped and used for bearing blanks; and the two outer sides of the U-shaped frame are respectively provided with a transmission mechanism, and the transmission mechanisms drive the blanks to rotate on the bracket II.
Further, the power transmission mechanism comprises a transmission shaft, a transmission wheel and a driving wheel;
The transmission shaft is arranged on the U-shaped support and is positioned below the blank, two ends of the transmission shaft are respectively connected with the driving wheel, the driving wheel drives the driven wheel to rotate through the belt, the driven wheel and the driving wheel are positioned on the outer sides of two sides of the U-shaped support, and the two driven wheels are respectively positioned below two ends of the blank and drive the blank to rotate.
Further, the normal temperature operation manipulator comprises a rotating arm, a rotating joint, a connecting rod, a vertical rod and a manipulator main body;
The upper end of the vertical rod is connected with a connecting rod through a rotating arm, and the other end of the connecting rod is connected with the manipulator main body through a rotating joint;
the manipulator main body comprises a main column II, an auxiliary column II, a holding clamp and a clamp arm; the clamp arm is rotatably sleeved on the main column II and the auxiliary column II, and the holding clamp is hinged with the clamp arm;
The finished trolley comprises a bracket I and a driving wheel, wherein the bracket comprises two parts and is used for bearing transverse blanks.
Further, the intelligent warehouse for the finished products comprises an electronic scale, an automatic code spraying machine and a parking space, so that the finished products are automatically weighed, and the finished products are conveyed to the parking space after code spraying;
The automatic delivery station comprises a control room, a track and a delivery trolley, wherein the delivery trolley moves through the track, the control room records the number of the vehicle and delivery time, and the vehicle enters and exits the warehouse.
Compared with the prior art, the invention has the remarkable advantages that:
(1) According to the forming system, automatic production of blanks is realized by arranging the process cooling station, the detection station, the finished product intelligent warehouse and the automatic delivery station, and integrated production from production to quality inspection to warehousing to delivery is realized;
(2) According to the invention, the molten state isothermal printing type casting is adopted, and the steel ingot is rapidly cooled, so that the obtained steel ingot has a single tissue structure, fine grains and obvious segregation degree reduction, molten steel is prevented from contacting with a refractory material and a steel mould in the casting process, the probability of secondary pollution of the molten steel is reduced, and the quality of the steel ingot can finish a primary leap;
(3) The whole process takes the temperature of the production process as a main line, controls the flow and the time to finish the automatic adjustment of production control actions such as production linkage self-locking and the like, and realizes intelligent manufacturing. In addition, the device also has the growth function of production process parameter storage, analysis and repair.
Drawings
FIG. 1 is a schematic diagram of an automated build-up printing forming production system of the present invention.
FIG. 2 is a schematic diagram of an automatic build-up printing forming apparatus of the present invention.
Fig. 3 is a three-dimensional schematic view of the carrier vehicle of the present invention.
Fig. 4 is a three-dimensional schematic of the finished trolley of the present invention.
FIG. 5 is a three-dimensional schematic of a high Wen Zhuaiyun robot of the present invention.
Fig. 6 is a three-dimensional schematic of a test station of the present invention.
Fig. 7 is a three-dimensional schematic diagram of the normal temperature transfer manipulator of the present invention.
FIG. 8 is a three-dimensional schematic of a secondary cart of the present invention.
Reference numerals illustrate:
The device comprises a 1-forming device, a 2-secondary product trolley, a 3-high temperature operation manipulator, a 4-normal temperature operation manipulator, a 5-detection station, a 6-finished product trolley, an 11-electronic scale, a 12-liquid metal ladle, a 13-upright post, a 14-electromagnetic stirrer, a 15-constant temperature distributor, a 16-printing nozzle, a 17-quick connector, an 18-crystallizer, a 19-carrier trolley, a 61-bracket I, a 62-driving wheel, a 31-main post I, a 32-auxiliary post, a 33-holding clamp, a 51-nondestructive detection probe, a 52-bracket II, a 53-transmission shaft, a 54-driving wheel, a 55-driving wheel, a 41-rotating arm, a 42-rotating joint, a 43-main post II, a 44-holding clamp, a 45-clamp arm, a 21-holding spindle disc and a 22-driving wheel.
