CN110640264B - Welding parameter setting method and device, welding machine and welding system - Google Patents
Welding parameter setting method and device, welding machine and welding system Download PDFInfo
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- CN110640264B CN110640264B CN201910934094.2A CN201910934094A CN110640264B CN 110640264 B CN110640264 B CN 110640264B CN 201910934094 A CN201910934094 A CN 201910934094A CN 110640264 B CN110640264 B CN 110640264B
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- 238000003466 welding Methods 0.000 title claims abstract description 80
- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000003860 storage Methods 0.000 claims abstract description 121
- 238000012544 monitoring process Methods 0.000 claims abstract description 3
- 238000003825 pressing Methods 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 14
- 230000006870 function Effects 0.000 description 8
- 238000004590 computer program Methods 0.000 description 6
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- 239000010953 base metal Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
- B23K9/0953—Monitoring or automatic control of welding parameters using computing means
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Abstract
The invention discloses a welding parameter setting method and device, a welding machine and a welding system, wherein the method comprises the following steps: when monitoring that a user acts on a first operation on a control panel, switching a current mode of the welding machine to a parameter setting mode; in a parameter setting mode, when a second operation signal acted on a control panel by a user is detected, determining a parameter storage gear according to the second operation information and displaying the parameter storage gear; and when a third operation signal acted on the control panel by the user is detected, adjusting and displaying the operation object associated with the parameter storage gear determined according to the second operation information. The control panel of the welding machine is simple, the function of adjusting a plurality of parameters by a small number of control keys is realized, and the operation experience of the welding machine is effectively improved.
Description
Technical Field
The invention relates to the technical field of welding machines, in particular to a welding parameter setting method and device, a welding machine and a welding system.
Background
The welding machine is an electric appliance which provides a power supply with certain characteristics for welding, and the welding machine is widely applied to various industrial fields such as aerospace, ships, automobiles, containers and the like due to the advantages of flexibility, simplicity, convenience, firmness and reliability and even equal strength with a base metal after welding.
The welding machine control panel of the prior art is provided with a plurality of keys, and the setting and the regulation of certain welding parameters or functions are realized through one key, however, the welding parameters are numerous, including welding voltage, welding current, wire feed speed and the like, and along with the welding machine functions are more and more abundant, the keys which need to be additionally arranged on the welding machine control panel are more and more, so that the keys of the whole control panel are complicated, the operation of a welder or a user is complex, professional welding knowledge is required, and the user experience is not good.
Disclosure of Invention
The invention aims to provide a welding parameter setting method and device and a welding machine, which are used for solving the technical problems.
A first object of the present invention is to provide a welding parameter setting method, including: when a first operation that a user acts on a control panel is monitored, switching a current mode of a welding machine to a parameter setting mode; in a parameter setting mode, when a second operation signal acted on a control panel by a user is detected, determining a parameter storage gear according to the second operation information and displaying the parameter storage gear; and when a third operation signal acted on the control panel by the user is detected, adjusting and displaying the operation object associated with the parameter storage gear determined according to the second operation information.
In some embodiments, the first operation is a long-press operation corresponding to a first key provided on the control panel.
In some embodiments, the second operation signal is a rotation signal corresponding to a second key provided on the control panel.
In some embodiments, the third operation signal is a rotation signal corresponding to a third key provided on the control panel.
In some embodiments, when a fourth operation signal acted on the control panel by the user is received, the information of the operation object associated with the parameter storage gear determined according to the second operation information is updated; the fourth operation signal corresponds to a pressing operation signal of a fourth key arranged on the control panel.
In some embodiments, in the parameter setting mode, when the first and second operation signals or the second and third operation signals applied to the control panel by the user are simultaneously detected, the parameter storage gear of the first operation object associated with the first parameter storage gear displayed on the control panel is replaced with the second parameter storage gear according to the second operation signal; and simultaneously, replacing the parameter storage gear of the second operation object associated with the second parameter storage gear with the first parameter storage gear.
In some embodiments, the parameter storage gear displays changes in a preset display order upon detection of a second operation signal applied by the user to the control panel.
In some embodiments, the parameter storage gear comprises at least two, each parameter storage gear corresponds to an operation object associated with the parameter storage gear, and the operation objects comprise: wireless signal access, welder address, robot baud rate, robot model, welder serial number, welder working time record, error code alarm record query, arc characteristic, screen brightness adjustment and screen display content switching.
