CN110626890A - Winding machine - Google Patents
Winding machine Download PDFInfo
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- CN110626890A CN110626890A CN201910894396.1A CN201910894396A CN110626890A CN 110626890 A CN110626890 A CN 110626890A CN 201910894396 A CN201910894396 A CN 201910894396A CN 110626890 A CN110626890 A CN 110626890A
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- wire
- winding
- wound
- outlet
- nozzle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H81/00—Methods, apparatus, or devices for covering or wrapping cores by winding webs, tapes, or filamentary material, not otherwise provided for
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Abstract
The application discloses a winding machine, which comprises a wire tension control piece, a wire outlet device and a multi-directional rotating mechanism, wherein the wire outlet device comprises a wire outlet needle nozzle, and a wire sequentially passes through the wire tension control piece and the wire outlet needle nozzle; the multi-directional rotating mechanism fixes the object to be wound, and the wire rod output by the wire outlet needle nozzle is fixed on the multi-directional rotating mechanism; the winding machine provides a first winding mode, and in the first winding mode, the multi-directional rotating mechanism rotates relative to the wire outlet needle nozzle in a first axial direction and/or a second axial direction, and the multi-directional rotating mechanism drives an object to be wound to perform winding. By means of the multi-directional rotating mechanism, the wire rod output by the wire outlet needle nozzle directly winds the object to be wound without storing the wire before winding, so that the working time of the winding machine is effectively saved, and the production efficiency of the winding machine is improved.
Description
Technical Field
The application relates to the technical field of automation equipment, in particular to a winding machine.
Background
The existing winding machine adopts a wire storage wheel winding mode, namely, when wires are wound, the wires need to be wound to the wire storage wheel in advance, the wire storage wheel winds and collects the wires according to set parameters, after a winding object is in place, the wire storage wheel rotates around the winding object, and in the rotating process of the wire storage wheel, the wire storage wheel winds the stored wires onto the winding object to complete edge winding (Side Coil). The existing winding machine needs to store wires before winding, so that the working time of the winding machine for finishing winding is increased, and the production efficiency of the winding machine is reduced. Then, the existing winding machine is limited by space and only can be provided with a single wire storage wheel, so that the existing winding machine can only perform single-wire winding and can not realize multi-wire parallel winding.
Disclosure of Invention
The embodiment of the application provides a coiling machine, solves present coiling machine and need store the wire rod of wanting the wire winding through the wire storage wheel before carrying out the wire winding, so leads to the operating time of coiling machine to increase, the problem that the production efficiency of coiling machine is low.
In order to solve the technical problem, the present application is implemented as follows:
there is provided a winding machine including: a wire tension control; the wire outlet device comprises a wire outlet needle nozzle, and the wire sequentially passes through the wire tension control part and the wire outlet needle nozzle; the multi-directional rotating mechanism is used for fixing an object to be wound, and wires output by the wire outlet needle nozzle are fixed on the multi-directional rotating mechanism; the winding machine provides a first winding mode, and in the first winding mode, the multi-directional rotating mechanism rotates relative to the wire outlet needle nozzle in a first axial direction and/or a second axial direction, and the multi-directional rotating mechanism drives an object to be wound to perform winding.
In the embodiment of the application, the wire is directly wound on the object to be wound through the wire output by the wire outlet needle nozzle by the multi-directional rotating mechanism, and the wire does not need to be stored before winding, so that the working time of the winding machine is effectively saved, and the production efficiency of the winding machine is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
fig. 1 is a perspective view of a winding machine according to a first embodiment of the present application;
FIG. 2 is an enlarged view of area A of FIG. 1;
fig. 3 is a schematic view of a finished product wound by the winding machine according to the first embodiment of the present application;
fig. 4 is a schematic view of a finished product wound by the winding machine according to the second embodiment of the present application;
FIG. 5 is an enlarged view of the first coil of FIG. 4;
fig. 6 is a schematic view of a finished product wound by the winding machine according to the third embodiment of the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some, but not all, embodiments of the present application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Please refer to fig. 1 and 2, which are a perspective view of a winding machine according to a first embodiment of the present application and an enlarged view of a region a in fig. 1; as shown in the drawings, the winding machine 1 of the present embodiment includes a wire tension control member 10, a wire outlet device 11 and a multi-directional rotating mechanism 12, the wire outlet device 11 includes a wire outlet needle nozzle 111, the multi-directional rotating mechanism 12 fixes the object 3 to be wound, one end of the wire sequentially passes through the wire tension control member 10 and the wire outlet device 11 and is fixed to the multi-directional rotating mechanism 12, and at this time, the wire tension control member 10 controls the tension value of the wire 2 by using a tension meter 101. The multi-directional rotating mechanism 12 uses the first axial direction (X axis) or the second axial direction (Z axis) as a rotating axis and rotates unidirectionally relative to the needle outlet nozzle 111, or the multi-directional rotating mechanism 12 uses the first axial direction (X axis) as the first rotating axis and the second axial direction (Z axis) as the second rotating axis and rotates unidirectionally relative to the needle outlet nozzle 111, and the multi-directional rotating mechanism 12 drives the object to be wound 3 to be wound for winding, that is, the multi-directional rotating mechanism 12 drives the object to be wound 3 to rotate unidirectionally or multidirectionally, so that the wire 2 is wound on the object to be wound 3. In the embodiment, the object to be wound 3 is a magnetic core, and the object to be wound 3 may be other objects, which are not described herein again.
