CN110609514A - Robot air conditioner expand tube control system based on network communication - Google Patents
Robot air conditioner expand tube control system based on network communication Download PDFInfo
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- CN110609514A CN110609514A CN201910996789.3A CN201910996789A CN110609514A CN 110609514 A CN110609514 A CN 110609514A CN 201910996789 A CN201910996789 A CN 201910996789A CN 110609514 A CN110609514 A CN 110609514A
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- 238000004891 communication Methods 0.000 title claims abstract description 34
- 238000009434 installation Methods 0.000 claims abstract description 14
- 230000033001 locomotion Effects 0.000 claims description 12
- 238000012545 processing Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 7
- 238000007405 data analysis Methods 0.000 claims description 6
- 230000008054 signal transmission Effects 0.000 claims description 6
- 238000003491 array Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000004378 air conditioning Methods 0.000 claims description 2
- 239000003292 glue Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012797 qualification Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 238000012549 training Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a robot air conditioner pipe expansion control system based on network communication, which comprises a mechanical system, an electric control system and a software system, wherein the mechanical system is used as an execution part and is connected with the electric control system through a motor wire and a signal wire, the software system is embedded in the electric control system, the mechanical system comprises an installation base, a robot main body is installed on the installation base, a clamping workpiece is arranged on one side of the installation base, a first clamping cylinder is arranged along the width direction of the clamping workpiece, and five groups of clamping stations are arranged on one side of the first clamping cylinder, which is far away from the robot main body. The invention needs 6 seconds for average hole site, improves the beat of 14 seconds compared with manual work, and improves the productivity by 3 times. The qualification rate of the primary tube expansion reaches 100 percent, which is improved by 6 percent compared with the manual tube expansion. The glue is accurately controlled to be 0.1 g/time. The cost of production materials is saved. The operation is simple, only 1 day of training is needed, workers can get on the hands, and the labor cost of one person is saved.
Description
Technical Field
The invention relates to the technical field of air conditioner refrigeration, in particular to a robot air conditioner expansion pipe control system based on network communication.
Background
Because each heavy central air-conditioning equipment is nonstandard during design, a manual tube expansion and dispensing mode is adopted at present. The tools used manually are pneumatic drills, tube expansion guns and tube expanders.
The method of artificial tube expansion has three disadvantages: 1. on average, 20 seconds are needed for completing one hole site, and on average, only one container can be expanded in one day. 2. The qualified rate of the reduction rate after tube expansion is only about 94 percent, and manual reworking is needed. 3. The glue yield of the glue is different every time, and the glue cannot be accurately controlled to be 0.1 gram every time, so that the waste of the glue is caused. Sometimes, glue is dripped into the pipe hole, so that the service life of the pipe expander is reduced. Therefore, a robot air conditioner expansion control system based on network communication is designed to solve the problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a robot air conditioner expansion control system based on network communication.
In order to achieve the purpose, the invention adopts the following technical scheme:
a robot air conditioner tube expansion control system based on network communication comprises a mechanical system, an electric control system and a software system, wherein the mechanical system is used as an execution component and is connected with the electric control system through a motor wire and a signal wire, the software system is embedded in the electric control system, the mechanical system comprises an installation base, a robot main body is installed on the installation base, one side of the installation base is provided with a clamping workpiece, the clamping workpiece is provided with a first clamping cylinder along the width direction, one side, away from the robot main body, of the first clamping cylinder is provided with five groups of clamping stations, the five groups of clamping stations are provided with second clamping cylinders, one side, away from the installation base, of the clamping workpiece is connected with two groups of parallel guide rails, and one end, away from the clamping workpiece, of a steel rail is connected with a movable workpiece through a roller in a sliding manner;
the electric control system consists of a plurality of groups of signal converters, a signal transmission device, a PLC control host and a display device, and the PLC control host is used as a building foundation of the software system;
the software system comprises a CNC data analysis module, an ADS communication module, a logic control module, a robot module, an interface display module and a data module, wherein the ADS communication module is provided with a PLC state monitoring unit and a PLC action control unit, the robot module is provided with a robot communication unit and a robot motion control unit, and the data module is provided with a configuration file unit and a fault processing unit.
