CN110606391A - Grey fabric metering and managing method for grey fabric winding vehicle - Google Patents
Grey fabric metering and managing method for grey fabric winding vehicle Download PDFInfo
- Publication number
- CN110606391A CN110606391A CN201910710748.3A CN201910710748A CN110606391A CN 110606391 A CN110606391 A CN 110606391A CN 201910710748 A CN201910710748 A CN 201910710748A CN 110606391 A CN110606391 A CN 110606391A
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- Prior art keywords
- grey cloth
- vehicle
- length
- plc
- metering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004744 fabric Substances 0.000 title claims abstract description 155
- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000004804 winding Methods 0.000 title claims abstract description 42
- 238000005096 rolling process Methods 0.000 claims abstract description 24
- 230000008054 signal transmission Effects 0.000 claims abstract description 6
- 239000000696 magnetic material Substances 0.000 claims description 19
- 238000005070 sampling Methods 0.000 claims description 10
- 238000007639 printing Methods 0.000 claims description 2
- 239000004753 textile Substances 0.000 abstract description 9
- 238000005259 measurement Methods 0.000 abstract description 2
- 238000007726 management method Methods 0.000 description 27
- 238000004043 dyeing Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000007730 finishing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000009999 singeing Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/06—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to predetermined lengths of webs
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile, fibre
Landscapes
- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a gray fabric metering and managing method for a gray fabric winding vehicle. The PLC controller automatically calculates the winding or unwinding length of the grey cloth of the package according to the number of pulses generated by the pulse counter measuring magnetic switch; the touch screen is connected with the PLC controller and can display the working state information of a single or multiple rolling blank cloth vehicles; the printer is connected with the PLC through a signal transmission line; and the RFID tag is connected with the PLC through an antenna and a reader. The invention can realize the automatic measurement of the winding or unwinding length of the grey cloth on the rolling grey cloth vehicle, can output or burn the grey cloth information to the RFID chip in the forms of cards, two-dimensional codes and the like, provides a new method for the digital and intelligent management of a textile workshop, and improves the management efficiency of the textile workshop.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to a grey fabric metering and managing method for a grey fabric winding vehicle, and belongs to the technical field of dyeing and finishing industry.
[ background of the invention ]
With the advent of the information age, intelligent and digital factory construction has received more and more attention. The winding or unwinding length of the grey cloth of the traditional automatic metering method for the winding or unwinding length of the dyeing and finishing grey cloth can not be directly measured, and the winding or unwinding length needs to be measured by adopting auxiliary equipment with a length counting function or estimated by the experience of textile workers; meanwhile, paper record is mainly used for recording vehicle-mounted grey cloth information. The management method of the grey cloth mainly has the following three problems:
firstly, the actual length of the vehicle-mounted grey cloth and the recorded length are relatively large in and out, so that a relatively serious management problem is caused. Under the prior art condition, the initial length of grey cloth after the book can be taken notes, owing to have the counter on the device of rolling up, can be used to length measurement, so initial length data is generally comparatively accurate. However, since the finishing process is generally a sample process, the length of a single process is determined according to the number of processes required by a customer. Therefore, the gray fabric on each gray fabric vehicle is generally used for processing a plurality of orders, and because the existing gray fabric vehicle is lack of a gray fabric length measuring function and a measuring device or equipment matched with the gray fabric vehicle to accurately measure the sampling length, staff generally record and record the sampling length according to experience, the actual length of the vehicle-mounted gray fabric and the recording length have large deviation, and the production management order is seriously influenced.
Secondly, the content of the papery vehicle-mounted grey cloth information recording card is easy to be polluted, and meanwhile, the card is easy to lose, thereby affecting the dyeing and finishing processing quality in serious cases. Dyeing and finishing processing is wet processing, and when paper information is used for recording, the recorded information is easily polluted by water, colored dyes and the like, so that the information cannot be correctly identified; meanwhile, the card is easy to lose in the circulation process along with the cloth vehicle, and the vehicle-mounted grey cloth information of the fabric vehicle is completely lost. Because dyeing and finishing processing techniques suitable for grey cloth made of different materials are completely different, the grey cloth sampling error caused by information loss finally influences the dyeing and finishing color processing quality and causes loss.
