CN110632855B - Track adjusting method and system - Google Patents

Track adjusting method and system Download PDF

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Publication number
CN110632855B
CN110632855B CN201911013391.XA CN201911013391A CN110632855B CN 110632855 B CN110632855 B CN 110632855B CN 201911013391 A CN201911013391 A CN 201911013391A CN 110632855 B CN110632855 B CN 110632855B
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track
track width
test host
width
equipment
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CN110632855A (en
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汪建
宋明岑
张天翼
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Gree Electric Appliances Inc of Zhuhai
Zhuhai Gree Intelligent Equipment Co Ltd
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Gree Electric Appliances Inc of Zhuhai
Zhuhai Gree Intelligent Equipment Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B15/00Systems controlled by a computer
    • G05B15/02Systems controlled by a computer electric

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Abstract

The invention discloses a track adjusting method and system. Wherein, the method comprises the following steps: determining the initial track width of a test host; adjusting the mechanical origin of the test host and the auxiliary equipment based on the initial track width; after the adjustment of the mechanical origin is finished, determining the width of a target track according to the size of each controller on the production line; and adjusting the equipment track widths of other equipment of all the line bodies according to the target track width so as to keep the line body track widths on the production line consistent. The invention solves the technical problems that a large amount of human resources are needed to be used and the production efficiency of the controller is reduced when the width of the track of the equipment is adjusted in the related technology.

Description

Track adjusting method and system
Technical Field
The invention relates to the technical field of track adjustment, in particular to a track adjustment method and system.
Background
Among the correlation technique, in air conditioner controller's streamlined production, often need adjust the track width of equipment according to the size of the controller of difference, because exist independently between a lot of equipment, often need the manual work to use the hand wheel to adjust at the in-process of adjusting, the efficiency of on-the-spot change product has been reduced, the equipment of a line body generally all has tens, the operating personnel that need is more, can lead to equipment to carry out the track regulation like this, need use manpower resources in a large number, the human cost has been promoted, and production efficiency is low.
In view of the above problems, no effective solution has been proposed.
Disclosure of Invention
The embodiment of the invention provides a track adjusting method and system, which at least solve the technical problems that a large amount of human resources are needed to be used when the track width of equipment is adjusted in the related art, and the production efficiency of a controller is reduced.
According to an aspect of the embodiments of the present invention, there is provided a track adjusting method applied to a track adjusting system, the track adjusting system at least including: the test host, this orbit regulation method includes: determining an initial track width of the test host; adjusting a mechanical origin of the test host and auxiliary equipment based on the initial track width; after the adjustment of the mechanical origin is finished, determining the width of a target track according to the size of each controller on the production line; and adjusting the equipment track widths of other equipment of all the line bodies according to the target track width so as to keep the line body track widths on the production line consistent.
Optionally, determining the initial track width of the test host comprises: acquiring the orbit determination width of other equipment of each wire body on an orbit determination; receiving a track width instruction, wherein the track width instruction is used for setting a track width adjusting parameter; determining the initial track width based on the tracking width and the track width command, wherein the initial track width value is consistent with a first distance value, and the first distance value is a distance value between a mechanical origin and tracking.
Optionally, adjusting the mechanical origin of the test host and the auxiliary device based on the initial track width comprises: adjusting mechanical origin points of the test host and other auxiliary devices on the production line based on the initial track width by a preset caliper, wherein the auxiliary devices are used for assisting the test host to adjust the track widths of other devices of all line bodies, and the preset caliper at least comprises: a vernier caliper.
Optionally, determining the target track width according to the size of each controller on the production line comprises: receiving input signals, wherein the input signals are size information of different controllers; setting the target track width based on the size information.
Optionally, adjusting the device track widths of all line body other devices according to the target track width comprises: receiving instruction information returned by the auxiliary equipment; determining whether the test host or the auxiliary equipment is in an abnormal state or not based on instruction information returned by the auxiliary equipment; if the test host and/or the auxiliary equipment are in an abnormal state, processing the abnormal condition, and resetting other equipment of all the line bodies after processing the abnormal condition; if the test host and the auxiliary equipment are not abnormal, resetting other equipment of all line bodies according to the target track width sent by the test host, and adjusting the equipment track width to the target track width.
