CN110625404B - Automatic forming machine - Google Patents
Automatic forming machine Download PDFInfo
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- CN110625404B CN110625404B CN201910871965.0A CN201910871965A CN110625404B CN 110625404 B CN110625404 B CN 110625404B CN 201910871965 A CN201910871965 A CN 201910871965A CN 110625404 B CN110625404 B CN 110625404B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention relates to the technical field of pipeline processing equipment, in particular to an automatic forming machine, which comprises a first conveying device, a feeding mechanism, a first positioning device, a first polishing device, a first nut penetrating device and a first port profiling device, wherein the first positioning device, the first polishing device, the first nut penetrating device and the first port profiling device are arranged on the right side of the first conveying device in sequence along the conveying direction of the first conveying device, a transverse transfer mechanism is arranged on the left side of the first port profiling device, a second conveying device is arranged on the left side of the transverse transfer mechanism, a second positioning device and a second polishing device are arranged on the rear side of the second conveying device in sequence along the conveying direction of the second conveying device, a third conveying device is arranged on the left side of the second conveying device, a fourth conveying device is arranged on the left side of the third conveying device, a second nut penetrating device and a second port profiling device are arranged on the rear side of the fourth conveying device in sequence along the conveying direction of the fourth conveying device, and the blanking mechanism is arranged on the left side of the third conveying equipment.
Description
Technical Field
The invention relates to the technical field of vehicle pipeline processing equipment, in particular to an automatic forming machine.
Background
At present, the production of vehicle pipelines is a labor-intensive operation area, the production process level is relatively lagged, and the manual operation is adopted, so that the production efficiency is low, and the processing quality stability is poor.
Disclosure of Invention
In view of the deficiencies of the prior art, the present invention provides an automatic molding machine, comprising,
the first conveying equipment is used for conveying the pipes;
the feeding mechanism is arranged on the right side of the first conveying equipment and used for extracting the pipe to the first conveying equipment;
a first positioning device, a first grinding device, a first nut sleeving device and a first port profiling device which are arranged on the front side of the first conveying device in sequence along the conveying direction of the first conveying device,
the first positioning device is used for adjusting the position of the pipes to enable the front side end of each pipe to be flush,
a first grinding device for grinding and deburring the front end part of the pipe,
the first nut sleeving equipment is used for sleeving the nut at one end of the front side of the pipe,
the first port profiling equipment is used for flanging and profiling one end of the front side of the pipe to limit the nut to be incapable of falling off;
the transverse transfer mechanism is arranged on the left side of the first port profiling equipment, the conveying direction of the transverse transfer mechanism is perpendicular to the conveying direction of the first conveying equipment, and the transverse transfer mechanism is used for conveying the pipe to the rear side of the first conveying equipment;
the second conveying equipment is arranged on the left side of the transverse transfer mechanism and used for conveying the pipes on the transverse transfer mechanism, and the conveying direction of the second conveying equipment is the same as that of the first conveying equipment;
a second positioning device and a second grinding device which are arranged at the rear side of the second conveying equipment in sequence along the conveying direction of the second conveying equipment,
the second positioning device is arranged corresponding to the position of the transverse transfer mechanism and is used for limiting the position of the transversely conveyed pipes so as to enable the rear end parts of the pipes to be flush,
the second polishing device is used for polishing and deburring the end part of the rear end of the pipe;
the pipe sleeve penetrating equipment is arranged at the rear side of the second conveying equipment and is used for clamping and cutting a fixed position of a pipe sleeve penetrating and sleeved on the pipe;
the third conveying equipment is arranged on the left side of the second conveying equipment, the conveying direction of the third conveying equipment is consistent with that of the first conveying equipment, and the third conveying equipment is used for conveying the pipe sleeved with the pipe sleeve into the heating equipment to enable the pipe sleeve to be bonded with the pipe;
the fourth conveying equipment is arranged on the left side of the third conveying equipment, and the conveying direction of the fourth conveying equipment is consistent with that of the first conveying equipment and is used for conveying the pipes;
the second nut sleeving equipment and the second port profiling equipment are sequentially arranged on the rear side of the fourth conveying equipment along the conveying direction of the fourth conveying equipment,
the second nut sleeving equipment is used for sleeving the nut at the rear end of the pipe,
the second port profiling equipment is used for flanging and profiling the rear end of the pipe to limit the nut to be incapable of falling off;
and the blanking mechanism is arranged on the left side of the third conveying equipment and used for unloading and placing the finished pipe fittings on the material platform.
Preferably, a propping mechanism is arranged at the front end of the pipe in the penetrating direction of the pipe sleeve penetrating equipment and used for limiting and fixing the pipe when the pipe sleeve is penetrated, so that the pipe sleeve penetrating operation is facilitated.