A second object of the present invention is to provide a welding parameter setting apparatus, comprising:
the switching module is used for switching the current mode of the welding machine to a parameter setting mode when monitoring that a first operation of a user acts on the control panel;
the determining module is used for determining a parameter storage gear according to the second operation information and displaying the parameter storage gear when a second operation signal acted on the control panel by the user is detected in the parameter setting mode;
the adjusting module is used for adjusting the operation object associated with the parameter storage gear determined according to the second operation information when a third operation signal acted on the control panel by the user is detected;
and the display module is used for displaying the operation object associated with the parameter storage gear determined according to the second operation information.
In some embodiments, the device further comprises an updating module, configured to update the information of the operation object associated with the parameter storage gear determined according to the second operation information when a fourth operation signal acted on the control panel by the user is received; the fourth operation signal corresponds to a pressing operation signal of a fourth key arranged on the control panel.
In some embodiments, the device further comprises a replacing module, configured to replace, in the parameter setting mode, the parameter storage gear of the first operation object associated with the first parameter storage gear displayed on the control panel with the second parameter storage gear according to the second operation signal when the first and second operation signals or the second and third operation signals applied to the control panel by the user are simultaneously detected; and simultaneously replacing the parameter storage gear of the second operation object associated with the second parameter storage gear with the first parameter storage gear.
It is a third object of the present invention to provide a welder comprising: for storing program instructions; a processor: for calling the program instructions stored in said memory and executing the aforementioned welding parameter setting method according to the obtained program.
A fourth object of the present invention is to provide a welding system, which comprises the welding machine, and further comprises a welding robot in communication connection with the welding machine.
A fifth object of the present invention is to provide a computer-readable storage medium storing computer-executable instructions for causing the computer to perform the welding parameter setting method described above.
According to the welding parameter setting method and device, the welding machine, the welding system and the computer readable storage medium, the parameter setting mode is entered when the first operation is monitored by presetting a plurality of parameter storage gears, the parameter storage gear is determined according to the second operation signal in the parameter setting mode, and the operation object associated with the determined parameter storage gear is adjusted and displayed according to the third operation signal, so that the function of adjusting a plurality of parameters through a small number of control keys is realized, the control panel of the welding machine is simple, and the operation experience of the welding machine is effectively improved.
For a better understanding and practice, the invention is described in detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic flow diagram of a welding parameter setting method according to an embodiment of the invention;
FIG. 2 is a schematic structural diagram of a welding parameter setting apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a display module according to an embodiment of the invention;
FIG. 4 is a schematic structural diagram of a touch display module according to an embodiment of the invention;
FIG. 5 is a schematic structural diagram of a welder of an embodiment of the present invention;
fig. 6 is a schematic configuration diagram of a welding system according to an embodiment of the present invention.
Detailed Description
In order to better illustrate the invention, the invention is described in further detail below with reference to the accompanying drawings.
Fig. 1 is a schematic flow chart illustrating a welding parameter setting method according to an embodiment of the present invention, and as shown in fig. 1, the welding parameter setting method includes the following steps:
s1: and when the first operation of a user on the control panel is monitored, switching the current mode of the welding machine to a parameter setting mode.
S2: and in the parameter setting mode, when a second operation signal acted on the control panel by the user is detected, determining a parameter storage gear according to the second operation information and displaying the parameter storage gear.
S3: and when a third operation signal acted on the control panel by the user is detected, adjusting and displaying the operation object associated with the parameter storage gear determined according to the second operation information.
According to the welding parameter setting method and device, the welding machine, the welding system and the computer readable storage medium, the parameter setting mode is entered when the first operation is monitored by presetting a plurality of parameter storage gears, the parameter storage gear is determined according to the second operation signal in the parameter setting mode, and the operation object related to the determined parameter storage gear is adjusted and displayed according to the third operation signal, so that the function of adjusting a plurality of parameters through a small number of control keys is realized, the control panel of the welding machine is simple, and the operation experience of the welding machine is effectively improved.
The following describes each step of the welding parameter setting method according to the embodiment of the present invention in detail:
step S1: and when the first operation of a user on the control panel is monitored, switching the current mode of the welding machine to a parameter setting mode.
Wherein the first operation is a long press operation corresponding to a first key provided on a control panel. Specifically, in the embodiment of the present invention, a first key is configured on the welding machine control panel, and the first key is a physical key. For example, a 'parameter' key or a 'function' key, etc., and a welder or a user generates a pressing signal by long-pressing the first key, and controls the welder to enter a parameter setting mode when the first operation is detected.
Step S2: and in the parameter setting mode, when a second operation signal acted on the control panel by the user is detected, determining a parameter storage gear according to the second operation information and displaying the parameter storage gear.