Please refer to fig. 3, which is a schematic diagram of a finished product wound by the winding machine according to the first embodiment of the present application; as shown in the drawings, the winding machine 1 of the present embodiment can provide the first winding mode, that is, the position of the needle outlet nozzle 111 is fixed, and the multi-directional rotating mechanism 12 rotates relative to the needle outlet nozzle 111 and drives the object 3 to be wound to perform winding. The first winding pattern is wound to form a first Coil 21 in the middle of the object 3 to be wound, and a plurality of first coils 21 are arranged at intervals to produce a first winding form (Side code). The first coil 21 in the figure is wound using a single wire 2. Please refer to fig. 4 and 5, which are a schematic diagram of a finished product wound by the winding machine according to the second embodiment of the present application and an enlarged view of the first coil in fig. 4; as shown in the figure, the first coil 21 is wound on the object 3 to be wound by using two wires 2 together, which also means that the winding machine 1 of the present embodiment can realize the function of multi-wire parallel winding. When the winding machine 1 of the present embodiment is to perform the function of multi-wire parallel winding, the wire tension control member 10 has a plurality of tensiometers 101, the number of wires 2 is plural, the number of wires 2 corresponds to the number of tensiometers 101, each wire 2 passes through the corresponding tensiometer 101, is connected to the outlet nozzle 111 through the tensiometer 101, the plurality of wires 2 passing through the plurality of tensiometers 101 respectively simultaneously pass through the outlet nozzle 111, and the outlet nozzle 111 outputs the plurality of wires and performs multi-wire parallel winding on the winding object 3.
The winding machine 1 of the embodiment directly winds the winding object 3 through the wire rod output by the wire outlet needle nozzle 111 without storing the wire rod through the wire storage wheel before winding, so that the working time of the winding machine 1 can be reduced, the hourly output of the winding machine 1 is increased, and the production efficiency of the winding machine 1 is effectively improved.
The outlet device 11 of this embodiment further includes an outlet nozzle driving mechanism 112, the outlet nozzle driving mechanism 112 is connected to the outlet nozzle 111 and drives the outlet nozzle 111 to move to the periphery of the object 3 to be wound, in this embodiment, the outlet nozzle driving mechanism 112 drives the outlet nozzle 111 to move along at least one of the first axial direction (X axis), the second axial direction (Z axis) and the third axial direction (Y axis). Therefore, the winding machine 1 of the present embodiment can also provide the second winding mode, that is, the needle outlet 111 is driven by the needle outlet driving mechanism 112 to move relative to the multi-directional rotating mechanism 12, the multi-directional rotating mechanism 12 fixes the object 3 to be wound immovably, and the needle outlet 111 moves relative to the object 3 to be wound to wind the wire around the object 3 to be wound. Please refer to fig. 6, which is a schematic diagram of a finished product wound by the winding machine according to the third embodiment of the present application; as shown in the figure, the finished product wound in the second winding mode is the second Coil 22 at two ends of the object to be wound 3 as shown in the figure, and a plurality of circles of the second Coil 22 are overlapped with each other, so that a second winding form, a center winding (Puck Coil), can be generated.
The winding machine 1 of the present embodiment further provides a third winding mode, where the third winding mode refers to relative movement between the outlet needle nozzle 111 and the multi-directional rotating mechanism 12, the multi-directional rotating mechanism 12 rotates relative to the outlet needle nozzle 111, the outlet needle nozzle 111 moves relative to the multi-directional rotating mechanism 12, and the multi-directional rotating mechanism 12 drives the object to be wound 3 to wind and the outlet needle nozzle 111 drives the object to be wound 3 to wind synchronously, so that the position of the outlet needle nozzle 111 is finely adjusted by the outlet needle nozzle driving mechanism 112 to accurately control the winding track. The third winding pattern results in a finished product as shown in fig. 3, 4 or 6.
