CN110656557A - Concrete pavement embossing device and embossing method thereof - Google Patents

Concrete pavement embossing device and embossing method thereof Download PDF

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Publication number
CN110656557A
CN110656557A CN201910822864.4A CN201910822864A CN110656557A CN 110656557 A CN110656557 A CN 110656557A CN 201910822864 A CN201910822864 A CN 201910822864A CN 110656557 A CN110656557 A CN 110656557A
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CN
China
Prior art keywords
embossing
guide beam
concrete pavement
supporting
guide
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Pending
Application number
CN201910822864.4A
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Chinese (zh)
Inventor
蒋凯
方三陵
陈华
黄强
管安康
唐伟
张年丰
赵益民
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China First Metallurgical Group Co Ltd
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China First Metallurgical Group Co Ltd
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Publication date
Application filed by China First Metallurgical Group Co Ltd filed Critical China First Metallurgical Group Co Ltd
Priority to CN201910822864.4A priority Critical patent/CN110656557A/en
Publication of CN110656557A publication Critical patent/CN110656557A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/22Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
    • E01C19/43Machines or arrangements for roughening or patterning freshly-laid paving courses, e.g. indenting rollers

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)

Abstract

A concrete pavement embossing device comprises an embossing roller, a guiding and fixing device, a supporting and adjusting device and a counterweight device; the counterweight device comprises a counterweight box, wherein heavy materials are contained in the counterweight box, pull rings connected with pull cables are arranged on two sides of the counterweight box, a fixed bracket is arranged on the lower part of the counterweight box, and an embossing roller is arranged on the lower part of the fixed bracket; the middle part of the fixed support is provided with a guide fixing device, the guide fixing device comprises two supporting square tubes which are arranged on the fixed support and have a certain distance, the side walls of the opposite surfaces of the two supporting square tubes are provided with at least one through hole, balls which can freely rotate are arranged in the through holes, the guide fixing device also comprises a guide beam, and the guide beam penetrates between the two supporting square tubes and is contacted with the balls at the two sides; the supporting and adjusting devices are two groups and are respectively arranged at two ends of the guide beam and comprise supporting seats, threaded rods and threaded pipes, the threaded pipes are fixed at two ends of the guide beam, and the threaded rods are connected with the threaded pipes and the supporting seats. The device has accurate guiding and proper and balanced embossing.

