CN110616625A - Split type vibrating box and plate compactor - Google Patents
Split type vibrating box and plate compactor Download PDFInfo
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- CN110616625A CN110616625A CN201910908919.3A CN201910908919A CN110616625A CN 110616625 A CN110616625 A CN 110616625A CN 201910908919 A CN201910908919 A CN 201910908919A CN 110616625 A CN110616625 A CN 110616625A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/30—Tamping or vibrating apparatus other than rollers ; Devices for ramming individual paving elements
- E01C19/34—Power-driven rammers or tampers, e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight
- E01C19/38—Power-driven rammers or tampers, e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight with means specifically for generating vibrations, e.g. vibrating plate compactors, immersion vibrators
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- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
Abstract
The invention relates to a split type vibrating box body, which comprises: a case having a cavity; the first assembly hole and the second assembly hole are arranged on the outer surface of the box body and are oppositely arranged and communicated with the cavity; the two end parts of the excitation shaft are respectively an A shaft part and a B shaft part, the A shaft part and the B shaft part are respectively assembled in the first assembly hole and the second assembly hole in a rotating mode, and the excitation shaft can movably penetrate through the first assembly hole and/or the second assembly hole; the end cover A is detachably assembled and connected with the first assembling hole; the end cover B is detachably assembled and connected with the second assembling hole; and a C assembly hole formed in the end cover B, wherein one end part of the excitation shaft penetrates through the C assembly hole to be connected with an external power source, and the excitation shaft is in running fit with the C assembly hole. The split type vibrating box body can solve the problems that the production assembly efficiency of the existing vibrating box body is low and the customer is inconvenient to maintain. The plate compactor adopting the vibrating box body is beneficial to improving the production efficiency and facilitating the daily maintenance of the equipment by a user.
Description
Technical Field
The invention relates to the field of constructional engineering machinery, in particular to a split type vibration box body and a plate compactor.
Background
In the prior art, the existing plate compactor vibration box body is only provided with an assembly opening on one side of the input end deviating from the excitation shaft, and the assembly opening is assembled with a box cover through a bolt. When parts such as the excitation shaft, the bearing and the like in the disassembly and assembly box body are required to be taken out of or put in from the assembly opening, the assembly operation is inconvenient due to the limited operation space, and particularly, when the bearing at the input end of the excitation shaft is disassembled and assembled, if the operation is careless, the bearing falls into the box, the collision damage in the box can be caused, and the difficulty in taking out/repositioning and installing the bearing is increased. Therefore, the existing box body structure not only can reduce the assembly and debugging efficiency in the production process, but also can increase the operation difficulty of the daily maintenance process of a user, and causes inconvenience for the user to use.
Disclosure of Invention
The invention aims to provide a split type vibrating box body and a plate compactor, which can solve the problems of low production and assembly efficiency and inconvenient customer maintenance of the existing vibrating box body.
The technical scheme adopted by the invention is as follows.
The invention firstly provides a split type vibration box body, which comprises: a box body, the interior of which is provided with a cavity; the first assembling hole is arranged on the outer surface of the box body and communicated with the cavity; the second assembling hole is formed in the outer surface of the box body and communicated with the cavity, and the second assembling hole and the first assembling hole are arranged oppositely; the two end parts of the excitation shaft are respectively an A shaft part and a B shaft part, the A shaft part and the B shaft part are respectively assembled in the first assembly hole and the second assembly hole in a rotating mode, the center of gravity of the middle part of the excitation shaft deviates from the rotation center line of the excitation shaft, and the excitation shaft can respectively movably penetrate through the first assembly hole and the second assembly hole; the end cover A is detachably assembled and connected with the first assembling hole; the end cover B is detachably assembled and connected with the second assembling hole; and the C assembly hole is formed in the end cover B, one end part of the excitation shaft penetrates through the C assembly hole to be connected with an external power source, and one end part of the excitation shaft is connected with the C assembly hole in a rotating fit mode.
Preferably, a gap part is arranged between one end face of the shaft part A close to the end cover A and the end cover A; the split type vibrating box body further comprises: the bearing A is fixed on the periphery of the shaft body part A in a pressed mode, and the outer ring and the inner wall of the first assembling hole form pressed fixation; the A limiting part is arranged between the A shaft part and the A end cover and used for limiting the axial movement of the A bearing along the A shaft part; the inner ring of the bearing B is fixed on the periphery of the shaft B body in a pressed mode, and the outer ring and the inner wall of the assembly hole C form a pressed mode; and the B limiting part is arranged between the B shaft part and the B end cover and is used for limiting the axial movement of the B bearing along the B shaft part.
Preferably, the outer diameter of the A end cover is larger than the inner diameter of the first assembly hole; an A1 annular bulge extends towards one side of the A bearing from one surface of the A end cover facing the A bearing, and the A1 annular bulge is connected with the outer ring of the A bearing in an abutting fit manner; the shaft body of the shaft body part A is provided with an annular protrusion A2, the annular protrusion A2 is positioned on one side of the bearing A, which is far away from the end cover A, and the annular protrusion A2 is connected with the inner ring of the bearing A in an abutting fit manner; the A1 annular protrusion and the A2 annular protrusion constitute the A limit part.
Preferably, the outer circumferential surface of the a1 annular protrusion is cylindrical, and the outer circumferential surface of the a1 annular protrusion is in movable sealing fit with the inner wall of the first assembly hole.
Preferably, the A2 annular bulge is fixedly connected with the A shaft body part.
Preferably, the split type vibration box further comprises: the A sealing ring is sleeved on the periphery of the A1 annular protrusion and is arranged at the root part of the A1 annular protrusion; the A gap part is arranged on the box body, and the A gap part and the root part of the annular bulge of A1 are correspondingly arranged to form an A sealing cavity which is used for being connected with the sealing ring A in a sealing matching mode.
Preferably, the outer diameter of the B end cover is larger than the inner diameter of the second assembly hole; the inner wall of the assembly hole C is provided with a B1 annular bulge, the B1 annular bulge is connected with the outer ring of the bearing B in an abutting fit manner, and the B1 annular bulge is positioned on one side of the bearing B, which is far away from the cavity; the shaft body of the shaft B body part is provided with a B2 annular bulge, the B2 annular bulge is positioned on one side of the B bearing, which is far away from the B1 annular bulge, and the B2 annular bulge is connected with the inner ring of the B bearing in an abutting fit manner; the B1 annular protrusion and the B2 annular protrusion form the B limit part.
Preferably, the end cover B is composed of a tubular part and a connecting part, the connecting part is formed by extending one end part of the tubular part outwards along the radial direction of the tubular part and is used for being detachably assembled and connected with the box body, the C assembly hole is formed in the tube of the tubular part, and the outer peripheral surface of the tubular part and the inner wall of the second assembly hole are in movable sealing fit connection.
Preferably, the split type vibration box further comprises: the sealing ring B is sleeved on the periphery of the tubular part and is arranged at the connecting part of the tubular part and the connecting part, and the outer contour of the connecting part is larger than the second assembling hole; and the B notch part is arranged on the box body, and the connecting part of the tubular part and the connecting part is correspondingly arranged with the B notch part and forms a B sealing cavity which is used for forming sealing fit connection with the B sealing ring.
Preferably, the split type vibration box further comprises: the C sealing ring is sleeved on the periphery of the B shaft part; the C breach portion, it sets up on the inner wall of C pilot hole, and the C breach portion is located the annular protruding one side that deviates from the B bearing of B1, and C breach portion is used for constituting sealed cooperation with the outer periphery circle of C sealing washer and is connected to implement the restriction to the axial aversion of following the B axis body portion to the sealing washer.
Preferably, the C-shaped sealing ring is a lip-shaped sealing ring, and a lip part of the lip-shaped sealing ring is arranged towards the B-shaped bearing.
Preferably, the B2 annular protrusion is fixedly connected with the B shaft body part.
Preferably, the aperture of the first fitting hole is ≦ the aperture of the second fitting hole.
The invention also provides a plate compactor, comprising: an engine; an engine mount on which the engine is mounted; the tamping plate is connected with the engine mounting seat in a sliding guide assembling manner along the direction of the plumb bob, and the bottom surface of the tamping plate is used for tamping the pavement to be tamped; in the split vibrating box, the box is assembled on the upper surface of the tamper plate, and the shaft B body is in transmission connection with the output shaft of the engine; the engine is started to drive the excitation shaft to rotate, and the box body transmits vibration to the tamping plate.
The invention has the technical effects that:
the split type vibrating box body is provided with a first assembly hole and a second assembly hole which are oppositely arranged, the first assembly hole and the second assembly hole are communicated with a cavity in the box body, an A shaft body part at one end of a vibration excitation shaft is rotatably assembled in the first assembly hole, a B shaft body part is rotatably assembled in the second assembly hole, and the vibration excitation shaft can movably penetrate through the first assembly hole and the second assembly hole; in addition, the end cover A is detachably connected with the first assembling hole, the end cover B is detachably connected with the second assembling hole, and the end cover B is provided with a C assembling hole for connecting one end part of the excitation shaft with an external power source. Through the arrangement, when the excitation shaft and parts on the excitation shaft are required to be disassembled and assembled, the disassembly and assembly operation can be carried out from the first assembly hole and/or the second assembly hole, the disassembly and assembly efficiency is favorably improved, and the user can conveniently carry out daily maintenance.
The plate compactor provided by the invention has the advantages that the split type vibration box body is adopted, the production efficiency can be effectively improved in the assembling and debugging link in the production process of the whole machine, and in the routine maintenance link of the equipment by a user, the efficiency of routine maintenance can be greatly improved due to the convenience in assembling and disassembling the vibration box body.
Drawings
FIG. 1 is a front view of a tensioning mechanism provided by an embodiment of the present application;
FIG. 2 is a rear view of FIG. 1;
FIG. 3 is a left side view of FIG. 1;
FIG. 4 is an exploded view of the tensioning mechanism of FIG. 1;
FIG. 5 is a cross-sectional view of the tension wheel, the wheel seat and the adjustment rod of the present application after being assembled and connected;
fig. 6 is a cross-sectional view of a tension mechanism provided in an embodiment of the present application when a connection substrate is not assembled;
FIG. 7 is a schematic view of the installation of the tensioning mechanism on the plate compactor according to the exemplary embodiment of the present disclosure;
FIG. 8 is a schematic view of an assembly of an armrest positioning mechanism provided in an embodiment of the present application on an engine mount;
FIG. 9 is an exploded view of FIG. 8;
FIG. 10 is an isometric view of a stop pin, a pin sleeve, a spring, a B adjustment rod and a B nut provided in accordance with an embodiment of the present application after assembly;
FIG. 11 is a cross-sectional view of FIG. 10;
FIG. 12 is an exploded view of FIG. 10;
fig. 13 is an exploded view of a connection structure of a B-damper and an armrest frame according to an embodiment of the present application;
FIG. 14 is a front view of a B shock absorber provided in accordance with an embodiment of the present application;
FIG. 15 is a cross-sectional view taken along line A-A of FIG. 14;
FIG. 16 is a schematic view of the assembly of the handrail positioning mechanism on the plate compactor when the handrail frame is in the C state according to the embodiment of the present application;
FIG. 17 is an enlarged partial view taken at A in FIG. 16;
FIG. 18 is a schematic view of the assembly of the handrail positioning mechanism on the plate compactor when the handrail frame is in the B state according to the embodiment of the present application;
FIG. 19 is an enlarged partial view taken at B in FIG. 18;
FIG. 20 is a front view of a split vibration box provided in the embodiment of the present application;
FIG. 21 is a cross-sectional view taken along line B-B of FIG. 20;
FIG. 22 is an enlarged partial view at C of FIG. 21;
FIG. 23 is an enlarged partial view taken at D of FIG. 21;
FIG. 24 is a cross-sectional view of the case;
FIG. 25 is an exploded view of a split vibratory box provided in an embodiment of the present application;
FIG. 26 is a schematic view of the assembly of the split vibration box body on the tamper plate according to the embodiment of the present application;
FIG. 27 is a front view of a clutch device according to an embodiment of the present application;
FIG. 28 is a cross-sectional view taken along line C-C of FIG. 27;
fig. 29 is an exploded view of a clutch device according to an embodiment of the present application.
