CN110665838A - Integrated automatic detection material distribution device - Google Patents
Integrated automatic detection material distribution device Download PDFInfo
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- CN110665838A CN110665838A CN201910981784.3A CN201910981784A CN110665838A CN 110665838 A CN110665838 A CN 110665838A CN 201910981784 A CN201910981784 A CN 201910981784A CN 110665838 A CN110665838 A CN 110665838A
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- 239000000463 material Substances 0.000 title claims abstract description 73
- 238000001514 detection method Methods 0.000 title claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 110
- 238000005303 weighing Methods 0.000 claims abstract description 52
- 230000005484 gravity Effects 0.000 claims abstract description 4
- 239000000835 fiber Substances 0.000 claims description 7
- 230000005693 optoelectronics Effects 0.000 claims 3
- 238000000926 separation method Methods 0.000 claims 3
- 239000000843 powder Substances 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 4
- 238000003908 quality control method Methods 0.000 abstract 1
- 239000013307 optical fiber Substances 0.000 description 5
- 230000006872 improvement Effects 0.000 description 4
- 230000000007 visual effect Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/18—Sorting according to weight using a single stationary weighing mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses an integrated automatic detection material distribution device which comprises a feeding mechanism, a detection mechanism, a material distribution mechanism and a control mechanism, wherein the feeding mechanism is arranged on the upper portion of the feeding mechanism in a lapping mode and is convenient for blanking by gravity, the detection mechanism is a weighing mechanism, the weighing mechanism comprises a weighing disc, a weighing sensor is further arranged on the weighing disc, the material distribution mechanism comprises a turning plate, the turning plate is connected with a motor through a coupler and is fixed on the weighing disc, the weighing mechanism and the material distribution mechanism are arranged integrally and are arranged at a feeding port of the feeding mechanism together, and the control mechanism is respectively electrically connected with the weighing sensor and the motor. The invention has the characteristics of simple structure, small volume, low cost and high efficiency, and can realize high quality control and extremely low error rate for different materials; the material distribution device is suitable for various working scenes, and is more suitable for material distribution, sorting and material distribution of dispersed materials; and can be a multi-channel mode, rationally set up the qualified discharging channel of a plurality of grades according to different demands, improve work efficiency.
Description
Technical Field
The invention relates to the technical field of automatic detection, in particular to an integrated automatic detection and material distribution device.
Background
At present, to the outward appearance of different characteristics of material, incomplete degree, colour, measurement, character detection, count, weight and branch material, especially to the outward appearance of granule material, incomplete degree, colour, character detection, the count of even material, the weighing of meticulous material, divide at present and mostly still adopt the mode of manual work or components of a whole that can function independently multistage operation to go on, the automation level and the precision of weighing are comparatively low, and numerous enterprises especially need the application that needs accurate and high-quality requirement to the material all urgently to need can realize brief high-efficient accurate selection and the integration equipment of automatic branch material. Most of the existing devices capable of realizing the function have the problems of complex structure, high cost, and low quality of materials with attention to appearance and high efficiency and precision.
Disclosure of Invention
Aiming at the problems, the invention provides an integrated automatic detection material distribution device, which mainly solves the problems in the background technology.
The invention provides an integrated automatic detection material distribution device, which comprises a feeding mechanism, a detection mechanism, a material distribution mechanism and a control mechanism, wherein the feeding mechanism is arranged on the upper part of the feeding mechanism in a lapping way and is convenient for blanking by gravity, the detection mechanism is a weighing mechanism which comprises a weighing disc, a weighing sensor is also arranged on the weighing disc, the material distribution mechanism comprises a turning plate, the turning plate is connected with a motor through a coupler, the turning plate is fixedly arranged on the weighing disc, the weighing mechanism and the material distribution mechanism are integrally arranged and are jointly arranged at a material feeding port of the feeding mechanism, the control mechanism comprises a controller, the controller is respectively and electrically connected with the weighing sensor and the motor, the motor is a stepping motor or a servo motor with position control, the turning plate can be rapidly driven to rotate to a certain angle through pulse control, is convenient for feeding.
In a further improvement, the detection mechanism is a visual sensor, the visual sensor is mounted on the feeding mechanism, and the visual sensor is electrically connected with the controller.