Preferably, the pipe sleeve is made of nylon.
Preferably, the second conveying device and the fourth conveying device have the same structure as the first conveying device, the first positioning device and the second positioning device have the same structure, the first polishing device and the second polishing device have the same structure, the first nut sleeving device and the second nut sleeving device have the same structure, and the first port profiling device and the second port profiling device have the same structure.
Preferably, the feeding mechanism comprises a feeding mechanism,
the frame comprises two stand columns and a cross beam which is transversely arranged above the stand columns, and the two stand columns are respectively arranged on the front side and the rear side of the first conveying equipment;
the material taking mechanism is arranged at the front side end part of the cross beam, comprises a first mounting block and is connected with the cross beam through a transverse telescopic device, a longitudinal telescopic device is arranged on the first mounting block, and a magnetic suction device is arranged at the lower end of the longitudinal telescopic device and is used for sucking pipes;
the first manipulator is arranged on one side of the material taking mechanism facing forward, is fixedly connected with the cross beam and is used for clamping and fixing a pipe;
the second manipulator is arranged on the other side of the material taking mechanism, an electric sliding mechanism is arranged on the cross beam, the sliding direction of the electric sliding mechanism is the same as the extending direction of the cross beam, the second manipulator is connected with a sliding block on the electric sliding mechanism, and a gap is formed in the middle of a clamping caliper of the second manipulator;
the guide mechanism comprises a rotating shaft, wherein two ends of the rotating shaft are respectively arranged on the two stand columns through bearings and are located below the cross beam, a guide block is arranged on the rotating shaft, and a motor is arranged at one end of the rotating shaft and used for driving the rotating shaft to rotate.
Preferably, the first conveying device comprises,
a base;
the plurality of first supporting plates are arranged in parallel at intervals from the front side to the rear side of the base, the bottom of each first supporting plate is fixedly connected with the base through a vertical rod, and the extending direction of each first supporting plate is the same as the feeding direction;
the plurality of second supporting plates and the first supporting plate are arranged in a staggered mode, and the bottoms of the second supporting plates are connected into a whole through connecting rods;
the second electric sliding mechanism is arranged on the base, and the sliding direction of the second electric sliding mechanism is parallel to the feeding direction;
and the vertical telescopic device is vertically arranged on the sliding block of the second electric sliding mechanism, and the top of the vertical telescopic device is connected with the connecting rod.
Preferably, a plurality of gaps are uniformly formed in the first supporting plate and the second supporting plate and used for placing the pipes, and the first positioning device, the first grinding device, the first nut sleeving device, the first port pressing device, the second positioning device, the second grinding device, the second nut sleeving device and the second port pressing device are arranged corresponding to the gaps.
Preferably, the notches are provided with pressure sensors for detecting whether the pipe is in place.
Preferably, the pressure sensor is connected with the control processor through a circuit module;
the output of power is connected to pressure sensor's positive pole, negative pole ground connection, circuit module includes:
the signal output end of the pressure sensor is respectively connected with one end of an inductor L and the non-inverting input end of a two-stage comparator A2,
the other end of the inductor L is respectively connected with one end of a first capacitor C1, a seventh resistor R7 and an eighth resistor R8,
the other end of the first capacitor C1 is grounded, the other end of the seventh resistor R7 is connected with one end of the second capacitor C2, the other end of the eighth resistor R8 is respectively connected with the other end of the capacitor C2, the inverting input end of the first-stage comparator A1, one end of the tenth resistor R10 and one end of the capacitor C3,
one end of the tenth resistor R10 is connected in parallel with the capacitor C3,
the feedback end of the first-stage comparator A1 is connected with a tenth resistor R10 and a third capacitor C3 which are connected in parallel,
the non-inverting input end of the first-stage comparator A1 is connected with one end of a first resistor R1, and the other end of the first resistor R1 is connected with the inverting input end of a second-stage comparator A2; the non-inverting input end of the first-stage comparator A1 is connected with one end of a second resistor R2, and the other end of the second resistor R2 is connected with the output end of the first-stage comparator A1;
the inverting input end of the second-stage comparator A2 is connected with one end of a fourth resistor R4, and the other end of the fourth resistor R4 is connected with the output end of the second-stage comparator A2; the output end of the second-stage comparator A2 is connected with one end of a third resistor R3, and the other end of the third resistor R3 is connected with the non-inverting input end of a third-stage comparator A3;
the inverting input end of the three-stage comparator A3 is connected with one end of a fifth resistor R5, and the other end of the fifth resistor R5 is connected with the output end of the first-stage comparator A1; the non-inverting input end of the three-stage comparator A3 is connected with one end of a sixth resistor R6, and the other end of the sixth resistor R6 is connected with the output end of the three-stage comparator A3; the inverting input end of the three-stage comparator A3 is connected with one end of a seventh resistor R7, and the other end of the seventh resistor R7 is grounded; the output of the three-stage comparator a3 is electrically connected to the input of the processor.