Preferably, the input information of the CNC data analysis module is a CNC file in an original MPF format, and the output information system is coordinate arrays of the robot, which are used for storage, so as to facilitate further robot path planning.
Preferably, the ADS communication module is an automatic communication protocol and is mainly used for communication between the PC and the PLC.
Preferably, the logic control module comprises a switching tube expansion tool unit, a switching dispensing tool unit, a continuous tube expansion unit, a continuous dispensing unit, a tube expansion flow unit and a dispensing flow unit.
Preferably, the robot communication unit is used for connecting signal transmission between the robot main body and the PLC control host, and the robot motion control unit is used for controlling the motion state of the robot main body by the robot motion control unit.
Preferably, the interface display module is used for displaying the operation data and the state of the whole system.
Preferably, the configuration file unit in the data module comprises a tube expansion parameter, a dispensing parameter, an electric gun parameter, a robot parameter and a parameter reading and writing unit; the fault processing unit is used for diagnosing fault information, recording and displaying the fault information on a human-computer interface, so that the problem of fault processing is facilitated.
Compared with the prior art, the invention has the beneficial effects that:
first, it takes 6 seconds for an average hole site, which improves the tact time by 14 seconds compared to manual work, and improves the productivity by 3 times.
And secondly, the qualification rate of the primary tube expansion reaches 100 percent, and is improved by 6 percent compared with the manual tube expansion.
Thirdly, the glue is accurately controlled to be 0.1 g/time. The cost of production materials is saved.
Fourthly, the operation is simple, workers can get on the hands only by training for 1 day, and the labor cost of one person is saved.
Drawings
Fig. 1 is a schematic structural diagram of a mechanical system of a robot air conditioner pipe expansion control system based on network communication according to the present invention;
fig. 2 is a logic relationship diagram of a software system of a robot air conditioner pipe expansion control system based on network communication according to the present invention.
In the figure: the robot comprises a mounting base 1, a robot main body 2, a workpiece clamped 3, a first clamping cylinder 4, a second clamping cylinder 5, a guide rail 6 and a workpiece moving 7.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-2, a robot air conditioner pipe expansion control system based on network communication comprises a mechanical system, an electric control system and a software system, wherein the mechanical system is used as an execution component, is connected with an electric control system through a motor wire and a signal wire, a software system is embedded in the electric control system, the mechanical system comprises an installation base 1, a robot main body 2 is installed on the installation base 1, a clamping workpiece 3 is arranged on one side of the installation base 1, a first clamping cylinder 4 is arranged on the clamping workpiece 3 along the width direction, five groups of clamping stations are arranged on one side of the first clamping cylinder 4 far away from the robot main body 2, the five groups of clamping stations are provided with second clamping cylinders 5, one side of the clamping workpiece 3, which is far away from the mounting base 1, is connected with two groups of parallel guide rails 6, and one end of the steel rail 6, which is far away from the clamping workpiece 3, is connected with a movable workpiece 7 in a sliding manner through a roller;
the electric control system consists of a plurality of groups of signal converters, a signal transmission device, a PLC control host and a display device, and the PLC control host is used as a building foundation of the software system;
the software system comprises a CNC data analysis module, an ADS communication module, a logic control module, a robot module, an interface display module and a data module, wherein the ADS communication module is provided with a PLC state monitoring unit and a PLC action control unit, the robot module is provided with a robot communication unit and a robot motion control unit, the data module is provided with a configuration file unit and a fault processing unit, input information of the CNC data analysis module is a CNC file in an original MPF format, an output information system is coordinate arrays of a robot, the arrays are used for storage to facilitate further robot path planning, the ADS communication module is an automatic communication protocol and is mainly used for communication between a PC (personal computer) and PLC (programmable logic controller) equipment, and the logic control module comprises a switching tube expansion tool unit, a switching glue dispensing tool unit, a continuous tube expansion unit, a continuous glue dispensing unit, The system comprises a pipe expanding flow unit and a glue dispensing flow unit, wherein a robot communication unit is used for connecting signal transmission between a robot main body 2 and a PLC (programmable logic controller) control host, a robot motion control unit is used for controlling the motion state of the robot main body 2 by the robot motion control unit, an interface display module is used for displaying the operation data and state of the whole system, and a configuration file unit in a data module comprises a pipe expanding parameter, a glue dispensing parameter, an electric gun parameter, a robot parameter and a parameter reading and writing unit; the fault processing unit is used for diagnosing fault information, recording and displaying the fault information on a human-computer interface, so that the problem of fault processing is facilitated.
