CN110627456A - Special plastering mortar for aerated concrete wall and preparation method thereof - Google Patents
Special plastering mortar for aerated concrete wall and preparation method thereof Download PDFInfo
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- CN110627456A CN110627456A CN201911070008.4A CN201911070008A CN110627456A CN 110627456 A CN110627456 A CN 110627456A CN 201911070008 A CN201911070008 A CN 201911070008A CN 110627456 A CN110627456 A CN 110627456A
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- aerated concrete
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention provides special plastering mortar for an aerated concrete wall and a preparation method thereof, wherein the special plastering mortar comprises the following components in parts by weight: 15-25 parts of cement, 5-15 parts of fly ash, 40-50 parts of lead-zinc tailing powder, 20-30 parts of building fine sand, 0.5-2 parts of polyacrylate, 0.05-0.15 part of hydroxypropyl methyl cellulose ether, 1.5-2.5 parts of latex powder, 0.05-0.15 part of polypropylene fiber and 0.15-0.25 part of lignin fiber, and has good water retention property, high bonding degree and good crack resistance.
Description
Technical Field
The invention relates to special plastering mortar for an aerated concrete wall and a preparation method thereof, belonging to the technical field of mortar.
Background
The aerated concrete is a light porous silicate product prepared by taking siliceous materials and calcareous materials as main raw materials, adding a gas former, and carrying out the processes of proportioning, stirring, pouring, pre-curing, cutting, autoclaving, curing and the like. The aerated concrete has the advantages of light volume weight, high heat insulation performance, good sound absorption effect, certain strength and machinability and the like, and is one of the most widely used light wall materials which are popularized and applied in China at the earliest. An aerated concrete wall is a wall built by aerated concrete, and plastering operation is usually carried out on the wall surface by using plastering mortar.
Lead concentrate, zinc concentrate and tailings are obtained after lead-zinc ore is subjected to a flotation process, the tailings are waste generated after ore dressing in mine production, the discharge amount is large, and the environment is polluted if the tailings are not treated in time.
The prior art has adopted lead-zinc tailings to prepare the masonry aerated concrete, but no people adopt lead-zinc tailings to prepare the plastering mortar of the aerated concrete wall, because the plastering layer is generally a thin layer and is exposed in the air for a long time, the aerated concrete is of a porous structure, the water absorption duration is long, the requirement on the binding property of the plastering mortar is high, otherwise, the phenomena of hollowing and cracking of the plastering layer of the aerated concrete wall surface can be caused, and the safety, the durability of a stabilizing agent and the like of the aerated concrete wall surface can not be well protected. The lead-zinc tailings contain more impurities, and the preparation of the special plastering mortar for the aerated concrete wall with high bonding performance is difficult, and no mature process for producing the special plastering mortar for the aerated concrete wall by adopting the lead-zinc tailings exists in the prior art.
Disclosure of Invention
The invention provides special plastering mortar for an aerated concrete wall and a preparation method thereof, which can effectively solve the problems.
The invention is realized by the following steps:
the special plastering mortar for the aerated concrete wall comprises the following components in parts by weight: 15-25 parts of cement, 5-15 parts of fly ash, 40-50 parts of lead-zinc tailing powder, 20-30 parts of construction fine sand, 0.5-2 parts of polyacrylate, 0.05-0.15 part of hydroxypropyl methyl cellulose ether, 1.5-2.5 parts of latex powder, 0.05-0.15 part of polypropylene fiber and 0.15-0.25 part of lignin fiber.
As a further improvement, the cement is portland cement. The Portland cement is used as a main cementing material and is matched with raw materials such as fly ash and lead-zinc tailing powder to ensure the requirements of compressive strength, tensile strength and dry density of the mortar, if the content of the Portland cement is less than 15 parts, the compressive strength and tensile strength of the mortar cannot be ensured, if the content of the Portland cement is more than 25 parts, the using amount of the lead-zinc tailing powder needs to be correspondingly reduced, the raw material cost of the mortar is increased, the dry density is increased, and the compressive strength and tensile strength of the mortar are not obviously increased. The Portland cement is preferably ordinary Portland cement, more preferably 42.5-grade ordinary Portland cement, and the content of the Portland cement is preferably 20 parts.
