CN110662414A - High-speed precise mounting system and method for camera production - Google Patents
High-speed precise mounting system and method for camera production Download PDFInfo
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- CN110662414A CN110662414A CN201911111777.4A CN201911111777A CN110662414A CN 110662414 A CN110662414 A CN 110662414A CN 201911111777 A CN201911111777 A CN 201911111777A CN 110662414 A CN110662414 A CN 110662414A
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- linear module
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
- H05K13/0409—Sucking devices
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0411—Pick-and-place heads or apparatus, e.g. with jaws having multiple mounting heads
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/081—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
- H05K13/0812—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines the monitoring devices being integrated in the mounting machine, e.g. for monitoring components, leads, component placement
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Abstract
The invention belongs to the technical field of automation equipment, and particularly relates to a high-speed precision mounting system for camera production, which comprises a linkage painting device, a suction mounting machine head, an alignment vision temporary storage device and a mounting blanking device, wherein the suction mounting machine head corresponds to the linkage painting device, the alignment vision temporary storage device corresponds to the suction mounting machine head, the mounting blanking device corresponds to the alignment vision temporary storage device, the linkage painting device is used for carrying out glue dispensing processing on materials and then conveying the materials to the suction mounting machine head, the suction mounting machine head is used for transferring the materials on the linkage painting device to the vision temporary storage device, and the mounting blanking device is used for pasting the materials on the vision temporary storage device on products. The system has good working stability, high speed and high production efficiency. In addition, a high-speed precise mounting method for camera production is provided, so that the working stability and efficiency of the camera are improved.
Description
Technical Field
The invention belongs to the technical field of automation equipment, and particularly relates to a high-speed precision mounting system and method for camera production.
Background
With the rapid development of science and technology, the trend of electronic and electrical equipment towards miniaturization is obvious, electronic parts (such as a camera, a capacitor, a resistor and the like) are developed towards high-density integration and hyperfine, and accordingly, the requirement on the mounting equipment of electronic components is higher and higher. In particular, in the manufacturing process, it is often necessary to perform dispensing on the electronic components on the tray, and then mount the electronic components that have been dispensed on the circuit board one by one from the tray by a mounting machine.
In the prior art, equipment for mounting electronic parts is unreasonable in design, so that errors are easy to occur in batch production, the speed is low, the production efficiency is low, and the market requirements are not met.
In view of the above, the related art needs to be perfected.
Disclosure of Invention
One of the objects of the present invention is: aiming at the defects of the prior art, the high-speed precise mounting system for camera production is provided, the working stability is good, the speed is high, and the production efficiency is high.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a high-speed accurate subsides dress system for camera production, includes linkage drawing mucilage binding device, absorbs and pastes the dress aircraft nose, counterpoint vision temporary storage device and subsides dress unloader, absorb and paste the dress aircraft nose with linkage drawing mucilage binding device corresponds, counterpoint vision temporary storage device with it corresponds to absorb the dress aircraft nose, paste dress unloader with counterpoint vision temporary storage device corresponds, linkage drawing mucilage binding device is used for carrying out the point to the material and glues and process the back fortune toward absorb dress aircraft nose department, it is used for with to absorb dress aircraft nose material on the linkage drawing mucilage binding device shifts vision temporary storage device department, it is used for with to paste dress unloader the material of vision temporary storage device department pastes on the product. The system has good working stability, high speed and high production efficiency.
The invention is an improvement of the high-speed precise mounting system for camera production.
The linkage glue drawing device comprises a supporting sliding table, a plurality of glue dispensing devices and a plurality of conveying devices, the glue dispensing devices are connected with the supporting sliding table in a sliding mode, the conveying devices correspond to the glue dispensing devices, the conveying devices comprise a first lifting mechanism, a conveying mechanism and a pressing mechanism, the pressing mechanism is connected with the output end of the first lifting mechanism, the pressing mechanism corresponds to the conveying mechanism, and the conveying mechanism corresponds to the glue dispensing devices. During work, the conveying mechanism conveys a material plate to be subjected to glue dispensing to the glue dispensing device, the first lifting mechanism drives the pressing mechanism to move downwards to press a material tray on the conveying mechanism, and then the material plate is subjected to glue dispensing under the combined action of the supporting sliding table and the glue dispensing device; after the dispensing is finished, the first lifting mechanism drives the pressing mechanism to move upwards, the pressing mechanism loosens the material tray which is subjected to dispensing, and the conveying mechanism conveys the material tray to the next dispensing station, so that sectional conveying and dispensing are realized, the distance between the adjacent dispensing stations is effectively shortened, and the stability of the dispensing operation is improved; meanwhile, the first two groups of machine heads are main painting glue heads, the latter machine heads are auxiliary painting glue heads, when the auxiliary painting glue heads are idle, the main painting glue heads interrupt the current task and deliver the current task to the auxiliary painting glue heads to be completed, and the main painting glue heads continue to perform a new task.
As an improvement of the high-speed precise mounting system for camera production, the support sliding table comprises a support table and a plurality of sliding blocks, and the sliding blocks are connected with the support table in a sliding mode. In actual operation, a plurality of sliding blocks independently move on the supporting platform, so that different working states are realized.