The corresponding relation of all the reference numbers is as follows:
100-a frame body, 110-a handrail frame, 111-a positioning plate, 111a-a1 positioning hole, 111B-a2 positioning hole, 112-B ring part, 113-connecting plate, 120-engine mounting seat, 130-engine, 140-ramming plate, 150-base plate, 151-B strip hole, 152-a threaded hole, 200-mounting plate, 210-a assembly hole, 220-a strip hole, 230-fixed block, 231-B assembly hole, 300-wheel seat, 310-wheel shaft, 320-limit boss, 330-limit piece, 331-B threaded hole, 332-guide column, 340-B bolt, 400-tensioning wheel, 500-a adjusting rod, 600-a nut, 700-a vibration absorber, 800-connecting seat, 810-a connecting lug, 811-B positioning holes, 820-A ring parts, 900-limiting pins, 1000-pin sleeves, 1010-A grooves, 1020-B grooves, 1100-springs, 1200-B adjusting rods, 1300-B nuts, 1400-B vibration absorbers, 1410-B1 vibration absorbing parts, 1411-rubber blocks, 1412-trunnions, 1420-B2 vibration absorbing parts, 1421-pin shafts, 1422-inner steel rings, 1423-rubber sleeves, 1424-outer steel rings, 1500-rollers, 1600-box bodies, 1610-cavities, 1620-first assembly holes, 1621-A notch parts, 1630-second assembly holes, 1631-B notch parts, 1700-excitation shafts, 1710-A shaft body parts, 1711-A2 annular protrusions, 1720-B shaft body parts, 1721-B2 annular protrusions, 1800-A end covers, 1810-A1 annular protrusion, 1820-A annular groove, 1900-B end cap, 1910-tubular portion, 1911-C fitting hole, 1911a-B1 annular protrusion, 1920-joint portion, 1930-B annular groove, 2000-A bearing, 2100-B bearing, 2200-A seal ring, 2300-A seal cavity, 2400-B seal ring, 2500-B seal cavity, 2600-C seal ring, 2700-clutch shaft, 2710-B limit protrusion, 2720-C groove, 2730-D groove, 2800-throw block, 2810-A limit groove, 2900-extension spring, 3000-housing, 3010-A annular housing portion, 3020-B annular housing portion, 3021-A pulley, 3110-friction pack, 3110-friction plate, 3120-band component, 3121-A limit protrusion, 3122-B engaging lug, 3200-A annular plate, 3300-B annular plate, 3400-B pulley, 3500 sleeve.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the following description is given in conjunction with the accompanying examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed.
Referring to fig. 1 to 29, the present embodiment relates to a plate compactor, which includes a frame body 100, and the frame body 100 is provided with a motor 130, a tensioning mechanism, a handrail positioning mechanism, a clutch device, and a compaction mechanism. The engine 130 is mounted on the frame body 100 through the engine mounting base 120, an output shaft of the engine 130 is connected with an A belt wheel 3021 through a clutch device, and the clutch device is used for adjusting the transmission connection state of the output shaft of the engine 130 and the A belt wheel 3021 according to the output rotating speed of the engine 130; the tamping mechanism comprises a tamping plate 140 and a vibration box arranged on the tamping plate 140, the vibration box is located between the tamping plate 140 and the engine mounting base 120, the vibration box is provided with an excitation shaft 1700, the input end of the excitation shaft 1700 is provided with a B belt wheel 3400, an A belt wheel 3021 is in transmission connection with the B belt wheel 3400 through a transmission belt, the tensioning mechanism is provided with a tensioning wheel 400 connected with the transmission belt, and the tensioning wheel 400 is used for adjusting the tensioning force and wrap angle of the transmission belt.
When the vibration box is used, when the rotating speed of the engine 130 reaches a preset value, the clutch device adjusts the output shaft of the engine 130 to form transmission connection with the A belt wheel 3021, then the A belt wheel 3021 drives the B belt wheel 3400 to rotate through the transmission belt, finally the vibration excitation shaft 1700 rotates, and therefore the vibration of the vibration box drives the tamping plate 140 to tamp the road surface to be tamped. When the rotating speed of the engine 130 drops below the preset value, the clutch device adjusts the output shaft of the engine 130 to be disconnected from the A belt wheel 3021, and finally the plate compactor stops tamping.
The engine mount 120 is movably provided with the armrest frame 110, and the armrest positioning mechanism is used for positioning the attitude of the armrest frame 110 in different states, for example, during transportation, the armrest frame 110 is prevented from being extruded with the a damper 700 on the engine mount 120 to cause damage to the a damper 700, and during logistics transportation, the armrest frame 110 is prevented from being collided and damaged with components such as the engine 130 on the rack body 100 due to swinging.
The embodiments of the present application will be described in detail with reference to the tensioning mechanism, the armrest positioning mechanism, the box of the vibration box, the clutch device, and the like.
Referring to fig. 20 to 26, the present embodiment provides a split type vibration box 1600, which is intended to solve the problem that in the vibration box 1600 in the prior art, since only one assembly opening is available for assembling and disassembling the components such as the excitation shaft 1700 and the bearing, the assembly efficiency is low, and in particular, the maintenance of the customer is inconvenient.
As shown in fig. 20, 21, and 24 to 26, the solution proposed in the embodiment of the present application includes: a case 1600 having a cavity 1610 therein; a first fitting hole 1620 provided at an outer surface of the case 1600, the first fitting hole 1620 being communicated with the cavity 1610; a second fitting hole 1630 provided on an outer surface of the case 1600, the second fitting hole 1630 communicating with the cavity 1610, and the second fitting hole 1630 being disposed opposite to the first fitting hole 1620; the excitation shaft 1700 has two end parts, namely an A shaft body part 1710 and a B shaft body part 1720, wherein the A shaft body part 1710 and the B shaft body part 1720 are rotatably assembled in the first assembly hole 1620 and the second assembly hole 1630 respectively, the center of gravity of the middle part of the excitation shaft 1700 deviates from the rotation center line of the excitation shaft 1700, and the excitation shaft 1700 can movably pass through the first assembly hole 1620 and the second assembly hole 1630 respectively; an a-end cover 1800 detachably fittingly connected to the first fitting hole 1620; a B-end cover 1900 detachably assembled and connected to the second assembly hole 1630; and a C-shaped assembly hole 1911 formed in the B-end cover 1900, wherein one end of the excitation shaft 1700 is connected to an external power source through the C-shaped assembly hole 1911, and one end of the excitation shaft 1700 is rotatably fitted into the C-shaped assembly hole 1911.
As shown in fig. 21, 24 and 25, the box 1600 has a second assembly hole 1630 corresponding to the first assembly hole 1620, and the first assembly hole 1620 and the second assembly hole 1630 are communicated with the cavity 1610 inside the box 1600. The two end parts of the excitation shaft 1700 are an a shaft body part 1710 and a B shaft body part 1720, the a shaft body part 1710 and the B shaft body part 1720 are respectively rotatably assembled in the first assembly hole 1620 and the second assembly hole 1630, that is, the two axial ends of the excitation shaft 1700 are respectively and correspondingly assembled in the first assembly hole 1620 and the second assembly hole 1630, and the excitation shaft 1700 can movably pass through the first assembly hole 1620 and the second assembly hole 1630 in the assembling/disassembling process, so that the assembly operation space and the assembly efficiency of parts such as the excitation shaft 1700 are improved in the production process. The A end cover 1800 and the B end cover 1900 are detachably connected with the first assembly hole 1620 and the second assembly hole 1630 respectively, so that the first assembly hole 1620 and the second assembly hole 1630 can be blocked. And a C assembly hole 1911 is formed in the B end cover 1900, so that one end of the excitation shaft 1700 can pass through the C assembly hole 1911 to realize transmission connection with an external power source, that is, the outer end of the B shaft body 1720 passes through the C assembly hole 1911 to be connected with the external power source. Therefore, when a user performs routine maintenance and/or part replacement, corresponding operation can be performed only by disassembling the A end cover 1800 and/or the B end cover 1900, and after the operation is completed, the A end cover 1800 and/or the B end cover 1900 can be assembled to the original position, so that the operation is very convenient, and the maintenance efficiency can be effectively improved.
The split type vibration box 1600 provided by the embodiment of the application has the advantages that the box 1600 is provided with a first assembly hole 1620 and a second assembly hole 1630 which are oppositely arranged, the first assembly hole 1620 and the second assembly hole 1630 are communicated with the cavity 1610 in the box 1600, the a shaft body 1710 at one end of the excitation shaft 1700 is rotatably assembled in the first assembly hole 1620, the B shaft body 1720 is rotatably assembled in the second assembly hole 1630, and the excitation shaft 1700 movably passes through the first assembly hole 1620 and the second assembly hole 1630; the a-side cover 1800 is detachably connected to the first mounting hole 1620, the B-side cover 1900 is detachably connected to the second mounting hole 1630, and the B-side cover 1900 is provided with a C-mounting hole 1911 through which one end of the excitation shaft 1700 is connected to an external power source. Through the arrangement, when the excitation shaft 1700 and the parts on the excitation shaft 1700 need to be disassembled and assembled, the disassembly and assembly operation can be performed from the first assembly holes 1620 and/or the second assembly holes 1630, which is beneficial to improving the disassembly and assembly efficiency and is also convenient for a user to perform routine maintenance.
Specifically, as shown in fig. 21, an end surface of the a shaft portion 1710 close to the a cover 1800 is disposed in a gap-like manner with respect to the a cover 1800, so that the excitation shaft 1700 can be prevented from interfering with the a cover 1800 during rotation. Split type vibrating box 1600 is still including: the bearing A2000 is fixed on the periphery of the shaft body part 1710 of the bearing A in a pressing way, and the outer ring and the inner wall of the first assembly hole 1620 form pressing fixation; the A limiting part is arranged between the A shaft body part 1710 and the A end cover 1800 and used for limiting the axial movement of the A bearing 2000 along the A shaft body part 1710; a B bearing 2100, an inner ring of which is press-fitted and fixed to the periphery of the B shaft 1720, and an outer ring of which is press-fitted and fixed to the inner wall of the C fitting hole 1911; and a B stopper portion provided between the B shaft portion 1720 and the B cap 1900 for restricting the movement of the B bearing 2100 in the axial direction of the B shaft portion 1720. In the production assembly link, the excitation shaft 1700 is firstly installed, the excitation shaft 1700 can be installed from the first assembly hole 1620 or from the second assembly hole 1630, then the a bearing 2000 and the B bearing 2100 are respectively installed from the first assembly hole 1620 and the second assembly hole 1630, and finally the a end cover 1800 and the B end cover 1900 are respectively assembled. Thus, the operation space is sufficient, and the flexibility is increased, thereby improving the assembly efficiency. When a user carries out daily maintenance or replacement on the bearing, the A end cover 1800 or the B end cover 1900 can be detached according to the position of the bearing to be maintained, and the bearing maintenance device is very convenient.
As shown in fig. 21 and 25, regarding the configuration of the a-site limiting part, the embodiment of the present application provides a preferable solution: the outer diameter of the a-end cap 1800 is larger than the inner diameter of the first assembly bore 1620; an a1 annular protrusion 1810 extends towards one surface of the a bearing 2000 on the a end cover 1800 towards one side of the a bearing 2000, and the a1 annular protrusion 1810 is in abutting fit connection with the outer ring of the a bearing 2000; an A2 annular bulge 1711 is arranged on the shaft body of the A shaft body 1710, the A2 annular bulge 1711 is positioned on one side of the A bearing 2000 departing from the A end cover 1800, and the A2 annular bulge 1711 is connected with the inner ring of the A bearing 2000 in an abutting fit manner; the a1 annular protrusion 1810 and the a2 annular protrusion 1711 constitute the a stopper portion. The principle is as follows: since the outer diameter of the a-side cover 1800 is larger than the inner diameter of the first fitting hole 1620, it is convenient to provide a flange mounting hole at the outer edge of the a-side cover 1800 to achieve a reliable connection with the case 1600. The displacement of the a bearing 2000 to the a end cover 1800 side is limited by providing an a1 annular protrusion 1810 on one surface of the a end cover 1800 facing the a bearing 2000, and abutting and fitting the a1 annular protrusion 1810 with the outer ring of the a bearing 2000; by providing the a2 annular protrusion 1711 on the a shaft portion 1710, the a2 annular protrusion 1711 is located on the side of the a bearing 2000 away from the a end cap 1800 and is in abutting engagement with the inner ring of the a bearing 2000, so that displacement of the a bearing 2000 into the cavity 1610 can be restricted.