Detailed Description
As shown in fig. 1-8, an automated build-up welding print forming system for metal blanks, comprising:
Blank forming device: the blank forming device is used for forming blanks and conveying the blanks out of the blank forming device;
and (3) a process cooling station: completing preliminary sorting of blanks and cooling the combined blanks;
detection station: detecting the cooled blank by adopting a nondestructive detection method, polishing, finishing, sorting and warehousing;
finished product intelligent storehouse: automatically weighing, spraying codes, and entering a finished product standing book;
automatic delivery station: automatically weighing, recording the car number, the delivery time and entering and exiting the account;
The operation among the blank forming device, the process cooling station, the detection station, the finished product intelligent warehouse and the automatic delivery station is realized through a mechanical arm and a mobile trolley.
As shown in fig. 2, the outside of the blank forming device is integrally a cuboid closed cabin, the operation side of the cabin is divided into three sections of movable cabin doors according to the upper, middle and lower parts, and the cabin top can be opened in a sliding manner; the camera is installed on the cabin wall to complete panoramic video monitoring, and the automatic dust removing, lighting and air conditioning device is installed in the cabin.
The liquid metal bag 12, the constant temperature distributor 15, the argon protection vacuum crystallizer and the carrier trolley 19 are sequentially arranged in the cabin from top to bottom;
the liquid metal ladle 12 keeps the metal in the liquid state, the bottom of the liquid metal ladle 12 is provided with an argon inlet and a metal liquid outlet, and the metal liquid outlet is connected with a metal liquid inlet of the constant temperature distributor 15;
The constant temperature distributor 15 keeps the metal in the constant temperature distributor in a molten state, an argon inlet and a melting outlet are arranged at the bottom of the constant temperature distributor 15, and the melting outlet is connected with a printing nozzle 16;
The argon protection vacuum crystallizer 18 is cylindrical and is arranged at the lower part of the printing nozzle 16, the cylindrical wall is an interlayer, one side of the cylindrical wall is provided with an argon inlet, the other opposite side is provided with an argon outlet, a cooling mechanism is arranged between the inner interlayer and the outer interlayer, the periphery of the cylinder is provided with an electromagnetic oscillator, the lower part of the crystallizer 18 is provided with a tray, and the lower part of the tray is connected with a drawing rod;
As shown in fig. 3, the upper part of the carrier trolley 19 is provided with a carrying spindle disc, a telescopic rod is arranged in the carrying spindle disc, the top of the telescopic rod is connected with a drawing rod of the argon protection vacuum crystallizer, and a strip-shaped groove is arranged at the bottom of the cabin and at a position corresponding to the middle part of the carrier trolley 19;
the control system is also included: the control system is connected with the liquid metal ladle 12, the constant temperature distributor 15, the argon protection vacuum crystallizer and the ingot carrier trolley 19.
The structure of the high-temperature operation manipulator 3 is shown in fig. 5, the process cooling station comprises a qualified product cooling chamber and a second-class product chamber, the qualified product cooling chamber comprises an infrared thermometer and a heating mechanism, and the high-temperature operation manipulator 3 comprises a main column I31, an auxiliary column I32 and a holding clamp 33;
The holding clamp 33 comprises a clamp body and clamp arms, the clamp body is rotatably sleeved on the main column I31 and the auxiliary column I32, and the clamp arms are hinged with the clamp body.
The bearing spindle disc of the spindle carrier trolley 19 is provided with a weight detector, video recording mechanisms are arranged inside and outside the cockpit, and sorting of materials is completed through the weight detector and the appearance of a blank observed by video;
According to the sorting result, the blanks on the ingot carrier trolley 19 are transferred to a cooling chamber or a second grade product chamber by operating the manipulator 3 and the second grade product trolley 2 at high temperature; and cooling the blank through an infrared thermometer and a heating mechanism in the qualified product chamber.
As shown in fig. 8, the secondary product trolley 2 includes a receiving tray 21 and a driving wheel, wherein the receiving tray 21 receives a billet ingot.
The detection station comprises a control room, a normal-temperature operation manipulator 4, a detection station 5 and a finished product trolley 6;
And the blank after the cooling treatment of the qualified product cooling chamber of the process cooling station is conveyed to the detection station 5 by adopting the normal-temperature operation manipulator 4, and the blank is polished and finished by the detection station 5, photographed and checked and then conveyed to a finished product intelligent warehouse by the normal-temperature operation manipulator 4 and the finished product trolley 6.