As an improvement of the high-speed precise mounting system for camera production, the dispensing device includes a linear module, a second lifting mechanism, a detection mechanism, and a dispensing head, the linear module is disposed on the sliding block, the second lifting mechanism is disposed at an output end of the linear module, the dispensing head is disposed at an output end of the second lifting mechanism, the detection mechanism is disposed on the linear module, and the detection mechanism and the dispensing head both correspond to the transmission mechanism. In operation, detection mechanism is used for surveying the concrete position of material on the charging tray to the dispensing head accomplishes accurate point and glues, and this kind of structural design is convenient for carry out the transmission point in a flexible way to the dispensing head.
As an improvement of the high-speed precise mounting system for camera production, the motion direction of the sliding block, the motion direction of the output end of the linear module and the motion direction of the output end of the second lifting mechanism are respectively positioned on an X axis, a Y axis and a Z axis. The structural design is beneficial to the dispensing operation of the dispensing head.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the detection mechanism is a CCD camera or a CMOS camera. In addition, the detection mechanism can be other equipment capable of achieving the same effect, and can be flexibly set according to actual conditions; in practical application, the detection mechanism can be additionally provided with a laser sensor to detect the distance from the Z axis of the dispensing head to a product and prevent the dispensing head from being damaged by collision.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the first lifting mechanism and the second lifting mechanism are electrically controlled transmission shafts, air cylinders or hydraulic cylinders. Besides, the first lifting mechanism and the second lifting mechanism can be other devices capable of achieving the same effect, and can be flexibly arranged according to actual conditions.
As an improvement of the high-speed precise mounting system for camera production, the conveying mechanism is a conveying belt. Besides, the transmission mechanism can be other devices which can achieve the same effect and can be flexibly arranged according to actual conditions.
As an improvement of the high-speed precise mounting system for camera production, the pressing mechanism is of a top pressing block structure. The structure design is beneficial to compressing the material tray.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the number of the pressing mechanisms is at least 2. The structural design is beneficial to increasing the stability of the material disc compression.
As an improvement of the high-speed precise mounting system for camera production, a plurality of the pressing mechanisms are uniformly distributed on two sides of the conveying mechanism. The structural design is beneficial to increasing the stability of the material disc compression.
As an improvement of the high-speed precision mounting system for camera production according to the invention, the suction mounting head comprises a first linear module, a second linear module, a third linear module, a fourth linear module and a suction device, the second linear module is arranged at the output end of the first linear module, the fourth linear module is arranged at the output end of the second linear module, the third linear module is arranged at the output end of the fourth linear module, the adsorption device is connected with the output end of the third linear module, the moving direction of the output end of the first linear module is coincident with the moving direction of the output end of the second linear module, the motion direction of the output end of the second linear module, the motion direction of the output end of the third linear module and the motion direction of the output end of the fourth linear module are mutually perpendicular in pairs. In practical application, the first linear module, the second linear module and the fourth linear module are preferably driven by voice coil motors, and in addition, other driving devices capable of achieving the same effect can be adopted, and the driving devices can be flexibly arranged according to practical conditions; in the work, under the coordination work of the second linear module, the third linear module and the fourth linear module, the adsorption device adsorbs materials on one station and transfers the materials to another station; meanwhile, the first linear module works to drive the second linear module, the third linear module and the fourth linear module to move integrally, and positioning correction compensation is performed to improve the mounting precision and stability of equipment, improve the mounting precision and the qualification rate of products.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the moving direction of the output end of the second linear module, the moving direction of the output end of the third linear module, and the moving direction of the output end of the fourth linear module are respectively located on an X axis, a Y axis, and a Z axis. The structural design makes the mounting material more flexible and faster.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the first linear module, the second linear module, and the fourth linear module are provided with cross roller guide rails. The structural design can improve the structural firmness of the equipment.
As an improvement of the high-speed precise mounting system for camera production, the adsorption device comprises a vacuum chuck and a rotating mechanism, and the vacuum chuck is connected with the output end of the rotating mechanism. In practical application, vacuum chuck passes through trachea and vacuum pump intercommunication, and this kind of structural design is favorable to pasting dress material, places material rotation angle accurately in suitable position.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the rotating mechanism is disposed at the output end of the fourth linear module. The structure design is beneficial to mounting materials.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the third linear module includes a driving mechanism and a shaft rod, and the shaft rod is connected with an output end of the driving mechanism. The structural design can improve the transmission precision.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the fourth linear module is screwed with the shaft rod. The structural design can improve the transmission precision.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the driving mechanism is a stepping motor or a driving motor. Besides, the driving mechanism can be other devices which can achieve the same effect, and can be flexibly arranged according to actual conditions.
As an improvement of the high-speed precise mounting system for camera production according to the present invention, the sliding shaft of the first linear module, the sliding shaft of the second linear module, and the sliding shaft of the fourth linear module are respectively and synchronously installed with a grating ruler. The structural design can improve the transmission precision.
As an improvement of the high-speed precise mounting system for camera production according to the present invention, the first linear module, the second linear module, and the fourth linear module respectively form a closed-loop control system with the grating ruler. The structural design can improve the transmission precision.