As shown in fig. 21, 24 and 25, in order to improve the sealing performance at the connection between the a-head cover 1800 and the first fitting hole 1620 and prevent the leakage of the lubricating oil and the entry of foreign matters into the case 1600, the preferred embodiment of the present invention is: the outer circumferential surface of the a1 annular protrusion 1810 is cylindrical, and the outer circumferential surface of the a1 annular protrusion 1810 is in movable sealing engagement with the inner wall of the first assembly hole 1620. The principle is as follows: the a1 ring projection 1810 is equivalent to a plunger structure, which can be movably inserted into the first assembly hole 1620, and achieve the purpose of preventing the lubricant oil from leaking and preventing foreign matters from entering the interior of the housing 1600 by the sealing fit between the outer circumferential surface of the plunger structure and the inner wall of the first assembly hole 1620.
The annular protrusion 1711 of a2 may be detachably assembled on the shaft body portion 1710 of a, and may also be fixedly connected to the shaft body portion 1710 of a, and in order to reduce the number of parts and improve the structural stability, the preferred scheme of the embodiment of the present application is: the a2 annular protrusion 1711 is fixedly connected to the a shaft portion 1710. In specific implementation, the a2 annular protrusion 1711 can be integrally formed in the machining process of the excitation shaft 1700, which is beneficial to improving the structural stability and the assembly efficiency.
As shown in fig. 21, 22, 24 and 25, in order to further improve the sealing performance at the connection between the a-side cover 1800 and the first fitting hole 1620, a more preferable embodiment of the present invention is: split type vibrating box 1600 is still including: an a-ring 2200 fitted around the outer periphery of the a1 annular protrusion 1810 and disposed at the root of the a1 annular protrusion 1810; and an a notch part 1621, which is arranged on the box body 1600, wherein the a notch part 1621 is arranged corresponding to the root part of the a1 annular protrusion 1810 and forms an a sealing cavity 2300 for forming sealing fit connection with the a sealing ring 2200. According to the above solution, an a-ring groove 1820 is formed between the outer edge of the a-end cover 1800 and the a1 ring protrusion 1810, and an a-seal cavity 2300 is formed by arranging the a-notch 1621 on the case 1600 corresponding to the a-ring groove 1820, so as to assemble the a-seal 2200, where the cross section of the a-seal 2200 is larger than that of the a-seal 2200, which can effectively improve the sealing performance.
The a notch 1621 is located at an outer end of the first mounting hole 1620. The a notch 1621 may be a chamfer on the outer end edge of the first fitting hole 1620.
As shown in fig. 21 and 25, regarding the specific structure of the B-limiting part, a preferred solution proposed in the embodiment of the present application is: the outer diameter of the B end cap 1900 is larger than the inner diameter of the second fitting hole 1630; the inner wall of the C assembling hole 1911 is provided with a B1 annular protrusion 1911a, the B1 annular protrusion 1911a is in abutting fit connection with the outer ring of the B bearing 2100, and the B1 annular protrusion 1911a is located on the side of the B bearing 2100 away from the cavity 1610; a B2 annular protrusion 1721 is arranged on the shaft body of the B shaft body 1720, the B2 annular protrusion 1721 is located on the side, away from the B1 annular protrusion 1911a, of the B bearing 2100, and the B2 annular protrusion 1721 is in abutting fit connection with the inner ring of the B bearing 2100; the B1 annular protrusion 1911a and the B2 annular protrusion 1721 constitute the B stopper portion. The principle of the preferred scheme is as follows: since the outer diameter of the B-side cover 1900 is larger than the inner diameter of the second fitting hole 1630, it is convenient to provide a flange mounting hole at the outer edge portion of the B-side cover 1900 to achieve a reliable connection with the case 1600. By providing the B1 annular protrusion 1911a on the inner wall of the C-fitting hole 1911, and abutting the outer race of the B bearing 2100 from the side of the B bearing 2100 facing away from the cavity 1610 by the B1 annular protrusion 1911a, displacement of the B bearing 2100 in the direction facing away from the cavity 1610 is restricted. By providing the B2 annular protrusion 1721 on the B shaft portion 1720 and the B2 annular protrusion 1721 serving to abut against the inner race of the B bearing 2100 from the side of the B bearing 2100 facing away from the B1 annular protrusion 1911a, displacement of the B bearing 2100 in the direction toward the cavity 1610 is restricted.
As shown in fig. 21, 24 and 25, since the B bearing 2100 is installed in the C fitting hole 1911 and the C fitting hole 1911 is opened in the B cover 1900, the connection structure and sealing performance of the second fitting hole 1630 with the B cover 1900 need to be further considered. The preferable scheme of the embodiment of the application is as follows: the B-end cover 1900 is composed of a tubular portion 1910 and a connecting portion 1920, the connecting portion 1920 is formed by extending one end portion of the tubular portion 1910 outwards along the radial direction of the tubular portion 1910 for being detachably assembled and connected with the box body 1600, the C-shaped assembly hole 1911 is formed in the tube of the tubular portion 1910, and the outer peripheral surface of the tubular portion 1910 is movably connected with the inner wall of the second assembly hole 1630 in a sealing fit mode. The principle is as follows: the insertion in the second assembly hole 1630 is realized through the tubular part 1910, and the sealing area and the sealing effect are increased through the sealing fit form of the outer peripheral surface of the tubular part 1910 and the inner wall of the second assembly hole 1630; the connecting portion 1920 may be a plate-shaped member adapted to the cross-sectional shape of the second assembly hole 1630, the outer contour of the plate-shaped member is larger than the second assembly hole 1630, the outer edge of the plate-shaped member and the box 1600 are correspondingly provided with flange mounting holes, and then the plate-shaped member is detachably connected to the box 1600 through bolts.
In practical application, when the excitation shaft 1700 needs to be detached, the assembly bolts on the a end cover 1800 and the B end cover 1900 may be detached first, the a end cover 1800 is detached, then an impact force towards the second assembly hole 1630 is applied to the a bearing 2000 at one side of the first assembly hole 1620, so that the a bearing 2000 moves out of the first assembly hole 1620 in a direction close to the second assembly hole 1630, and the excitation shaft 1700 and the B bearing 2100 are driven to move together with the B end cover 1900, so that the excitation shaft 1700, the a bearing 2000, the B bearing 2100 and the B end cover 1900 may be detached together, and then the B end cover 1900 may be detached as needed, thereby completing the detachment operation of the excitation shaft 1700 and other components.
Further, the connecting portion 1920 and the tubular portion 1910 are integrally formed.
As shown in fig. 21 and fig. 23 to 25, in order to further improve the sealing performance at the connection between the B-end cover 1900 and the second assembly hole 1630, a further preferable embodiment of the present application is: the split type vibration box 1600 further comprises: a B-shaped sealing ring 2400 sleeved on the periphery of the tubular portion 1910 and arranged at the connection position of the tubular portion 1910 and the connecting portion 1920, wherein the outer contour of the connecting portion 1920 is larger than the second assembling hole 1630; and a B notch portion 1631 arranged on the box body 1600, wherein the connection part of the tubular portion 1910 and the connecting portion 1920 is arranged corresponding to the B notch portion 1631 and constitutes a B sealing cavity 2500 for forming a sealing fit connection with the B sealing ring 2400. The principle is as follows: since the outer contour of the connecting portion 1920 forming the B end cover 1900 is larger than the second assembling hole 1630 for realizing the detachable assembling connection with the box body 1600, and the tubular portion 1910 forming the B end cover 1900 is inserted into the second assembling hole 1630, it can be known that a B annular groove 1930 is formed between the tubular portion 1910 and the connecting portion 1920, a B notch portion 1631 arranged corresponding to the B annular groove 1930 is provided on the box body 1600, and the B notch portion 1631 and the B annular groove 1930 form a B sealing ring 2400 for assembling the B sealing ring 2400, so as to improve the sealing effect on the connection between the B end cover 1900 and the second assembling hole 1630. The B notch 1631 is located at the outer end of the second mounting hole 1630, and may be formed by chamfering the edge of the outer end of the second mounting hole 1630.
Since the B bearing 2100 is installed in the C fitting hole 1911, in order to prevent the lubricating oil from leaking out of the B bearing 2100 and improve the sealing effect, the preferred embodiment of the present application is: as shown in fig. 21 and 25, the split-type vibration box 1600 further includes: a C-seal 2600 fitted around the B-shaft 1720; and a C-cut portion provided on an inner wall of the C-fitting hole 1911, the C-cut portion being located on a side of the B1 annular protrusion 1911a away from the B bearing 2100, the C-cut portion being configured to form a seal fit connection with an outer peripheral ring of the C seal 2600 and restrict displacement of the seal in an axial direction of the B shaft body 1720. The principle is as follows: by spacing and attaching the C-seal 2600 between the outer periphery of the B shaft portion 1720 and the inner wall of the C attachment hole 1911 in the axial direction of the excitation shaft 1700, it is possible to prevent the leakage of lubricating oil and the entry of foreign matter.
As shown in fig. 21 and 25, the C notch portion is an annular groove provided on the inner wall of the C fitting hole 1911, and the groove width of the annular groove is adapted to the thickness of the C seal 2600; the sleeve 3500 can be pressed on the shaft body of the B shaft body 1720, and the inner ring of the C sealing ring 2600 is connected with the outer peripheral surface of the sleeve 3500 in a sealing fit manner, so that the rotating fit connection between the excitation shaft 1700 and the C assembly hole 1911 can be met, and the sealing effect between the C assembly hole 1911 and the shaft body of the B shaft body 1720 can be improved.
Further, as shown in fig. 21 and 25, the C-seal 2600 is preferably a lip-shaped seal, and a lip portion of the lip-shaped seal is disposed toward the B-bearing 2100.
On the basis of the above scheme, for reducing the part quantity, improving the dismouting efficiency to and improve the steadiness of structure, the more preferred scheme of this application embodiment is: as shown in fig. 21 and 25, the B2 ring-shaped protrusion 1721 is fixedly connected to the B shaft 1720. The B2 annular protrusion 1721 may be integrally formed with the excitation shaft 1700 during the machining of the excitation shaft 1700.
As shown in fig. 21 and fig. 25, a sleeve 3500 is press-fit-sleeved on the shaft body of the B shaft body 1720, the sleeve 3500 is located on one side of the B bearing 2100 away from the cavity 1610, the sleeve 3500 is made of a wear-resistant metal material, the outer surface of the sleeve 3500 is a polished smooth surface, the lip-shaped seal ring is located between the inner wall of the C assembly hole 1911 and the outer surface of the sleeve 3500, when the excitation shaft 1700 rotates, the sleeve 3500 is driven to rotate relative to the lip-shaped seal ring, because the sleeve 3500 is made of a wear-resistant material and has a smooth outer surface, the service life of the sleeve 3500 is prolonged, and the lip-shaped seal ring can be replaced in due time according to the degree of wear. If the sleeve 3500 is not arranged, the shaft body material of the excitation shaft 1700 needs to be improved, and the processing technology requirement is improved accordingly, so that the abrasion resistance of the excitation shaft 1700 to the lip-shaped sealing ring can be effectively improved by additionally arranging the sleeve 3500, and the cost is also favorably saved.
In order to make the structure of the sleeve 3500 more easily available, a needle roller bearing inner race can be selected and adapted according to the outer diameter of the shaft body of the B shaft portion 1720.
Among the above, the first mounting hole 1620 is preferably smaller in diameter than the second mounting hole 1630, as shown in fig. 21 and 24.
Of course, the first assembly hole 1620 may be the same as the second assembly hole 1630, in this case, the a-end cover 1800 is substantially the same as the B-end cover 1900 except that the B-end cover 1900 needs to be provided with the C-assembly hole 1911, the outer ring of the B-bearing 2100 and the inner wall of the second assembly hole 1630 form a press fit, the tubular portion 1910 of the B-end cover 1900 forms the B1 annular protrusion 1911a for abutting and limiting the outer ring of the B-bearing 2100, and the C-seal ring 2600 may be assembled in the C-assembly hole 1911, and accordingly, the C-cut portion needs to be provided on the inner wall of the C-assembly hole 1911.