Thirdly, the difficulty of positioning the cloth vehicle causes the difficulty of finding the cloth. Dyeing and finishing processes comprise continuous production processes such as singeing, desizing, scouring and bleaching, mercerizing, steaming, shaping, preshrinking and the like, and due to the fact that production beats and processing capacity of each process section are different greatly and the influence of production scheduling and scheduling, the gray fabric processed in the previous process can be subjected to subsequent processing by batch stacking. Under the condition of the prior art, the cloth vehicle in the dyeing and finishing workshop is difficult to position, so that the production trouble that the staff find the cloth is difficult is caused, and the production efficiency is seriously influenced.
Therefore, in order to solve the above technical problems, it is necessary to provide an innovative automatic measuring method for the winding or unwinding length of grey cloth, which overcomes the drawbacks of the prior art.
[ summary of the invention ]
In order to solve the above-mentioned problems of the prior art, an object of the present invention is to provide a method for measuring and managing a gray fabric of a gray fabric winding vehicle, which can automatically measure the winding or unwinding length of the gray fabric on the gray fabric winding vehicle, and which effectively solves the problem of large deviation between the actual length and the recorded length of the vehicle-mounted gray fabric.
The grey cloth of the grey cloth rolling vehicle is provided with the grey cloth rolling vehicle with the grey cloth information digital management function, the grey cloth information can be output in the forms of cards, two-dimensional codes and the like, or the grey cloth information is burnt on an RFID chip, the problems that the papery grey cloth information is easy to pollute and lose, and the fabric vehicle is difficult to position are effectively solved, a new method is provided for digital and intelligent management of a textile workshop, and the management efficiency of the textile workshop is improved.
In order to achieve the purpose, the invention adopts the technical scheme that: a grey cloth metering and managing method of a grey cloth rolling vehicle adopts a grey cloth rolling vehicle which is provided with an information management system; the grey cloth winding vehicle comprises a frame, a bearing seat connecting plate, a bearing seat, a length counting roller, a magnetic switch and a magnetic material; the frame is horizontally pivoted with a package gray fabric; the bearing seat connecting plate is arranged on the frame; the bearing block is arranged on the bearing connecting plate and connected with the bearing connecting plate; the magnetic switch is arranged on the bearing connecting plate; the length counting roller is supported by a pair of bearing seats, and the packaged grey cloth bypasses the length counting roller; the magnetic material is arranged at one end of the length measuring roller and matched with the magnetic switch; the length counting roller can drive the magnetic material to rotate periodically; the information management system comprises a pulse counter and a PLC (programmable logic controller);
the automatic gray fabric metering method comprises the following steps:
1) the winding gray fabric is wound or unwound to drive the length counting roller to rotate;
2) the length counting roller rotates to drive the magnetic material to rotate periodically. Every time the magnetic material passes through the magnetic switch for 1 time, the magnetic material can be converted into an electric pulse signal for recording;
3) the PLC measures the number of pulses generated by the magnetic switch through a pulse counter; and combining the number of pulses and the structural parameters of the length counting roller, and automatically calculating by using a PLC (programmable logic controller) to obtain the winding or sampling unwinding length of the grey cloth.
The grey fabric metering and managing method of the grey fabric winding vehicle further comprises the following steps: the grey cloth management system of the roll-up grey cloth vehicle comprises a PLC (programmable logic controller), a pulse counter, a power supply, a signal transmission line, a printer, a touch screen, a reader, an antenna and an RFID (radio frequency identification) tag.
The grey fabric metering and managing method of the grey fabric winding vehicle further comprises the following steps: the PLC is connected with the touch screen, and the touch screen displays the length of the residual grey cloth on the rolling and loading grey cloth vehicle and the length of single sampling unwinding; the grey cloth parameters can be input and modified through the touch screen. When the magnetic switches on the plurality of grey cloth rolling cars are connected with the information management system, the touch screen can display the current working state information of each grey cloth rolling car, and parameters on any grey cloth rolling car can be modified.