As an improvement of the high-speed precise mounting system for camera production, the alignment vision temporary storage device includes a first detection mechanism, a second detection mechanism, a frame, a fifth linear module and a transition table, the first detection mechanism is disposed at an output end of the fifth linear module, the first detection mechanism and the second detection mechanism are both disposed on the frame, the first detection mechanism and the second detection mechanism are coaxially disposed in an opposite manner, and the transition table is disposed between the first detection mechanism and the second detection mechanism through a bracket. In operation, first detection mechanism, second detection mechanism are surveyed the location to the material that the transition bench needs to paste the dress simultaneously, provide a plurality of reference points for the subsides installation to improved the subsides dress precision of subsides installation, made subsequent subsides dress more accurate, improved the yields of production, the device simple structure, convenient to use, the practicality is strong.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the first detection mechanism includes a first vision detector and a first light source, and the first light source corresponds to an output end of the first vision detector. In operation, first light source is first vision detector light filling, and this kind of structural design is favorable to improving the detection precision of first vision detector.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the first vision detector is a CCD camera or a CMOS camera. Besides, the first visual detector can be other devices which can achieve the same effect, and can be flexibly arranged according to actual conditions.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the first light source includes a first coaxial light source and a first annular light source, the first coaxial light source is coaxially disposed corresponding to the lens of the first vision detector, and the first annular light source is coaxially disposed corresponding to the first coaxial light source. The structure design ensures high brightness and uniform light supplement, and is beneficial to improving the precision of information acquisition.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the first light source is disposed coaxially with the lens of the first vision detector. The structural design is beneficial to improving the precision of information acquisition.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the second detection mechanism includes a second vision detector and a second light source, and the second light source corresponds to an output end of the second vision detector. In operation, the second light source is the light filling of second vision detector, and this kind of structural design is favorable to improving the detection precision of second vision detector.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the second vision detector is a CCD camera or a CMOS camera. Besides, the second visual detector can be other devices which can achieve the same effect, and can be flexibly arranged according to actual conditions.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the second light source includes a second coaxial light source and a second annular light source, the second coaxial light source is coaxially disposed corresponding to the lens of the second vision detector, and the second annular light source is coaxially disposed corresponding to the second coaxial light source. The structure design ensures high brightness and uniform light supplement, and is beneficial to improving the precision of information acquisition.
As an improvement of the high-speed precision mounting system for camera production according to the present invention, the second light source is disposed coaxially with the lens of the second vision detector. The structural design is beneficial to improving the precision of information acquisition.
In the high-speed precise mounting system for camera production, according to the working requirement, the fifth linear module drives the first detection mechanism to move so as to adjust the first detection mechanism, so that the first detection mechanism and the second detection mechanism are coaxially arranged to ensure the detection precision.
As an improvement of the high-speed precise mounting system for camera production, the mounting and blanking device comprises a mounting device and a moving platform, and the mounting device is used for mounting the materials on the transition table on the products on the moving platform. In practical application, the mounting device can be a conventional dispensing and mounting machine or a swing arm type dispensing and mounting machine, and can be flexibly arranged according to the actual work requirement; the moving platform is provided with a moving slide rail, an object stage and a visual detection system, the visual detection system performs visual detection on the material on the object stage, and the object stage slides back and forth on the moving slide rail according to the detection result of the visual detection system, so that the surface-mounted material is more accurate.
The second purpose of the invention is: aiming at the defects of the prior art, the high-speed precise mounting method for the camera production is also provided, so that the working stability and efficiency of the camera production are improved.
In order to achieve the above object, the present invention provides a high-speed precision mounting method for camera production, comprising the following steps:
s1, performing dispensing processing on the materials by a linkage glue drawing device; during work, the conveying mechanism conveys a material plate to be subjected to glue dispensing to the glue dispensing device, the first lifting mechanism drives the pressing mechanism to move downwards to press a material tray on the conveying mechanism, and then the material plate is subjected to glue dispensing under the combined action of the supporting sliding table and the glue dispensing device; after the dispensing is finished, the first lifting mechanism drives the pressing mechanism to move upwards, the pressing mechanism loosens the material tray which is subjected to dispensing, and the conveying mechanism conveys the material tray to the next dispensing station, so that sectional conveying and dispensing are realized, the distance between the adjacent dispensing stations is effectively shortened, and the stability of the dispensing operation is improved; meanwhile, the first two groups of machine heads are main painting glue heads, the latter machine heads are auxiliary painting glue heads, when the auxiliary painting glue heads are idle, the main painting glue heads interrupt the current task and send the current task to the auxiliary painting glue heads for completion, and the main painting glue heads continue to perform a new task, so that the linkage painting device occupies a small working space, is low in production cost and has high production efficiency;
s2, conveying the dispensed materials to a material taking position of the suction mounting machine head by a linkage glue drawing device;