Optionally, the track adjustment system uses a wired communication mode or a wireless communication mode, the test host is a master station communication device, and the auxiliary device is a slave station communication device, where the wired communication mode at least includes: 485 communication, the wireless communication mode at least includes: and (4) Ethernet communication.
According to another aspect of the embodiments of the present invention, there is also provided a track adjusting method applied to a track adjusting system, where the track adjusting system at least includes: the test host, this orbit regulation method includes: determining mechanical origins of the test host and the auxiliary equipment based on the track width adjusting instruction; determining a target track width according to the size of each controller on the production line; and adjusting the equipment track widths of other equipment of all the line bodies according to the target track width so as to keep the line body track widths on the production line consistent.
According to another aspect of the embodiments of the present invention, there is also provided a track adjusting system, including: testing the host and the auxiliary equipment; a processor; and a memory for storing executable instructions of the processor; wherein the processor is configured to perform any of the above-described trajectory adjustment methods via execution of the executable instructions.
According to another aspect of the embodiments of the present invention, there is also provided a storage medium for storing a program, where the program, when executed by a processor, controls an apparatus where the storage medium is located to execute any one of the above track adjustment methods.
According to another aspect of the embodiments of the present invention, there is also provided a processor, configured to run a program, where the program is run to perform the track adjustment method described in any one of the above.
In the embodiment of the invention, the initial track width of the test host is determined, then the mechanical origin of the test host and the auxiliary equipment is adjusted based on the initial track width, after the adjustment of the mechanical origin is completed, the target track width is determined according to the size of each controller on the production line, and the equipment track widths of other equipment of all line bodies are adjusted according to the target track width, so that the line body track widths on the production line are kept consistent. In this embodiment, the track width of other equipment on the assembly line can be adjusted through a test host, the assembly line trade efficiency and production efficiency are promoted, the staff operation is simplified, the consistency of the track width of the line body is ensured, and the labor cost is reduced, so that the technical problems that in the related art, when the track width of the equipment is adjusted, a large amount of human resources are needed, and the production efficiency of the controller is reduced are solved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
FIG. 1 is a flow chart of an alternative track adjustment method according to an embodiment of the present invention;
FIG. 2 is a flow chart of an alternative track adjustment method according to an embodiment of the present invention;
FIG. 3 is a schematic view of an alternative track adjustment system according to an embodiment of the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In accordance with an embodiment of the present invention, there is provided an embodiment of a method for track adjustment, it being noted that the steps illustrated in the flowchart of the drawings may be performed in a computer system such as a set of computer-executable instructions and that, although a logical order is illustrated in the flowchart, in some cases the steps illustrated or described may be performed in an order different than presented herein.
The track adjusting method in the embodiment of the invention is applied to a track adjusting system, and the track adjusting system at least comprises the following components: and testing the host. Optionally, the track adjustment system uses a wired communication mode or a wireless communication mode, the test host is master station communication equipment, and the auxiliary equipment is slave station communication equipment, wherein the wired communication mode at least includes: 485 communication, wireless communication mode includes at least: and (4) Ethernet communication.
In the embodiment of the invention, the test host can send the track width instruction to other equipment of the production line body by using 485 communication, and the other equipment of the line body adjusts the track width according to the instruction of the test host, so that the centralized control and automatic adjustment of the track width of the equipment are realized, the manual operation is reduced, and the production efficiency of the air conditioner controller is improved.
Fig. 1 is a flow chart of an alternative track adjustment method according to an embodiment of the invention, as shown in fig. 1, the method comprising the steps of:
step S102, determining the initial track width of the test host;
step S104, adjusting mechanical origin points of the test host and the auxiliary equipment based on the initial track width;
step S106, after the adjustment of the mechanical origin is finished, determining the width of a target track according to the size of each controller on the production line;
and S108, adjusting the device track widths of other devices of all line bodies according to the target track width so as to keep the line body track widths on the production line consistent.