In the above scheme, the a bearing 2000 and the B bearing 2100 may be deep groove ball bearings or single-row cylindrical roller bearings, and preferably single-row cylindrical roller bearings, because single-row cylindrical roller bearings are adopted, noise is lower and service life is longer. In addition, the a bearing 2000 and the B bearing 2100 may be different bearings, or may be bearings of the same specification and type, and for convenience of maintenance, it is preferable that the a bearing 2000 and the B bearing 2100 are bearings of the same specification and type.
As shown in fig. 26 and referring to fig. 7 to 9, 16, 18, and 20 to 25, an embodiment of the present invention further provides a plate compactor, which includes: an engine 130; an engine mount 120 on which the engine 130 is mounted; the tamping plate 140 is connected with the engine mounting seat 120 in a sliding guiding assembly manner along the direction of the plumb bob, and the bottom surface of the tamping plate is used for tamping the road surface to be tamped; the split vibrating box 1600 is characterized in that the box 1600 is assembled on the upper surface of the tamping plate 140, and the B-shaft 1720 is in transmission connection with the output shaft of the engine 130; starting the engine 130 rotates the excitation shaft 1700 and causes the box 1600 to transmit vibrations to the tamper plate 140.
Wherein, integrated into one piece has a plurality of engaging lugs on the surface of box 1600, and rammer plate 140's upper surface integrated into one piece has the installing support, sets up the screw hole that the engaging lug corresponds the arrangement on the installing support, and the engaging lug passes through screw hole locking connection on bolt and the installing support to accomplish box 1600 and rammer plate 140's erection joint. In addition, after the B shaft portion 1720 of the exciting shaft 1700 passes through the C fitting hole 1911 of the B cover 1900, a part of the B shaft portion is exposed to the outside for transmission connection with the output shaft of the engine 130 through a transmission belt.
As shown in fig. 1 to 7, the embodiment of the present application further provides a tensioning mechanism, which is intended to solve the problem in the prior art that the components such as the tensioning wheel 400 are all mounted on the base plate 150, the position adjustment is also completed on the base plate 150, and the operating space between the base plate 150 and the engine 130 is small, so that the components such as the tensioning wheel 400 are inconvenient to disassemble and assemble, and once the problem occurs during the routine maintenance of the user, the user experience of the device will be poor during the whole using process of the user. Therefore, the embodiments of the present application provide the following solutions.
The solution provided by the embodiment of the application comprises the following steps: a substrate 150; a mounting plate 200 detachably mounted on an outer surface of the base plate 150; the wheel seat 300 is movably arranged on the mounting plate 200; a tension wheel 400 rotatably mounted on the wheel base 300, wherein the tension wheel 400 is positioned on one side of the mounting plate 200 far away from the substrate 150; an adjusting assembly, which is arranged on the mounting plate 200 and is used for adjusting the position of the wheel seat 300 on the mounting plate 200; and a recess portion provided on the base plate 150 for providing a space for the assembly of the adjustment assembly and/or the wheel holder 300 and the position adjustment thereof.
The solution idea of the embodiment of the application lies in: the mounting plate 200 is detachably assembled with the base plate 150 by assembling the tension wheel 400, the wheel base 300 on which the tension wheel 400 is mounted, and the adjusting member for adjusting the position of the wheel base 300 on the mounting plate 200. Therefore, when the parts such as the tension pulley 400 need to be disassembled, the mounting plate 200 is disassembled firstly, then the parts such as the tension pulley 400 and the like have larger operation space to be disassembled, and the disassembly flexibility is improved; when the parts such as the tensioning wheel 400 need to be installed again, the parts such as the tensioning wheel 400, the wheel seat 300 and the adjusting assembly are firstly assembled on the mounting plate 200, then the mounting plate 200 is assembled on the base plate 150, and then the position of the wheel seat 300 on the mounting plate 200 is adjusted through the adjusting assembly, so that the tensioning wheel 400 can tension the belt to be tensioned. Since the substrate 150 is provided with the cutout, it is possible to provide an operation space for the assembly of the adjustment assembly and/or the wheel holder 300 and the position adjustment thereof.
The tensioning mechanism provided by the embodiment of the application has the advantages that the mounting plate 200 is detachably assembled on the base plate 150, the wheel seat 300 is movably mounted on the mounting plate 200, the tensioning wheel 400 is rotatably mounted on the wheel seat 300, the tensioning wheel 400 is arranged on the side, away from the base plate 150, of the mounting plate 200, the mounting plate 200 is further provided with an adjusting component for adjusting the position of the wheel seat 300, and the base plate 150 is provided with a hollow part so as to provide a space for assembling the adjusting component and/or the wheel seat 300 and adjusting the position of the adjusting component and/or the wheel seat 300. Through the above-mentioned setting, as long as dismantle mounting panel 200 from base plate 150, just can carry out the routine maintenance to spare parts such as take-up pulley 400 on mounting panel 200, when reassembling, with the back of accomplishing the assembly of spare parts such as take-up pulley 400 on mounting panel 200 earlier, again with mounting panel 200 assemble to base plate 150 on can, the dismouting degree of difficulty greatly reduced is favorable to improving the dismouting efficiency of production link and user to spare parts such as take-up pulley 400.
As shown in fig. 4, in order to facilitate the mounting plate 200 to be detached, the embodiment of the present application provides a preferred solution: the base plate 150 is provided with an a threaded hole 152, the mounting plate 200 is provided with an a assembly hole 210 arranged corresponding to the a threaded hole 152, and the a threaded hole 152 and the a assembly hole 210 are connected through bolts to assemble the mounting plate 200 on the base plate 150. The base plate 150 is provided with the A threaded hole 152, the mounting plate 200 is provided with the A assembling hole 210, and then the mounting plate 200 and the base plate 150 are assembled and connected through the bolt, so that the efficiency is not high in the assembling and disassembling process, but the problem of convenient disassembly between the mounting plate 200 and the base plate 150 is solved to a great extent; moreover, the processing of the a threaded hole 152 and the a fitting hole 210 is easier, which is beneficial to saving the production cost.
Of course, another preferred solution can be adopted: the mounting plate 200 and the base plate 150 can be assembled and connected by arranging the sliding groove on the base plate 150, fixedly arranging the sliding block matched with the sliding groove on the mounting plate 200, arranging the A threaded hole 152 on the base plate 150, arranging the A assembly hole 210 corresponding to the A threaded hole 152 on the mounting plate 200, and after the sliding block on the mounting plate 200 is completely inserted into the sliding groove on the base plate 150, inserting the A assembly hole 210 and the A threaded hole 152 through bolts and locking, so that the assembly and connection of the mounting plate 200 and the base plate 150 can be completed, and the assembly and disassembly efficiency of the mounting plate 200 on the base plate 150 can be greatly.
Specifically, as shown in fig. 4, the a screw holes 152 are arranged at intervals on the outer peripheral side of the cutout portion. Since the a fitting hole 210 is usually disposed at the edge of the mounting plate 200, a large space is reserved for the assembly of the tension pulley 400, the wheel base 300 and the adjusting assembly, i.e., the tension pulley 400 and other parts are disposed at the middle of the mounting plate 200. Through arranging A screw hole 152 at the week side of vacancy portion at the interval, can make the pretightning force that mounting panel 200 limit portion received more even to improve mounting panel 200 and base plate 150 between connection structure's steadiness.
As a preferable aspect of the adjustment assembly, it comprises: the guide part A is arranged on the mounting plate 200, and the wheel seat 300 and the guide part A form sliding guide fit; an a adjusting rod 500, one end of which is connected with the wheel base 300 and the other end of which is movably connected with the mounting plate 200, for adjusting the wheel base 300 to move along the a guide part; and the A bolt-nut assembly is assembled between the A adjusting rod 500/the wheel seat 300 and the mounting plate 200 and is used for adjusting the position of the wheel seat 300. The principle is as follows: the wheel base 300 can be adjusted to change positions along the a guide by the a bolt and nut assembly, and the a bolt and nut assembly can be connected with the a adjusting rod 500 or the wheel base 300.
Specifically, as shown in fig. 1, 2, 4 and 6, the guide portion a is formed by an a-shaped hole 220, and the bar length direction of the a-shaped adjusting bar 500 is consistent with the length direction of the a-shaped hole 220; the mounting plate 200 is fixedly provided with a fixed block 230, the fixed block 230 is provided with a B assembly hole 231, and the B assembly hole 231 is used for forming sliding guide fit with the other end of the A adjusting rod 500 along the rod length direction; the bolt-nut assembly A comprises a bolt section A and a nut 600A which are matched with each other, the bolt section A is formed by a rod body at the other end of the bolt-nut assembly A500, the nut assemblies A600 are provided with two groups, the two groups of nut assemblies A600 are correspondingly arranged on two sides of the fixing block 230 along the rod length direction of the bolt-nut assembly A500, and the positions of the wheel seats 300 are adjusted by rotating the two groups of nut assemblies A600. The principle is as follows: the A adjusting rod 500 can be adjusted to move along the rod length direction by rotating the two groups of A nuts 600, when the two groups of A nuts 600 are locked, the two groups of A nuts 600 are attached to the fixed block 230, and the position of the A adjusting rod 500 is locked; the position of the wheel base 300 along the A-shaped hole 220 is adjusted by adjusting the A-adjusting rod 500 to move, and after the A-adjusting rod 500 is locked by two groups of A nuts 600, the position of the wheel base 300 is fixed, so that the position adjustment of the wheel base 300 and the tensioning wheel 400 is completed.
As shown in fig. 5 and 6, in order to adjust the position of the wheel holder 300 along the a-shaped hole 220 and to restrict the position of the wheel holder 300 along the rotation center line direction of the tensioning sheave 400 so as to prevent the wheel holder 300 from being detached from the mounting base, the preferred embodiment of the present invention is: the wheel base 300 includes: the outer contour of the B guide part is I-shaped, and the B guide part is used for forming sliding guide fit with the A strip-shaped hole 220.
Specifically, referring to fig. 5, the wheel base 300 further includes: one end of the wheel shaft 310 is rotatably provided with the tension wheel 400, the other end of the wheel shaft is arranged in the A-shaped hole 220 in a penetrating mode, and the rotation center line of the tension wheel 400 is overlapped with the axis of the wheel shaft 310; the limiting boss 320 is arranged in the middle of the wheel shaft 310 and used for limiting the insertion depth of the other end of the wheel shaft 310 in the A-shaped hole 220; the limiting member 330 is detachably connected to the other end of the wheel axle 310, the limiting member 330 and the limiting boss 320 are respectively located at two sides of the mounting plate 200, and the limiting member 330, the limiting boss 320 and the axle body of the wheel axle 310 located therebetween form the B-shaped guide portion having an i-shaped outer contour.
Further, as shown in fig. 5 and 6, the axle 310 is a hollow axle, the tensioning wheel 400 is rotatably mounted at the right end of the axle 310 through a bearing, the limiting boss 320 is fixedly connected at the left end of the axle 310, and the left end surface of the limiting boss 320 is arranged in a manner of abutting against the mounting plate 200. The wheel base 300 further includes: a B screw hole 331 provided on the stopper 330, the B screw hole 331 being concentrically arranged with the hub 310; the B bolt 340 is matched with the B threaded hole 331, and the B bolt 340 penetrates through the shaft of the axle 310 to form a bolt-nut fit connection with the B threaded hole 331, so as to assemble and connect the axle 310 and the limiting member 330. The limiting part 330, the limiting boss 320 and the bolt body of the B bolt 340 positioned between the limiting part and the limiting boss form the B guide part with an I-shaped outer contour. When the bolt B340 and the limiting member 330 are in an unscrewed state (only a slight unscrewing is required), the guide portion B can move along the strip-shaped hole a 220, and at this time, the adjustment rod a 500 can drive the axle 310 to move by adjusting two sets of nuts a 600, so as to adjust the position of the tensioning wheel 400; when the B bolt 340 and the limiting member 330 are fastened, the B guide is fixed relative to the mounting plate 200, and the tensioning wheel 400 can be reliably fixed to the mounting plate 200 by locking the two sets of a nuts 600.
In order to enable the limiting member 330 and the a-shaped hole 220 to be slidably guided and matched, the preferred scheme in the embodiment of the present application is: the limiting member 330 is fixedly provided with a guiding post 332, and the guiding post 332 and the a-shaped hole 220 form a sliding guiding assembly, as shown in fig. 4 and 6.