s3, transferring the materials on the linkage glue painting device to a visual temporary storage device for transient temporary storage by the suction mounting machine head; in practical application, the first linear module, the second linear module and the fourth linear module are preferably driven by voice coil motors, and in addition, other driving devices capable of achieving the same effect can be adopted, and the driving devices can be flexibly arranged according to practical conditions; in the work, under the coordination work of the second linear module, the third linear module and the fourth linear module, the adsorption device adsorbs materials on one station and transfers the materials to another station; meanwhile, the first linear module works to drive the second linear module, the third linear module and the fourth linear module to move integrally to perform positioning correction compensation so as to improve the mounting precision and stability of equipment, thereby improving the mounting precision and the qualification rate of products; in the work, the first detection mechanism and the second detection mechanism simultaneously detect and position the materials to be mounted on the transition table, and provide a plurality of reference points for the mounter, so that the mounting precision of the mounter is improved, the subsequent mounting is more accurate, and the yield of production is improved;
s4, the placement blanking device is used for attaching the materials at the visual temporary storage device to the product. In practical application, the mounting device can be a conventional dispensing and mounting machine or a swing arm type dispensing and mounting machine, and can be flexibly arranged according to the actual work requirement; the moving platform is provided with a moving slide rail, an object stage and a visual detection system, the visual detection system performs visual detection on the material on the object stage, and the object stage slides back and forth on the moving slide rail according to the detection result of the visual detection system, so that the surface-mounted material is more accurate.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall structure diagram according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of an embodiment of the present invention with the outer shell removed;
FIG. 3 is a partially enlarged schematic structural diagram of an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of an associated adhesive dispensing apparatus according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a suction mounter head according to an embodiment of the present invention;
fig. 6 is a second schematic structural view of the suction mounter head according to the embodiment of the present invention;
FIG. 7 is a schematic diagram illustrating an embodiment of an alignment vision temporary storage device according to the present invention;
wherein: 1-linkage glue drawing device; 11-a support slipway; 111-a support table; 112-a slider; 12-a glue dispensing device; 121-a linear module; 122-a second lifting mechanism; 123-a detection mechanism; 124-dispensing head; 13-a transport device; 131-a first lifting mechanism; 132-a transport mechanism; 133-a hold-down mechanism; 2-sucking and mounting machine head; 21-a first linear module; 22-a second linear module; 23-a third linear module; 231-a drive mechanism; 232-shaft lever; 24-a fourth linear module; 25-an adsorption device; 251-a vacuum chuck; 252-a rotation mechanism; 26-a grating ruler; 27-a connector; 3-aligning a vision temporary storage device; 31-a first detection mechanism; 311-a first vision detector; 312 — a first light source; 3121-a first coaxial light source; 3122-a first ring light source; 32-a second detection mechanism; 321-a second vision detector; 322-a second light source; 3221-a second coaxial light source; 3222-a second annular light source; 33-a frame; 34-a fifth linear module; 35-a transition table; 4-mounting a blanking device; 41-a mounting device; 42-moving the platform.
Detailed Description
As used in the specification and in the claims, certain terms are used to refer to particular components. As one skilled in the art will appreciate, manufacturers may refer to a component by different names. This specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. "substantially" means within an acceptable error range, within which a person skilled in the art can solve the technical problem to substantially achieve the technical result.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The present invention will be described in further detail below with reference to the accompanying drawings, but the present invention is not limited thereto.
Example 1
As shown in fig. 1-7, a high-speed precision mounting system for camera production, including linkage drawing mucilage binding device 1, absorb and mount aircraft nose 2, counterpoint vision temporary storage device 3 and subsides dress unloader 4, it corresponds with linkage drawing mucilage binding device 1 to absorb and mount aircraft nose 2 to absorb and mount unloader 4, it corresponds with counterpoint vision temporary storage device 3 to mount unloader 4, linkage drawing mucilage binding device 1 is used for transporting after the point gum processing to the material and toward absorbing and mounting aircraft nose 2 department, it is used for shifting the material on linkage drawing mucilage binding device 1 to vision temporary storage device 3 department to absorb and mount aircraft nose 2, it is used for pasting the material of vision temporary storage device 3 department on the product to mount unloader 4. The system has good working stability, high speed and high production efficiency.
Preferably, the linkage glue-drawing device 1 comprises a supporting sliding table 11, a plurality of glue-dispensing devices 12 and a plurality of conveying devices 13, wherein the plurality of glue-dispensing devices 12 are connected with the supporting sliding table 11 in a sliding manner, the plurality of conveying devices 13 correspond to the glue-dispensing devices 12, each conveying device 13 comprises a first lifting mechanism 131, a transmission mechanism 132 and a pressing mechanism 133, the pressing mechanism 133 is connected with an output end of the first lifting mechanism 131, the pressing mechanism 133 corresponds to the transmission mechanism 132, and the transmission mechanism 132 corresponds to the glue-dispensing devices 12. In operation, the conveying mechanism 132 conveys a material plate to be subjected to glue dispensing to the glue dispensing device 12, the first lifting mechanism 131 drives the pressing mechanism 133 to move downwards to press the material plate on the conveying mechanism 132, and then the material plate is subjected to glue dispensing under the combined action of the supporting sliding table 11 and the glue dispensing device 12; after dispensing is finished, the first lifting mechanism 131 drives the pressing mechanism 133 to move upwards, the pressing mechanism 133 releases the material tray which is subjected to dispensing, and the conveying mechanism 132 conveys the material tray to the next dispensing station, so that sectional conveying and dispensing are realized, the distance between the adjacent dispensing stations is effectively shortened, and the stability of the dispensing operation is improved; meanwhile, the first two groups of machine heads are main painting glue heads, the latter machine heads are auxiliary painting glue heads, when the auxiliary painting glue heads are idle, the main painting glue heads interrupt the current task and deliver the current task to the auxiliary painting glue heads to be completed, and the main painting glue heads continue to perform a new task.