As shown in fig. 6, the detection station 5 comprises a nondestructive detection probe 51, a bracket ii 52 and a transmission mechanism;
the detection station is a U-shaped frame which is arranged on the whole in a side way, a track is arranged on the long edge of the upper surface, the nondestructive detection probes 51 are slidably arranged on the track, brackets II 52 are arranged on two opposite side edges of the upper surface, and the middle part of each bracket II 52 is arc-shaped and used for bearing blanks; and the two outer sides of the U-shaped frame are respectively provided with a transmission mechanism, and the transmission mechanisms drive the blanks to rotate on the bracket II 52.
The power transmission mechanism comprises a transmission shaft 53, a transmission wheel 54 and a driving wheel 55;
The transmission shaft 53 is arranged on the U-shaped bracket and is positioned below the blank, two ends of the transmission shaft 53 are respectively connected with the driving wheel 55, the driving wheel 55 drives the driven wheel 54 to rotate through a belt, the driven wheel and the driving wheel are positioned on the outer sides of two sides of the U-shaped bracket, and the two driven wheels 54 are respectively positioned below two ends of the blank and drive the blank to rotate.
As shown in fig. 7, the normal temperature operation manipulator 4 comprises a rotating arm 41, a rotating joint 42, a connecting rod, a vertical rod and a manipulator main body;
the upper end of the vertical rod is connected with a connecting rod through a rotating arm 41, and the other end of the connecting rod is connected with the manipulator main body through a rotating joint 42;
the manipulator main body comprises a main column II 43, an auxiliary column II, a holding clamp 44 and a clamp arm 45; the clamp arm 45 is rotatably sleeved on the main column II 43 and the auxiliary column II, and the holding clamp 44 is hinged with the clamp arm 45;
the finished trolley 6 comprises a carriage i 61 and a driving wheel 62, said carriage comprising two parts for carrying the transverse blanks.
The intelligent storeroom for the finished products comprises an electronic scale, an automatic code spraying machine and a parking space, so that the finished products are automatically weighed, and the finished products are conveyed to the parking space after code spraying;
The automatic delivery station comprises a control room, a track and a delivery trolley, wherein the delivery trolley moves through the track, the control room records the number of the vehicle and delivery time, and the vehicle enters and exits the warehouse.
Claims (8)
1. An automated build-up welding print forming system for metal blanks, comprising:
Blank forming device: the blank forming device is used for forming blanks and conveying the blanks out of the blank forming device;
and (3) a process cooling station: completing preliminary sorting of blanks and cooling the combined blanks;
detection station: detecting the cooled blank by adopting a nondestructive detection method, polishing, finishing, sorting and warehousing;
finished product intelligent storehouse: automatically weighing, spraying codes, and entering a finished product standing book;
automatic delivery station: automatically weighing, recording the car number, the delivery time and entering and exiting the account;
The operation of the blank among the blank forming device, the process cooling station, the detection station, the finished product intelligent warehouse and the automatic delivery station is realized through a mechanical arm and a mobile trolley;
the outside of the blank forming device is integrally a cuboid closed cabin, the operation side of the cabin is divided into three sections of movable cabin doors according to the upper, middle and lower parts, and the cabin top can be opened in a sliding manner;
The inside of the cabin is sequentially provided with a liquid metal bag (12), a constant temperature distributor (15), an argon protection vacuum crystallizer and a carrier trolley (19) from top to bottom;
The liquid metal bag (12) keeps the metal in the liquid metal bag in a liquid state, an argon inlet and a metal liquid outlet (125) are formed in the bottom of the liquid metal bag (12), and the metal liquid outlet (125) is connected with the metal liquid inlet of the constant-temperature distributor (15);
The constant temperature distributor (15) keeps the metal in the constant temperature distributor in a molten state, an argon inlet and a melting outlet (155) are arranged at the bottom of the constant temperature distributor (15), and the melting outlet (155) is connected with a printing nozzle (16);
The argon protection vacuum crystallizer (18) is cylindrical, is arranged at the lower part of the printing nozzle (16), the cylindrical wall is an interlayer, one side of the cylindrical wall is provided with an argon inlet, the other opposite side is provided with an argon outlet, a cooling mechanism is arranged between the inner interlayer and the outer interlayer, the periphery of the cylinder is provided with an electromagnetic oscillator, the lower part of the crystallizer (18) is provided with a tray, and the lower part of the tray is connected with a drawing rod;
The upper part of the carrier trolley (19) is provided with a carrier spindle disc (193), a telescopic rod (192) is arranged in the carrier spindle disc (193), the top of the telescopic rod is connected with a drawing rod of the argon protection vacuum crystallizer, and a strip-shaped groove is arranged at the bottom of the cabin corresponding to the middle part of the carrier trolley (19);
The control system is also included: the control system is connected with the liquid metal ladle (12), the constant temperature distributor (15), the argon protection vacuum crystallizer and the ingot carrier trolley (19);
the detection station comprises a control room, a normal-temperature operation manipulator (4), a detection mechanism (5) and a finished product trolley (6);
And the blank after the cooling treatment of the qualified product cooling chamber of the process cooling station is conveyed to the detection mechanism (5) by adopting the normal-temperature operation manipulator (4), and the blank is conveyed to the finished product intelligent warehouse through the normal-temperature operation manipulator (4) and the finished product trolley (6) after the detection mechanism (5) polishes and finishes the blank and performs photographing surface inspection.