Description

Concrete pavement embossing device and embossing method thereof
Technical Field
The invention relates to the technical field of road construction, in particular to a concrete pavement embossing device and an embossing method thereof.
Background
When concrete road construction is carried out, after a concrete road is poured, when the concrete forms certain strength and is not completely solidified, an anti-skid structure is applied to the concrete road, and a manual embossing mode is generally adopted. The manual embossing adopts a mode of pushing and pulling a roller to form wheel tracks. Because manual operation completely depends on the experience level of workers and does not have a corresponding guiding and fixing device, the direction of grains perpendicular to the road surface cannot be ensured. And pouring time and external temperature and other environmental influences lead to concrete road surface intensity difference during the impressed watermark, and the downforce of exerting during the impressed watermark needs corresponding change, when adopting traditional mode impressed watermark, can't guarantee that the downforce of exerting on every point on the section line is even suitable, very easily leads to the impressed watermark too dark shallow.
In addition, part of the units can be made into anti-skid structures by adopting a hard grooving mode, namely, after the concrete is completely initially set, a grooving machine is used for cutting concrete grooving. Although the grooving quality can be ensured by the mode, the equipment acquisition cost is higher, the equipment needs to be connected with electricity, a large amount of water is needed to cool the grooving machine during cutting, the economical efficiency and the environmental protection performance are not as good as those of an embossing process, and therefore, the pavement embossing process still has irreplaceability.
Disclosure of Invention
In order to solve the problems that the lines can not be ensured to be vertical to the road surface and the embossing is too deep or too shallow by the existing manual embossing, the invention provides a concrete road surface embossing device which comprises an embossing roller, a guide fixing device, a support adjusting device and a counterweight device;
the counterweight device comprises a counterweight box, wherein heavy materials are contained in the counterweight box, pull rings are arranged on two sides of the counterweight box and connected with pull cables, a fixed support is arranged on the lower portion of the counterweight box, and the embossing roller is mounted on the lower portion of the fixed support;
the guide fixing device is arranged in the middle of the fixing support and comprises two supporting square tubes which are arranged on the fixing support at a certain distance, at least one through hole is formed in each side wall of one opposite side of each supporting square tube, a ball capable of freely rotating is arranged in each through hole, the guide fixing device further comprises a guide beam, and the guide beam penetrates between the two supporting square tubes and is in contact with the balls on the two sides;
the supporting and adjusting devices are two groups and are respectively installed at the two ends of the guide beam and comprise supporting seats, threaded rods and threaded pipes, the threaded pipes are fixed at the two ends of the guide beam, and the threaded rods are connected with the threaded pipes and the supporting seats.
Furthermore, a certain gap is reserved between the upper side and the lower side of the guide beam positioned at the two support square tubes and the fixed support.
Further, the length of the guide beam is larger than the width of the construction concrete pavement.
Furthermore, line drawing aligners are arranged on two sides of the embossing roller.
Preferably, the weight box adopts an open design for containing sand or a balancing weight, or adopts a closed water tank structure for containing water.
The invention also comprises a method for embossing by using the device, which comprises the following steps:
step 1, manufacturing a guide beam with a proper length and a support adjusting device with a proper height according to the width and the thickness of a concrete pavement related to a project, penetrating the guide beam into two support square pipes of a fixed support, and installing the support adjusting device;
step 2, adjusting the supporting height of the device according to the thickness of the concrete pavement, enabling the guide beam to be integrally parallel to the concrete pavement, enabling the embossing roller to be in contact with the concrete pavement and aligning the aligner to the pavement marking position;
step 3, observing the lateral-looking concrete solidification condition, and adjusting the material balance weight in the weight box according to the solidification condition to achieve embossing with proper depth;
step 4, dragging the inhaul cable to enable the whole device to move in a square mode along the guide beam to finish an embossing process;
step 5, moving the device to the next construction position integrally, if the guide beam is not parallel to the concrete pavement integrally, readjusting to be parallel and fixed, and simultaneously aligning an aligner at one side of the embossing roller to the pavement marking position to pull the inhaul cable again for embossing;
and 6, repeating the steps 3, 4 and 5 until all the road surface embossing construction is completed.
The invention has the beneficial effects that:
1. the guide fixing device is arranged, and the two sides of the guide beam are clamped and fixed by adopting the balls, so that the accuracy of the longitudinal moving direction of the device is ensured while the device freely moves in height.
2. The top of the device is provided with the weight box, and the balance weight is adjusted according to the concrete solidification condition, so that the suitability and the balance of the pressure under the embossing are realized.
3. The adjustable stay bars are arranged at the two ends of the guide beam, the height of the device can be adjusted according to the thickness of the concrete panel, and the adaptability of the device is improved.
Drawings
FIG. 1 is a side view of the whole structure of the device;
FIG. 2 is a front view of the apparatus;
in the figure: the concrete pavement structure comprises an embossing roller 1, a weight box 2, a fixing support 3, a square supporting pipe 4, a ball 5, a guide beam 6, an aligner 7, a inhaul cable 8, a supporting base 9, a threaded rod 10, a threaded pipe 11 and a concrete pavement 12.
Detailed Description
The invention is further described with reference to the following drawings and specific embodiments.
Referring to fig. 1 and 2, a concrete pavement embossing device comprises an embossing roller, a guide fixing device, a support adjusting device and a counterweight device;
wherein, the counter weight device includes the weight box, flourishing assembly heavy material in the weight box, the weight box adopts open type design for splendid attire grit or balancing weight, or adopts the seal tank structure to be used for splendid attire water, when adopting the seal tank structure design, the weight box is connected filler pipe and bleeder line respectively from top to bottom. Pull rings are arranged on two sides of the weight box, the pull rings are connected with pull cables, and the whole device is moved by pulling the pull cables. The weight box lower part is provided with the fixed bolster, install the fixed bolster lower part the impressed watermark roller bearing, in this embodiment two parallel arrangement's impressed watermark roller bearing are installed to the fixed bolster bottom.
The utility model discloses a bearing support of a motor vehicle, including fixed bolster, direction fixing device, but the fixed bolster middle part is provided with direction fixing device, direction fixing device is including installing two support side pipes at a certain distance apart on the fixed bolster, all be provided with at least one perforation on the lateral wall of two support side pipe relative one side, but install free rotation's ball in the perforation. The guide fixing device further comprises a guide beam, the guide beam penetrates between the two supporting square tubes and is in contact with the balls on the two sides, the guide beam is made of square tubes, the square tubes are required to have a certain wall thickness, when the whole device is lifted by the guide beam, the guide beam is prevented from being downwarped, the length of the guide beam is larger than the width of a construction concrete pavement, and meanwhile, the guide beam can be designed into a telescopic structure on the premise of ensuring the rigidity of the guide beam so as to be convenient to adapt to different pavement widths. Preferably, handles are arranged at two ends of the guide beam, so that the mobile device can be lifted integrally conveniently. The ball clamps the guide beam and rolls freely relative to the guide beam when the guide beam moves. The upper side and the lower side of the guide beam positioned at the square pipes of the two supports keep a certain gap with the fixed support, so that the device can freely move in the height direction relative to the guide beam when in use, and the downward pressure transmitted by the weight box can not be lost.
Support adjusting device has two sets ofly, installs respectively the guide beam both ends, the inboard of handle, including supporting seat, threaded rod, screwed pipe, the screwed pipe is the internal thread, and it is fixed the guide beam both ends, be provided with the internal thread on the support base, through the threaded rod is connected the screwed pipe and the supporting seat, preferably, the welding has the handle on the threaded rod to the threaded rod is conveniently rotated and then height-adjusting.
Line drawing aligners are arranged on two sides of the embossing roller, and the aligners can adopt roller design or rod-shaped design and are used for aligning the pavement and marking lines.
The invention also comprises a method for embossing by using the device, which comprises the following steps:
step 1, manufacturing a guide beam with proper length and a support adjusting device with proper height according to the width and thickness of a concrete pavement related to a project, penetrating the guide beam into two support square pipes of a fixed support, installing the support adjusting device, and directly extending the guide beam to the required length and locking when the guide beam is designed by adopting a telescopic structure;
step 2, adjusting the supporting height of the device according to the thickness of the concrete pavement, enabling the guide beam to be integrally parallel to the concrete pavement, enabling the embossing roller to be in contact with the concrete pavement and aligning the aligner to the marking position of the pavement, and calibrating the movement direction of the embossing roller through the guide beam and the aligner to ensure accurate embossing;
step 3, observing the lateral-looking concrete solidification condition, and adjusting the material balance weight in the weight box according to the solidification condition to achieve embossing with proper depth;
step 4, dragging the inhaul cable to enable the whole device to move in a square mode along the guide beam to finish an embossing process;
step 5, moving the device to the next construction position integrally, if the guide beam is not parallel to the concrete pavement integrally, readjusting to be parallel and fixed, and simultaneously aligning an aligner at one side of the embossing roller to the pavement marking position to pull the inhaul cable again for embossing;
and 6, repeating the steps 3, 4 and 5 until all the road surface embossing construction is completed.