Preferably, the magnetic attraction device comprises a magnetic attraction device,
the upper end of the block body is connected with the lower end of the longitudinal telescopic device;
the strip-shaped groove is arranged on the lower end face of the block body, and the extending direction of the strip-shaped groove is parallel to the cross beam;
the bar magnet is arranged at the bottom of the bar groove, and the lower end face of the bar magnet is in an inwards concave arc shape;
antiseized mechanism, set up in the holding tank that bar groove both sides wall set up, include, contact lever and shelves pole, the one end of contact lever with the one end fixed connection of shelves pole is the V-arrangement, the junction perpendicular to V-arrangement face of contact lever and shelves pole is provided with the pendulum shaft, the both ends setting of pendulum shaft is in the holding tank, the contact lever transversely sets up, and its one end outwards stretches out the holding tank, the one end that the shelves pole is outwards is located holding tank border position, the contact lever is located between shelves pole and the bar magnet, be provided with the spring on the shelves pole, the one end of spring is connected with the middle part of shelves pole, and the other end is connected with the holding tank inner wall.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Objects and other advantages of the invention may be apparent from the description and claims. The structures particularly pointed out in the claims, as well as in the drawings, are realized and attained.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural diagram of an automatic molding machine according to the present invention;
FIG. 2 is a schematic structural diagram of a feeding mechanism according to the present invention;
FIG. 3 is a schematic view of a material extracting mechanism according to the present invention;
FIG. 4 is a schematic view of the position of the guide mechanism for discharging material according to the present invention;
FIG. 5 is a schematic view of the position of the guiding mechanism for taking material according to the present invention;
FIG. 6 is a right side view of the first conveyor apparatus of the present invention;
FIG. 7 is a front view of the first conveyor apparatus of the present invention;
FIG. 8 is a circuit schematic of a circuit module according to the present invention;
FIG. 9 is a schematic view of a magnetic attraction device according to the present invention.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
As shown in figure 1 of the drawings, in which,
the invention provides an automatic forming machine, which comprises a first conveying device 1, a second conveying device and a third conveying device, wherein the first conveying device is used for conveying pipes;
the feeding mechanism 2 is arranged on the right side of the first conveying equipment 1 and used for extracting the pipe material to the first conveying equipment 1, and the feeding mechanism is a manipulator in the embodiment;
a first positioning device 3, a first grinding device 4, a first nut sleeving device 5 and a first port profiling device 6 which are sequentially arranged on the front side of the first conveying device 1 along the conveying direction of the first conveying device 1,
the first positioning device 3 is used for adjusting the position of the pipes to enable the front side end of each pipe to be flush,
a first grinding device 4 for grinding and deburring the front end part of the pipe, wherein the first grinding device 4 is a grinder in the embodiment,
a first nut sleeving device 5 for sleeving the nut on one end of the front side of the pipe,
the first port profiling equipment 6 is used for flanging and profiling one end of the front side of the pipe to limit the nut to be incapable of falling off;
the transverse transfer mechanism 7 is arranged on the left side of the first port profiling device 6, the conveying direction of the transverse transfer mechanism is perpendicular to the conveying direction of the first conveying device 1, and the transverse transfer mechanism is used for conveying the pipe to the rear side of the first conveying device 1;
a second conveying device 8 arranged on the left side of the transverse transfer mechanism 7 and used for conveying the pipes on the transverse transfer mechanism 7, wherein the conveying direction of the second conveying device 8 is the same as that of the first conveying device 1
A second positioning device 9 and a second grinding device 10 which are arranged at the rear side of the second conveying device 8 in sequence along the conveying direction of the second conveying device 8,
the second positioning device 9 is arranged corresponding to the position of the transverse transfer mechanism 7 and used for limiting the position of the pipes after transverse conveying so as to enable the rear end parts of the pipes to be flush,
the second grinding device 10 is used for grinding and deburring the end part of the rear end of the pipe;
the pipe sleeve penetrating equipment 11 is arranged at the rear side of the second conveying equipment 8 and used for clamping and cutting a fixed position of a pipe sleeve penetrating and sleeved on a pipe;
the third conveying equipment 12 is arranged on the left side of the second conveying equipment 8, the conveying direction of the third conveying equipment is consistent with that of the first conveying equipment 1, and the third conveying equipment is used for conveying the pipe sleeved with the pipe sleeve into the heating equipment 20 so as to enable the pipe sleeve to be bonded with the pipe;
the fourth conveying equipment 13 is arranged on the left side of the third conveying equipment 12, and the conveying direction of the fourth conveying equipment is consistent with the conveying direction of the first conveying equipment 1 and is used for conveying the pipes;
a second nut sleeving device 14 and a second port profiling device 15 which are sequentially arranged at the rear side of the fourth conveying device 13 along the conveying direction of the fourth conveying device 13,
the second nut sleeving device 14 is used for sleeving the nut at the rear end of the pipe,
the second port profiling equipment 15 is used for flanging and profiling the rear end of the pipe to limit the nut to be incapable of falling off;
and the blanking mechanism 16 is arranged on the left side of the third conveying equipment and is used for unloading finished pipe fittings onto the material platform 17.