Since the wheel base 300 is displaced along the length direction of the a-shaped hole 220 during position adjustment, it is adapted to the movement track of the related components such as the stopper 330, as shown in fig. 2 and 4, the preferred solution of the embodiment of the present application is: the hollow portion is formed by a B-shaped hole 151, and the length direction of the B-shaped hole 151 is consistent with the length direction of the a-shaped hole 220.
Referring to fig. 7, in order to facilitate the operation of the a nut 600 to adjust the position of the wheel seat 300, a more preferable solution of the embodiment of the present application is: the a-nut 600 is disposed on the outside of the belt to be tensioned. If the a-nut 600 is located inside the belt to be tensioned, it is not easy to adjust the a-nut 600, and thus it is a more preferable embodiment to arrange the a-nut 600 outside the belt to be tensioned.
As shown in fig. 7 and referring to fig. 1 to 6, the present embodiment further provides a plate compactor, including: an engine 130; an engine mount 120 to which the engine 130 is fixedly mounted; in the above tensioning mechanism, the base plate 150 is vertically and fixedly mounted on the engine mounting seat 120, the engine 130 is located on a side of the base plate 150 away from the tensioning wheel 400, and the engine 130 is assembled and connected with the base plate 150; the mounting plate 200 is mounted on a side of the base plate 150 remote from the motor 130; the position-limiting member 330 is partially/completely received in the B-bar hole 151.
Since the plate compactor adopts the above-mentioned tensioning mechanism, it is not necessary to change the assembly relationship between the base plate 150 and the engine mounting base 120 and the engine 130, but only the threaded hole 152 and the vacant part a are processed on the base plate 150, and then the tensioning wheel 400 and other parts are mounted on the mounting plate 200, and the parts on the mounting plate 200 and the mounting plate 200 are used as a module, and the mounting plate 200 is provided with the mounting hole 210 a, and only the mounting plate 200 and the base plate 150 need to be detached by bolts. Particularly, when the components on the mounting plate 200 are dismounted, the mounting plate 200 is dismounted from the base plate 150, so that the dismounting space and the operation flexibility of the components on the mounting plate 200 can be greatly improved, therefore, when the flat plate tamper adopting the tensioning mechanism is used for daily maintenance of the tensioning mechanism and peripheral structures thereof, the operation efficiency can be improved, better user experience can be obtained, and the flat plate tamper is convenient to further popularize and apply.
The plate compactor provided by the embodiment of the application can be very conveniently disassembled and assembled in a production link or a user routine maintenance link due to the application of the tensioning mechanism, and the disassembling and assembling efficiency can be remarkably improved.
Referring to fig. 8 to 19, the embodiment of the present application further provides a handrail positioning mechanism, which is intended to solve the technical problem that the handrail frame of the hand-held plate compactor in the prior art is lack of a positioning mechanism, which easily causes the shock absorber a to be crushed during transportation and/or the equipment body to be damaged due to swinging and collision during logistics transportation.
As shown in fig. 8 to 19, the scheme proposed by the embodiment of the present application includes: a rack body 100; the handrail frame 110 is rotatably installed on the frame body 100, one end of the handrail frame 110 far away from the frame body 100 forms a handle for being held by a hand, the handrail frame 110 is switched under A, B, C three states, wherein, the state A is: the armrest frame 110 is turned over to the handle far away from the frame body 100; the B state is as follows: the armrest frame 110 is turned over until the handle is close to the frame body 100; the C state is as follows: the other end of the rack body 100 is tilted by pressing the handle downwards and taking one end of the bottom of the rack body 100 close to the handle as a fulcrum, so that auxiliary carrying is realized; an a-vibration absorber 700 mounted on the frame body 100, the a-vibration absorber 700 contacting the armrest frame 110 in the a state for reducing vibration of the armrest frame 110; and an adjusting assembly, which is arranged between the frame body 100 and the armrest frame 110, and is used for adjusting the position of the armrest frame 110 in the state B and/or the state C, and preventing the armrest frame 110 from interfering with the frame body 100 and/or the A shock absorber 700. Wherein a shock absorber 700 is the shock absorber mentioned in the background.
The armrest frame 110 in the state a is in contact with the a damper 700, and is used to push/pull the frame body 100 when the frame body 100 is in normal use, and since the frame body 100 may vibrate, the vibration of the armrest frame 110 may be effectively reduced by the a damper 700. Through setting up adjusting part, can adjust handrail frame 110 and frame body 100 under the B state and be close to and do not produce with frame body 100 and interfere for the realization is practiced thrift the space in the commodity circulation transportation and is taken and prevent that handrail frame 110 and frame body 100 from taking place the damage of colliding with. In addition, the adjusting assembly can adjust the armrest frame 110 in the C state to avoid the a damper 700 when the rack body 100 is transported, thereby preventing the armrest frame 110 from being damaged by the a damper 700 due to pressing the a damper 700.
The armrest positioning mechanism provided by the embodiment of the application is used for adjusting the position of the armrest frame 110 in the B state and/or the C state by rotatably mounting the armrest frame 110 on the frame body 100 and providing the adjusting assembly, so as to prevent the armrest frame 110 from interfering with the frame body 100 and/or the a damper 700.
Further, as shown in fig. 8 and 9, the armrest positioning mechanism further includes: the connecting seat 800 is fixedly arranged on the frame body 100, and the armrest frame 110 is rotatably connected with the connecting seat 800 through a rotating shaft; the adjusting assembly comprises: a1 positioning part fixed on the armrest frame 110; a2 positioning part fixed on the armrest frame 110; the positioning part B is fixedly arranged on the connecting seat 800, the positioning parts A1 and A2 are concentrically arranged with the rotating shaft, and the positioning part B is positioned at the side of the moving tracks of the positioning parts A1 and A2; and a stopper which constitutes limit-fit connection with the B positioning part and the a1 positioning part respectively when the armrest frame 110 is switched to the B state, and which constitutes limit-fit connection with the B positioning part and the a2 positioning part respectively when the armrest frame 110 is switched to the C state. The principle is as follows: through adopting the locating part to constitute spacing cooperation with B location portion and A1 location portion respectively when handrail frame 110 converts to the B state and be connected, can be with handrail frame 110 location in the position that is close to mutually with frame body 100 to prevent that handrail frame 110 from appearing the swing and taking place the condition of colliding with the damage because of the swing and taking place between the frame body 100 in the commodity circulation transportation. The position of the armrest in the C state can be positioned by using the position limiting members to form a limit fit connection with the B positioning portion and the a2 positioning portion when the armrest frame 110 is switched to the C state, so that the armrest frame 110 is prevented from interfering with the a damper 700 and even crushing the a damper 700 during the transportation of the frame body 100.
In order to facilitate the positioning operation, as shown in fig. 9 and 13, the preferred solution of the embodiment of the present application is: the A1 positioning part and the A2 positioning part are respectively formed by an A1 positioning hole 111a and an A2 positioning hole 111B arranged on the connecting seat 800/the armrest frame 110, the aperture of the A1 positioning hole 111a is the same as that of the A2 positioning hole 111B, the B positioning part is formed by a B positioning hole 811 arranged on the armrest frame 110/the connecting seat 800, the limiting part is formed by a limiting pin 900, one end of the limiting pin 900 is in limiting fit connection with the B positioning hole 811, and the other end of the limiting pin 900 is used for forming limiting fit connection with the A1 positioning hole 111a and the A2 positioning hole 111B respectively under different states. The principle is as follows: when the rack body 100 needs to be transported in logistics, the handrail frame 110 is turned to the state B, and then the limit pin 900 is inserted into the positioning hole 111a and the positioning hole 811A 1B, so that the position of the handrail frame 110 in the state B is positioned, the posture of the handrail frame 110 in the state B is maintained, and the handrail frame 110 is prevented from colliding with the rack body 100 due to swinging in the logistics transportation process; when the frame body 100 needs to be transported, the position of the armrest frame 110 in the C state is positioned by turning the armrest frame 110 to the C state and then inserting the limit pin 900 into the positioning holes 111B and 811 a 2B, so as to maintain the posture of the armrest frame 110 in the C state, and further prevent the armrest frame 110 from pressing the a damper 700.
As shown in fig. 8, 9 and 13, and 16 to 19, in the specific implementation, positioning holes 111a and 111B of a1 and a2 are both disposed on the armrest frame 110, positioning hole B811 is disposed on the connecting seat 800, and the stopper pin 900 is inserted into positioning hole B811 and forms a sliding guide assembly with the connecting seat 800 along the depth direction of positioning hole B811; the adjustment assembly further includes: and the resetting piece is connected with the limiting pin 900 and used for driving one end of the limiting pin 900 to move out of the B positioning hole 811, and enabling the other end of the limiting pin 900 to be respectively in plug-in fit connection with the A1 positioning hole 111a and the A2 positioning hole 111B in different states. The principle is as follows: the limit pin 900 is telescopically mounted in the B positioning hole 811 by a reset member. When the position of the armrest frame 110 needs to be adjusted, the limit pin 900 is pulled/pushed to be retracted into the B positioning hole 811 to avoid the overturning of the armrest frame 110, and when the armrest frame 110 is overturned to the B state/C state, namely the B positioning hole 811 is arranged corresponding to the a1 positioning hole 111a/a2 positioning hole 111B, the limit pin 900 is loosened, so that the limit pin 900 is inserted into the a1 positioning hole 111a/a2 positioning hole 111B under the action of a reset piece, and the positioning operation of the armrest frame 110 is completed.
Because B locating hole 811 sets up on connecting seat 800, the hole depth of B locating hole 811 will be restricted by the size of connecting seat 800 body, if the hole depth of B locating hole 811 is less, then B locating hole 811 is very inaccurate to the direction of spacer pin 900 in flexible process, need just can make spacer pin 900 and A1 locating hole 111a/A2 locating hole 111B peg graft through manual adjustment, for this reason, the more preferred scheme of this application embodiment is: as shown in fig. 9 to 12, the adjusting assembly further includes: the pin bush 1000 is installed in the B positioning hole 811 in a limiting manner along the hole depth direction of the B positioning hole 811, one end of the limiting pin 900 is inserted into the pin bush 1000, and the limiting pin 900 forms sliding guide fit with the pin bush 1000 along the body length direction thereof; the spring 1100 is installed between one end of the limit pin 900 and the inner wall of the pin sleeve 1000 in a limiting manner along the length direction of the limit pin 900, and the spring 1100 forms the reset piece; and an adjusting member connected to one end of the stopper pin 900 for adjusting a position of the other end of the stopper pin 900 after being retracted/removed with respect to the pin sleeve 1000. Wherein, the spring 1100 is sleeved on the periphery of the limit pin 900, and the extension direction of the spring is consistent with the length direction of the limit pin 900. According to the preferred scheme, the pin sleeve 1000 is arranged, so that the length of the guide channel of the limiting pin 900 is effectively increased, the limiting pin 900 is prevented from deviating in the telescopic process, and accurate splicing of the limiting pin 900 and the A2 positioning hole 111B in the A1 positioning hole 111a/C state in the B state is facilitated.
As shown in fig. 9 to 12, in order to facilitate the removal and installation of the pin sleeve 1000, a further preferred embodiment of the present invention is: the pin bush 1000 is connected with the mounting hole B in a clearance fit manner, and external threads are arranged on the outer surface of the pin bush 1000; the nut B1300 is matched with the external thread, two groups of nuts B1300 are arranged on the nut B1300, the two groups of nuts B1300 are oppositely arranged at two ends of the positioning hole B811, and the two groups of nuts B1300 are rotated to lock and assemble the pin bush 1000 on the connecting seat 800. The principle is as follows: when the pin bush 1000 is installed, the pin bush 1000 is firstly inserted into the B positioning hole 811, then a group of B nuts 1300 are respectively installed at two ends of the pin bush 1000, and the connection seat 800 is clamped between the two groups of B nuts 1300 by locking the B nuts 1300, thereby completing the assembly of the pin bush 1000; when the pin bush 1000 needs to be disassembled, only one group of nuts 1300B needs to be disassembled, and then the pin bush 1000 is pulled out to complete the disassembling operation of the pin bush 1000, so that the pin bush 1000 adopting the assembling mode has the advantage of being convenient to disassemble and assemble.
