CN110610804B - Winding processing method, device and system of inductance coil - Google Patents
Winding processing method, device and system of inductance coil Download PDFInfo
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- CN110610804B CN110610804B CN201910872945.5A CN201910872945A CN110610804B CN 110610804 B CN110610804 B CN 110610804B CN 201910872945 A CN201910872945 A CN 201910872945A CN 110610804 B CN110610804 B CN 110610804B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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Abstract
The invention discloses a winding processing method, a winding processing device and a winding processing system of an inductance coil. Wherein, this induction coil's wire winding processing system includes: the tooling plate is used for positioning the inductance coil to be wound and conveying the positioned inductance coil to be wound to a winding station; the grabbing mechanism is used for grabbing the inductance coil to be wound to the winding mechanism of the winding station, or taking the processed inductance coil out of the winding mechanism of the winding station and placing the inductance coil into a tooling plate to be conveyed to the next procedure; and the winding mechanism is used for winding the inductance coil to be wound. The invention solves the technical problems of low efficiency and manual online of the inductance coil in the related art.
Description
Technical Field
The invention relates to the technical field of inductive coil winding, in particular to a winding processing method, a winding processing device and a winding processing system of an inductive coil.
Background
At present, the winding production and assembly of the inductance coil are completed by full manual operation, so that the labor intensity is high, and the dependence on workers is high; however, the efficiency is low.
Aiming at the problems that the induction coil is manually brought on line and the efficiency is low in the related technology, an effective solution is not provided at present.
Disclosure of Invention
The embodiment of the invention provides a winding processing method, a winding processing device and a winding processing system of an inductance coil, and aims to at least solve the technical problems that the inductance coil is on-line in a manual mode in the related art and the efficiency is low.
According to an aspect of the embodiments of the present invention, there is provided a winding processing system for an inductor, including: the tooling plate is used for positioning the inductance coil to be wound and conveying the positioned inductance coil to be wound to a winding station; the grabbing mechanism is used for grabbing the inductance coil to be wound to the winding mechanism of the winding station, or taking the processed inductance coil out of the winding mechanism of the winding station and placing the inductance coil into the tooling plate to be conveyed to the next process; and the winding mechanism is used for winding the inductive coil to be wound.
Optionally, the tooling plate comprises: the tooling plate main body is used for positioning the inductance coil and conveying the positioned inductance coil to a winding station; the induction device is used for identifying the induction coil placed on the tooling plate main body and judging whether the induction coil is qualified or not based on an identification result; and the fixing tool is used for fixing the inductance coil placed on the tool plate main body.
Optionally, the inductor coil comprises: first inductance coils and second inductance coils, first inductance coils with second inductance coils is the inductance coils that the specification is different, the frock board includes: the first inductance coil positioning piece is arranged on the tooling plate main body and used for positioning the first inductance coil; and the second inductance coil positioning piece is arranged on the tooling plate main body and used for positioning the second inductance coil.
Optionally, the grasping mechanism includes: the electromagnetic valve is connected with the cylinder of the grabbing mechanism and used for controlling a clamp rotating cylinder and a clamping jaw cylinder of the grabbing mechanism so as to grab the inductance coil; the Y-axis conveying mechanism is used for adjusting the position of the inductance coil along the Y direction based on the position information of the winding station; the X-axis line protection chain is used for protecting an X-axis power supply and an air pipe; the supporting bracket is used for fixing a clamp of the grabbing mechanism to the winding station; and the fixture lifting shaft is used for carrying the fixture to move the inductance coil along the Z-axis direction.
Optionally, the inductor coil comprises: first inductance coils and second inductance coils, first inductance coils with second inductance coils is the inductance coils that the specification is different, it still includes to snatch the mechanism: the first clamp is used for clamping or placing the first inductance coil; the second clamp is used for clamping or placing the second inductance coil; and the line protection cover is used for protecting the Z-axis air pipe and the electric wire.
Optionally, the winding mechanism comprises: the servo motor is used for controlling the induction coil to move in the process of winding the induction coil; the limiting bracket is used for limiting and protecting the servo motor; the workpiece support is used for positioning and supporting the inductance coil processing platform; the compressing cylinder is used for pressing and positioning the inductance coil; and the processing motor is used for rotating the inductance coil chamfering fixture.
