Novel installation process of metal keel composite wall
Technical Field
The invention relates to the field of building wall installation processes, in particular to a novel installation process of a metal keel composite wall.
Background
The building block wall has serious heat loss, and the external wall has high heat insulation construction difficulty and is easy to fall off. Various problems such as cracking of the heat-insulating layer, water inflow and the like continuously occur in various places, and the theoretical service cycle is short because the heat-insulating layer and the wall body are of a binary structure. The improved heat-insulation decorative integrated board has the problem that the attachment degree of the board to the wall body of the building block is influenced by weather and the local board is peeled off due to expansion with heat and contraction with cold, and the problem of combination of the wall body and the heat-insulation decorative layer is not solved all the time. A large amount of labor investment is needed in the installation process, the installation effect and the expected service life are not ideal all the time, particularly in the south of rainy China, the problems of water seepage and cracking can occur after the wall is used in the near future under the influence of environmental factors, and frost heaving and falling in the north are more serious.
Disclosure of Invention
The invention aims to provide a novel mounting process of a metal keel composite clamp body, which aims to solve the problems in the background technology.
In order to achieve the above object, the present invention is achieved by:
the novel installation process of the metal keel composite wall body comprises the following steps:
(1) fixing galvanized light steel keels by self-tapping screws at intervals vertically according to the upper guide rail and the lower guide rail of the main body frame to form the counter-pulling between the inner double-row keels and the outer double-row keels of the wall body by using connecting pieces;
(2) then the aluminum alloy keel is nailed by a self-tapping nail according to the height of the decorative plate surface and the decorative plate is supported and hung;
(3) firstly, vertically sewing decorative plates into T-shaped adhesive tapes, and uniformly sealing the decorative plates on the outer sides by using structural adhesive;
(4) spraying polyurethane foam on the inner side of the decorative plate to enable the thickness of the decorative plate to reach the local technological parameter standard;
(5) installing a steel plate mesh mould-removal-free material on the inner side of the wall body, embedding a pipeline control box in a wall body cavity, and pouring light aggregate composite foam concrete;
(6) and finally spraying mortar and large white putty on the inner side surface of the wall body.
In a further improvement, the keel joint is driven by a high-strength self-tapping screw electric drill with the diameter of more than 5 mm.
In a further improvement, the step 5 is to spray cement mortar on the inner wall surface, and paint putty after the inner wall surface is strickled off.
In a further improvement, polyurethane foaming or inorganic heat insulation mortar is sprayed on the inner side of the decorative plate, so that the transverse and vertical keels are hidden inside without cavities.
The invention has the beneficial effects that: because the structure integrates heat preservation and decoration, all links can be used in a crossed mode, for example, the construction of the inner leaf and the outer leaf on the surface is finished, the wall body template effect is also finished, the line pipe box is pre-buried in advance, the composite foam concrete slurry is poured on the inner side, the formed solid wall body is excellent in heat preservation effect, and maintenance is never needed. The adopted polyphenyl granules can utilize social white garbage (waste and old recovery) to crush 3-5 mm in diameter as lightweight aggregate, thereby reducing environmental pollution. The reduction links are that the manpower is reduced, the efficiency is improved and the construction period is shortened. No garbage is discharged during construction, and the waste water is recycled and the construction is clean. The solid wall body has stable self-insulation effect, the service life of the solid wall body is the same as that of a building, the surface colors of the stone and ceramic plates are never changed, and the solid wall body is resistant to acid, alkali, ultraviolet and weathering. Vertical steel joist also is wall body bearing structure and bears the weight of and also is the connection fossil fragments of decorative board, links to each other through aluminium alloy fossil fragments and alleviates the horizontal momentum of earthquake wave. The polyurethane foaming heat conductivity coefficient that uses is low, and intensity is high, enables the wall and has stronger water-proof effects, and outside decorative board structure glue closed joint is waterproof again, thoroughly solves the problem of wall body infiltration fracture. The transverse and vertical keels are completely hidden inside, and the corrosion resistance effect is good.
Drawings
FIG. 1 is a schematic view of the connection between metal studs;
FIG. 2 is a schematic structural view of a metal composite frame;
FIG. 3 is a schematic elevational view of an embodiment of the invention after installation;
FIG. 4 is a top view of a wall after installation of an embodiment of the present invention;
the labels in the figure are: 1. galvanizing a light steel C-shaped keel; 2. a polyurethane foam material; 3. a connecting member; 4. compounding the foam concrete; 5. the steel plate is free from die stripping materials; 6. thin stone and ceramic plates; t-shaped adhesive tape; 8. the putty is white; 9. self-tapping screw.
Detailed Description
The invention will be further explained and illustrated with reference to the figures and examples.
Example 1: referring to fig. 1-3, the novel installation process of the metal keel composite wall body is that a galvanized light steel keel 1 is vertically fixed by self-tapping screws 8 at intervals according to upper and lower guide rails of a main body frame to form a double-row keel inside and outside the wall body, the double-row keel is pulled oppositely by a connecting piece 3, a decorative ceramic plate 6 is polished and formed, then the decorative ceramic plate 6 is firmly nailed by the self-tapping screws 8 according to the height of the decorative ceramic plate 6, meanwhile, the decorative ceramic plate 6 is supported and hung on the outer edge of the keel 1, then, a T-shaped adhesive tape 7 or other fixing adhesive tapes are firstly placed in a vertical seam of the decorative ceramic plate 6, and the decorative ceramic plate; and then the polyurethane foam material 2 is sprayed on the inner side of the decorative plate to ensure that the thickness of the decorative plate reaches the local technological parameter standard. Then installing a steel plate mesh non-demolding material 5 on the inner side of the wall body, embedding a pipeline control box in the cavity of the wall body, and pouring light aggregate composite foam concrete 4; and finally spraying mortar and large white putty on the inner side surface of the wall body. And the node of the keel is driven by a high-strength self-tapping screw 9 with the diameter of more than 5 mm through an electric drill. And the concrete operation in the last step is that mortar is sprayed on the inner wall surface, and putty white 8 is smeared after the inner wall surface is strickled off.
Embodiment 2 in another embodiment of the present invention, a steel-aluminum keel with appropriate length and number can be prefabricated in a factory according to drawings and floor height, and matched with corresponding connectors, then the keel 1 is assembled on site, then the decorative ceramic plates 6 which are polished in advance are hoisted in place one by one, and installed on the steel-aluminum keel 1, then the steel-aluminum keel 1 is filled with polyurethane foaming materials 2 to make the steel-aluminum keel meet the local thermal standard, then the wall is filled with light aggregate concrete or other environment-friendly light wall materials, finally the inner wall is sprayed with cement mortar, after leveling, white is scraped, the layer-by-layer construction is performed, and the installation is rapid and labor-saving.
It should be noted that the installation process is suitable for the complete assembly of most of the walls of the shear wall structure containing the metal keels or the metal nets, including the wall structures of buildings and structures.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.