In the embodiment of the invention, a plurality of parameter setting gears are preset, such as P1, P2 and P3. cndot. Pn, wherein n is a positive integer. Meanwhile, different operation objects are set in association with the different parameter storage steps. That is, the parameter storage gear comprises at least two, each parameter storage gear corresponds to an operation object associated with the parameter storage gear, and the operation object comprises: wireless signal access, welder address, robot baud rate, robot model, welder serial number, welder working time record, error code alarm record query, arc characteristic, screen brightness adjustment and screen display content switching. For example, the wireless signal access information is stored in association with the parameter storage gear position P1, the welder address is stored in association with the parameter storage gear position P2, and the like.
Wherein, in some embodiments, the second operation signal is a rotation signal corresponding to a second key provided on the control panel.
Specifically, after entering the parameter setting mode, the welder or the user can adjust the gear stored by the parameter by rotating a second key arranged on the control panel. For example, turning the second key adjusts the parameter storage range from P1 to P5.
Further, in the embodiment of the present invention, the control panel is configured with a display module. Preferably, a first display module is provided for displaying the parameter storage gear in the parameter setting mode, and the control panel further includes a second display module for displaying an operation object associated with the parameter storage gear displayed by the first display module in the parameter setting mode.
In other embodiments, the control panel is configured with a touch display module, preferably, the touch display module includes a first display area and a second display area, and the first display area is used for displaying the parameter storage gear in the parameter setting mode. The second display area is used for displaying the operation object associated with the parameter storage gear displayed in the first display area in the parameter setting mode.
And a first control unit is arranged in the first display area, and when the specified operation of a welder or a user acting on any position of the first display area is detected, the parameter storage gear is increased or decreased by one gear. The specified operation may be a single-click operation applied to the first display area, or a shift may be added when a "+" character is formed by a sliding operation in the first display area, and a shift may be decreased when a "-" character is formed by a sliding operation in the first display area. Further, if the up-sliding or down-sliding operation of the welder or the user on the first display area is detected, the parameter storage gear displayed on the first display area is controlled to be continuously increased or decreased.
Step S3: and when a third operation signal acted on the control panel by the user is detected, adjusting and displaying the operation object associated with the parameter storage gear determined according to the second operation information.
Wherein, in some embodiments, the third operation signal is a rotation signal corresponding to a third key provided on the control panel. And the welder or the user generates a rotation signal by rotating a first key arranged on the control panel, adjusts an operation object associated with the parameter storage gear determined according to the second operation information according to the rotation signal, for example, the wireless signal access of the operation object is adjusted from on to off, and the serial number of the operation object welder is adjusted to the serial number of the welder meeting the requirements of the user.
The control panel is provided with a first display module and a second display module, and the operation object is displayed in the second display module.
In other embodiments, the control panel is configured with a touch display module, and preferably, the touch display module includes a first display area and a second display area, and the first display area is used for displaying the parameter storage gear in the parameter setting mode. The second display area is used for displaying the operation object associated with the parameter storage gear displayed in the first display area in the parameter setting mode.
And a second control unit is arranged in the second display area, and when the designated operation acted on any position of the second display area by a welder or a user is detected, the operation object associated with the parameter storage gear displayed in the first display area is adjusted.
The parameter setting method of the embodiment of the invention also comprises the following steps: when a fourth operation signal acted on a control panel by a user is received, updating the information of the operation object related to the parameter storage gear determined according to the second operation information; the fourth operation signal corresponds to a pressing operation signal of a fourth key arranged on the control panel.
In a preferred embodiment, a fourth key is arranged on the welding machine control panel, and the fourth key is a solid key.
Further, the parameter setting method of the embodiment of the invention further comprises the following steps: in a parameter setting mode, when a first operation signal and a second operation signal or a second operation signal and a third operation signal acted on a control panel by a user are detected simultaneously, replacing a parameter storage gear of a first operation object associated with a first parameter storage gear displayed on the control panel with a second parameter storage gear according to the second operation signal; and simultaneously, replacing the parameter storage gear of the second operation object associated with the second parameter storage gear with the first parameter storage gear.
Specifically, in some embodiments, in the parameter setting mode, the first key is pressed for a long time, and the second key is rotated while the first key is pressed for a long time, so that the parameter storage gear is adjusted according to the second key. For example, the robotic model gear associated with gear 5 is adjusted to gear 1 while the wireless signal-engaged gear associated with gear 1 is replaced with gear 5.
In some embodiments, in the parameter setting mode, the current parameter storage gear and the gear operating object associated with the current parameter storage gear are adjusted to a required gear by simultaneously rotating the second key and the third key.