Through the steps, the initial track width of the test host can be determined firstly, then the mechanical origin of the test host and the auxiliary equipment is adjusted based on the initial track width, after the adjustment of the mechanical origin is completed, the target track width is determined according to the size of each controller on the production line, and the equipment track widths of other equipment of all line bodies are adjusted according to the target track width, so that the line body track widths on the production line are kept consistent. In this embodiment, the track width of other equipment on the assembly line can be adjusted through a test host, the assembly line trade efficiency and production efficiency are promoted, the staff operation is simplified, the consistency of the track width of the line body is ensured, and the labor cost is reduced, so that the technical problems that in the related art, when the track width of the equipment is adjusted, a large amount of human resources are needed, and the production efficiency of the controller is reduced are solved.
The present invention will be described in detail with reference to the respective steps.
The embodiment of the invention can be applied to the production line of the air conditioner controller, and because a plurality of devices are arranged on the production line body, if the track widths of all the devices need to be adjusted, the adaptive adjustment needs to be carried out according to the size of the controller. The embodiment of the invention provides a test host for adjusting the track width of all equipment and improving the track width adjusting efficiency.
Step S102, determining the initial track width of the test host.
As an alternative embodiment of the present invention, determining the initial track width of the test host comprises: acquiring the orbit determination width of other equipment of each line body on the orbit determination; receiving a track width instruction, wherein the track width instruction is used for setting a track width adjusting parameter; an initial track width is determined based on the tracking width and track width commands, wherein the initial track width value is consistent with a first distance value, and the first distance value is a distance value between the mechanical origin and the tracking.
When the automatic ICT test line system starts to work, the mechanical origin of the test host and the auxiliary equipment of the production line needs to be adjusted, the adjustment of the mechanical origin plays an important role in adjusting the track width of the equipment, the consistency of the track widths of all the equipment on the line body can be ensured only after the mechanical origin is set in place, and the setting method of the mechanical origin is mainly adjusted through the orbit determination of each equipment.
And step S104, adjusting the mechanical origins of the test host and the auxiliary equipment based on the initial track width.
In an embodiment of the present invention, adjusting the mechanical origin of the test host and the auxiliary device based on the initial track width comprises: through predetermineeing slide caliper rule, based on initial track width adjustment test host computer and the production line on the mechanical origin of other auxiliary assembly, wherein, auxiliary assembly is used for the track width of other equipment of all line bodies of auxiliary test host computer regulation, predetermines slide caliper rule and includes at least: a vernier caliper.
After the initial track width is obtained, the mechanical origin of the test host and the auxiliary equipment is adjusted through a vernier caliper according to the initial track width, the track width value is that the distance between the mechanical origin and the fixed rail is kept consistent with the track width value sent by the test host, and the consistency of the mechanical origin of each equipment is ensured by ensuring the consistency of each track width value.
And S106, after the adjustment of the mechanical origin is finished, determining the width of the target track according to the size of each controller on the production line.
In an embodiment of the present invention, determining the target track width according to the size of each controller on the production line comprises: receiving input signals, wherein the input signals are size information of different controllers; based on the size information, a target track width is set.
That is, after the adjustment of the mechanical origin is completed, the input track width can be determined according to the sizes of different controllers, and then the next action is performed according to response commands transmitted back by different devices.
And S108, adjusting the device track widths of other devices of all line bodies according to the target track width so as to keep the line body track widths on the production line consistent.
As dozens of devices on the assembly line are possible, after mechanical origin points of the test host and other devices on the line body are set, the target track width can be determined according to the size of each controller, then whether each device is in an abnormal state or not is judged, if no abnormal state exists, the device can adjust the device track width according to the target track width, and operation is automatically completed.
In an alternative embodiment of the present invention, adjusting the device track widths of other devices of all the line bodies according to the target track width includes: receiving instruction information returned by the auxiliary equipment; determining whether the test host or the auxiliary equipment is in an abnormal state or not based on instruction information returned by the auxiliary equipment; if the test host and/or the auxiliary equipment are in an abnormal state, processing the abnormal condition, and resetting other equipment of all the line bodies after processing the abnormal condition; if the test host and the auxiliary equipment are not abnormal, resetting other equipment of all line bodies according to the target track width sent by the test host, and adjusting the equipment track width to the target track width.