Preferably, the support slide table 11 includes a support table 111 and a plurality of sliding blocks 112, and each of the plurality of sliding blocks 112 is slidably connected to the support table 111. In actual operation, the plurality of sliding blocks 112 move independently on the support base 111, thereby achieving different operating states.
Preferably, the dispensing device 12 includes a linear module 121, a second lifting mechanism 122, a detecting mechanism 123 and a dispensing head 124, the linear module 121 is disposed on the sliding block 112, the second lifting mechanism 122 is disposed at an output end of the linear module 121, the dispensing head 124 is disposed at an output end of the second lifting mechanism 122, the detecting mechanism 123 is disposed on the linear module 121, and the detecting mechanism 123 and the dispensing head 124 both correspond to the transmission mechanism 132. In operation, the detection mechanism 123 is used for detecting the specific position of the material on the tray, so that the dispensing head 124 can perform precise dispensing, and the structural design facilitates flexible transmission dispensing of the dispensing head 124.
Preferably, the moving direction of the sliding block 112, the moving direction of the output end of the linear module 121, and the moving direction of the output end of the second lifting mechanism 122 are located on the X axis, the Y axis, and the Z axis, respectively. This design facilitates the dispensing operation of the dispensing head 124.
Preferably, the detection mechanism 123 is a CCD camera or a CMOS camera. Besides, the detection mechanism 123 may be other devices capable of achieving the same effect, and may be flexibly set according to actual conditions; in practical applications, the detection mechanism 123 may additionally be provided with a laser sensor to detect the distance from the Z-axis of the dispensing head 124 to the product, so as to prevent the dispensing head from being damaged by impact.
Preferably, the first lifting mechanism 131 and the second lifting mechanism 122 are electrically controlled transmission shafts, air cylinders or hydraulic cylinders. Besides, the first lifting mechanism 131 and the second lifting mechanism 122 may be other devices capable of achieving the same effect, and may be flexibly set according to actual conditions.
Preferably, the transport mechanism 132 is a conveyor belt. Besides, the transmission mechanism 132 may be other devices capable of achieving the same effect, and may be flexibly configured according to actual situations.
Preferably, the hold-down mechanism 133 is a top press block structure. The structure design is beneficial to compressing the material tray.
Preferably, the number of the pressing mechanisms 133 is at least 2. The structural design is beneficial to increasing the stability of the material disc compression.
Preferably, the plurality of pressing mechanisms 133 are uniformly distributed on both sides of the conveying mechanism 132. The structural design is beneficial to increasing the stability of the material disc compression.
Preferably, the suction mounting head 2 includes a first linear module 21, a second linear module 22, a third linear module 23, a fourth linear module 24 and an adsorption device 25, the second linear module 22 is disposed at an output end of the first linear module 21, the fourth linear module 24 is disposed at an output end of the second linear module 22, the third linear module 23 is disposed at an output end of the fourth linear module 24, the adsorption device 25 is connected with an output end of the third linear module 23, a moving direction of an output end of the first linear module 21 coincides with a moving direction of an output end of the second linear module 22, a moving direction of an output end of the third linear module 23, and two moving directions of output ends of the fourth linear module 24 are perpendicular to each other. In practical applications, the first linear module 21, the second linear module 22, and the fourth linear module 24 are preferably driven by voice coil motors, and in addition, other driving devices capable of achieving the same effect may be used, and may be flexibly configured according to practical situations; in operation, under the coordination of the second linear module 22, the third linear module 23 and the fourth linear module 24, the adsorption device 25 adsorbs materials on one station and transfers the materials to another station; meanwhile, the first linear module 21 works to drive the second linear module 22, the third linear module 23 and the fourth linear module 24 to move integrally, and positioning correction compensation is performed to improve the mounting precision and stability of equipment, improve the mounting precision and the qualification rate of products.
Preferably, the moving direction of the output end of the second linear module 22, the moving direction of the output end of the third linear module 23 and the moving direction of the output end of the fourth linear module 24 are respectively located on the X-axis, the Y-axis and the Z-axis. The structural design makes the mounting material more flexible and faster.
Preferably, the first linear module 21, the second linear module 22 and the fourth linear module 24 are provided with cross roller guides. The structural design can improve the structural firmness of the equipment.
Preferably, the suction device 25 includes a vacuum chuck 251 and a rotating mechanism 252, and the vacuum chuck 251 is connected to an output end of the rotating mechanism 252. In practical application, the vacuum chuck 251 is communicated with the vacuum pump through an air pipe, and the structural design is favorable for mounting materials and accurately placing the rotation angle of the materials at a proper position.
Preferably, the rotating mechanism 252 is disposed at the output of the fourth linear module 24. The structure design is beneficial to mounting materials.
Preferably, the third linear module 23 comprises a driving mechanism 231 and a shaft 232, and the shaft 232 is connected with the output end of the driving mechanism 231. The structural design can improve the transmission precision.