In the invention, the robot is used for replacing the manual work, and the automatic pipe expanding process is realized. The method has the advantages that automatic generation of an off-line path of the robot is realized by analyzing CNC files of a previous working procedure of air conditioner tube plate machining, PTP, LINER, CIRCLE and JOG movement of the robot is realized, a tube expansion method combining pneumatic servo, a power gun and tube expansion is adopted, 1 worker cost is saved, on average, 6 seconds are needed for one hole site, 14 seconds of beat is improved compared with manual work, the production rate is improved by 3 times, the qualification rate of one-time tube expansion reaches 100 percent and is improved by 6 percent compared with manual tube expansion, glue is accurately controlled at 0.1 g/time, and the production material cost is saved. The problems of low pipe expanding speed, low primary pipe expanding qualification rate, inaccurate glue control and the like of the traditional manual pipe expanding are solved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. A robot air conditioner expand tube control system based on network communication comprises a mechanical system, an electric control system and a software system, wherein the mechanical system is connected with the electric control system through a motor line and a signal line as an execution component, the software system is embedded in the electric control system, the mechanical system is characterized in that the mechanical system comprises an installation base (1), a robot main body (2) is installed on the installation base (1), a clamping workpiece (3) is arranged on one side of the installation base (1), a first clamping cylinder (4) is arranged on the clamping workpiece (3) along the width direction, five groups of tightening stations are arranged on one side, away from the robot main body (2), of the first clamping cylinder (4), second clamping cylinders (5) are arranged on the five groups of tightening stations, one side, away from the installation base (1), of the clamping workpiece (3) is connected with two groups of parallel guide rails (6), one end of the steel rail (6) far away from the clamping workpiece (3) is connected with a moving workpiece (7) in a sliding way through a roller;
the electric control system consists of a plurality of groups of signal converters, a signal transmission device, a PLC control host and a display device, and the PLC control host is used as a building foundation of the software system;
the software system comprises a CNC data analysis module, an ADS communication module, a logic control module, a robot module, an interface display module and a data module, wherein the ADS communication module is provided with a PLC state monitoring unit and a PLC action control unit, the robot module is provided with a robot communication unit and a robot motion control unit, and the data module is provided with a configuration file unit and a fault processing unit.
2. A network communication based robot air conditioner pipe expansion control system as claimed in claim 1, wherein the input information of the CNC data analysis module is a CNC file in original MPF format, and the output information system is coordinate arrays of the robot, which are used for storage, so as to facilitate further robot path planning.
3. The system of claim 1, wherein the ADS communication module is an automatic communication protocol and is mainly used for communication between PC and PLC devices.
4. The system of claim 1, wherein the logic control module comprises a switching tube expansion tool unit, a switching dispensing tool unit, a continuous tube expansion unit, a continuous dispensing unit, a tube expansion process unit, and a dispensing process unit.
5. The system for controlling the air-conditioning expansion pipe of the robot based on the network communication is characterized in that the robot communication unit is used for connecting the signal transmission between the robot main body (2) and the PLC control host, and the robot motion control unit is used for controlling the motion state of the robot main body (2).