In this embodiment, in the sleeve penetrating direction of the pipe sleeve penetrating device 11 and at the front end of the pipe, an abutting mechanism 18 is provided for limiting and fixing the pipe when the pipe sleeve is penetrated, so as to facilitate the sleeve penetrating operation.
In this embodiment, the pipe sleeve is made of nylon.
In this embodiment, the second conveying device 8 and the fourth conveying device 13 are the same as the first conveying device 1 in structure, the first positioning device 3 and the second positioning device 9 are the same in structure, the first polishing device 4 and the second polishing device 10 are the same in structure, the first nut threading device 5 and the second nut threading device 14 are the same in structure, the first port profiling device 6 and the second port profiling device 15 are the same in structure, and the third conveying device is a chain conveying device.
The working principle of the technical scheme is as follows:
the method comprises the following steps that firstly, a pipe is grabbed through a feeding mechanism and placed on first conveying equipment;
secondly, conveying the pipe forwards by the first conveying equipment in an equidistant stepping mode, sequentially passing through a first positioning device 3, a first grinding device 4, a first nut sleeving device 5 and a first port profiling device 6, respectively performing positioning alignment adjustment, grinding and deburring the front end part of the pipe, sleeving the nut at one end of the front side of the pipe, and performing flanging profiling on one end of the front side of the pipe to limit the nut to prevent the nut from falling off;
thirdly, conveying the pipes to the rear side of the first conveying device 1 through a transverse transfer mechanism, and enabling the rear end parts of the pipes to be flush through a second positioning device 9;
fourthly, the second conveying device continues to convey the pipe, and the second polishing device 10 is used for polishing and deburring the rear end of the pipe;
fifthly, clamping a fixed position of the pipe sleeve sleeved on the pipe by using pipe sleeve sleeving equipment 11 and then cutting off the pipe;
sixthly, conveying the pipe sleeved with the pipe sleeve into a heating device by using a third conveying device for heating so as to enable the pipe sleeve to be attached to the pipe;
seventhly, the second nut sleeving equipment 14 is used for sleeving the nut at the rear end of the pipe in a penetrating mode, and the second port profiling equipment 15 is used for flanging and profiling the rear end of the pipe to limit the nut to be incapable of falling off;
and eighthly, unloading the finished pipe fittings through a discharging mechanism and placing the finished pipe fittings on a material platform.
Compared with the prior art, the invention adopts the control processor to control the matching operation of each mechanism and the device, achieves the effect of automatically processing the pipeline, and has low production efficiency and stable processing quality.
The control modes of the control processor of the invention all adopt the prior art, and are not described herein again.
As shown in fig. 2-5, in one embodiment,
the feeding mechanism 2 is composed of a feeding mechanism,
the frame comprises two upright posts 2-1 and a cross beam 2-2 transversely arranged above the upright posts 2-1, wherein the two upright posts 2-1 are respectively arranged on the front side and the rear side of the first conveying equipment 1;
the material taking mechanism is arranged at the front side end part of the cross beam 2-2 and comprises a first mounting block 2-3, the first mounting block 2-3 is connected with the cross beam 2-2 through a transverse telescopic device 2-4, a longitudinal telescopic device 2-5 is arranged on the first mounting block 2-3, and a magnetic suction device 2-6 is arranged at the lower end of the longitudinal telescopic device 2-5 and used for sucking a pipe material;
the first manipulator 2-7 is arranged on one side of the material taking mechanism facing forward, is fixedly connected with the cross beam 2-2 and is used for clamping and fixing a pipe;
the second manipulator 2-8 is arranged on the other side of the material taking mechanism, the electric sliding mechanism 2-9 is arranged on the cross beam 2-2, the sliding direction of the electric sliding mechanism 2-9 is the same as the extending direction of the cross beam 2-2, the second manipulator 2-8 is connected with a sliding block on the electric sliding mechanism 2-9, and a gap is formed in the middle of a clamping caliper of the second manipulator 2-8;
the guide mechanism comprises a rotating shaft 2-10, two ends of the rotating shaft 2-10 are respectively arranged on two upright posts 2-1 through bearings and are positioned below a cross beam 2-2, a guide block 2-11 is arranged on the rotating shaft 2-10, and a motor 2-12 is arranged at one end of the rotating shaft 2-10 and is used for driving the rotating shaft to rotate.