Preferably, the fourth linear module 24 is threaded with the shaft 232. The structural design can improve the transmission precision; in practice, attachment 27 is provided as needed to secure rotary mechanism 252.
Preferably, the driving mechanism 231 is a stepping motor or a driving motor. Besides, the driving mechanism 231 may be other devices capable of achieving the same effect, and may be flexibly set according to actual conditions.
Preferably, the slide shafts of the first linear module 21, the second linear module 22 and the fourth linear module 24 are respectively and synchronously provided with a grating ruler 26. The structural design can improve the transmission precision.
Preferably, the first linear module 21, the second linear module 22, and the fourth linear module 24 form a closed-loop control system with the grating scale 26. The structural design can improve the transmission precision.
Preferably, the alignment visual temporary storage device 3 includes a first detection mechanism 31, a second detection mechanism 32, a frame 33, a fifth linear module 34 and a transition table 35, the first detection mechanism 1 is disposed at an output end of the fifth linear module 34, the first detection mechanism 31 and the second detection mechanism 32 are both disposed on the frame 33, the first detection mechanism 31 and the second detection mechanism 32 are coaxially and oppositely disposed, and the transition table 35 is disposed between the first detection mechanism 31 and the second detection mechanism 32 through a bracket. In operation, the first detection mechanism 31 and the second detection mechanism 32 simultaneously (in addition, the first detection mechanism 31 or the second detection mechanism 32 can be flexibly selected to inspect the materials on the transition table 35 according to the requirements of different materials), the structural design greatly simplifies the process, simplifies the installation, saves the adjustment time and improves the processing efficiency) and detects and positions the materials to be pasted and provides a plurality of reference points for the pasting machine, thereby improving the pasting precision of the pasting machine, ensuring the subsequent pasting to be more accurate and improving the yield of production.
Preferably, the first detection mechanism 31 includes a first visual detector 311 and a first light source 312, and the first light source 312 corresponds to an output end of the first visual detector 311. In operation, the first light source 312 supplements light for the first vision detector 311, and this structural design is beneficial to improve the detection accuracy of the first vision detector 311.
Preferably, the first vision detector 311 is a CCD camera or a CMOS camera. Besides, the first visual detector 311 may be another device capable of achieving the same effect, and may be flexibly set according to actual situations.
Preferably, the first light source 312 includes a first coaxial light source 3121 and a first annular light source 3122, the first coaxial light source 3121 is coaxially disposed corresponding to a lens of the first vision detector 311, and the first annular light source 3122 is coaxially disposed corresponding to the first coaxial light source 3121. The structure design ensures high brightness and uniform light supplement, and is beneficial to improving the precision of information acquisition.
Preferably, the first light source 312 is disposed coaxially with a lens of the first vision detector 311. The structural design is beneficial to improving the precision of information acquisition.
Preferably, the second detecting mechanism 32 includes a second visual detector 321 and a second light source 322, and the second light source 322 corresponds to an output end of the second visual detector 321. In operation, the second light source 322 supplements light for the second vision detector 321, and this structural design is favorable for improving the detection accuracy of the second vision detector 321.
Preferably, the second visual detector 321 is a CCD camera or a CMOS camera. Besides, the second visual detector 321 may be other devices capable of achieving the same effect, and may be flexibly set according to actual situations.
Preferably, the second light source 322 includes a second coaxial light source 3221 and a second annular light source 3222, the second coaxial light source 3221 is coaxially disposed corresponding to a lens of the second visual detector 321, and the second annular light source 3222 is coaxially disposed corresponding to the second coaxial light source 3221. The structure design ensures high brightness and uniform light supplement, and is beneficial to improving the precision of information acquisition.
Preferably, the second light source 322 is disposed coaxially with a lens of the second visual detector 321. The structural design is beneficial to improving the precision of information acquisition.
Preferably, according to the requirement of work, the fifth linear module 34 drives the first detection mechanism 31 to move, so as to adjust the first detection mechanism 31, and the first detection mechanism 31 and the second detection mechanism 32 are coaxially arranged, so as to ensure the detection precision.
Preferably, the placement and blanking device 4 comprises a placement device 41 and a moving platform 42, and the placement device 41 is used for placing the material on the transition table 35 on the product on the moving platform 42. In practical applications, the mounting device 41 may be a conventional dispensing and mounting machine, or may be a swing arm type dispensing and mounting machine, and may be flexibly set according to actual work requirements; moving platform 42 is provided with moving slide, objective table and vision detection system, and vision detection system carries out visual detection to the material on the objective table, and the objective table makes a round trip to slide at moving slide according to vision detection system's testing result for paste dress material more accurate.
The working principle of the invention is as follows: including alling oneself with animation mucilage binding and putting 1, absorb subsides dress aircraft nose 2, counterpoint vision temporary storage device 3 and subsides dress unloader 4, it pastes dress aircraft nose 2 and linkage drawing mucilage binding and putting 1 and correspond to absorb, counterpoint vision temporary storage device 3 corresponds with absorbing dress aircraft nose 2, it corresponds with counterpoint vision temporary storage device 3 to paste dress unloader 4, linkage drawing mucilage binding and putting 1 and being used for transporting after carrying out the point gum processing to the material and toward absorbing dress aircraft nose 2 department, it is used for shifting the material of linkage drawing mucilage binding and putting 1 to vision temporary storage device 3 department to absorb dress aircraft nose 2, it is used for pasting the material of vision temporary storage device 3 department on the product to paste dress unloader 4. The system has good working stability, high speed and high production efficiency.