6. The system as claimed in claim 1, wherein the interface display module is configured to display operational data and status of the entire system.
7. The system according to claim 1, wherein the configuration file unit in the data module comprises a pipe expansion parameter, a dispensing parameter, an electric gun parameter, a robot parameter, and a parameter read-write unit; the fault processing unit is used for diagnosing fault information, recording and displaying the fault information on a human-computer interface, so that the problem of fault processing is facilitated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910996789.3A CN110609514A (en) | 2019-10-19 | 2019-10-19 | Robot air conditioner expand tube control system based on network communication |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910996789.3A CN110609514A (en) | 2019-10-19 | 2019-10-19 | Robot air conditioner expand tube control system based on network communication |
Publications (1)
| Publication Number | Publication Date |
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| CN110609514A true CN110609514A (en) | 2019-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910996789.3A Pending CN110609514A (en) | 2019-10-19 | 2019-10-19 | Robot air conditioner expand tube control system based on network communication |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2467225Y (en) * | 2001-02-19 | 2001-12-26 | 华南理工大学 | Rolling self-forming internal spiral fin electric tube expander |
| CN101722243A (en) * | 2008-10-17 | 2010-06-09 | 铜联商务咨询（上海）有限公司 | Method for expansion copper pipe |
| US20120042674A1 (en) * | 2009-05-12 | 2012-02-23 | Mitsubishi Electric Corporation | Air-conditioning apparatus |
| CN107471882A (en) * | 2017-08-16 | 2017-12-15 | 江门市蓬江区珠西智谷智能装备协同创新研究院 | A kind of processing of robots control system of large volume workpiece engraving |
| CN107695216A (en) * | 2017-09-22 | 2018-02-16 | 徐州德坤电气科技有限公司 | A kind of fin assembly automatic expanding guard system supporting steel plate inserts unit |
| CN108202110A (en) * | 2018-02-01 | 2018-06-26 | 珠海格力电器股份有限公司 | Heat exchanger pipe-expanding device |
| CN110181512A (en) * | 2019-05-22 | 2019-08-30 | 中国电子科技集团公司第十四研究所 | A kind of transformer core automatic laminating machine manually makees the control system stood |
-
2019
- 2019-10-19 CN CN201910996789.3A patent/CN110609514A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2467225Y (en) * | 2001-02-19 | 2001-12-26 | 华南理工大学 | Rolling self-forming internal spiral fin electric tube expander |
| CN101722243A (en) * | 2008-10-17 | 2010-06-09 | 铜联商务咨询（上海）有限公司 | Method for expansion copper pipe |
| US20120042674A1 (en) * | 2009-05-12 | 2012-02-23 | Mitsubishi Electric Corporation | Air-conditioning apparatus |
| CN107471882A (en) * | 2017-08-16 | 2017-12-15 | 江门市蓬江区珠西智谷智能装备协同创新研究院 | A kind of processing of robots control system of large volume workpiece engraving |
| CN107695216A (en) * | 2017-09-22 | 2018-02-16 | 徐州德坤电气科技有限公司 | A kind of fin assembly automatic expanding guard system supporting steel plate inserts unit |
| CN108202110A (en) * | 2018-02-01 | 2018-06-26 | 珠海格力电器股份有限公司 | Heat exchanger pipe-expanding device |
| CN110181512A (en) * | 2019-05-22 | 2019-08-30 | 中国电子科技集团公司第十四研究所 | A kind of transformer core automatic laminating machine manually makees the control system stood |
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Effective date of registration: 20220822 Address after: No. 917, Bao'an Road, Baoshan District, Shanghai, 201906 Applicant after: SH INTELLIGENT EQUIPMENT (SHANGHAI) CO.,LTD. Address before: 201614 Building 7-C, No. 189, Fulian 2nd Road, Baoshan District, Shanghai Applicant before: SHANGHAI ORCA AUTOMATION TECHNOLOGY Co.,Ltd. |