The working principle of the technical scheme is as follows:
when snatching tubular product, the device is inhaled to vertical telescoping device propelling movement downwards magnetism, guiding mechanism is in the position of figure 5 this moment, when magnetism is inhaled the device and is close to tubular product, utilize magnetic force to adsorb and live tubular product, then first manipulator presss from both sides tight tubular product, the second manipulator is as for in its space with tubular product, horizontal telescoping device stretches out forward this moment, make tubular product and magnetism inhale the device separation, then electronic sliding mechanism drives the second manipulator and removes, snatch whole tubular product, electronic sliding mechanism's displacement is decided according to the length of tubular product, last first manipulator and second manipulator loosen, the blowing, guiding mechanism is in the position of figure 4 this moment.
Compare in prior art, the length range that this embodiment can snatch tubular product is wide, and the suitability is good.
As shown in fig. 6-7, in one embodiment,
the first conveyor device 1 comprises a first conveyor belt which,
a base 1-1;
the multiple first supporting plates 1-2 are arranged in parallel at intervals from the front side to the rear side of the base, the bottoms of the first supporting plates 1-2 are fixedly connected with the base 1-1 through vertical rods 1-3, and the extending direction of the first supporting plates 1-2 is the same as the feeding direction;
the plurality of second supporting plates 1-4 and the first supporting plates 1-2 are arranged in a staggered mode, and the bottoms of the second supporting plates 1-4 are connected into a whole through connecting rods 1-5;
the second electric sliding mechanism 1-6 is arranged on the base 1-1, and the sliding direction of the second electric sliding mechanism is parallel to the feeding direction;
and the vertical telescopic devices 1-7 are vertically arranged on the sliding blocks of the second electric sliding mechanisms 1-6, and the tops of the vertical telescopic devices 1-7 are connected with the connecting rods 1-5.
Preferably, a plurality of gaps 1-8 are uniformly formed in the first supporting plate 1-2 and the second supporting plate 1-4 for placing pipes, and the first positioning device 3, the first polishing device 4, the first nut sleeving device 5, the first port pressing device 6, the second positioning device 9, the second polishing device 10, the second nut sleeving device 14 and the second port pressing device 15 are all arranged corresponding to the gaps 1-8.
The working principle of the technical scheme is as follows:
the pipe is lifted up and translated through the second supporting plate, falls down to move the pipe on the first supporting plate step by step, so that the equidistant stepping effect is achieved, and the pipe is conveyed.
As shown in fig. 8, in one embodiment,
and pressure sensors 19 are arranged at the positions of the gaps 1-8 and used for detecting whether the pipe is in place or not.
The pressure sensor 19 is connected with the control processor through a circuit module;
the output of power is connected to pressure sensor's positive pole, negative pole ground connection, circuit module includes:
the signal output end of the pressure sensor is respectively connected with one end of an inductor L and the non-inverting input end of a two-stage comparator A2,
the other end of the inductor L is respectively connected with one end of a first capacitor C1, a seventh resistor R7 and an eighth resistor R8,
the other end of the first capacitor C1 is grounded, the other end of the seventh resistor R7 is connected with one end of the second capacitor C2, the other end of the eighth resistor R8 is respectively connected with the other end of the capacitor C2, the inverting input end of the first-stage comparator A1, one end of the tenth resistor R10 and one end of the capacitor C3,
one end of the tenth resistor R10 is connected in parallel with the capacitor C3,
the feedback end of the first-stage comparator A1 is connected with a tenth resistor R10 and a third capacitor C3 which are connected in parallel,
the non-inverting input end of the first-stage comparator A1 is connected with one end of a first resistor R1, and the other end of the first resistor R1 is connected with the inverting input end of a second-stage comparator A2; the non-inverting input end of the first-stage comparator A1 is connected with one end of a second resistor R2, and the other end of the second resistor R2 is connected with the output end of the first-stage comparator A1;
the inverting input end of the second-stage comparator A2 is connected with one end of a fourth resistor R4, and the other end of the fourth resistor R4 is connected with the output end of the second-stage comparator A2; the output end of the second-stage comparator A2 is connected with one end of a third resistor R3, and the other end of the third resistor R3 is connected with the non-inverting input end of a third-stage comparator A3;
the inverting input end of the three-stage comparator A3 is connected with one end of a fifth resistor R5, and the other end of the fifth resistor R5 is connected with the output end of the first-stage comparator A1; the non-inverting input end of the three-stage comparator A3 is connected with one end of a sixth resistor R6, and the other end of the sixth resistor R6 is connected with the output end of the three-stage comparator A3; the inverting input end of the three-stage comparator A3 is connected with one end of a seventh resistor R7, and the other end of the seventh resistor R7 is grounded; the output of the three-stage comparator a3 is electrically connected to the input of the processor.