Claims (6)

1. The utility model provides a concrete road surface embossing apparatus, includes the impressed watermark roller bearing, its characterized in that: the device also comprises a guide fixing device, a support adjusting device and a counterweight device;
the counterweight device comprises a counterweight box, wherein heavy materials are contained in the counterweight box, pull rings are arranged on two sides of the counterweight box and connected with pull cables, a fixed support is arranged on the lower portion of the counterweight box, and the embossing roller is mounted on the lower portion of the fixed support;
the guide fixing device is arranged in the middle of the fixing support and comprises two supporting square tubes which are arranged on the fixing support at a certain distance, at least one through hole is formed in each side wall of one opposite side of each supporting square tube, a ball capable of freely rotating is arranged in each through hole, the guide fixing device further comprises a guide beam, and the guide beam penetrates between the two supporting square tubes and is in contact with the balls on the two sides;
the supporting and adjusting devices are two groups and are respectively installed at the two ends of the guide beam and comprise supporting seats, threaded rods and threaded pipes, the threaded pipes are fixed at the two ends of the guide beam, and the threaded rods are connected with the threaded pipes and the supporting seats.
2. A concrete pavement embossing apparatus as set forth in claim 1, wherein: and a certain gap is reserved between the upper side and the lower side of the guide beam positioned at the two supporting square tubes and the fixed support.
3. A concrete pavement embossing apparatus as set forth in claim 2, wherein: the length of the guide beam is larger than the width of the construction concrete pavement.
4. A concrete pavement embossing apparatus as set forth in claim 3, wherein: and line drawing aligners are arranged on two sides of the embossing roller.
5. A concrete pavement embossing apparatus as set forth in claim 4, wherein: the weight box adopts an open design to contain sand or a balancing weight, or adopts a closed water tank structure to contain water.
6. The embossing method of the concrete pavement embossing device comprises an embossing roller, a guide fixing device, a support adjusting device and a counterweight device, and is characterized in that: comprises the following steps of (a) carrying out,
step 1, manufacturing a guide beam with a proper length and a support adjusting device with a proper height according to the width and the thickness of a concrete pavement related to a project, penetrating the guide beam into two support square pipes of a fixed support, and installing the support adjusting device;
step 2, adjusting the supporting height of the device according to the thickness of the concrete pavement, enabling the guide beam to be integrally parallel to the concrete pavement, enabling the embossing roller to be in contact with the concrete pavement and enabling the aligner to be aligned with the pavement marking position;
step 3, observing the lateral-looking concrete solidification condition, and adjusting the material balance weight in the weight box according to the solidification condition to achieve embossing with proper depth;
step 4, dragging the inhaul cable to enable the whole device to move in a square mode along the guide beam to finish an embossing process;
step 5, moving the device to the next construction position integrally, if the guide beam is not parallel to the concrete pavement integrally, readjusting to be parallel and fixed, and simultaneously aligning an aligner at one side of the embossing roller to the pavement marking position to pull the inhaul cable again for embossing;
and 6, repeating the steps 3, 4 and 5 until all the road surface embossing construction is completed.
CN201910822864.4A 2019-09-02 2019-09-02 Concrete pavement embossing device and embossing method thereof Pending CN110656557A (en)