In other embodiments, the control panel is configured with a touch display module, preferably, the touch display module includes a first display area and a second display area, and the first display area is used for displaying the parameter storage gear in the parameter setting mode. The second display area is used for displaying the operation object associated with the parameter storage gear displayed in the first display area in the parameter setting mode. And when the specified operation of a welder or a user acting on any position of the second display area is detected, adjusting an operation object associated with the parameter storage gear displayed in the first display area.
And when a second operation signal and a third operation signal acted on the first display area and the second display area by the user are detected at the same time, adjusting the current parameter storage gear and the gear operation object associated with the current parameter storage gear to a required gear. Preferably, when a user's upward-sliding operation simultaneously acting on the first display area and the second display area is detected, the gear is decreased; when a user's downslide operation acting on the first display area and the second display area simultaneously is detected, the shift position is increased. At the same time, the parameter storage gear of the second operation subject associated with the second parameter storage gear is replaced with the first parameter storage gear. For example, when the user touches and operates the first display area and the second display area simultaneously and performs a slide-up operation, the current parameter storage shift level display and the associated operation object displayed in the first display area and the second display area start moving up, and the parameter storage shift level associated with the operation object displayed in the first display area gradually decreases during the moving up.
Therefore, when the embodiment of the invention is used, the common parameters can be set at the front gear according to different use environments, so that the operation time is saved, the efficiency is improved, and the operation experience is improved.
Preferably, the parameter storage gear displays changes in a preset display sequence when a second operation signal applied to the control panel by the user is detected.
Corresponding to the above method embodiment, the embodiment of the present invention further discloses a welding parameter setting device, as shown in fig. 2, which is a schematic diagram of a frame of the welding parameter setting device according to the embodiment of the present invention, and the device includes:
the switching module 100 is configured to switch a current mode of the welding machine to a parameter setting mode when a first operation that a user acts on the control panel is monitored;
the determining module 200 is configured to, in the parameter setting mode, determine and display a parameter storage gear according to the second operation information when a second operation signal applied to the control panel by the user is detected;
the adjusting module 300 is configured to, when a third operation signal acted on the control panel by the user is detected, adjust the operation object associated with the parameter storage gear determined according to the second operation information;
a display module 400, configured to display an operation object associated with the parameter storage gear determined according to the second operation information.
The device also includes: the updating module 500 is configured to update the information of the operation object associated with the parameter storage gear determined according to the second operation information when a fourth operation signal acted on the control panel by the user is received; the fourth operation corresponds to a pressing operation of a fourth key provided on the control panel.
The device also includes: a replacing module 600, configured to, in a parameter setting mode, replace, according to a second operation signal, a parameter storage gear of a first operation object associated with a first parameter storage gear displayed on a control panel with a second parameter storage gear when first and second operation signals or second and third operation signals applied to the control panel by the user are detected at the same time;
and simultaneously replacing the parameter storage gear of the second operation object associated with the second parameter storage gear with the first parameter storage gear.
As shown in fig. 3, the display module 400 includes a first display module 410 and a second display module 420, and the description of the first display module and the second display module refers to the foregoing description and is not repeated herein.
In another embodiment, as shown in fig. 4, the display module 400 is a touch display module, and includes a first display area 401 and a second display area 402, a first control unit 411 is disposed in the first display area 401, and a second control unit 422 is disposed in the second display area 402, and specific reference is made to the above for the touch display module and the operation of the user on the touch display module, which is not repeated herein.
The embodiment of the invention also discloses a welding machine capable of realizing the method disclosed by the embodiment.
As will be appreciated by one skilled in the art, aspects of the present invention may be embodied as a system, method or program product. Thus, various aspects of the invention may be embodied in the form of: an entirely hardware embodiment, an entirely software embodiment (including firmware, microcode, etc.) or an embodiment combining hardware and software aspects that may all generally be referred to herein as a "circuit," module "or" system.
As shown in fig. 5, a welder 10 according to an embodiment of the present invention includes:
a memory 11 for storing program instructions;
and the processor 12 is used for calling the program instructions stored in the memory and executing the welding parameter setting method according to the obtained program.
As shown in FIG. 6, the embodiment of the present invention further discloses a welding system capable of implementing the welder disclosed in the above embodiment. The welding system further comprises: a welding robot in communicative connection with the welder.