In the process of adjusting the track width, the communication mode can be 485 communication, the testing host is set as a master station, other auxiliary devices are slave stations, whether the master station or the slave stations are in an abnormal state or not is judged through instructions returned from the slave stations to the master station, and if the main body or other devices are in the abnormal state, the abnormal state is processed and the devices are reset, and then the next action can be carried out; if other equipment of equipment no longer has the abnormal condition and can reset and automatically regulated to corresponding track width according to the track width instruction that the test host computer sent, just alright get into automatic operation after the track width regulation is accomplished, if will change other controllers only need carry out the change of track width value on the test host computer alright realize adjusting, need not increase artificial regulation again, promoted the production efficiency of controller.
In the embodiment of the invention, the communication protocol can be compatible with multiple types, remote Internet of things control can be realized, the equipment of the assembly line is connected with each network control interface, an interface is provided for a later-stage intelligent factory, and the communication protocol can be accessed into an ERP system for real-time monitoring and early warning, so that the automation degree of a production workshop is improved.
Through the embodiment, the test host can be utilized in the track adjusting system, the track width instruction is sent to other equipment of the line body in a preset communication mode (for example, in a 485 communication mode), and other equipment of the line body can adjust the track width according to the instruction sent by the test host, so that the centralized control and automatic adjustment of the track width of the equipment are realized, the consistency of the track width of each equipment on the production line is ensured, the line changing efficiency and the production efficiency of the production line are improved, and the labor cost can be obviously reduced.
The invention is described below with reference to an alternative method of track adjustment.
Fig. 2 is a flowchart of an alternative track adjustment method according to an embodiment of the present invention, applied to a track adjustment system, where the track adjustment system at least includes: a test host, as shown in fig. 2, the track adjustment method includes:
step S202, determining mechanical origin points of the test host and the auxiliary equipment based on the track width adjusting instruction;
step S204, determining the width of a target track according to the size of each controller on the production line;
and S206, adjusting the device track widths of other devices of all line bodies according to the target track width so as to keep the line body track widths on the production line consistent.
Through the steps, the mechanical origin of the test host and the auxiliary equipment can be determined based on the track width adjusting instruction, the target track width is determined according to the size of each controller on the production line, and finally the equipment track widths of other equipment of all line bodies can be adjusted according to the target track width, so that the line body track widths on the production line are kept consistent. In this embodiment, the track width of other equipment on the assembly line can be adjusted through a test host, the assembly line trade efficiency and production efficiency are promoted, the staff operation is simplified, the consistency of the track width of the line body is ensured, and the labor cost is reduced, so that the technical problems that in the related art, when the track width of the equipment is adjusted, a large amount of human resources are needed, and the production efficiency of the controller is reduced are solved.
Other equipment of control assembly line carry out the regulation of track width through a test host computer, and it can only be slower through manual regulation efficiency to have solved former equipment, and the equipment width can't keep the problem that the unanimity leads to the cardboard.
FIG. 3 is a schematic diagram of an alternative track adjustment system according to an embodiment of the present invention, which may include, as shown in FIG. 3:
the test host 31 and the auxiliary device 33;
a processor 35;
and a memory 37 for storing executable instructions for the processor; wherein the processor is configured to perform any of the above-described trajectory adjustment methods via execution of the executable instructions.
According to another aspect of the embodiments of the present invention, there is also provided a storage medium for storing a program, wherein the program, when executed by a processor, controls an apparatus on which the storage medium is located to perform any one of the above-mentioned track adjustment methods.
According to another aspect of the embodiments of the present invention, there is also provided a processor, configured to execute a program, where the program executes to perform any one of the above track adjustment methods.
The present application further provides a computer program product adapted to perform a program for initializing the following method steps when executed on a data processing device: determining the initial track width of a test host; adjusting the mechanical origin of the test host and the auxiliary equipment based on the initial track width; after the adjustment of the mechanical origin is finished, determining the width of a target track according to the size of each controller on the production line; and adjusting the equipment track widths of other equipment of all the line bodies according to the target track width so as to keep the line body track widths on the production line consistent.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
In the above embodiments of the present invention, the descriptions of the respective embodiments have respective emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to related descriptions of other embodiments.