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CN201910822864.4A CN110656557A (en) 2019-09-02 2019-09-02 Concrete pavement embossing device and embossing method thereof

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Application Number Priority Date Filing Date Title
CN201910822864.4A CN110656557A (en) 2019-09-02 2019-09-02 Concrete pavement embossing device and embossing method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114808610A (en) * 2022-05-16 2022-07-29 酒泉职业技术学院(甘肃广播电视大学酒泉市分校) Concrete knurling road surface construction equipment

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2299090Y (en) * 1996-04-01 1998-12-02 上海隧道工程股份有限公司施工技术研究所王善根转 Dry gaining machine of cement concrete pavement
US20040247390A1 (en) * 2003-06-03 2004-12-09 Smith Aaron D. Construction device and method stamping concrete
CN2663501Y (en) * 2003-11-12 2004-12-15 郝建亮 Finishing gofer machine for concrete road surface
CN205295889U (en) * 2016-01-18 2016-06-08 中国十九冶集团有限公司 Concrete road surface embossing device
CN206052516U (en) * 2016-09-14 2017-03-29 中建七局安装工程有限公司 A kind of self-propelled joint cutter
CN107974905A (en) * 2017-12-11 2018-05-01 合肥霞康电子商务有限公司 A kind of road surface Embosser for road construction
CN207987685U (en) * 2017-12-28 2018-10-19 广东国赢网络科技有限公司 A kind of simple type road embossing machine
CN207998772U (en) * 2017-12-28 2018-10-23 广东国赢网络科技有限公司 A kind of road embossing machine with hydraulicefficiency elevation structure
CN208052221U (en) * 2018-01-31 2018-11-06 朱进军 Embossing machine
CN208455440U (en) * 2018-04-11 2019-02-01 中国计量大学 A kind of building road surface embossing machine
CN110158429A (en) * 2018-03-07 2019-08-23 钱建平 A kind of intelligent road surface embossing system based on laser navigation

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2299090Y (en) * 1996-04-01 1998-12-02 上海隧道工程股份有限公司施工技术研究所王善根转 Dry gaining machine of cement concrete pavement
US20040247390A1 (en) * 2003-06-03 2004-12-09 Smith Aaron D. Construction device and method stamping concrete
CN2663501Y (en) * 2003-11-12 2004-12-15 郝建亮 Finishing gofer machine for concrete road surface
CN205295889U (en) * 2016-01-18 2016-06-08 中国十九冶集团有限公司 Concrete road surface embossing device
CN206052516U (en) * 2016-09-14 2017-03-29 中建七局安装工程有限公司 A kind of self-propelled joint cutter
CN107974905A (en) * 2017-12-11 2018-05-01 合肥霞康电子商务有限公司 A kind of road surface Embosser for road construction
CN207987685U (en) * 2017-12-28 2018-10-19 广东国赢网络科技有限公司 A kind of simple type road embossing machine
CN207998772U (en) * 2017-12-28 2018-10-23 广东国赢网络科技有限公司 A kind of road embossing machine with hydraulicefficiency elevation structure
CN208052221U (en) * 2018-01-31 2018-11-06 朱进军 Embossing machine
CN110158429A (en) * 2018-03-07 2019-08-23 钱建平 A kind of intelligent road surface embossing system based on laser navigation
CN208455440U (en) * 2018-04-11 2019-02-01 中国计量大学 A kind of building road surface embossing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114808610A (en) * 2022-05-16 2022-07-29 酒泉职业技术学院(甘肃广播电视大学酒泉市分校) Concrete knurling road surface construction equipment

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