As a further improvement, the fly ash is class II fly ash. The fly ash is used as an auxiliary cementing material and mainly plays a role of a cementing material and a filling aggregate so as to facilitate the molding and construction of the mortar, if the content of the fly ash is less than 5 parts, the amount of the slurry in use is influenced, and if the content of the fly ash is more than 15 parts, the dry density of the mortar is increased, so that the use performance of the mortar is influenced; the content thereof is preferably 10 parts.
As a further improvement, the nominal grain size of the lead-zinc tailing powder is 0.05-1 mm. The grain size of the lead-zinc tailings is very critical to the performance of the mortar, when the nominal grain size is larger than 1mm, the slurry is easy to stratify, the tensile strength of the mortar is not enough, and when the nominal grain size is smaller than 0.05mm, the compressive strength of the mortar is not enough. The lead-zinc tailing powder is obtained by crushing through a crusher.
As a further improvement, the building fine sand is 40-140 mesh grade sand. The building fine sand is used as a framework supporting material of the mortar and is matched with the portland cement to further enhance the compressive strength of the mortar.
As a further improvement, the polyacrylate is one or more of potassium polyacrylate, ammonium polyacrylate and sodium polyacrylate.
As a further improvement, the latex powder is preferably a re-dispersible latex powder which has extremely outstanding bonding strength, improves the flexibility of the mortar, endows the mortar with excellent alkali resistance, and improves the bonding strength, the breaking strength, the water resistance, the plasticity, the wear resistance and the workability of the mortar.
The preparation method of the special plastering mortar for the aerated concrete wall comprises the following steps:
s1, weighing cement, fly ash, lead-zinc tailing powder and construction fine sand according to the proportion, mixing the weighed cement, fly ash, lead-zinc tailing powder and construction fine sand accounting for 45-55% of the weighed construction fine sand, and uniformly stirring in a stirrer to obtain a premix A, preferably stirring for 50-80S by using a dry powder mortar stirrer;
s2: weighing polyacrylate, hydroxypropyl methylcellulose ether, emulsion powder, polypropylene fiber and lignin fiber according to the proportion, mixing, adding into the premix A in the step S1, and uniformly stirring in a stirrer to obtain a premix B, preferably stirring for 60-120S by using a dry powder mortar stirrer; the polyacrylate is a water-retaining agent with excellent performance, and the lead-zinc tailing powder is modified, so that the water-retaining property and the cohesiveness of the plastering mortar are improved; the hydroxypropyl methyl cellulose ether, the polypropylene fiber and the polyacrylate are mutually matched to play a role of synergy, so that the water retention property and the bonding property of the mortar are further improved; the lignin fiber can ensure that the mortar has good uniformity, and further enhance the anti-cracking performance of the mortar;
s3: and (4) adding the residual building fine sand in the step (S1) into the premix B, and uniformly stirring in a stirrer to obtain the special plastering mortar for the aerated concrete wall, wherein the stirring is preferably performed for 3-5min by using a dry mortar stirrer.
In the method, the main materials are fully and uniformly mixed in step S1, then the main materials and the auxiliary materials in step S2 are interacted, and finally the residual fine building sand is added, so that the defect that the bonding performance of the mortar is poor due to non-uniform mixing and caking of the main materials is avoided, and the bonding performance and the compressive strength of the mortar are improved. The stirring time of each step is also critical, the stirring time in the step S1 is 50-80S, the stirring time in the step S2 is 60-120S, if the stirring time is too short, the stirring is not uniform, the adhesive property of the mortar can be reduced, if the stirring time is too long, the main material and the auxiliary material are mixed and then dried and hardened, the interaction between the auxiliary material and the main material in the subsequent steps is not facilitated, and the performances of the mortar such as water retention property, adhesive property, compressive strength and the like are difficult to guarantee.
The invention has the beneficial effects that:
1. the special plastering mortar for aerated concrete walls is prepared by matching cement, fly ash, lead-zinc tailing powder, building fine sand, hydroxypropyl methyl cellulose ether, latex powder, polypropylene fiber, lignin fiber and other components in proper proportion, so that the components play a role of synergy, particularly the polyacrylate modifies the lead-zinc tailing powder, the hydroxypropyl methyl cellulose ether and the polypropylene fiber further enhance the water retention of the plastering mortar, the special plastering mortar for the aerated concrete wall has good water retention, high bonding strength and good crack resistance, has the water retention rate up to 99.9 percent through detection, has the functions of cracking resistance, water resistance and compensation of aerated concrete wall shrinkage when being coated on the surface of the aerated concrete wall, and can effectively protect the safety, stability and durability of the aerated concrete wall.