As can be seen from the above, the winding machine 1 of the present embodiment can execute the first winding mode, the second winding mode or the third winding mode, and the user can determine to perform the single winding mode on the object to be wound 3, perform the different winding modes on the object to be wound 3 in different time periods or alternatively use at least two winding modes on the object to be wound 3 according to the product to be formed, where the performing of the single winding mode on the object to be wound 3 means performing the first winding mode, the second winding mode or the third winding mode only on the object to be wound 3. The different winding modes of the object to be wound 3 in different time periods means that one of the three winding modes is used for the object to be wound 3 in one time period, and the other two winding modes are used for the object to be wound 3 in the next time period. The alternative use of the at least two winding modes for the object 3 to be wound means that the winding process selects the at least two winding modes and the selected winding modes are used alternately. If the finished product in fig. 6 is to be formed, the user may select to use the first winding mode and the second winding mode, the winding machine 1 first executes the second winding mode to form the second coil 22 at one end of the object to be wound 3, then the winding machine 1 executes the first winding mode to form the first coil 21 at the middle of the object to be wound 3, and finally the winding machine 1 executes the second winding mode to form the second coil 22 at the other end of the object to be wound 3.
Referring to fig. 1 and 2, the multi-directional rotating mechanism 12 includes two holding devices 121, a first driving device 122 and two second driving devices 123, wherein the two holding devices 121 are disposed opposite to each other and are used for holding the object 3 to be wound. Each holding device 121 has a holding portion 1211 and a connecting portion 1212, the two holding portions 1211 of the two holding devices 121 are disposed opposite to each other, and each holding portion 1211 holds one end of the object to be wound 3. The first driving device 122 is connected to the two connecting portions 1212 of the two holding devices 121, respectively, so that the two holding devices 121 rotate synchronously with the first axial direction as a rotation axis. The two second driving devices 123 are respectively connected to the corresponding holders 1211 of the holders 121, so that the holder 1211 of each holder 121 rotates around the second axis as a rotation axis. One of the two holding devices 121 of the present embodiment has a wire fixing portion 1213, and the wire fixing portion 1213 fixes the wire 2 passing through the needle outlet 111.
The first driving device 122 of the present embodiment includes two first driving components 1221, a linkage 1222 and a first driver 1223, each of the first driving components 1221 is connected to the corresponding holding device 121, one end of the linkage 1222 passes through the two first driving components 1221 to be connected to the two first driving components 1221, and the first driver 1223 is connected to the other end of the linkage 1222. The first driver 1223 drives the linkage bar 1222 to rotate, the linkage bar 1222 drives the two first transmission assemblies 1221 to synchronously operate, and the two fixing devices 121 are respectively driven by the corresponding first transmission assemblies 1221 and synchronously rotate with the first axial direction as a rotation axis. In this embodiment, each first transmission assembly 1221 includes a driving wheel 12211, a driven wheel 12212, and a synchronous belt 12213, the driving wheel 12211 is disposed on the linkage 1222 in a penetrating manner, the driven wheel 12212 is connected to the connecting portion 1212 of the holding device 121, the central axes of the driving wheel 12211 and the driven wheel 12212 extend in the same direction as the first axial direction and are parallel to each other, the synchronous belt 12213 is connected to the driving wheel 12211 and the driven wheel 12212, when the linkage 1222 drives the driving wheel 12211 to rotate, the driving wheel 12211 drives the synchronous belt 12213 to rotate, the synchronous belt 12213 drives the driven wheel 12212 to rotate, and the driven wheel 12212 drives the corresponding holding device 121 to rotate with the first axial direction. Wherein the driving pulley 12211 and the driven pulley 12212 may be belt pulleys, respectively, and the synchronous belt 12213 is a belt; or the driving pulley 12211 and the driven pulley 12212 may be sprockets, respectively, and the timing belt 12213 is a chain. In the above-mentioned embodiment, which is only one embodiment of the first transmission assembly 1221 of the present application, the first transmission assembly 1221 may also be formed by engaging a plurality of gears, only the first transmission assembly 1221 is required to enable the corresponding holding device 121 to rotate around the first axial direction as a rotation axis.
The second driving device 123 of the present embodiment includes a second transmission assembly 1231 and a second driver 1232, the second transmission assembly 1231 is connected to the corresponding retaining portion 1211 of the retaining device 121, and the second driver 1232 is connected to the second transmission assembly 1231. The second driver 1232 drives the second transmission assembly 1231 to operate, and the second transmission assembly 1231 drives the holding portion 1211 of the holding device 121 to rotate around the second axial direction as a rotation axis. The second transmission assembly 1231 of the present embodiment is implemented by two gears engaged with each other.