According to another aspect of the embodiments of the present invention, there is provided a winding processing method for an inductance coil, applied to the winding processing system for an inductance coil, including: determining that an inductance coil to be wound is conveyed to a winding station; controlling a grabbing mechanism to take out the inductance coil to be wound from a tooling plate and place the inductance coil into a winding mechanism, wherein the inductance coil is placed into the tooling plate in advance; performing a winding operation on the induction coil placed to the winding mechanism.
Optionally, before determining that the inductor coil to be wound is conveyed to the winding station, the winding processing method of the inductor coil further includes: and identifying the inductance coil by using the induction device on the tooling plate, and judging whether the inductance coil is qualified or not based on an identification result.
Optionally, determining that the inductor coil to be wound is conveyed to the winding station comprises: acquiring an induction signal of a photoelectric switch on the winding station; determining that the induction coil is delivered to the winding station in the event that the induction signal indicates the presence of the induction coil at the winding station.
According to another aspect of the embodiments of the present invention, there is provided a winding processing apparatus for an inductance coil, which is applied to the winding processing method for an inductance coil, including: the determining unit is used for determining that the inductance coil to be wound is conveyed to a winding station; the control unit is used for controlling the grabbing mechanism to take the inductance coil to be wound out of the tooling plate and place the inductance coil into the winding mechanism, wherein the inductance coil is placed in the tooling plate in advance; and a winding unit for performing a winding operation on the induction coil placed to the winding mechanism.
Optionally, the winding processing apparatus of the inductor further includes: and the judging unit is used for identifying the inductance coil by using the induction device on the tooling plate before the inductance coil to be wound is conveyed to a winding station, and judging whether the inductance coil is qualified or not based on the identification result.
Optionally, the determining unit includes: the acquisition module is used for acquiring an induction signal of the photoelectric switch on the winding station; the determining module is used for determining that the induction coil is conveyed to the winding station under the condition that the induction signal indicates that the induction coil exists in the winding station.
In the embodiment of the invention, a tooling plate is adopted to position the inductance coil to be wound, and the positioned inductance coil to be wound is conveyed to a winding station; the grabbing mechanism is used for grabbing the inductance coil to be wound to the winding mechanism of the winding station, the processed inductance coil can be taken out of the winding mechanism and placed in the tooling plate to perform winding operation on the inductance coil in a mode of being conveyed to the next procedure.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
fig. 1 is a schematic diagram of a winding processing system for an inductor according to an embodiment of the present invention;
FIG. 2 is a block diagram of a tooling plate according to an embodiment of the present invention;
FIG. 3 is a schematic view of a feeding and gripping mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic view of a winding mechanism according to an embodiment of the present invention;
fig. 5 is a flowchart of a winding processing method of an induction coil according to an embodiment of the present invention;
FIG. 6 is a flow chart of an alternative winding process for an inductor according to an embodiment of the present invention;
fig. 7 is a schematic diagram of a winding processing apparatus of an inductor according to an embodiment of the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Example 1
According to an aspect of the embodiment of the present invention, there is provided a winding processing system for an inductance coil, fig. 1 is a schematic diagram of a winding processing system for an inductance coil according to an embodiment of the present invention, and as shown in fig. 1, the winding processing system for an inductance coil includes: the tool plate 11, the grabbing mechanism 13 and the winding mechanism 15. The following describes the winding processing system of the inductor in detail.
And the tooling plate 11 is used for positioning the inductance coil to be wound and conveying the positioned inductance coil to be wound to a winding station.
And the grabbing mechanism 13 is used for grabbing the inductive coil to be wound to the winding mechanism of the winding station, or taking the processed inductive coil out of the winding mechanism of the winding station and placing the processed inductive coil into the tooling plate to be conveyed to the next procedure.
And the winding mechanism 15 is used for winding the inductance coil to be wound.
As can be seen from the above, in the above embodiment of the present invention, the tooling plate is used to position the inductor coil to be wound, and the positioned inductor coil to be wound is conveyed to the winding station; reuse snatchs the mechanism and snatchs treating wire-wound inductance coils to the wire winding mechanism of wire winding station, also can take out the inductance coils after handling from wire winding mechanism to place in the frock board in order to be carried next process, thereby through the frock board, snatch the mechanism and wire winding mechanism is automatic to inductance coils and carry out the wire winding processing, need not artificial intervention, realized treating the automatic wire-wound purpose of wire-wound inductance coils.
It is easy to notice that in the embodiment of the invention, the automatic operation among the tooling plate, the grabbing mechanism and the winding mechanism can be utilized to perform the winding operation on the inductance coil, manual intervention is not needed, the winding efficiency of the inductance coil is improved, and the winding quality is improved.