Example 2
As shown in fig. 1 to 7, a high-speed precision mounting method for camera production according to embodiment 1 includes the following steps:
s1, performing dispensing processing on the materials by the linkage glue drawing device 1; in operation, the conveying mechanism 132 conveys a material plate to be subjected to glue dispensing to the glue dispensing device 12, the first lifting mechanism 131 drives the pressing mechanism 133 to move downwards to press the material plate on the conveying mechanism 132, and then the material plate is subjected to glue dispensing under the combined action of the supporting sliding table 11 and the glue dispensing device 12; after dispensing is finished, the first lifting mechanism 131 drives the pressing mechanism 133 to move upwards, the pressing mechanism 133 releases the material tray which is subjected to dispensing, and the conveying mechanism 132 conveys the material tray to the next dispensing station, so that sectional conveying and dispensing are realized, the distance between the adjacent dispensing stations is effectively shortened, and the stability of the dispensing operation is improved; meanwhile, the first two groups of machine heads are main painting glue heads, the latter machine heads are auxiliary painting glue heads, when the auxiliary painting glue heads are idle, the main painting glue heads interrupt the current task and send the current task to the auxiliary painting glue heads for completion, and the main painting glue heads continue to perform a new task, so that the linkage painting device occupies a small working space, is low in production cost and has high production efficiency;
s2, the linkage glue drawing device 1 conveys the materials subjected to glue dispensing to a material taking position of the suction mounting machine head 2;
s3, transferring the materials on the linkage gluing device 1 to a visual temporary storage device 3 for transient temporary storage by the suction mounting machine head 2; in practical applications, the first linear module 21, the second linear module 22, and the fourth linear module 24 are preferably driven by voice coil motors, and in addition, other driving devices capable of achieving the same effect may be used, and may be flexibly configured according to practical situations; in operation, under the coordination of the second linear module 22, the third linear module 23 and the fourth linear module 24, the adsorption device 25 adsorbs materials on one station and transfers the materials to another station; meanwhile, the first linear module 21 works to drive the second linear module 22, the third linear module 23 and the fourth linear module 24 to move integrally to perform positioning correction compensation so as to improve the mounting precision and stability of equipment, thereby improving the mounting precision and the qualification rate of products; in operation, the first detection mechanism 31 and the second detection mechanism 32 simultaneously (in addition, the first detection mechanism 31 or the second detection mechanism 32 can be flexibly selected to inspect the materials on the transition table 35 according to the requirements of different materials, the structural design greatly simplifies the process, simplifies the installation, saves the adjustment time and improves the processing efficiency) and detects and positions the materials to be mounted, so that a plurality of reference points are provided for the mounter, the mounting precision of the mounter is improved, the subsequent mounting is more accurate, and the yield of production is improved;
s4, the placement and blanking device 4 is used for attaching the materials at the vision temporary storage device 3 to the products. In practical applications, the mounting device 41 may be a conventional dispensing and mounting machine, or may be a swing arm type dispensing and mounting machine, and may be flexibly set according to actual work requirements; moving platform 42 is provided with moving slide, objective table and vision detection system, and vision detection system carries out visual detection to the material on the objective table, and the objective table makes a round trip to slide at moving slide according to vision detection system's testing result for paste dress material more accurate.
The foregoing description shows and describes several preferred embodiments of the invention, but as aforementioned, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a high-speed accurate subsides of being used for camera production pastes dress system which characterized in that: including linkage drawing mucilage binding device (1), absorption dress aircraft nose (2), counterpoint vision temporary storage device (3) and dress unloader (4), absorb dress aircraft nose (2) with linkage drawing mucilage binding device (1) corresponds, counterpoint vision temporary storage device (3) with it corresponds to absorb dress aircraft nose (2), dress unloader (4) with counterpoint vision temporary storage device (3) and correspond, linkage drawing mucilage binding device (1) are used for carrying out some glue processing back to the material and transporting toward absorb dress aircraft nose (2) department, absorb dress aircraft nose (2) be used for with material on the linkage drawing mucilage binding device (1) shifts vision temporary storage device (3) department, dress unloader (4) be used for with the material of vision temporary storage device (3) department pastes on the product.
2. A high speed precision placement system for camera production according to claim 1, wherein: glue device (1) is drawn in linkage is including supporting slip table (11), a plurality of adhesive deposite device (12) and a plurality of conveyer (13), and is a plurality of adhesive deposite device (12) all with support sliding connection between slip table (11), it is a plurality of conveyer (13) all with adhesive deposite device (12) correspond, conveyer (13) include first elevating system (131), transmission mechanism (132) and hold-down mechanism (133), hold-down mechanism (133) with the output of first elevating system (131) is connected, hold-down mechanism (133) with transmission mechanism (132) correspond, transmission mechanism (132) with adhesive deposite device (12) correspond.