The outlet nozzle driving mechanism 112 of the present embodiment includes a first horizontal moving device 1121, a second horizontal moving device 1122, and a vertical moving device 1123, wherein the second horizontal moving device 1122 is disposed on the first horizontal moving device 1121, the vertical moving device 1123 is disposed on the second horizontal moving device 1122, and the outlet nozzle 111 is connected to the vertical moving device 1123. The first horizontal moving device 1121 drives the needle outlet 111 to move along the third axis Y. The second horizontal moving device 1122 drives the needle outlet nozzle 111 to move along the first axis X. Vertical moving device 1123 drives outlet nozzle 111 to move along second axial direction Z. The first horizontal moving device 1121, the second horizontal moving device 1122, and the vertical moving device 1123 of the present embodiment are linear motors, respectively, the first horizontal moving device 1121 extends along the third axial direction Y, the second horizontal moving device 1122 extends along the first axial direction X, and the vertical moving device 1123 extends along the second axial direction Z.
The winding machine 1 of the present embodiment further includes a worktable 13, a first support frame 14 and a second support frame 15, and two holding devices 121 of the multi-directional rotating mechanism 12 are disposed on the surface of the worktable 13. The first support frame 14 is disposed on the surface of the working table 13, the outlet nozzle driving mechanism 112 of the outlet device 11 is disposed on the first support frame 14, and the outlet end of the outlet nozzle 111 is located above the object 3 to be wound fixed by the two fixing devices 121. The second supporting frame 15 is disposed on the outlet nozzle driving mechanism 112 of the outlet device 11, in this embodiment, the second supporting frame 15 is disposed on the second horizontal moving device 1122. The tension meter 101 of the wire tension control member 10 is disposed on the second support frame 15, the tension meter 101 of the wire tension control member 10 is located at one side of the needle outlet nozzle 111, and the outlet end of the tension meter 101 of the wire tension control member 10 faces the needle outlet nozzle 111.
To sum up, the application provides a coiling machine, by multidirectional rotary mechanism to directly treat the winding thing through the wire rod that the needle mouth of being qualified for the next round of competitions output and coil, need not carry out the accumulate through the wire storage wheel before the wire winding, save the operating time of coiling machine, promote the production efficiency of coiling machine. The wire outlet needle nozzle can simultaneously output single, double or multiple wires, and single wire winding or multi-wire parallel winding is carried out on the object to be wound, so that the universality of the winding machine is wider. According to the winding machine, the tension value of the wire is controlled through the tensiometer, the wire outlet needle nozzle is subjected to fine adjustment through the wire outlet needle nozzle driving mechanism in the winding process, the winding track can be accurately controlled, and the problems of disorder, deviation or overlapping and the like of wire arrangement are avoided. The winding machine can generate a first winding form (Side code) in the first winding mode, and can generate a second winding form (pack code) in the second winding mode, so that the winding machine can simultaneously generate two winding forms, so that subsequent processing is not needed after winding, and the production cost can be greatly reduced.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
While the present embodiments have been described with reference to the accompanying drawings, it is to be understood that the invention is not limited to the precise embodiments described above, which are meant to be illustrative and not restrictive, and that various changes may be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (12)
1. A winding machine, comprising:
a wire tension control;
the wire outlet device comprises a wire outlet needle nozzle, and a wire sequentially passes through the wire tension control part and the wire outlet needle nozzle;
the wire rod output by the wire outlet needle nozzle is fixed on the multidirectional rotating mechanism;
the wire winding machine provides a first wire winding mode, and in the first wire winding mode, the multi-directional rotating mechanism rotates relative to the wire outlet needle nozzle in a first axial direction and/or a second axial direction, and drives the object to be wound to perform wire winding.
2. The winding machine according to claim 1, wherein the multidirectional rotation mechanism comprises: the wire winding device comprises two fixing devices, a wire winding device and a wire winding device, wherein each fixing device is provided with a fixing part and a connecting part, the two fixing parts of the two fixing devices are oppositely arranged, and the two fixing parts fix the object to be wound;
the first driving device is respectively connected with the two connecting parts of the two fixing devices so as to drive the two fixing devices to synchronously rotate relative to the needle outlet nozzle in the first axial direction;
and the two second driving devices are respectively connected with the corresponding fixing parts, and each second driving device drives the corresponding fixing part to rotate relative to the wire outlet needle nozzle in the second axial direction.
3. The winding machine according to claim 2, wherein one of the two holding devices has a wire fixing portion to which the wire fed out from the needle outlet nozzle is fixed.