The working principle of the technical scheme is as follows:
this embodiment is when using, when tubular product when in as for the breach, touch pressure sensor, pressure sensor detect the change of pressure, give control processor with information transfer, control processor then controls each mechanism device and continues the operation, otherwise then the shut down, sends out the police dispatch newspaper, the suggestion staff overhauls.
As shown in fig. 9, in one embodiment,
the magnetic attraction device 2-6 comprises a magnetic attraction device,
the upper end of the block body 2-61 is connected with the lower end of the longitudinal expansion device 2-5;
the strip-shaped groove 2-62 is arranged on the lower end face of the block body 2-61, and the extending direction of the strip-shaped groove is parallel to the cross beam;
the bar magnets 2-63 are arranged at the bottoms of the bar grooves 2-62, and the lower end faces of the bar magnets 2-63 are in an inwards concave arc shape;
the anti-sticking mechanism is arranged in accommodating grooves 2-64 formed in two side walls of the strip-shaped groove 2-62 and comprises a contact rod 2-65 and a stop rod 2-66, one end of the contact rod 2-65 is fixedly connected with one end of the stop rod 2-66 to form a V shape, a swing shaft 2-67 is arranged at the joint of the contact rod 2-65 and the stop rod 2-66 and is perpendicular to the V-shaped surface, two ends of the swing shaft 2-67 are arranged in the accommodating grooves 2-64, the contact rod 2-65 is transversely arranged, the outward end of the contact rod extends out of the accommodating groove 2-64, the outward end of the stop rod 2-66 is positioned at the edge position of the accommodating groove 2-64, the contact rod 2-65 is positioned between the stop rod 2-66 and the strip-shaped magnet 2-63, and a spring 2-68 is arranged on the stop rod 2-66, one end of the spring 2-68 is connected with the middle part of the stop lever 2-66, and the other end is connected with the inner wall of the accommodating groove 2-64.
The contents of the present invention, which are not described in detail, can be adopted in the prior art, and therefore, are not described in detail.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (7)
1. An automatic molding machine is characterized by comprising,
a first conveying device (1) for conveying the tube;
the feeding mechanism (2) is arranged on the right side of the first conveying equipment (1) and is used for extracting the pipes to the first conveying equipment (1);
a first positioning device (3), a first grinding device (4), a first nut sleeving device (5) and a first port profiling device (6) which are sequentially arranged on the front side of the first conveying device (1) along the conveying direction of the first conveying device (1),
the first positioning device (3) is used for adjusting the position of the pipes to enable the front side end of each pipe to be flush,
a first grinding device (4) for grinding and deburring the front end part of the pipe,
a first nut sleeving device (5) for sleeving the nut on one end of the front side of the pipe,
the first port profiling equipment (6) is used for flanging and profiling one end of the front side of the pipe to limit the nut to be incapable of falling off;
the transverse transfer mechanism (7) is arranged on the left side of the first port profiling device (6), the conveying direction of the transverse transfer mechanism is perpendicular to the conveying direction of the first conveying device (1), and the transverse transfer mechanism is used for conveying the pipe to the rear side of the first conveying device (1);
the second conveying equipment (8) is arranged on the left side of the transverse transfer mechanism (7) and is used for conveying the pipes on the transverse transfer mechanism (7), and the conveying direction of the second conveying equipment (8) is the same as that of the first conveying equipment (1);
a second positioning device (9) and a second grinding device (10) which are arranged at the rear side of the second conveying equipment (8) in sequence along the conveying direction of the second conveying equipment (8),
the second positioning device (9) is arranged corresponding to the position of the transverse transfer mechanism (7) and is used for limiting the position of the tubes after transverse conveying so as to enable the rear end parts of the tubes to be flush,
the second grinding device (10) is used for grinding and deburring the end part of the rear end of the pipe;
the pipe sleeve penetrating equipment (11) is arranged at the rear side of the second conveying equipment (8) and is used for clamping and cutting a fixed position on a pipe sleeved with the pipe sleeve after being clamped;
the third conveying equipment (12) is arranged on the left side of the second conveying equipment (8), the conveying direction of the third conveying equipment is consistent with that of the first conveying equipment (1), and the third conveying equipment is used for conveying the pipe sleeved with the pipe sleeve into the heating equipment (20) so as to enable the pipe sleeve to be bonded with the pipe;