The embodiment of the invention also discloses a computer-readable storage medium, which stores computer-executable instructions for enabling the computer to execute the welding parameter setting method.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
Claims (13)
1. A method of setting welding parameters, the method comprising:
when a first operation that a user acts on a control panel is monitored, switching a current mode of a welding machine to a parameter setting mode;
in a parameter setting mode, when a second operation signal acted on a control panel by a user is detected, determining a parameter storage gear according to the second operation signal and displaying the parameter storage gear;
when a third operation signal acted on the control panel by the user is detected, adjusting and displaying an operation object associated with the parameter storage gear determined according to the second operation signal;
in a parameter setting mode, when a first operation signal and a second operation signal or a second operation signal and a third operation signal acted on a control panel by a user are detected simultaneously, replacing a parameter storage gear of a first operation object associated with a first parameter storage gear displayed on the control panel with a second parameter storage gear according to the second operation signal;
and simultaneously, replacing the parameter storage gear of the second operation object associated with the second parameter storage gear with the first parameter storage gear.
2. The method of claim 1, wherein:
the first operation is a long press operation corresponding to a first key provided on the control panel.
3. The method of claim 1, wherein:
the second operation signal is a rotation signal corresponding to a second key provided on the control panel.
4. The method of claim 1, wherein:
the third operation signal is a rotation signal corresponding to a third key provided on the control panel.
5. The method of claim 1, further comprising:
when a fourth operation signal acted on a control panel by a user is received, updating the information of the operation object related to the parameter storage gear determined according to the second operation signal;
the fourth operation signal corresponds to a pressing operation signal of a fourth key arranged on the control panel.
6. The method of claim 1, further comprising:
and when a second operation signal acted on the control panel by the user is detected, the parameter storage gear is changed according to the preset display sequence.
7. The method according to any one of claims 1 to 6, wherein:
the parameter storage gears comprise at least two, each parameter storage gear corresponds to an operation object associated with the parameter storage gear, and the operation objects comprise: the method comprises the following steps of wireless signal access, welder address, robot baud rate, robot model, welder serial number, welder working time record, error code alarm record query, arc characteristic, screen brightness adjustment and screen display content switching.
8. A welding parameter setting device is characterized in that: the welding parameter setting method according to any one of claims 1 to 7, said welding parameter setting means comprising:
the switching module is used for switching the current mode of the welding machine to a parameter setting mode when monitoring that a first operation of a user acts on the control panel;
the determining module is used for determining a parameter storage gear according to a second operation signal when the second operation signal acted on the control panel by a user is detected in a parameter setting mode and displaying the parameter storage gear;
the adjusting module is used for adjusting an operation object associated with the parameter storage gear determined according to the second operation signal when a third operation signal acted on the control panel by the user is detected;
and the display module is used for displaying the operation object associated with the parameter storage gear determined according to the second operation signal.
9. The apparatus of claim 8, further comprising:
the updating module is used for updating the information of the operation object related to the parameter storage gear determined according to the second operation signal when receiving a fourth operation signal acted on the control panel by a user; the fourth operation corresponds to a pressing operation of a fourth key provided on the control panel.
10. The apparatus of claim 8, further comprising:
the replacing module is used for replacing a parameter storage gear of a first operation object related to a first parameter storage gear displayed on the control panel by a second parameter storage gear according to a second operation signal when a first operation signal and a second operation signal or a second operation signal and a third operation signal acted on the control panel by the user are detected simultaneously in a parameter setting mode;
and simultaneously replacing the parameter storage gear of the second operation object associated with the second parameter storage gear with the first parameter storage gear.
11. A welding machine, comprising:
a memory for storing program instructions;
a processor for invoking program instructions stored in said memory for executing the welding parameter setting method of any one of claims 1 to 7 in accordance with the obtained program.
12. A welding system comprising the welder of claim 11, further comprising a welding robot in communication with the welder.
13. A computer-readable storage medium having computer-executable instructions stored thereon for causing a computer to perform a method of setting welding parameters as defined in any one of claims 1 to 7.
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| CN111673234B (en) * | 2020-05-23 | 2022-07-29 | 上海沪工焊接集团股份有限公司 | Arc welding machine communication protocol configuration method, system, device and storage medium thereof |
| CN111822819B (en) * | 2020-06-15 | 2021-12-10 | 深圳市爱达思技术有限公司 | Welding parameter setting method, welding machine control panel and welding machine system |
| CN112318002B (en) * | 2020-10-23 | 2022-07-19 | 欧地希机电（青岛）有限公司 | Welding parameter adjusting method and system of welding machine applied to welding of pipe screen wall |
| CN112894204B (en) * | 2021-01-15 | 2023-03-14 | 深圳市佳士科技股份有限公司 | Method, system and device for adjusting welding parameters and storage medium |
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Denomination of invention: Welding parameter setting method and device, welding machine, welding system Granted publication date: 20220722 Pledgee: Bank of Communications Co.,Ltd. Foshan Branch Pledgor: FOSHAN YAOLI ELECTRIC Co.,Ltd. Registration number: Y2024980027075 |