The grey fabric metering and managing method of the grey fabric winding vehicle further comprises the following steps: the PLC is connected with a printer through a signal transmission line, and the printer outputs the grey cloth information displayed on the touch screen in a bar code, two-dimensional code or card printing mode. When the state information of a plurality of rolling blank cloth vehicles is displayed on the touch screen, the total or individual state information can be output
The grey fabric metering and managing method of the grey fabric winding vehicle further comprises the following steps: the PLC is connected with a power supply which supplies power to the PLC and the magnetic switch.
The grey fabric metering and managing method of the grey fabric winding vehicle further comprises the following steps: binding an RFID label on each package of gray fabric vehicle; the RFID tags are connected with the PLC through the reader, the antenna and the RFID tag, so that grey cloth information can be written into the RFID tags or grey cloth information recorded by the RFID tags can be read, and meanwhile, stations of the rolled grey cloth vehicle corresponding to the RFID tags can be displayed on the touch screen.
The grey fabric metering and managing method of the grey fabric winding vehicle further comprises the following steps: the information management system is a vehicle-mounted system, namely a special information management system is equipped for a single rolling and loading fabric blank vehicle; or a plug-and-play system, when the system is used in the mode, only the magnetic switch is connected with the information management system, and the single information management system is suitable for multiple rolling blank cloth vehicles.
Compared with the prior art, the invention has the following beneficial effects:
1. the gray fabric metering and managing method of the grey fabric winding vehicle can realize automatic metering of the winding or unwinding length of the gray fabric, and effectively solves the problem that the deviation between the actual length and the recorded length of the vehicle-mounted gray fabric is large.
2. The gray fabric metering and managing method of the grey fabric roll-up vehicle can output the gray fabric information in the forms of cards, two-dimensional codes and the like, or burn the gray fabric information in the RFID label, rapidly distinguish whether the gray fabric roll-up vehicle is in the effective sensing area range, and simultaneously display the gray fabric information contained in the grey fabric vehicle in a digital form, effectively solve the problems that paper gray fabric information is easy to pollute and lose and the fabric vehicle is difficult to position, provide a new method for digital and intelligent management of a textile workshop, and improve the management efficiency of the textile workshop.
[ description of the drawings ]
Fig. 1 is a schematic view of the structure of the roll-up fabric cart of the present invention.
Figure 2 is a schematic view of the roll-to-roll blank cart of the present invention.
Fig. 3 is a schematic view of an information management system of the roll-to-roll fabric vehicle of the present invention.
Fig. 4 is a diagram showing an information recording format of the cloth winding vehicle of the present invention.
[ detailed description ] embodiments
Referring to fig. 1 to 4 of the drawings, the invention provides a method for metering and managing fabric of a fabric winding vehicle, which adopts a fabric winding vehicle equipped with an information management system.
The rolling-up grey cloth vehicle comprises a frame 1, a bearing seat connecting plate 2, a bearing seat 3, a length counting roller 4, a magnetic switch 51, a magnetic material 52 and the like.
A winding gray fabric 6 is horizontally pivoted on the frame 1. The bearing seat connecting plate 2 is installed on the frame 1. The bearing pedestal 3 is arranged on the bearing connecting plate 2 and connected with the bearing connecting plate.
The length-measuring roller 4 is supported by the frame 1 via a pair of bearing blocks 3, and the wound fabric 6 passes around the length-measuring roller 4. The winding gray fabric 6 is wound or unwound around the length-measuring roller 4, so that the length-measuring roller 4 is driven to rotate.
The magnetic switch 51 is arranged on the bearing connecting plate 2; the magnetic material 52 is arranged at one end of the length-measuring roller 4 and matched with the magnetic switch 51. The length-counting roller 4 can drive the magnetic material 52 to rotate periodically when rotating, the magnetic material 52 can be converted into an electric pulse signal for recording once passing through the magnetic switch 51, and the length of the wound or unwound grey cloth can be calculated and obtained by combining the structural size and the number of pulses of the length-counting roller 4.
The information management system comprises a PLC (programmable logic controller) 7, a pulse counter 8, a power supply 9, a signal transmission line 11, a printer 12, a touch screen 10, a reader 13, an antenna 14 and an RFID (radio frequency identification) tag 15.