In a further improvement, the detection mechanism is alternatively a photoelectric optical fiber sensor, the photoelectric optical fiber sensor is installed in the feeding mechanism, and the photoelectric optical fiber sensor is electrically connected with the controller.
The control mechanism comprises a controller, the controller is respectively connected with the motor and the detection mechanism electrically, the weighing sensor or the vision sensor or the data transmission measured by the photoelectric optical fiber sensor is transmitted to the controller for checking, and then the motor is controlled to rotate by a fixed angle, so that the overall control function is achieved.
The improved structure is characterized in that the feeding mechanism is a feeding pipeline, the feeding pipeline is integrally of a structure with a wide top and a narrow bottom or a round through structure, the structure is favorable for guiding materials, and the materials can be accurately thrown onto the weighing mechanism.
The improved structure of the feeding mechanism is characterized in that the feeding mechanism comprises a discharging pipeline, a discharging port of the discharging pipeline is arranged below the distributing mechanism, the feeding pipeline comprises a qualified feeding channel and an unqualified feeding channel, the qualified feeding channel and the unqualified feeding channel are respectively arranged at two ends of the distributing mechanism, and when a detection result of the detection mechanism is qualified, the distributing mechanism is controlled to rotate to a certain angle, so that materials enter the qualified feeding channel, and materials enter the unqualified feeding channel when the detection result is unqualified.
The further improvement lies in that the number of the feeding pipelines is not less than 2, a plurality of qualified feeding channels with weight grades can be arranged, so that the material distributing device is more intelligent, and the materials can respectively enter different qualified feeding channels according to the detection result.
Compared with the prior art, the invention has the beneficial effects that:
1. the automatic material distribution device has the advantages of simple structure and higher efficiency, different detection devices can be configured or combined for different materials to realize more optimized material distribution requirements, the operation from feeding to material distribution is controlled by the controller to realize automatic material distribution, and the automation degree is high;
2. the invention can effectively reduce the working space, is suitable for various working scenes and has stronger universality;
3. the invention can also be optimized into a multi-channel mode, and a plurality of qualified feeding channels with different weight grades are reasonably arranged according to different quality requirements, so that the working efficiency can be effectively improved;
4. the invention has the advantages of more obvious convenience and stability when being used for material distribution, sorting and material distribution combination of dispersed materials.
Drawings
The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic side view of an embodiment of the present invention;
wherein: 1-feeding mechanism, 2-weighing mechanism, 3-material-separating mechanism, 4-motor, 5-qualified feeding channel, 6-unqualified feeding channel, 7-photoelectric optical fiber sensor and 8-visual sensor.
Detailed Description
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, so to speak, as communicating between the two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. The technical solution of the present invention is further described below with reference to the accompanying drawings and examples.
Example 1:
referring to fig. 1 and 2, the integrated automatic detection and material distribution device comprises a feeding mechanism 1, a feeding mechanism, a detection mechanism, a material distribution mechanism 3 and a control mechanism, wherein the feeding mechanism 1 is erected on the upper portion of the feeding mechanism, and gravity blanking is convenient to use.
The following, the design of the detecting mechanism and the material distributing mechanism includes but not limited to:
the detection mechanism is a weighing mechanism (2), the weighing mechanism (2) comprises a weighing disc, a weighing sensor is further arranged on the weighing disc, the material distribution mechanism (3) comprises a turning plate, the turning plate is connected with a motor (4) through a coupler, the turning plate is fixedly installed on the weighing disc, the weighing mechanism (2) and the material distribution mechanism (3) are integrally arranged and are jointly installed at a material feeding port of the material feeding mechanism, the control mechanism comprises a controller, and the controller is respectively electrically connected with the weighing sensor and the motor (4).
Specifically, the feeding mechanism 1 is a feeding pipeline, and the feeding pipeline is integrally formed into a structure with a wide upper part and a narrow lower part or a cylindrical structure, so that the structure is favorable for guiding materials, and the materials can be accurately thrown onto the weighing mechanism 2.