2. The molding system of claim 1, further comprising a high temperature operation robot (3), wherein the process cooling station comprises a good cooling chamber and a good class chamber, wherein the good cooling chamber comprises an infrared thermometer and a heating mechanism,
The bearing spindle disc (193) of the bearing spindle trolley (19) is provided with a weight detector, video recording mechanisms are arranged inside and outside the cockpit, and sorting of the materials is completed through the weight detector and the appearance of the blank observed by video;
According to the sorting result, the blank on the carrier trolley (19) is transferred to a qualified product cooling chamber or a second-class product chamber by the high-temperature operation manipulator (3) and the second-class product trolley (2); and cooling the blank in the qualified product cooling chamber through an infrared thermometer and a heating mechanism.
3. The forming system according to claim 2, wherein the high temperature operation manipulator (3) comprises a main column i (31), a secondary column i (32) and a holding clamp i (33);
The holding clamp I (33) comprises a clamp body and a clamp arm, the clamp body is rotatably sleeved on the main column I (31) and the auxiliary column I (32), and the clamp arm is hinged with the clamp body.
4. A forming system according to claim 3, characterized in that the secondary product trolley (2) comprises a receiving pallet (21) and a drive wheel, the receiving pallet (21) receiving a billet ingot.
5. The molding system of claim 4, wherein the detection mechanism (5) comprises a nondestructive inspection probe (51), a carriage ii (52), and a transmission mechanism;
The detection mechanism (5) is a U-shaped frame which is arranged on the whole in a side way, a track is arranged on the long edge of the upper surface, the nondestructive detection probes (51) are slidably arranged on the track, brackets II (52) are arranged on two opposite side edges of the upper surface, and the middle part of each bracket II (52) is arc-shaped and used for bearing blanks; and the two outer sides of the U-shaped frame are respectively provided with a transmission mechanism, and the transmission mechanisms drive the blanks to rotate on the bracket II (52).
6. The forming system according to claim 5, characterized in that the transmission mechanism comprises a transmission shaft (53), a driven wheel (54) and a driving wheel (55);
The driving wheel (55) drives the driven wheel (54) to rotate through a belt, the driven wheel and the driving wheel are located on the outer sides of two sides of the U-shaped support, and the two driven wheels (54) are located below two ends of the blank respectively to drive the blank to rotate.
7. The molding system of claim 6, wherein the room temperature operation robot (4) comprises a boom (41), a revolute joint (42), a link, a vertical rod, and a robot body;
The upper end of the vertical rod is connected with a connecting rod through a rotating arm (41), and the other end of the connecting rod is connected with the manipulator main body through a rotating joint (42);
The manipulator main body comprises a main column II (43), an auxiliary column II, a holding clamp II (44) and a clamp arm (45); the clamp arm (45) is rotatably sleeved on the main column II (43) and the auxiliary column II, and the clamp holding II (44) is hinged with the clamp arm (45);
the finished trolley (6) comprises a bracket I (61) and a driving wheel (62), wherein the bracket comprises two parts and is used for bearing transverse blanks.
8. The molding system of claim 1, wherein the finished product intelligent warehouse comprises an electronic scale, an automatic code spraying machine and a parking space, so that automatic weighing of finished products is realized, and the finished products are transported to the parking space after code spraying;
The automatic delivery station comprises a control room, a track and a delivery trolley, wherein the delivery trolley moves through the track, the control room records the number of the vehicle and delivery time, and the vehicle enters and exits the warehouse.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911113410.6A CN110666172B (en) | 2019-11-14 | 2019-11-14 | Automatic build-up welding printing and forming system for metal blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911113410.6A CN110666172B (en) | 2019-11-14 | 2019-11-14 | Automatic build-up welding printing and forming system for metal blank |
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