2. The lead-zinc tailing powder adopted by the special plastering mortar for the aerated concrete wall for the first time is used for successfully preparing the special plastering mortar for the aerated concrete wall, the share of the lead-zinc tailing powder is as high as 40-50 parts, the mixing amount is large, but the compressive strength, the water retention property, the bonding strength and other performances are excellent, the technical standard is met, the waste is changed into the valuable, and the environmental pollution is reduced.
3. The special plastering mortar for aerated concrete walls has the advantages of low price and easy obtainment of raw materials, simple production process, strong operability and low production cost, and is suitable for industrial production.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of embodiments of the invention is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example 1
S1, weighing 15kg of cement, 10kg of fly ash, 40kg of lead-zinc tailing powder and 25kg of construction fine sand, mixing the weighed cement, fly ash, lead-zinc tailing powder and 32.5kg of construction fine sand, and stirring for 55S by using a dry powder mortar stirrer to obtain premix A;
s2: weighing 1.5kg of potassium polyacrylate, 0.08kg of hydroxypropyl methyl cellulose ether, 1.5kg of re-dispersible emulsion powder, 0.08kg of polypropylene fiber and 0.15kg of lignin fiber, mixing, adding into the premix A in the step S1, and continuing stirring for 90S by using a dry powder mortar stirrer to obtain a premix B;
s3: and (4) adding the residual building fine sand in the step (S1) into the premix B, and continuously stirring for 3.5min by using a dry powder mortar stirrer to obtain the special plastering mortar for the aerated concrete wall.
Bagging, and storing in a shady and dry place.
Example 2
Weighing 20kg of cement, 15kg of fly ash, 30kg of construction fine sand and 45kg of lead-zinc tailing powder, mixing the weighed cement, fly ash, lead-zinc tailing powder and 32kg of construction fine sand, and stirring for 60s by using a dry powder mortar stirrer to obtain premix A;
s2: weighing 1kg of ammonium polyacrylate, 0.1kg of hydroxypropyl methyl cellulose ether, 2.0kg of subdivided latex powder, 0.1kg of polypropylene fiber and 0.2kg of lignin fiber, mixing, adding into the premix A in the step S1, and continuing stirring with a dry powder mortar stirrer for 110S to obtain a premix B;
s3: and (4) adding the residual building fine sand in the step (S1) into the premix B, and continuously stirring for 5min by using a dry powder mortar stirrer to obtain the special plastering mortar for the aerated concrete wall.
Bagging, and storing in a shady and dry place.
Example 3
Weighing 25kg of cement, 15kg of fly ash, 50kg of lead-zinc tailing powder and 20kg of building fine sand, mixing the weighed cement, fly ash and 44kg of building fine sand, and stirring for 80s by using a dry powder mortar stirrer to obtain premix A;
s2: weighing 1.8kg of sodium polyacrylate, 0.15kg of hydroxypropyl methyl cellulose ether, 2.5kg of re-dispersible emulsion powder, 0.15kg of polypropylene fiber and 0.25kg of lignin fiber, mixing, adding into the premix A in the step S1, and continuing stirring by a dry powder mortar stirrer for 120S to obtain premix B;
s3: and (4) adding the residual building fine sand in the step (S1) into the premix B, and continuously stirring for 5min by using a dry powder mortar stirrer to obtain the special plastering mortar for the aerated concrete wall.
Bagging, and storing in a shady and dry place.
The use method of the special plastering mortar for the aerated concrete wall comprises the following steps:
firstly, plastering mortar is prepared according to the mixing ratio: adding water into a stirrer according to the ratio of 1:0.18-0.20, adding the water into the stirrer according to the amount of the special plastering mortar for stirring, stirring to form viscous mortar, and using the mortar.
The performance of the plastering mortar special for the aerated concrete wall is detected according to the mortar special for the autoclaved aerated concrete wall (JC/T890-2017), and the results are shown in the following table 1:
TABLE 1
From the data in table 1, it can be seen that: the plastering mortar special for the aerated concrete wall has the advantages that the compressive strength, the water retention rate and the 14d tensile bonding strength are far higher than the standard requirements, particularly the water retention rate is as high as 99.9 percent, the plastering mortar is coated on the surface of the aerated concrete wall treated by the interface mortar, has the effects of cracking resistance, water resistance and gas supplementing concrete wall shrinkage, and can effectively protect the safety, the stability and the durability of the aerated concrete wall.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made without departing from the spirit and principle of the present invention shall fall within the protection scope of the present invention.