Therefore, the winding processing system of the inductance coil provided by the embodiment of the invention solves the technical problems that the inductance coil is manually on-line in the related art and the efficiency is lower.
In an alternative embodiment, the tooling plate may include: the tooling plate main body is used for positioning the inductance coil and conveying the positioned inductance coil to a winding station; the induction device is used for identifying the induction coil placed on the tooling plate main body and judging whether the induction coil is qualified or not based on the identification result; and the fixing tool is used for fixing the inductance coil placed on the tool plate main body.
Fig. 2 is a structural view of a tooling plate according to an embodiment of the present invention, as shown in fig. 2, the tooling plate including: the tooling plate main body 1 is used for positioning the inductance coil and conveying the positioned inductance coil to a winding station; the induction device 2 is used for identifying defective products generated in production; and the coil fixing tool 3 (namely, a fixing tool) is used for producing and positioning the inductance coil.
Wherein, inductance coils includes: first inductance coils and second inductance coils, first inductance coils and second inductance coils are the inductance coils that the specification is different, and the frock board includes: the first inductance coil positioning piece is arranged on the tooling plate main body and used for positioning the first inductance coil; and the second inductance coil positioning piece is arranged on the tooling plate main body and used for positioning the second inductance coil.
As shown in fig. 2, the inductor coils may be coils of different specifications. For this case, the tooling plate further comprises: the small coil positioning piece 4 (i.e., the first inductance coil positioning piece) and the large coil positioning piece 5 (i.e., the second inductance coil positioning piece) are used for positioning inductance coils with different specifications respectively.
The grasping mechanism in the above embodiment of the present invention includes: the electromagnetic valve is connected with the cylinder of the grabbing mechanism and used for controlling the fixture rotating cylinder and the clamping jaw cylinder of the grabbing mechanism so as to grab the inductance coil; the Y-axis conveying mechanism is used for adjusting the position of the induction coil along the Y direction based on the position information of the winding station; the X-axis line protection chain is used for protecting an X-axis power supply and an air pipe; the supporting bracket is used for fixing the clamp of the grabbing mechanism to the winding station; and the fixture lifting shaft is used for carrying the fixture to move the inductance coil along the Z-axis direction.
Fig. 3 is a schematic view of a feeding and gripping mechanism according to an embodiment of the present invention, as shown in fig. 3, including: an action cylinder electromagnetic valve 1 (namely, an electromagnetic valve) for controlling the action functions of a rotary cylinder and a clamping jaw cylinder on a working clamp; a Y-axis conveying mechanism 2 for carrying out Y-axis shift transfer on the inductance coil; the X-axis line protection chain 3 is used for protecting an X-axis power supply and an air pipe; the supporting bracket 4 is used for fixing a clamp of the grabbing mechanism to a winding station; the fixture lifting shaft 5 is used for carrying the fixture to move the inductance coil along the Z-axis direction; x-axis, solenoid valve gas tube protection chain 6: and the power supply circuit and the air pipe are protected.
Optionally, the inductor coil comprises: first inductance coils and second inductance coils, first inductance coils and second inductance coils are the inductance coils that the specification is different, and snatch the mechanism and still include: the first clamp is used for clamping or placing the first inductance coil; the second clamp is used for clamping or placing the second inductance coil; and the line protection cover is used for protecting the Z-axis air pipe and the electric wire.
As shown in fig. 3, the method further includes: small coil clamp 7: clamping and placing the small coils of the product; the large coil clamp 8: clamping and placing a large coil of a product; big coil anchor clamps lift axle and circuit protection cover 9: and the Z-axis air pipe and the electric wire have protection functions.
The wire winding mechanism in the embodiment of the invention comprises: the servo motor is used for controlling the induction coil to move in the process of winding the induction coil; the limiting bracket is used for limiting and protecting the servo motor; the workpiece support is used for positioning and supporting the inductance coil processing platform; the compressing cylinder is used for pressing and positioning the inductance coil; and the processing motor is used for rotating the inductance coil chamfering fixture.
Fig. 4 is a schematic view of a winding mechanism according to an embodiment of the present invention, as shown in fig. 4, the middle winding mechanism includes: servo motor 1: lifting and moving the coil; lifting and limiting support 2: a limiting device for preventing the motor from rising to the limit position; and (3) workpiece support: positioning and supporting the coil processing platform; the pressing cylinder 4: pressing down and positioning a coil to be processed; a processing motor 5: a motor for rotating the coil chamfering fixture; the clamping mechanism 6: and carrying out clamping control on the coil.