4. The winding machine according to claim 1, wherein the outlet device further comprises an outlet nozzle driving mechanism, and the outlet nozzle driving mechanism is connected with the outlet nozzle to drive the outlet nozzle to move to the periphery of the object to be wound.
5. The winding machine according to claim 4, wherein in the first winding mode, the position of the outlet nozzle is fixed, and the multi-directional rotating mechanism rotates relative to the outlet nozzle and drives the object to be wound to perform winding.
6. The winding machine according to claim 4, further providing a second winding mode, wherein in the second winding mode, the position of the multi-directional rotating mechanism is fixed, and the outlet nozzle driving mechanism drives the outlet nozzle to move relative to the multi-directional rotating mechanism and wind the object to be wound.
7. The machine according to claim 6, wherein the nozzle drive mechanism moves the nozzle in at least one of the first axial direction, the second axial direction, and the third axial direction.
8. The winding machine according to claim 6, wherein the object to be wound is wound in the first winding mode and the second winding mode.
9. The winding machine according to claim 4, further providing a third winding mode in which winding of the object to be wound by the multidirectional rotating mechanism and winding of the object to be wound by the movement of the outlet needle nozzle are performed simultaneously.
10. The winding machine according to claim 1, wherein the wire tension control member includes a tension gauge through which the wire is connected to the outlet nozzle, the outlet nozzle outputs the wire, and the object to be wound is wound.
11. The winding machine according to claim 10, wherein the number of the tensiometers is plural, the number of the wires is plural, the plural wires are connected to the outlet nozzle through the plural tensiometers, the outlet nozzle outputs the plural wires, and the object to be wound is wound in plural.
12. The winding machine according to claim 1, further comprising:
the multidirectional rotating mechanism is arranged on the surface of the workbench;
the wire outlet device is arranged on the support frame, and a wire outlet end of the wire outlet needle nozzle is positioned above the object to be wound, which is fixed by the multidirectional rotating mechanism;
the second support frame is arranged on the wire outlet device, the wire tension control piece is arranged on the second support frame, and a wire outlet end of the wire tension control piece faces the wire outlet needle nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910894396.1A CN110626890A (en) | 2019-09-20 | 2019-09-20 | Winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910894396.1A CN110626890A (en) | 2019-09-20 | 2019-09-20 | Winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110626890A true CN110626890A (en) | 2019-12-31 |
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ID=68972128
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910894396.1A Pending CN110626890A (en) | 2019-09-20 | 2019-09-20 | Winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110626890A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1589530A1 (en) * | 1967-06-21 | 1970-05-14 | Blume & Redecker Gmbh | Coil winding machine |
| CN104952611A (en) * | 2015-07-13 | 2015-09-30 | 深圳市诺德机器人有限公司 | Winding machine and winding method |
| CN105845428A (en) * | 2015-01-16 | 2016-08-10 | 大族激光科技产业集团股份有限公司 | Coil holder used to wind coil and automatic coil winding machine |
| CN208014550U (en) * | 2018-02-07 | 2018-10-26 | 中山市科彼特自动化设备有限公司 | A kind of coil winding machine clamping wire-arranging mechanism |
| CN108735501A (en) * | 2018-06-27 | 2018-11-02 | 东莞市全刚自动化设备有限公司 | A kind of multiple-shaft synchronizing wire winding equipment of multi-angle line mouth |
| CN109994312A (en) * | 2019-04-09 | 2019-07-09 | 东莞豪达电子有限公司 | A kind of magnetic toroid winding machine |
-
2019
- 2019-09-20 CN CN201910894396.1A patent/CN110626890A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1589530A1 (en) * | 1967-06-21 | 1970-05-14 | Blume & Redecker Gmbh | Coil winding machine |
| CN105845428A (en) * | 2015-01-16 | 2016-08-10 | 大族激光科技产业集团股份有限公司 | Coil holder used to wind coil and automatic coil winding machine |
| CN104952611A (en) * | 2015-07-13 | 2015-09-30 | 深圳市诺德机器人有限公司 | Winding machine and winding method |
| CN208014550U (en) * | 2018-02-07 | 2018-10-26 | 中山市科彼特自动化设备有限公司 | A kind of coil winding machine clamping wire-arranging mechanism |
| CN108735501A (en) * | 2018-06-27 | 2018-11-02 | 东莞市全刚自动化设备有限公司 | A kind of multiple-shaft synchronizing wire winding equipment of multi-angle line mouth |
| CN109994312A (en) * | 2019-04-09 | 2019-07-09 | 东莞豪达电子有限公司 | A kind of magnetic toroid winding machine |
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Application publication date: 20191231 |
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