3. A high speed precision placement system for camera production according to claim 2, wherein: the supporting sliding table (11) comprises a supporting table (111) and a plurality of sliding blocks (112), and the sliding blocks (112) are connected with the supporting table (111) in a sliding mode.
4. A high speed precision placement system for camera production according to claim 3, wherein: dispensing device (12) include sharp module (121), second elevating system (122), detection mechanism (123) and point and glue head (124), sharp module (121) set up in sliding block (112), second elevating system (122) set up in the output of sharp module (121), point glue head (124) set up in the output of second elevating system (122), detection mechanism (123) set up in sharp module (121), detection mechanism (123) point glue head (124) all with transmission mechanism (132) correspond.
5. The high-speed precision placement system for camera production according to claim 4, wherein: the motion direction of the sliding block (112), the motion direction of the output end of the linear module (121) and the motion direction of the output end of the second lifting mechanism (122) are respectively positioned on an X axis, a Y axis and a Z axis.
6. A high speed precision placement system for camera production according to claim 1, wherein: the suction mounting machine head (2) comprises a first linear module (21), a second linear module (22), a third linear module (23), a fourth linear module (24) and an adsorption device (25), wherein the second linear module (22) is arranged at the output end of the first linear module (21), the fourth linear module (24) is arranged at the output end of the second linear module (22), the third linear module (23) is arranged at the output end of the fourth linear module (24), the adsorption device (25) is connected with the output end of the third linear module (23), the motion direction of the output end of the first linear module (21) is coincided with that of the output end of the second linear module (22), the motion direction of the output end of the second linear module (22) and that of the output end of the third linear module (23), The motion directions of the output end of the fourth linear module (24) are mutually vertical in pairs.
7. A high speed precision placement system for camera production according to claim 1, wherein: counterpoint vision temporary storage device (3) include first detection mechanism (31), second detection mechanism (32), frame (33), fifth linear module (34) and transition platform (35), first detection mechanism (31) set up in the output of fifth linear module (34), first detection mechanism (31) second detection mechanism (32) all set up in frame (33), first detection mechanism (31) with second detection mechanism (32) coaxial relative setting, transition platform (35) are located through the support frame first detection mechanism (31) with between second detection mechanism (32).
8. A high speed precision placement system for camera production according to claim 7, wherein: the first detection mechanism (31) comprises a first vision detector (311) and a first light source (312), the first light source (312) corresponding to an output of the first vision detector (311); the second detection mechanism (32) comprises a second vision detector (321) and a second light source (322), the second light source (322) corresponding to an output of the second vision detector (321).
9. A high speed precision placement system for camera production according to claim 7, wherein: the mounting and blanking device (4) comprises a mounting device (41) and a moving platform (42), wherein the mounting device (41) is used for mounting the materials on the transition platform (35) on the products on the moving platform (42).
10. A high-speed precise mounting method for camera production is characterized by comprising the following steps:
s1, carrying out dispensing processing on the materials by the linkage glue drawing device (1);
s2, the material subjected to glue dispensing is conveyed to a material taking position of the suction mounting machine head (2) by the linkage glue drawing device (1);
s3, transferring the materials on the linkage painting device (1) to a visual temporary storage device (3) for transitional temporary storage by the suction mounting machine head (2);
s4, the placement blanking device (4) is used for attaching the materials at the visual temporary storage device (3) to the products.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911111777.4A CN110662414A (en) | 2019-11-14 | 2019-11-14 | High-speed precise mounting system and method for camera production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911111777.4A CN110662414A (en) | 2019-11-14 | 2019-11-14 | High-speed precise mounting system and method for camera production |
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| CN110662414A true CN110662414A (en) | 2020-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911111777.4A Pending CN110662414A (en) | 2019-11-14 | 2019-11-14 | High-speed precise mounting system and method for camera production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114786459A (en) * | 2022-03-01 | 2022-07-22 | 深圳眼千里科技有限公司 | High-precision mounting machine |
| CN115415117A (en) * | 2022-09-28 | 2022-12-02 | 苏州天准科技股份有限公司 | Glue dispensing device |
-
2019
- 2019-11-14 CN CN201911111777.4A patent/CN110662414A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114786459A (en) * | 2022-03-01 | 2022-07-22 | 深圳眼千里科技有限公司 | High-precision mounting machine |
| CN114786459B (en) * | 2022-03-01 | 2022-11-25 | 深圳眼千里科技有限公司 | High-precision mounting machine |
| CN115415117A (en) * | 2022-09-28 | 2022-12-02 | 苏州天准科技股份有限公司 | Glue dispensing device |
| CN115415117B (en) * | 2022-09-28 | 2024-01-26 | 苏州天准科技股份有限公司 | Adhesive dispensing device |
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Address after: 523000 Room 301, building 6, No. 2, mashanmiao Road, baihuadong, Dalingshan Town, Dongguan City, Guangdong Province Applicant after: Dongguan Zhengyuan Intelligent Equipment Co., Ltd Address before: 523000 Room 301, building 6, No. 2, mashanmiao Road, baihuadong, Dalingshan Town, Dongguan City, Guangdong Province Applicant before: Dongguan Zhengyuan automation equipment Co.,Ltd. |