Claims (10)
1. The special plastering mortar for the aerated concrete wall is characterized in that: comprises the following components by weight: 15-25 parts of cement, 5-15 parts of fly ash, 40-50 parts of lead-zinc tailing powder, 20-30 parts of construction fine sand, 0.5-2 parts of polyacrylate, 0.05-0.15 part of hydroxypropyl methyl cellulose ether, 1.5-2.5 parts of latex powder, 0.05-0.15 part of polypropylene fiber and 0.15-0.25 part of lignin fiber.
2. The special plastering mortar for aerated concrete walls according to claim 1, which is characterized in that: the cement is portland cement.
3. The special plastering mortar for aerated concrete walls according to claim 1, which is characterized in that: the fly ash is class II fly ash.
4. The special plastering mortar for aerated concrete walls according to claim 1, which is characterized in that: the nominal grain diameter of the lead-zinc tailing powder is 0.05-1 mm.
5. The special plastering mortar for aerated concrete walls according to claim 1, which is characterized in that: the fine building sand is 40-140 mesh-grade sand.
6. The special plastering mortar for aerated concrete walls according to claim 1, which is characterized in that: the latex powder is a re-separable latex powder.
7. A preparation method of the special plastering mortar for aerated concrete walls as claimed in any one of claims 1 to 6, which is characterized by comprising the following steps: the method comprises the following steps:
s1, weighing cement, pulverized coal, construction fine sand and lead-zinc tailing powder according to the proportion, mixing the weighed cement, pulverized coal, lead-zinc tailing powder and construction fine sand accounting for 45-55% of the weighed construction fine sand, and uniformly stirring in a stirrer to obtain premix A;
s2: weighing polyacrylate, hydroxypropyl methylcellulose ether, emulsion powder, polypropylene fiber and lignin fiber according to the proportion, mixing, adding into the premix A in the step S1, and stirring uniformly in a stirrer to obtain premix B;
s3: and (4) adding the residual building fine sand in the step (S1) into the premix B, and uniformly stirring in a stirrer to obtain the special plastering mortar for the aerated concrete wall.
8. The preparation method of the special plastering mortar for aerated concrete walls according to claim 7, which is characterized by comprising the following steps: in the step S1, the stirring time is 50 to 80 seconds.
9. The preparation method of the special plastering mortar for aerated concrete walls according to claim 7, which is characterized by comprising the following steps: in the step S2, the stirring time is 60 to 120 seconds.
10. The preparation method of the special plastering mortar for aerated concrete walls according to claim 7, which is characterized by comprising the following steps: the stirring time for stirring is 3-5 min.
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Cited By (3)
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CN111960775A (en) * | 2020-08-28 | 2020-11-20 | 江苏蓝圈新材料股份有限公司 | Aerated concrete dry-mixed plastering mortar and preparation method thereof |
CN112876181A (en) * | 2021-03-17 | 2021-06-01 | 筑友智造科技投资有限公司 | Bonding mortar dry powder and bonding mortar |
CN117964319A (en) * | 2024-03-28 | 2024-05-03 | 湖南瑞砂环境科技有限公司 | Polymer cement mortar based on tungsten tailings and preparation method and application thereof |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111960775A (en) * | 2020-08-28 | 2020-11-20 | 江苏蓝圈新材料股份有限公司 | Aerated concrete dry-mixed plastering mortar and preparation method thereof |
CN111960775B (en) * | 2020-08-28 | 2022-05-24 | 江苏蓝圈新材料股份有限公司 | Aerated concrete dry-mixed plastering mortar and preparation method thereof |
CN112876181A (en) * | 2021-03-17 | 2021-06-01 | 筑友智造科技投资有限公司 | Bonding mortar dry powder and bonding mortar |
CN112876181B (en) * | 2021-03-17 | 2022-02-11 | 筑友智造科技投资有限公司 | Bonding mortar dry powder and bonding mortar |
CN117964319A (en) * | 2024-03-28 | 2024-05-03 | 湖南瑞砂环境科技有限公司 | Polymer cement mortar based on tungsten tailings and preparation method and application thereof |
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