Specifically, the material distribution mechanism 3 comprises a turning plate, the turning plate is connected with a motor 4 through a coupler, the motor 4 is a stepping motor or a servo motor with position control, and the turning plate can be rapidly driven to rotate to a certain angle through pulse control, so that feeding is facilitated.
Specifically, the weighing mechanism 2 comprises a weighing disc, the turning plate is fixedly mounted on the weighing disc, a weighing sensor is further arranged on the weighing disc, the weighing mechanism 2 and the material distribution mechanism 3 are integrally arranged, the turning plate is fixedly mounted on the weighing disc, the material and the mass of the turning plate are weighed by the weighing sensor, and the turning plate drives the weighing mechanism 2 to turn together through the rotation of the motor 4.
Specifically, the feeding mechanism comprises a feeding pipeline, a feeding port of the feeding pipeline is arranged below the distributing mechanism 3, the feeding pipeline comprises a qualified feeding channel 5 and an unqualified feeding channel 6, the qualified feeding channel 5 and the unqualified feeding channel 6 are respectively arranged at two ends of the distributing mechanism 3, and when the weighing mechanism 2 detects that the weight result is qualified, the distributing mechanism 3 is controlled to rotate to a certain angle, so that the material enters the qualified feeding channel 5, and when the weight result is unqualified, the material enters the unqualified feeding channel 6.
Specifically, control mechanism includes the controller, the controller respectively with motor 4, at least one electricity in the detection mechanism is connected, the data transmission that weighing sensor measured is arrived whether check on the controller is the numerical value of preset, then control motor 4 rotatory fixed angle to reach the function of overall control.
Taking a detection mechanism as a weighing mechanism 2 as an example, more specifically, specific parameters are set in the controller, for example, when a certain weight is set, the material is qualified, when the weight is not qualified, the material needs to be supplemented continuously, when the weight is not enough, the material needs to be supplemented, in a specific working process, the material is poured from the feeding mechanism 1, the weighing mechanism 2 weighs the material, the weighing sensor transmits weighed data to the controller, the controller confirms a numerical value, and if the numerical value is the preset parameter, the material is judged to be qualified, the turning plate is further controlled to rotate to a feeding port of the qualified feeding channel 5, and the material is poured into the qualified feeding channel 5; if the numerical value is smaller than the preset parameter, the judgment is insufficient, the controller does not send an instruction, the motor 4 does not act, and the materials need to be continuously supplemented; if the numerical value is larger than the preset parameter, the turning plate is judged to be unqualified, the controller controls the turning plate to rotate to the feeding hole of the unqualified feeding channel 6, and the material is poured into the unqualified feeding channel 6 to be fed again. The detection mechanism is a vision sensor 8 or a photoelectric fiber sensor 7, which is consistent with the working principle of the embodiment.
Example 2:
the present embodiment is substantially the same as the technical solution of embodiment 1, and the difference is that the detecting mechanism is a vision sensor 8, the vision sensor 8 is installed on the feeding mechanism 1, and the vision sensor 8 is electrically connected to the controller, so that the vision sensor 8 of embodiment 2 can be selected to accurately distinguish feeding materials when the weight is not used as a deviation value.
Example 3:
this embodiment is the same with embodiment 1's technical scheme basically, and its difference lies in, detection mechanism is photoelectric fiber sensor 7, photoelectric fiber sensor 7 is installed in feed mechanism 1, photoelectric fiber sensor 7 with the controller electricity is connected, aims at facing complicated material, the novel detection mode that can choose for use when weighing mechanism 2 or visual sensor can not reach accurate effect, aims at providing more accurate material detection branch material.
Example 4:
the technical scheme of this embodiment is basically the same as that of embodiment 1, and the difference is that the number of the feeding pipelines is not less than 2, so to say, a plurality of feeding pipelines can be set according to different working conditions, the number of the motors 4 and the rotating angles and directions of the motors 4 are correspondingly changed, different judgment weight parameters of a plurality of pipelines are set at the controller, and when the detected weight of the material is at which weight parameter, the controller sends a signal to control the corresponding motor 4 to rotate so as to control the turning plate to turn over and feed the material to the corresponding feeding pipeline, so that the working efficiency can be obviously and effectively improved.