Specifically, as shown in fig. 9 to 12, the adjusting member includes: the B adjusting rod 1200 is connected with one end part of the limiting pin 900, and the rod length direction of the B adjusting rod 1200 is intersected with the body length direction of the limiting pin 900; the groove A1010 is arranged on the end face of one end of the other end, far away from the limiting pin 900, of the pin sleeve 1000 and is matched with the rod body of the adjusting rod B1200, the groove length direction of the groove A1010 is intersected with the body length direction of the limiting pin 900, and the groove depth direction of the groove A1010 is consistent with the body length direction of the limiting pin 900; the B groove 1020 is arranged on the end face of one end of the pin sleeve 1000, which is far away from the other end of the limit pin 900, and is matched with the rod body of the B adjusting rod 1200, the groove length direction of the B groove 1020 is intersected with the body length direction of the limit pin 900, the groove depth direction of the B groove 1020 is consistent with the body length direction of the limit pin 900, the groove depth direction of the B groove 1020 is intersected with the groove length direction of the A groove 1010, the groove depth of the A groove 1010 is smaller than that of the B groove 1020, the B adjusting rod 1200 is moved into the A groove 1010/B groove 1020, and the B groove 1020 is used for adjusting the other end of the limit pin 900 to retract into the pin sleeve 1000 or move out of the pin sleeve 1000. The principle is as follows: a B adjusting rod 1200 is arranged at one end of the limiting pin 900, and an A groove 1010 and a B groove 1020 which are arranged in a crossed mode are arranged on the end face of one end, far away from the limiting pin 900, of the pin sleeve 1000, and the groove depth of the A groove 1010 is smaller than that of the B groove 1020. When the other end of the limiting pin 900 needs to be adjusted and retracts into the pin sleeve 1000, the adjustment can be completed by turning the B adjusting rod 1200 and enabling the B adjusting rod 1200 to fall into the A groove 1010; when the other end of the limiting pin 900 needs to be adjusted to move out of the pin sleeve 1000, the adjustment can be completed by shifting the B adjusting rod 1200 and enabling the B adjusting rod 1200 to fall into the B groove 1020.
Further, as shown in fig. 11 and 12, a lug may be disposed on one end of the limit pin 900 or a through hole may be directly formed on one end of the limit pin 900 for movably inserting the B adjustment rod 1200, so as to facilitate the detachment and installation of the limit pin 900 and the spring 1100, and facilitate the repair and replacement of parts.
As shown in fig. 9, 13, 16 to 19, the connecting socket 800 includes: the A connecting lug 810 is connected with the armrest frame 110 through a rotating shaft, the B positioning hole 811 is arranged on the A connecting lug 810 and is staggered with the rotating shaft, and the length direction of the limiting pin 900 is consistent with the axial direction of the rotating shaft; the handle frame 110 further includes: and a positioning plate 111 fixedly provided on the handle frame 110, wherein an a1 positioning hole 111a and an a2 positioning hole 111B are provided on the positioning plate 111, and the handle frame 110 is turned over such that the a1 positioning hole 111a and the a2 positioning hole 111B are respectively arranged corresponding to the B positioning hole 811 in different states. When the handle frame 110 is in the a state, that is, when the handle frame 110 is used normally in the plate compactor, the stopper pins 900 are respectively arranged to be offset from the positioning holes 111a and 111b of the a1 and the a 2.
As shown in fig. 8 and 9, the a engaging lugs 810 are provided in two sets, the two sets of a engaging lugs 810 are arranged oppositely, and the rotating shaft is connected to the a engaging lugs 810.
As shown in fig. 8, 9, and 13 to 19, when the armrest frame 110 is in the B state and the C state, some vibration may still be generated in the armrest frame 110 due to external reasons, however, the connection between the armrest frame 110 and the connection seat 800 lacks a vibration damping structure, so the embodiment of the present application provides a preferable solution: handrail positioning mechanism still includes: and a B damper 1400 provided at a connection of the connection seat 800 and the handle frame 110, for reducing an influence of vibration of the frame body 100 on the handle frame 110.
Specifically, as shown in fig. 9 and 13 to 15, the connection seat 800 further includes: an A ring part 820 fixed on the A connecting lug 810, wherein the A ring part 820 is positioned at the periphery of the rotating shaft, and the A ring part 820 is arranged concentrically with the rotating shaft; the handle frame 110 further includes: a B ring member 112 fixed on the armrest frame 110, the B ring member 112 being located at the periphery of the rotating shaft, and the B ring member 112 being arranged concentrically with the rotating shaft; b shock absorber 1400 comprises: a B1 damper 1410 provided between the inside of the a ring 820 and the outer surface of the rotating shaft; and the B2 vibration damping part 1420 is arranged between the ring of the B annular member 112 and the outer surface of the rotating shaft, and the B1 vibration damping part 1410 and the B2 vibration damping part 1420 are arranged along the axial direction of the rotating shaft.
As shown in fig. 9, 13 and 14, in order to limit the position of the a-ring 820 and the B-ring 112 in the axial direction of the rotating shaft after the B shock absorber 1400 is assembled, the preferred embodiment of the present invention is as follows: the inner diameter of a ring 820 is smaller than the inner diameter of B ring 112, B1 dampener 1410 is an interference fit with the inner surface of a ring 820, and B2 dampener 1420 is an interference fit with the inner surface of B ring 112. The principle is as follows: because the inner diameter of the a ring element 820 is smaller than that of the B ring element 112, and the B2 vibration damping portion 1420 is in interference fit with the inner surface of the B ring element 112, the B2 vibration damping portion 1420 can axially limit the a ring element 820, that is, the B vibration damper 1400 is stepped along the axial direction of the rotating shaft, so that when the B vibration damper 1400 is assembled, the B1 vibration damping portion 1410 is assembled in place in the a ring element 820 and the B2 vibration damping portion 1420 is assembled in place in the B ring element 112, both the functions of convenient identification and positioning can be achieved, and the assembly accuracy and the assembly efficiency are improved.
Further, as shown in fig. 8 and 9, the outer contour of the armrest frame 110 is U-shaped and made of a circular tube. The two ends of the U-shaped armrest frame 110 are arranged corresponding to the a-shaped engaging lug 810, the middle part of the U-shaped armrest frame 110 is used as the handle mentioned in the above solution, and the handle is held by the operator, so as to pull/push the device, and the other end of the frame body 100 is tilted up by pressing for carrying. The a-ring 820 and the positioning plate 111 are located outside the a-engaging lug 810, and the B-ring 112 is located outside the a-ring 820.
Referring to fig. 13 to 15, regarding specific implementation forms of the B1 damping portion 1410 and the B2 damping portion 1420, a preferred scheme of the embodiment of the present application is as follows: the B1 vibration reduction part 1410 comprises a B1 vibration reduction pad positioned on the outer surface, the B2 vibration reduction part 1420 comprises a C ring piece and a B2 vibration reduction pad which are sequentially arranged from outside to inside, the B2 vibration reduction pad is fixedly connected with the C ring piece, and the C ring piece is fixed in the ring of the B ring piece 112 in a pressing mode; the B1 and B2 damping pads are made of soft elastomeric material, and the a ring 820, B ring 112 and C ring are made of rigid material.
More specifically, as shown in fig. 13 to 15, the B1 vibration damping portion 1410 includes a cylindrical rubber block 1411 and trunnions 1412 fixedly mounted on two opposite side surfaces of the rubber block 1411, and the B2 vibration damping portion 1420 includes a pin shaft 1421, an annular inner steel ring 1422, an annular rubber sleeve 1423, and an annular outer steel ring 1424 which are concentrically arranged, and the pin shaft 1421, the annular inner steel ring 1422, the annular rubber sleeve 1423, and the annular outer steel ring 1424 are sequentially assembled from inside to outside, where the pin shaft 1421 is rotatably assembled with the annular inner steel ring 1422, and the annular rubber sleeve 1423 is fixedly connected with the annular inner steel ring 1422 and the annular outer steel ring 1424, respectively. The assembly relation between the B1 vibration damping part 1410 and the B2 vibration damping part 1420 is as follows: the trunnion 1412 and the pin 1421 are arranged along the axial direction of the pin 1421, the trunnion 1412 near one side of the rubber sleeve 1423 is in bolt-nut fit connection with the pin 1421, and the axis of the trunnion 1412 coincides with the axis of the pin 1421. In addition, the B1 vibration damping part 1410 is provided with external threads on the shaft body of the trunnion 1412 on the side facing away from the rubber sleeve 1423, which are inserted into the mounting hole on the a connection lug 810 and locked and fixed by a nut, so that the B1 vibration damping part 1410 is fixed on the a connection lug 810. The assembly relation of the B1 vibration reduction part 1410 and the A ring piece 820 is as follows: the A ring-shaped member 820 is welded and fixed with the A connecting lug 810, the rubber block 1411 is connected with the inner wall of the A ring-shaped member 820 in an interference fit mode, and in addition, the trunnions 1412 are locked and assembled with the A connecting lug 810 through nuts. The assembly relationship between the vibration damping portion 1420 of the B2 and the B ring 112 is as follows: the inner wall of the B-ring 112 is over-hard fitted with the annular outer steel ring 1424 and assembled by press fitting. Thus, the pin 1421 forms a rotation shaft between the connecting seat 800 and the armrest frame 110, the annular outer steel ring 1424 forms the C-ring, the rubber block 1411 forms the B1 damping pad, and the annular rubber sleeve 1423 forms the B2 damping pad. That is, when the armrest frame 110 is turned over, the armrest frame rotates relative to the pin 1421, and the pin 1421 is fixed relative to the a-engaging lug 810 and the frame body 100.
Further, as shown in fig. 9 and 13, the end portion of the armrest frame 110 and the positioning plate 111 are both welded and fixed to the B-ring 112 through a connecting plate 113, and the connecting plate 113 is an arc-shaped plate, and an arc-shaped inner concave surface of the connecting plate is in fit with the circumferential outer surface of the B-ring 112.
Specifically, as shown in fig. 8, 9, and 13, the connecting plate 113 is welded and fixed to a part of the B ring member 112, and covers a part of the a ring member 820.
As shown in fig. 8 to 19 and referring to fig. 7 and 26, the present embodiment further provides a plate compactor including: in the armrest positioning mechanism, the frame body 100 includes the engine mounting seat 120, and the connecting seat 800 and the a shock absorber 700 are both assembled on the engine mounting seat 120; and a roller 1500 rotatably installed at the bottom of the frame body 100 and disposed adjacent to the handle frame 110, the roller 1500 being used to move the frame body 100 when the handle frame 110 is switched to the C state.
Specifically, the frame body 100 is a body of the plate compactor. The handrail frame 110 is rotatably installed on the body of the plate compactor. When the plate compactor is normally used for compacting a road surface to be compacted, the handrail frame 110 abuts against the A shock absorber 700 and is used for reducing the vibration transmitted to the handrail frame 110 by the plate compactor; when the plate compactor is in a logistics transportation process, the handrail frame 110 is turned to be in a state B, so that the position of a positioning hole B811 corresponds to the position of a positioning hole A1 111a, and then the handrail frame 110 is positioned by inserting a limiting pin 900 into the positioning holes B811 and A1 111a, so that the handrail frame 110 is kept in the state B and does not interfere with the body of the plate compactor; when the plate compactor needs to be transported and displaced in the construction process, the handrail frame 110 is turned over to the C state, so that the position of the B positioning hole 811 corresponds to the position of the A2 positioning hole 111B, and then the limiting pin 900 is inserted into the B positioning hole 811 and the A2 positioning hole 111B to form the positioning of the handrail frame 110, so that the handrail frame 110 is kept in the C state and does not interfere with the A damper 700, and the A damper 700 can be effectively prevented from being crushed in the transportation process.
The utility model provides a plate compactor, through adopting foretell handrail positioning mechanism, can fix a position handrail frame 110 when the plate compactor is transported, when the commodity circulation is transported respectively to handrail frame 110 crushes A shock absorber 700 easily when transporting the plate compactor among the prior art can be solved, and/or in the commodity circulation transportation, takes place the problem of colliding with between handrail frame 110 and the equipment body easily.
Referring to fig. 27 to 29, the embodiment of the present application further provides a clutch device, which is intended to solve the problems in the prior art that the structure of the clutch device is complex, the clutch device is not easy to assemble and disassemble, and is more unfavorable for the user to perform the routine maintenance, and the production cost is higher due to the complex structure, and the clutch device is unfavorable for being applied to the assembly environment with a smaller assembly space.