the fourth conveying equipment (13) is arranged on the left side of the third conveying equipment (12), and the conveying direction of the fourth conveying equipment is consistent with the conveying direction of the first conveying equipment (1) and is used for conveying the pipes;
a second nut sleeving device (14) and a second port profiling device (15) which are sequentially arranged at the rear side of the fourth conveying device (13) along the conveying direction of the fourth conveying device (13),
the second nut sleeving equipment (14) is used for sleeving the nut at the rear end of the pipe,
the second port profiling equipment (15) is used for flanging and profiling the rear end of the pipe to limit the nut to be incapable of falling off;
the blanking mechanism (16) is arranged on the left side of the third conveying equipment and used for unloading and placing finished pipe fittings on the material platform (17);
the feeding mechanism (2) comprises a feeding device,
the device comprises a rack, a first conveying device and a second conveying device, wherein the rack comprises two upright columns (2-1) and a cross beam (2-2) transversely arranged above the upright columns (2-1), and the two upright columns (2-1) are respectively arranged on the front side and the rear side of the first conveying device (1);
the material taking mechanism is arranged at the front side end part of the cross beam (2-2), comprises a first mounting block (2-3) and is connected with the cross beam (2-2) through a transverse telescopic device (2-4), a longitudinal telescopic device (2-5) is arranged on the first mounting block (2-3), and a magnetic suction device (2-6) is arranged at the lower end of the longitudinal telescopic device (2-5) and is used for sucking the pipe;
the first mechanical arm (2-7) is arranged on one side of the material taking mechanism facing forward, is fixedly connected with the cross beam (2-2), and is used for clamping and fixing a pipe;
the second mechanical arm (2-8) is arranged on the other side of the material taking mechanism, an electric sliding mechanism (2-9) is arranged on the cross beam (2-2), the sliding direction of the electric sliding mechanism (2-9) is the same as the extending direction of the cross beam (2-2), the second mechanical arm (2-8) is connected with a sliding block on the electric sliding mechanism (2-9), and a gap is formed in the middle of clamping calipers of the second mechanical arm (2-8);
the guide mechanism comprises a rotating shaft (2-10), wherein two ends of the rotating shaft (2-10) are respectively arranged on two upright posts (2-1) through bearings and are positioned below a cross beam (2-2), a guide block (2-11) is arranged on the rotating shaft (2-10), and a motor (2-12) is arranged at one end of the rotating shaft (2-10) and is used for driving the rotating shaft to rotate;
the first conveyor device (1) comprises,
a base (1-1);
the multiple first supporting plates (1-2) are arranged in parallel at intervals from the front side to the rear side of the base, the bottoms of the first supporting plates (1-2) are fixedly connected with the base (1-1) through vertical rods (1-3), and the extending direction of the first supporting plates (1-2) is the same as the feeding direction;
the second supporting plates (1-4) and the first supporting plates (1-2) are arranged in a staggered mode, and the bottoms of the second supporting plates (1-4) are connected into a whole through connecting rods (1-5);
the second electric sliding mechanism (1-6) is arranged on the base (1-1), and the sliding direction of the second electric sliding mechanism is parallel to the feeding direction;
and the vertical telescopic devices (1-7) are vertically arranged on the sliding blocks of the second electric sliding mechanisms (1-6), and the tops of the vertical telescopic devices (1-7) are connected with the connecting rods (1-5).
2. The automatic forming machine according to claim 1, characterized in that, in the sleeve penetrating direction of the pipe sleeve penetrating device (11) and at the front end of the pipe, an abutting mechanism (18) is arranged for limiting and fixing the pipe when the pipe sleeve is penetrated, so as to facilitate the penetrating operation.
3. The automatic molding machine of claim 1 wherein said sleeve is nylon.
4. An automatic molding machine according to claim 1, characterized in that said second conveyor device (8) and fourth conveyor device (13) are structurally identical to the first conveyor device (1), said first positioning means (3) and second positioning means (9) are structurally identical, said first grinding device (4) and second grinding device (10) are structurally identical, said first nut threading device (5) and second nut threading device (14) are structurally identical, and said first port profiling device (6) and second port profiling device (15) are structurally identical.