In the drawings, the positional relationship is described for illustrative purposes only and is not to be construed as limiting the present patent; it should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (6)
1. An integrated automatic detection and distribution device is characterized by comprising a feeding mechanism (1), a feeding mechanism, a detection mechanism, a distribution mechanism (3) and a control mechanism, wherein the feeding mechanism (1) is erected on the upper portion of the feeding mechanism to facilitate gravity blanking, and a powder mechanism (3) is arranged between the feeding mechanism (1) and the feeding mechanism; the detection mechanism is a weighing mechanism (2), the weighing mechanism (2) comprises a weighing disc, a weighing sensor is further arranged on the weighing disc, the material distribution mechanism (3) comprises a turning plate, the turning plate is connected with a motor (4) through a coupler, the turning plate is fixedly installed on the weighing disc, the weighing mechanism (2) and the material distribution mechanism (3) are integrally arranged and are jointly installed at a material feeding port of the material feeding mechanism, the control mechanism comprises a controller, and the controller is respectively electrically connected with the weighing sensor and the motor (4).
2. The integrated automatic detection and separation device according to claim 1, wherein the detection mechanism is a vision sensor (8), the vision sensor (8) is mounted on the feeding mechanism (1), and the vision sensor (8) is electrically connected with the controller.
3. The integrated automatic detection and separation device according to claim 1, wherein the detection mechanism is alternatively an optoelectronic fiber sensor (7), the optoelectronic fiber sensor (7) is installed in the feeding mechanism (1), and the optoelectronic fiber sensor (7) is electrically connected with the controller.
4. The integrated automatic detection and distribution device according to claim 1, wherein the feeding mechanism (1) is a feeding pipe, and the feeding pipe has a structure with a wide top and a narrow bottom or a square and cylindrical structure.
5. The integrated automatic detection and distribution device according to claim 1, wherein the feeding mechanism is a discharge pipe, a discharge port of the discharge pipe is arranged below the distribution mechanism (3), and the discharge pipe comprises a qualified discharge channel (5) and an unqualified discharge channel (6).
6. The integrated automatic detection and separation device of claim 1, wherein the number of the discharge pipelines is not less than 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910981784.3A CN110665838A (en) | 2019-10-16 | 2019-10-16 | Integrated automatic detection material distribution device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910981784.3A CN110665838A (en) | 2019-10-16 | 2019-10-16 | Integrated automatic detection material distribution device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111420887A (en) * | 2020-03-27 | 2020-07-17 | 苏州睿达矩自动化设备有限公司 | Material rejecting device for detecting material groove |
| CN113109216A (en) * | 2021-04-12 | 2021-07-13 | 浙江创谱科技有限公司 | Grain volume weight automatic check out test set |
| CN113369157A (en) * | 2021-06-03 | 2021-09-10 | 安徽天大铜业有限公司 | Transmission device for flaw detection of copper rod |
| CN113714131A (en) * | 2021-08-16 | 2021-11-30 | 北京市华都峪口禽业有限责任公司 | Conveyor with weight screening function and chicken flock eliminating method |
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| CN207958106U (en) * | 2017-12-29 | 2018-10-12 | 漳州旗滨玻璃有限公司 | A kind of image glass dispensing feeding distribution mechanism that can quickly open turnover panel |
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| CN210816301U (en) * | 2019-10-16 | 2020-06-23 | 佛山市博菲特工业技术有限公司 | Integrated automatic detection material distribution device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111420887A (en) * | 2020-03-27 | 2020-07-17 | 苏州睿达矩自动化设备有限公司 | Material rejecting device for detecting material groove |
| CN113109216A (en) * | 2021-04-12 | 2021-07-13 | 浙江创谱科技有限公司 | Grain volume weight automatic check out test set |
| CN113369157A (en) * | 2021-06-03 | 2021-09-10 | 安徽天大铜业有限公司 | Transmission device for flaw detection of copper rod |
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| CN113714131A (en) * | 2021-08-16 | 2021-11-30 | 北京市华都峪口禽业有限责任公司 | Conveyor with weight screening function and chicken flock eliminating method |
| CN113714131B (en) * | 2021-08-16 | 2023-03-07 | 北京市华都峪口禽业有限责任公司 | Conveyor with weight screening function and chicken flock eliminating method |
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