As shown in fig. 27 to 29, the scheme proposed in the embodiment of the present application includes: a clutch shaft 2700 for connecting a power source; the two vacant parts are arranged on the outer surface of the middle part of the shaft body of the clutch shaft 2700 and are arranged at intervals along the circumferential direction of the clutch shaft 2700; the shape of the throwing block 2800 is matched with the vacant part, and the throwing block 2800 and the vacant part form sliding guide assembly along the radial direction of the clutch shaft 2700; two throwing blocks 2800 are arranged, and the two throwing blocks 2800 are respectively arranged corresponding to the two vacant parts; the dump block 2800 transitions between a C state and a D state, where the C state is: the throwing block 2800 moves to the position where the distance between the throwing block and the axis of the clutch shaft 2700 is the largest; the state D is as follows: the throwing block 2800 moves to the position where the distance between the throwing block and the shaft center of the clutch shaft 2700 is the minimum; the elastic reset piece is used for driving the throwing block 2800 to switch to the D state; and the shell 3000 is rotatably arranged on the clutch shaft 2700 and is correspondingly arranged on the outer side of the throwing block 2800, and the shell 3000 is used for forming transmission connection with the throwing block 2800 in the C state and disconnecting transmission connection with the throwing block 2800 in the D state.
The reason why the throwing block 2800 is switched to the state C is that the rotating speed of the clutch shaft 2700 is high enough, so that the centrifugal force applied to the throwing block 2800 is enough to overcome the binding force applied to the throwing block 2800 by the elastic resetting piece, and the throwing block 2800 enables the housing 3000 to be in transmission connection with the clutch shaft 2700; when the throwing block 2800 is in the C state, the housing 3000 rotates synchronously with the clutch shaft 2700, and the distance between the axis of the throwing block 2800 and the axis of the clutch shaft 2700 is the largest. The reason why the throwing block 2800 is switched to the state D is that the rotating speed of the clutch shaft 2700 is reduced, so that the centrifugal force borne by the throwing block 2800 is smaller than the binding force exerted on the throwing block by the elastic resetting piece, and the throwing block 2800 retracts into the hollow part under the binding force of the elastic resetting piece; when the dump block 2800 is in state D, the transmission connection between the housing 3000 and the clutch shaft 2700 is disconnected, and the distance between the axis of the dump block 2800 and the clutch shaft 2700 is the smallest.
The clutch that this application embodiment provided, it is through setting up two vacancy portions on the axis body surface at clutch shaft 2700, two vacancy portions are arranged along clutch shaft 2700's circumference to the interval, assemble fling block 2800 in the vacancy portion, and fling block 2800 constitutes the slip guide cooperation along clutch shaft 2700's radial and vacancy portion, fling block 2800 is connected with shell 3000 transmission when being in the C state, fling block 2800 is in the D state when disconnecting transmission with shell 3000, the piece that resets is used for realizing having the C state to reset to the D state with fling block 2800. Through the arrangement, the structure of the clutch device is simplified, and the clutch device is convenient to manufacture, disassemble and assemble, so that the production cost is saved and the production efficiency is improved; through the improvement, the structure of the clutch device is more compact, and the size miniaturization of the clutch device is facilitated.
In order to increase the friction between the slinger 2800 and the housing 3000 and further to ensure that the slinger 2800 and the housing 3000 in the C state can maintain a reliable transmission connection, as shown in fig. 27 and 28, the preferred scheme of the embodiment of the present application is as follows: the clutch device also comprises: a friction assembly 3100 removably fitted between the thrower 2800 and the housing 3000; the friction assembly 3100 is provided with two positions, the two positions of the friction assembly 3100 are respectively arranged corresponding to the two throwing blocks 2800, and the friction assembly 3100 is used for increasing the friction resistance between the throwing blocks 2800 and the shell 3000 in the C state; two groups of tension springs 2900 are arranged, two ends of each tension spring 2900 are respectively connected with the two friction assemblies 3100, and the two friction assemblies 3100 are driven to be close to each other so as to realize the conversion of the throwing block 2800 to the D state; the tension spring 2900 constitutes the elastic restoring member; and an a stopper portion provided between the friction member 3100 and the dog 2800, for restricting the degree of freedom of movement of the friction member 3100 relative to the dog 2800 in the circumferential direction of the clutch shaft 2700. The principle is as follows: because two friction assemblies 3100 are respectively and correspondingly arranged between two throwing blocks 2800 and the housing 3000, and two groups of tension springs 2900 are respectively connected with the two friction assemblies 3100 and used for directly providing binding force for the two friction assemblies 3100, so that the two friction assemblies 3100 move to the positions close to the clutch shaft 2700, and the binding force is indirectly provided for the switching of the throwing blocks 2800 to the D state.
Specifically, as shown in fig. 29, the friction assembly 3100 includes: a friction plate 3110, the friction plate 3110 being in contact with the outer case 3000 and constituting a transmission connection when the thrower 2800 is in the C state, and being separated from the outer case 3000 when the thrower 2800 is in the D state; a band-shaped member 3120 provided between the friction plate 3110 and the throw block 2800, the friction plate 3110 being fixed to the band-shaped member 3120, the band-shaped member 3120 being detachably connected to the throw block 2800, and an a stopper provided at a connection between the band-shaped member 3120 and the throw block 2800 for restricting a degree of freedom of movement of the band-shaped member 3120 relative to the throw block 2800 in a circumferential direction of the clutch shaft 2700. Ends of the tension springs 2900 are connected to ends of the belt members 3120, that is, one end of one belt member 3120 is connected to an end adjacent to the other belt member 3120 by the tension springs 2900, and when the swing block 2800 is in the D state, the belt member 3120, the friction plate 3110, and the tension springs 2900 are all arranged concentrically with the clutch shaft 2700. The principle is as follows: the throwing block 2800 positioned inside the belt-shaped component 3120 is provided with elastic binding force by connecting the belt-shaped component 3120 with the head and the tail of the tension spring 2900, thereby binding the throwing block 2800 in the hollow part on the clutch shaft 2700; the friction plate 3110 outside the belt member 3120 increases the frictional force between the centrifugal piece 2800 and the inner wall of the outer case 3000, and more reliable transmission connection between the outer case 3000 and the clutch shaft 2700 is achieved.
As shown in fig. 27 and 29, the a stopper includes: the A limit projection 3121 is arranged on the belt-shaped component 3120, and the A limit projection 3121 is arranged on one side belt surface of the belt-shaped component 3120 close to the throwing block 2800; and the A limiting groove 2810 is formed in the outer surface of the throwing block 2800, and the A limiting groove 2810 is arranged corresponding to and matched with the A limiting protrusion 3121.
Specifically, the a-limit protrusion 3121 is formed by bulging the middle portion of the band member 3120 toward the side of the slinger 2800, and may be formed by punching/bending/combining the band member 3120.
Further, as shown in fig. 27 and 29, the band member 3120 has B engaging lugs 3122 at both ends in the circumferential direction of the clutch shaft 2700, and the end of the tension spring 2900 is hooked on the B engaging lugs 3122. The B connecting lug 3122 is arranged to realize the hanging connection with the tension spring 2900, so that the installation and the disassembly operation are more convenient. The B engaging lug 3122 may be formed by punching out the end of the band member 3120.
Regarding the specific configuration of clutch shaft 2700, the preferred solution of the embodiment of the present application is: the shaft body of the clutch shaft 2700 is provided with two B limiting protrusions 2710 which are arranged oppositely at intervals along the circumferential direction, a C groove 2720 is formed between the two B limiting protrusions 2710 and the outer surface of the clutch shaft 2700, the throwing block 2800 is assembled in the C groove 2720, and the B limiting protrusions 2710 are used for limiting the freedom of the throwing block 2800 in rotation along the circumferential direction of the clutch shaft 2700. In other words, during the machining process, a collar is formed on the clutch shaft 2700, and then two C grooves 2720 are formed by cutting, and the remaining collar portion between the two C grooves 2720 forms the B-limiting protrusion 2710.
In order to reserve a reasonable installation space for the tension spring 2900, as shown in fig. 27, a preferred scheme of the embodiment of the present application is: a portion of the flinger 2800 is located outside of the B limit protrusion 2710 when the flinger 2800 is in the D state. The principle is that when the throwing block 2800 is in the D state, the throwing block 2800 is located outside the B-position limiting protrusion 2710, and the belt 3120 is also located outside the B-position limiting protrusion 2710, and when the tension spring 2900 is assembled, the spring body of the tension spring 2900 can be arranged in the gap between the B-position limiting protrusion 2710 and the housing 3000, so that the space utilization rate is improved, the process that the spring installation groove needs to be formed in the conventional throwing block 2800 is avoided, and the cost is reduced. Because the flinger 2800 is simple in structure, the spring mounting groove and other structures do not need to be machined, and the spring can be mounted by effectively utilizing the gap between the B limiting protrusion 2710 and the shell 3000, the clutch device is miniaturized, and when the clutch device needs to be applied to a use environment with a small assembly space, the purpose can be achieved by machining the structures of the flinger 2700, the flinger 2800 and the like and/or the sizes of parts; if be the flail piece 2800 and the separation and reunion axle 2700 structure that adopt the transmission, the whole size of flail piece 2800 is less, and the processing degree of difficulty of the spring mounting groove on the flail piece 2800 is big more, the yield also can reduce, therefore the clutch that this application embodiment provided is changeed in the miniaturization.
As to how the hollow portion on clutch shaft 2700 is formed, as shown in fig. 27 to 29, the embodiment of the present application provides the preferable solutions: the clutch device further includes: the A annular plate 3200 is sleeved on the clutch shaft 2700, the A annular plate 3200 is arranged on one side of the throwing block 2800 along the axial direction of the clutch shaft 2700, and the A annular plate 3200 is detachably connected with the B limiting protrusion 2710; b annular plate member 3300, the cover is established on clutch shaft 2700, and it arranges that it deviates from the opposite side of A annular plate member 3200 at flail block 2800, and B annular plate member 3300 and A annular plate member 3200 are used for limiting flail block 2800 along clutch shaft 2700 axial degree of freedom, and A annular plate member 3200, B annular plate member 3300 and C recess 2720 constitute the vacancy portion.
Specifically, as shown in fig. 28 and 29, the housing 3000 includes an a ring-shaped housing portion 3010 and a B ring-shaped housing portion 3020, both the a ring-shaped housing portion 3010 and the B ring-shaped housing portion 3020 are concentrically arranged with the clutch shaft 2700, the a ring-shaped housing portion 3010 is located outside the thrower 2800 and is arranged in a gap shape with the thrower 2800, an outer ring wall of the B ring-shaped housing portion 3020 is fixedly connected with an edge portion of the a ring-shaped housing portion 3010 at one end in the axial direction of the clutch shaft 2700, an inner ring wall of the B ring-shaped housing portion 3020 is rotatably assembled on the clutch shaft 2700 through a bearing, and the B ring-shaped housing portion 3020 is located on the side of the thrower 2800 away from; the B annular plate 3300 is positioned between the throwing block 2800 and the B annular shell 3020, the B annular plate 3300 is arranged in a manner of abutting against the B limiting protrusion 2710 and is arranged in a manner of clearance with the B annular shell 3020 along the axial direction of the clutch shaft 2700, and the outer edge part of the B annular plate 3300 is positioned at the outer side of the B limiting protrusion 2710; the a ring plate 3200 is rotatably fitted to the a ring housing portion 3010, and the a ring plate 3200 corresponds to an end cap on the side of the housing 3000.
The B annular housing portion 3020 is arranged in a clearance manner with the fling block 2800 and the B limiting protrusion 2710 respectively, so that the B annular housing portion 3020 can be adapted to the rotation matching relationship between the B annular housing portion 3020 and the clutch shaft 2700, and interference between the B annular housing portion 3020 and the B limiting protrusion 2710 can be prevented. A gap exists between the B-ring housing portion 3020 and the thrower 2800, and is formed by: as shown in fig. 28 and 29, the clutch shaft is formed by a B ring plate 3300, a wave washer, and a flat pad arranged between the B stopper protrusion 2710 and the bearing along the axial direction of the clutch shaft 2700, wherein the B ring plate 3300 is arranged in abutment with the B stopper protrusion 2710, the flat pad is arranged in abutment with the bearing inner race, the outer diameter of the B ring plate 3300 is larger than the inner diameter of the B ring housing 3020, and the outer diameter of the wave washer and the outer diameter of the flat pad are both smaller than the inner diameter of the B ring housing 3020.