In the embodiments provided in the present application, it should be understood that the disclosed technology can be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units may be a logical division, and in actual implementation, there may be another division, for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, units or modules, and may be in an electrical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The integrated unit, if implemented in the form of a software functional unit and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a removable hard disk, a magnetic or optical disk, and other various media capable of storing program codes.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (9)

1. A track adjustment method, applied to a track adjustment system, the track adjustment system comprising at least: the test host, this orbit regulation method includes:
determining an initial track width of the test host;
adjusting a mechanical origin of the test host and auxiliary equipment based on the initial track width;
after the adjustment of the mechanical origin is finished, determining the width of a target track according to the size of each controller on the production line;
adjusting the device track widths of other devices of the line body according to the target track width so as to keep the line body track widths on the production line consistent,
wherein determining the initial track width of the test host comprises: acquiring the orbit determination width of other equipment of each wire body on an orbit determination; receiving a track width instruction, wherein the track width instruction is used for setting a track width adjusting parameter; determining the initial track width based on the track width and the track width command, wherein the initial track width value is consistent with a first distance value, and the first distance value is a distance value between a mechanical origin and a track.
2. The method of claim 1, wherein adjusting the mechanical origin of the test host and auxiliary device based on the initial track width comprises:
adjusting mechanical origin points of the test host and other auxiliary devices on the production line based on the initial track width by a preset caliper, wherein the auxiliary devices are used for assisting the test host to adjust the track widths of other devices on all line bodies, and the preset caliper at least comprises: a vernier caliper.
3. The method of claim 1, wherein determining the target track width based on the dimensions of each controller on the production line comprises:
receiving input signals, wherein the input signals are size information of different controllers;
setting the target track width based on the size information.
4. The method of claim 1, wherein adjusting the device rail widths of all line body other devices according to the target rail width comprises:
receiving instruction information returned by the auxiliary equipment;
determining whether the test host or the auxiliary equipment is in an abnormal state or not based on instruction information returned by the auxiliary equipment;
if the test host and/or the auxiliary equipment are in an abnormal state, processing the abnormal condition, and resetting other equipment of all the line bodies after processing the abnormal condition;
if the test host and the auxiliary equipment are not abnormal, resetting other equipment of all line bodies according to the target track width sent by the test host, and adjusting the equipment track width to the target track width.
5. The method of claim 1, wherein the track-conditioning system uses wired communication or wireless communication, the test host is a master station communication device, and the auxiliary device is a slave station communication device, wherein the wired communication at least comprises: 485 communication, the wireless communication mode at least includes: and (4) Ethernet communication.
6. A track adjustment method, applied to a track adjustment system, the track adjustment system comprising at least: the test host, this orbit regulation method includes:
determining mechanical origins of the test host and the auxiliary equipment based on the track width adjusting instruction;
determining a target track width according to the size of each controller on the production line;
adjusting the device track widths of other devices of the line body according to the target track width so as to keep the line body track widths on the production line consistent,
wherein, before determining the mechanical origin of the test host and the auxiliary device based on the track width adjustment instruction, determining an initial track width of the test host, and when determining the initial track width of the test host, the method includes: acquiring the orbit determination width of other equipment of each wire body on an orbit determination; receiving a track width instruction, wherein the track width instruction is used for setting a track width adjusting parameter; determining the initial track width based on the tracking width and the track width command, wherein the initial track width value is consistent with a first distance value, and the first distance value is a distance value between a mechanical origin and tracking.
7. A track adjustment system, comprising:
testing the host and the auxiliary equipment;
a processor; and
a memory for storing executable instructions of the processor;
wherein the processor is configured to perform the trajectory adjustment method of any one of claims 1 to 6 via execution of the executable instructions.
8. A storage medium for storing a program, wherein the program, when executed by a processor, controls an apparatus in which the storage medium is located to perform the track adjustment method according to any one of claims 1 to 6.
9. A processor, characterized in that the processor is configured to run a program, wherein the program is configured to execute the trajectory adjustment method according to any one of claims 1 to 6 when running.
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