According to the winding processing system of the inductance coil provided by the embodiment of the invention, firstly, 2 large coils and 1 small coil are respectively placed into a tooling positioning plate for positioning (figure 2); after the product is placed, a station release button is started, the tooling plate flows to a processing station, and after the tooling plate is in place and a product is sensed by a photoelectric switch, a line body signal is given to process a top plate; and after the top plate is finished, a signal is sent to the mechanical arm to move for processing, the mechanical arm receives the signal, moves 3-2, the X axis and the Y axis to the position above the grabbing point, clamps and opens the clamps in the figures 2-3, 3-7 and 3-8, descends the axes in the figures 3-5 and 3-9Z to clamp the product, transfers the product to the product processing position through the axes in the figures 3-2 and 3-9Y to process, takes out the product and puts the product back to the tooling positioning plate in the figure 2-2 to enter the next procedure for processing, and repeatedly and automatically operates.
The induction coil is moved to the position of the processing tool shown in the figure 4 through the structure shown in the figure 3 and then is placed into the fixing clamp shown in the figure 4-6, the in-place induction signal is pressed down by the action of the rotary positioning cylinder shown in the figure 4-4, the motor shown in the figure 4-1 is lowered to a set position for processing after the rotary in-place signal is obtained through the slide block shown in the figure 4-2, the resetting is completed after the timing processing, and the figure 4-4 and the figure 4-1 return to the original state. Wherein fig. 4-3 are the processing assembly supports and fig. 4-5 are the rotary motors for processing the coil pins.
The winding processing system of the inductance coil provided by the embodiment of the invention adopts the shaping equipment to automatically straighten and shape the coil; after shaping and processing the coil, the coil is transported by an automatic wire body, and a manipulator automatically takes the coil for processing; the automatic feeding of the line body is realized, the servo manipulator is used for taking materials, assembling and tin immersion, informationized butt joint and full-automatic production are realized, and the production efficiency is improved.
In addition, in the embodiment of the invention, the product is conveyed by adopting the tooling plate, the material is automatically taken and processed by the manipulator after the product is in place, and the product is automatically placed in the positioning fixture after the processing is finished and enters the next process; photoelectric automatic detection, automatic feeding, automatic material taking and discharging and automatic processing are realized in the operation process; the tool clamp flows back automatically, is used repeatedly and is accurate in positioning.
Example 2
According to an embodiment of the present invention, there is provided a method embodiment of a winding processing method of an inductor, it should be noted that the winding processing method of an inductor is applied to any one of the winding processing systems of an inductor, the steps shown in the flowchart of the figure may be executed in a computer system such as a set of computer executable instructions, and although a logical order is shown in the flowchart, in some cases, the steps shown or described may be executed in an order different from that shown or described here.
Fig. 5 is a flowchart of a winding processing method of an inductor according to an embodiment of the present invention, and as shown in fig. 5, the winding processing method of an inductor includes the following steps:
step S502, determining that the inductance coil to be wound is conveyed to a winding station.
And step S504, controlling the grabbing mechanism to take out the inductance coil to be wound from the tooling plate and place the inductance coil into the winding mechanism, wherein the inductance coil is placed in the tooling plate in advance.
In step S506, a winding operation is performed on the inductor coil placed in the winding mechanism.
Through the steps, the fact that the inductance coil to be wound is conveyed to the winding station can be determined; the grabbing mechanism is controlled to take out the inductance coil to be wound from the tooling plate and place the inductance coil into the winding mechanism, wherein the inductance coil is placed into the tooling plate in advance; a winding operation is performed on the induction coil placed to the winding mechanism. According to the winding processing method of the inductance coil, provided by the embodiment of the invention, the inductance coil can be automatically wound through the tooling plate, the grabbing mechanism and the winding mechanism without manual intervention, so that the purpose of automatically winding the inductance coil to be wound is realized, the winding efficiency of the inductance coil is improved, and the technical problem that the efficiency is lower when the inductance coil is manually wound in the related art is solved.
In an alternative embodiment, before determining that the inductor coil to be wound is conveyed to the winding station, the winding processing method of the inductor coil further includes: and identifying the inductance coil by using the induction device on the tooling plate, and judging whether the inductance coil is qualified or not based on an identification result.