Additionally, referring to fig. 28 and 29, to further provide axial restraint to the bearing, the bearing is prevented from shifting away from the thrower 2800. The inner wall of the B-shaped annular shell portion 3020 is provided with a first annular groove for installing the circlip for the hole, and the shaft body of the clutch shaft 2700 is provided with a second annular groove for installing the circlip for the hole, wherein the circlip for the hole and the outer ring of the bearing are arranged in a leaning manner, the circlip for the hole and the inner ring of the bearing are arranged in a leaning manner, and the circlip for the hole and the circlip for the shaft are in clearance fit. Therefore, when the clutch shaft 2700 rotates relative to the housing 3000, the circlip for hole, and the bearing outer race are not moved, and the circlip for shaft and the inner race of the bearing are rotated synchronously with the clutch shaft 2700.
As shown in fig. 27 and 28, in order to prevent the a-ring plate 3200 from interfering with the housing 3000 while limiting the thrower 2800 in the axial direction of the clutch shaft 2700, the preferred embodiment of the present application is: the outer profile of a annular plate 3200 fits the inner profile of a annular housing part 3010, and a annular plate 3200 is clearance fitted to housing 3000.
Further, as shown in fig. 27 and 29, the a-ring plate 3200 is coupled to the B-restriction protrusion 2710 by a bolt.
Specifically, referring to fig. 27 and 29, a through hole is formed in the a annular plate 3200, a threaded hole corresponding to the through hole in the a annular plate 3200 is formed in the B limiting protrusion 2710, and then the a annular plate 3200 and the B limiting protrusion 2710 are assembled and connected by a bolt.
In practice, there may be a situation where both the side of the thrower 2800 close to the clutch shaft 2700 and the bottom of the C notch 2720 are smooth and both are arranged in a fitting manner after assembly, so that when the thrower 2800 is abutted against the bottom of the C notch 2720, there is no air at the contact point between the two, the atmospheric pressure between the contact surfaces is zero, and there is atmospheric pressure on the other surfaces of the thrower 2800 and the other surfaces of the C notch 2720, so that the resultant force of the atmospheric pressure is directed to the contact point between the thrower 2800 and the bottom of the C notch 2720, so that the thrower 2800 is not easily separated from the bottom of the C notch 2720 due to the resultant force of the atmospheric pressure. When this occurs, the dump block 2800 needs to overcome not only the elastic restraining force of the tension spring 2900, but also the resultant force of atmospheric pressure. Moreover, the effect of the resultant of the atmospheric pressures is not stable, for example, when the resultant of the atmospheric pressures is opposite to the gravity of the dump block 2800 and the resultant of the atmospheric pressures ≦ the gravity of the dump block 2800, the effect is negligible, which may cause unstable operation of the clutch device. In order to reduce the influence of such unstable factors, as shown in fig. 27 and 29, the embodiment of the present application further preferably includes: a D groove 2730 is arranged on the groove bottom surface of the C groove 2720/one side surface of the throwing block 2800 close to the clutch shaft 2700, and the D groove 2730 is used for reducing the area of the contact surface between the groove bottom surface of the C groove 2720 and the throwing block 2800.
Of course, the bottom surface of the C groove 2720 can be processed into a corrugated, frosted or other uneven structure, so that the direct formation of the D groove 2730 is relatively easy to process and low in cost.
Referring to fig. 7 to 9, 16, 18, and 25 to 29, an embodiment of the present invention further provides a plate compactor including: an engine 130 having a power output shaft; a vibration box having an excitation shaft 1700; the transmission assembly is arranged between the power output shaft and the excitation shaft 1700 and is used for realizing the transmission connection between the power output shaft and the excitation shaft 1700; in the clutch device, the clutch shaft 2700 is connected to the power output shaft, and the housing 3000 is in transmission connection with the excitation shaft 1700 through a transmission assembly.
As shown in fig. 28 and 29, a shaft hole is formed in the clutch shaft 2700, and the power output shaft is inserted into the shaft hole and is rotationally connected to the power output shaft in a limited manner by a key.
When the dynamic plate compactor is used, after the rotating speed of the power output shaft of the engine 130 reaches a preset value, the throwing block 2800 in the clutch device is thrown out, so that the shell 3000 is rotatably connected with the clutch shaft 2700, the vibration excitation shaft 1700 is driven to rotate, and the vibration excitation shaft 1700 rotates to enable the compaction plate of the dynamic plate compactor to carry out compaction operation on a road surface.
The plate compactor provided by the embodiment of the application can effectively reduce the production cost of the whole equipment and is also favorable for improving the production efficiency of the equipment due to the adoption of the clutch device. In addition, the clutch device has the advantages of simple structure and convenience in manufacturing, and is beneficial to miniaturization of the clutch device, so that the structure optimization of the plate compactor and the efficient utilization of the internal space of the equipment are facilitated, and the light weight of the whole equipment can be contributed on the basis of the overall miniaturization of the clutch device.
Specifically, as shown in fig. 7, 26 to 29, the transmission assembly is a belt transmission assembly, which includes: the A belt wheel 3021 is rotatably arranged at the other end of the clutch shaft 2700, the shell 3000 is fixedly connected with the A belt wheel 3021, and the shell 3000 drives the A belt wheel 3021 to rotate when the flinger block 2800 is in the C state; and the B belt wheel 3400 is installed at one end of the excitation shaft 1700, the B belt wheel 3400 is in transmission connection with the A belt wheel 3021 through a belt, and the B belt wheel 3400 is used for driving the excitation shaft 1700 to rotate when the A belt wheel 3021 rotates.
Further, as shown in fig. 7, 28, and 29, the a-pulley 3021 constitutes a B-ring shaped housing portion 3020 in the above-described housing 3000.
More preferably, as shown in fig. 28 and 29, the a ring-shaped housing portion 3010 of the housing 3000 and the a pulley 3021 as the B ring-shaped housing portion 3020 are integrally formed; the B ring plate 3300 is installed between the flinger block 2800 and the A belt wheel 3021 along the axial limit of the clutch shaft 2700, the B ring plate 3300 is in clearance fit with the A belt wheel 3021 along the axial direction of the clutch shaft 2700, and the B ring plate 3300 and the A belt wheel 3021 form a rotation fit connection.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention. Structures, devices, and methods of operation not specifically described or illustrated herein are generally practiced in the art without specific recitation or limitation.
Claims (10)
1. The utility model provides a split type vibration box which characterized in that includes:
a box body, the interior of which is provided with a cavity;
the first assembling hole is arranged on the outer surface of the box body and communicated with the cavity;
the second assembling hole is formed in the outer surface of the box body and communicated with the cavity, and the second assembling hole and the first assembling hole are arranged oppositely;
the two end parts of the excitation shaft are respectively an A shaft part and a B shaft part, the A shaft part and the B shaft part are respectively assembled in the first assembly hole and the second assembly hole in a rotating mode, and the center of gravity of the middle part of the shaft body of the excitation shaft deviates from the rotation center line of the excitation shaft;
the end cover A is detachably assembled and connected with the first assembling hole;
the end cover B is detachably assembled and connected with the second assembling hole;
and the C assembly hole is formed in the end cover B, one end part of the excitation shaft penetrates through the C assembly hole to be connected with an external power source, and one end part of the excitation shaft is connected with the C assembly hole in a rotating fit mode.
2. The split type vibration box body according to claim 1, wherein a gap part is arranged between one end face of the A shaft part close to the A end cover and the A end cover;
the split type vibrating box body further comprises:
the bearing A is fixed on the periphery of the shaft body part A in a pressed mode, and the outer ring and the inner wall of the first assembling hole form pressed fixation;
the A limiting part is arranged between the A shaft part and the A end cover and used for limiting the axial movement of the A bearing along the A shaft part;
the inner ring of the bearing B is fixed on the periphery of the shaft B body in a pressed mode, and the outer ring and the inner wall of the assembly hole C form a pressed mode;
and the B limiting part is arranged between the B shaft part and the B end cover and is used for limiting the axial movement of the B bearing along the B shaft part.
3. The split type vibration box body of claim 2, wherein the outer diameter of the A end cover is larger than the inner diameter of the first assembly hole; an A1 annular bulge extends towards one side of the A bearing from one surface of the A end cover facing the A bearing, and the A1 annular bulge is connected with the outer ring of the A bearing in an abutting fit manner; the shaft body of the shaft body part A is provided with an annular protrusion A2, the annular protrusion A2 is positioned on one side of the bearing A, which is far away from the end cover A, and the annular protrusion A2 is connected with the inner ring of the bearing A in an abutting fit manner; the A1 annular protrusion and the A2 annular protrusion constitute the A limit part.
4. The split type vibration box body of claim 3, wherein the outer circumferential surface of the A1 annular protrusion is cylindrical, and the outer circumferential surface of the A1 annular protrusion is in movable sealing fit with the inner wall of the first assembly hole.
5. The split type vibration box body of claim 3, wherein the A2 annular bulge is fixedly connected with the A shaft body part.
6. The split type vibration box body of claim 3,
the split type vibrating box body further comprises:
the A sealing ring is sleeved on the periphery of the A1 annular protrusion and is arranged at the root part of the A1 annular protrusion;
the A gap part is arranged on the box body, and the A gap part and the root part of the annular bulge of A1 are correspondingly arranged to form an A sealing cavity which is used for being connected with the sealing ring A in a sealing matching mode.
7. The split type vibration box body of claim 2, wherein the outer diameter of the B end cover is larger than the inner diameter of the second assembly hole; the inner wall of the assembly hole C is provided with a B1 annular bulge, the B1 annular bulge is connected with the outer ring of the bearing B in an abutting fit manner, and the B1 annular bulge is positioned on one side of the bearing B, which is far away from the cavity; the shaft body of the shaft B body part is provided with a B2 annular bulge, the B2 annular bulge is positioned on one side of the B bearing, which is far away from the B1 annular bulge, and the B2 annular bulge is connected with the inner ring of the B bearing in an abutting fit manner; the B1 annular protrusion and the B2 annular protrusion form the B limit part.
8. The split type vibration box body of claim 7, wherein the B-end cap is composed of a tubular portion and a connecting portion, the connecting portion is formed by extending one end portion of the tubular portion outwards along a radial direction of the tubular portion and is used for being detachably assembled and connected with the box body, the C-assembling hole is formed in the tube of the tubular portion, and the outer peripheral surface of the tubular portion and the inner wall of the second assembling hole are in movable sealing fit connection.
9. The split vibratory tank of claim 7, comprising at least one of the following features A-E:
A. the split type vibrating box body further comprises:
the sealing ring B is sleeved on the periphery of the tubular part and is arranged at the connecting part of the tubular part and the connecting part, and the outer contour of the connecting part is larger than the second assembling hole;
the B notch part is arranged on the box body, and the joint of the tubular part and the connecting part is arranged corresponding to the B notch part and forms a B sealing cavity which is used for forming sealing fit connection with the B sealing ring;
B. the split type vibrating box body further comprises:
the C sealing ring is sleeved on the periphery of the B shaft part;
the C notch part is arranged on the inner wall of the C assembly hole, is positioned on one side of the B1 annular bulge, which is far away from the B bearing, and is used for forming sealing fit connection with the outer peripheral ring of the C sealing ring and limiting the axial displacement of the C sealing ring along the B shaft body part;
C.C the sealing ring is lip-shaped sealing ring, the lip part of the lip-shaped sealing ring is arranged towards the B bearing;
the B2 annular bulge is fixedly connected with the B shaft body part;
E. the aperture of the first mounting hole is less than or equal to the aperture of the second mounting hole.
10. A plate compactor, comprising:
an engine;
an engine mount on which the engine is mounted;
the tamping plate is connected with the engine mounting seat in a sliding guide assembling manner along the direction of the plumb bob, and the bottom surface of the tamping plate is used for tamping the pavement to be tamped;
the split type vibration box body of any one of claims 1 to 9, wherein the box body is assembled on the upper surface of the tamper plate, and the B shaft body part is in transmission connection with an output shaft of an engine; the engine is started to drive the excitation shaft to rotate, and the box body transmits vibration to the tamping plate.
Priority Applications (1)
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CN201910908919.3A CN110616625A (en) | 2019-09-25 | 2019-09-25 | Split type vibrating box and plate compactor |
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CN201910908919.3A CN110616625A (en) | 2019-09-25 | 2019-09-25 | Split type vibrating box and plate compactor |
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