5. The automatic forming machine according to claim 1, characterized in that a plurality of notches (1-8) are uniformly formed on the first support plate (1-2) and the second support plate (1-4) for placing pipes, and the first positioning device (3), the first grinding device (4), the first nut sleeving device (5), the first port pressing device (6), the second positioning device (9), the second grinding device (10), the second nut sleeving device (14) and the second port pressing device (15) are arranged corresponding to the notches (1-8).
6. An automatic molding machine according to claim 5, characterized in that pressure sensors (19) are provided at the gaps (1-8) to detect whether the tube is in place.
7. An automatic molding machine according to claim 6, characterized in that said pressure sensor (19) is connected to the control processor through an electronic circuit module;
the output of power is connected to pressure sensor's positive pole, negative pole ground connection, circuit module includes:
the signal output end of the pressure sensor is respectively connected with one end of an inductor L and the non-inverting input end of a two-stage comparator A2,
the other end of the inductor L is respectively connected with one end of a first capacitor C1, a seventh resistor R7 and an eighth resistor R8,
the other end of the first capacitor C1 is grounded, the other end of the seventh resistor R7 is connected with one end of the second capacitor C2, the other end of the eighth resistor R8 is respectively connected with the other end of the capacitor C2, the inverting input end of the first-stage comparator A1, one end of the tenth resistor R10 and one end of the capacitor C3,
one end of the tenth resistor R10 is connected in parallel with the capacitor C3,
the feedback end of the first-stage comparator A1 is connected with a tenth resistor R10 and a third capacitor C3 which are connected in parallel,
the non-inverting input end of the first-stage comparator A1 is connected with one end of a first resistor R1, and the other end of the first resistor R1 is connected with the inverting input end of a second-stage comparator A2; the non-inverting input end of the first-stage comparator A1 is connected with one end of a second resistor R2, and the other end of the second resistor R2 is connected with the output end of the first-stage comparator A1;
the inverting input end of the second-stage comparator A2 is connected with one end of a fourth resistor R4, and the other end of the fourth resistor R4 is connected with the output end of the second-stage comparator A2; the output end of the second-stage comparator A2 is connected with one end of a third resistor R3, and the other end of the third resistor R3 is connected with the non-inverting input end of a third-stage comparator A3;
the inverting input end of the three-stage comparator A3 is connected with one end of a fifth resistor R5, and the other end of the fifth resistor R5 is connected with the output end of the first-stage comparator A1; the non-inverting input end of the three-stage comparator A3 is connected with one end of a sixth resistor R6, and the other end of the sixth resistor R6 is connected with the output end of the three-stage comparator A3; the inverting input end of the three-stage comparator A3 is connected with one end of a seventh resistor R7, and the other end of the seventh resistor R7 is grounded; the output of the three-stage comparator a3 is electrically connected to the input of the processor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910871965.0A CN110625404B (en) | 2019-09-16 | 2019-09-16 | Automatic forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910871965.0A CN110625404B (en) | 2019-09-16 | 2019-09-16 | Automatic forming machine |
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| CN110625404A CN110625404A (en) | 2019-12-31 |
| CN110625404B true CN110625404B (en) | 2020-06-26 |
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Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3556855B2 (en) * | 1999-03-05 | 2004-08-25 | 三菱重工業株式会社 | Pipe end forming equipment |
| DE102008036237B3 (en) * | 2008-08-02 | 2010-01-28 | GMT Gesellschaft für metallurgische Technologie- und Softwareentwicklung mbH | Method and plant for inline forming, tempering and straightening rod-shaped metal parts |
| US20120279031A1 (en) * | 2011-05-06 | 2012-11-08 | Jie Pu | Production line for high temperature alloy furnace pipes and piperows used in petrochemical industry |
| CN205786434U (en) * | 2016-06-27 | 2016-12-07 | 成都西菱动力科技股份有限公司 | Connecting rod flaw detection feeding manipulator device |
| CN207013980U (en) * | 2017-06-07 | 2018-02-16 | 宁波敏实汽车零部件技术研发有限公司 | One kind is used for automobile luggage racks pipe inner nut flexibility device to hole equipment |
| CN206999617U (en) * | 2017-06-07 | 2018-02-13 | 沈惠华 | Composite board production line transport process device |
| CN208276445U (en) * | 2018-04-12 | 2018-12-25 | 歌尔科技有限公司 | A kind of feed mechanism and feeding system |
| CN110125673A (en) * | 2019-04-22 | 2019-08-16 | 中山市新和电子设备制造有限公司 | A kind of automatic production line of T8 glass lamp |
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