In an alternative embodiment, determining that the inductor coil to be wound is delivered to the winding station comprises: acquiring an induction signal of a photoelectric switch on a winding station; and determining that the induction coil is conveyed to the winding station under the condition that the induction signal indicates that the induction coil exists at the winding station.
Fig. 6 is a flowchart of an alternative winding processing method for an inductance coil according to an embodiment of the present invention, as shown in fig. 6, after starting the device, a small coil and a large coil are placed on a tooling plate, wherein the large coil and the large coil are inductance coils and are coils with different specifications; controlling the tooling plate to move to a processing position (namely, a winding station), judging whether the tooling plate moves to the processing position, if not, directly controlling the tooling plate to pass, otherwise, inducing through a photoelectric switch, starting the tooling plate to position, and then starting the X-axis manipulator and the Y-axis manipulator after receiving a tooling plate in-place signal; then starting processing equipment (namely, a winding mechanism) to operate, judging whether winding is finished or not in real time, clamping the wound inductance coil to a tooling plate when the winding is finished, judging that the clamping is finished enough, if so, flowing into the next production procedure, finishing production and reflowing the tooling plate; otherwise, it is passed directly.
According to the winding processing method of the inductance coil, provided by the embodiment of the invention, automatic feeding of the wire body, material taking and assembling and tin immersion of a servo manipulator, informationized butt joint and full-automatic production can be realized, and the production efficiency is improved.
Example 3
According to another aspect of the embodiment of the present invention, there is further provided a winding processing apparatus for an inductance coil, where the winding processing apparatus for an inductance coil is applied to the winding processing method for an inductance coil in any one of the above embodiments 2, and fig. 7 is a schematic diagram of the winding processing apparatus for an inductance coil according to the embodiment of the present invention, as shown in fig. 7, the winding processing apparatus for an inductance coil includes: a determination unit 71, a control unit 73, and a winding unit 75. The following describes the winding processing apparatus of the inductor in detail.
And a determination unit 71 for determining that the induction coil to be wound is conveyed to the winding station.
And the control unit 73 is used for controlling the grabbing mechanism to take out the inductance coil to be wound from the tooling plate and place the inductance coil into the winding mechanism, wherein the inductance coil is placed in the tooling plate in advance.
And a winding unit 75 for performing a winding operation on the induction coil placed to the winding mechanism.
It should be noted here that the determining unit 71, the controlling unit 73 and the winding unit 75 correspond to steps S502 to S506 in embodiment 2, and the modules are the same as the corresponding steps in the implementation example and application scenarios, but are not limited to the disclosure in embodiment 2. It should be noted that the modules described above as part of an apparatus may be implemented in a computer system such as a set of computer-executable instructions.
As can be seen from the above, in the above-described embodiment of the present application, it is determined by the determining unit 71 that the inductance coil to be wound is conveyed to the winding station; the control unit 73 controls the grabbing mechanism to take out the inductance coil to be wound from the tooling plate and place the inductance coil into the winding mechanism, wherein the inductance coil is placed in the tooling plate in advance; and a winding operation is performed on the induction coil placed to the winding mechanism by using the winding unit 75. According to the winding processing device for the inductance coil, provided by the embodiment of the invention, the inductance coil can be automatically wound through the tooling plate, the grabbing mechanism and the winding mechanism without manual intervention, the purpose of automatically winding the inductance coil to be wound is realized, the winding efficiency of the inductance coil is improved, and the technical problems that the inductance coil is manually wound and the efficiency is lower in the related art are solved.
In an optional embodiment, the winding processing apparatus of the inductor further includes: and the judging unit is used for identifying the inductance coil by using the induction device on the tooling plate before the inductance coil to be wound is conveyed to the winding station, and judging whether the inductance coil is qualified or not based on the identification result.
In an alternative embodiment, the determining unit comprises: the acquisition module is used for acquiring an induction signal of the photoelectric switch on the winding station; and the determining module is used for determining that the induction coil is conveyed to the winding station under the condition that the induction signal indicates that the induction coil exists at the winding station.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
In the above embodiments of the present invention, the descriptions of the respective embodiments have respective emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to related descriptions of other embodiments.
In the embodiments provided in the present application, it should be understood that the disclosed technology can be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units may be a logical division, and in actual implementation, there may be another division, for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, units or modules, and may be in an electrical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The integrated unit, if implemented in the form of a software functional unit and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a removable hard disk, a magnetic or optical disk, and other various media capable of storing program codes.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. A winding processing system of an inductance coil is characterized by comprising:
the tooling plate is used for positioning the inductance coil to be wound and conveying the positioned inductance coil to be wound to a winding station;
the grabbing mechanism is used for grabbing the inductance coil to be wound to the winding mechanism of the winding station, or taking the processed inductance coil out of the winding mechanism of the winding station and placing the inductance coil into the tooling plate to be conveyed to the next process;
the winding mechanism is used for winding the inductance coil to be wound;
the tooling plate includes:
the tooling plate main body is used for positioning the inductance coil and conveying the positioned inductance coil to a winding station;
the induction device is used for identifying the induction coil placed on the tooling plate main body and judging whether the induction coil is qualified or not based on an identification result;
the fixing tool is used for fixing the inductance coil placed on the tool plate main body;
the inductance coil includes: first inductance coils and second inductance coils, first inductance coils with second inductance coils is the inductance coils that the specification is different, the frock board includes:
the first inductance coil positioning piece is arranged on the tooling plate main body and used for positioning the first inductance coil;
and the second inductance coil positioning piece is arranged on the tooling plate main body and used for positioning the second inductance coil.
2. The winding processing system of an inductor coil as claimed in claim 1, wherein the grasping mechanism comprises:
the electromagnetic valve is connected with the cylinder of the grabbing mechanism and used for controlling a clamp rotating cylinder and a clamping jaw cylinder of the grabbing mechanism so as to grab the inductance coil;
the Y-axis conveying mechanism is used for adjusting the position of the inductance coil along the Y direction based on the position information of the winding station;
the X-axis line protection chain is used for protecting an X-axis power supply and an air pipe;
the supporting bracket is used for fixing a clamp of the grabbing mechanism to the winding station;
and the fixture lifting shaft is used for carrying the fixture to move the inductance coil along the Z-axis direction.
3. The winding processing system of an inductor coil according to claim 2, wherein the inductor coil comprises: first inductance coils and second inductance coils, first inductance coils with second inductance coils is the inductance coils that the specification is different, it still includes to snatch the mechanism:
the first clamp is used for clamping or placing the first inductance coil;
the second clamp is used for clamping or placing the second inductance coil;
and the line protection cover is used for protecting the Z-axis air pipe and the electric wire.
4. The winding processing system of an inductor coil as claimed in claim 1, wherein said winding mechanism comprises:
the servo motor is used for controlling the induction coil to move in the process of winding the induction coil;
the limiting bracket is used for limiting and protecting the servo motor;
the workpiece support is used for positioning and supporting the inductance coil processing platform;
the compressing cylinder is used for pressing and positioning the inductance coil;
and the processing motor is used for rotating the inductance coil chamfering fixture.
5. A winding processing method of an inductance coil, which is applied to the winding processing system of the inductance coil according to any one of claims 1 to 4, comprising:
determining that an inductance coil to be wound is conveyed to a winding station;
controlling a grabbing mechanism to take out the inductance coil to be wound from a tooling plate and place the inductance coil into a winding mechanism, wherein the inductance coil is placed into the tooling plate in advance;
performing a winding operation on the induction coil placed to the winding mechanism;
before determining that the inductance coil to be wound is conveyed to the winding station, the method further comprises the following steps: identifying the inductance coil by using an induction device on the tooling plate, and judging whether the inductance coil is qualified or not based on an identification result;
determining that an inductor coil to be wound is conveyed to a winding station comprises:
acquiring an induction signal of a photoelectric switch on the winding station;
determining that the induction coil is delivered to the winding station in the event that the induction signal indicates the presence of the induction coil at the winding station.
6. A winding processing apparatus for an inductor, characterized in that, the winding processing method for an inductor according to claim 5 is applied, and comprises:
the determining unit is used for determining that the inductance coil to be wound is conveyed to a winding station;
the control unit is used for controlling the grabbing mechanism to take the inductance coil to be wound out of the tooling plate and place the inductance coil into the winding mechanism, wherein the inductance coil is placed in the tooling plate in advance;
a winding unit for performing a winding operation on the induction coil placed to the winding mechanism;
the processing apparatus further comprises:
the judging unit is used for identifying the inductance coil by using the induction device on the tooling plate before the inductance coil to be wound is conveyed to a winding station, and judging whether the inductance coil is qualified or not based on an identification result;
the determination unit includes:
the acquisition module is used for acquiring an induction signal of the photoelectric switch on the winding station;
the determining module is used for determining that the induction coil is conveyed to the winding station under the condition that the induction signal indicates that the induction coil exists in the winding station.
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