Specifically, the pulse counter 8 is connected to the magnetic switch 51; the pulse counter 8 is connected to the PLC controller 7. The PLC controller 7 measures the number of pulses generated by the magnetic switch 51 through the pulse counter 8, and the PLC controller 7 automatically calculates according to the number of pulses and the structural parameters of the length counting roller 4 to obtain the winding or sampling unwinding length of the grey cloth.
The PLC 7 is connected with the touch screen 10 and displays the length of the residual grey cloth, the length of single sampling unwinding and other physical information of the grey cloth on the automatic metering method of the winding or unwinding length of the grey cloth; in addition, the touch screen 10 can also be used for inputting and modifying the parameters of the grey cloth. When the magnetic switches 51 on the plurality of grey cloth rolling cars are connected with the informatization management system, the touch screen 10 can display the current working state information of each grey cloth rolling car, and parameters on any grey cloth rolling car can be modified.
The PLC 7 is connected with a printer 12 through a signal transmission line 11, can output the grey cloth information displayed on the touch screen 10 in the form of bar codes, two-dimensional codes or printed card sheets, and can output overall or individual state information when displaying the state information of a plurality of rolling grey cloth vehicles, so that staff can conveniently and directly obtain the grey cloth information.
The PLC controller 7 is connected with a power supply 9, and the power supply 9 supplies power for the work of the information management system.
The PLC controller 7 is in butt joint with the RFID tag 15 through the reader 13 and the antenna 14 in sequence. The RFID tag 15 is bound with an automatic metering method of the winding or unwinding length of the grey cloth, and one-to-one identification is carried out. The PLC controller 7 reads and writes the RFID tag 15 through the reader 13 and the antenna 14, and writes the gray fabric information into the RFID tag 15 or reads the gray fabric information recorded by the RFID tag 15. Meanwhile, the work station of each RFID tag 15 corresponding to the rolling and loading cloth vehicle can be displayed on the touch screen 10.
The information management system can be set as a vehicle-mounted system, namely a special information management system is equipped for the automatic metering method of the winding or unwinding length of the single grey cloth; in this mode, the magnetic switch 51 is connected to the information management system, and a single information management system can be used for a plurality of automatic metering methods of the winding or unwinding length of the gray fabric.
The invention discloses a gray fabric metering and managing method of a grey fabric package vehicle, which comprises the following steps:
1) the winding gray fabric 6 is wound or unwound to drive the length counting roller 4 to rotate;
2) the length-measuring roller 4 rotates to drive the magnetic material 52 to rotate periodically. The magnetic material 52 can be converted into an electric pulse signal to be recorded every time the magnetic material passes through the magnetic switch 51;
3) the PLC controller 7 measures the number of pulses generated by the magnetic switch 51 through the pulse counter 8; the number of pulses and the structural parameters of the length counting roller 4 are combined, and the PLC 7 automatically calculates to obtain the winding or sampling unwinding length of the grey cloth.
The automatic metering method for the winding or unwinding length of the gray fabric can realize the automatic metering of the winding or unwinding length of the gray fabric on the automatic metering method for the winding or unwinding length of the gray fabric, can output the gray fabric information in the forms of cards, two-dimensional codes and the like, or burn the gray fabric information in RFID tags, provides a new method for the digital and intelligent management of a textile workshop, and improves the management efficiency of the textile workshop.
The above embodiments are merely preferred embodiments of the present disclosure, which are not intended to limit the present disclosure, and any modifications, equivalents, improvements and the like, which are within the spirit and principle of the present disclosure, should be included in the scope of the present disclosure.
Claims (6)
1. A grey cloth metering and managing method for a grey cloth rolling vehicle is characterized in that: the method adopts a grey cloth rolling vehicle which is provided with an information management system; the grey cloth winding vehicle comprises a frame, a bearing seat connecting plate, a bearing seat, a length measuring roller, a magnetic switch and a magnetic material; the frame is horizontally pivoted with a package gray fabric; the bearing seat connecting plate is arranged on the frame; the bearing block is arranged on the bearing connecting plate and connected with the bearing connecting plate; the magnetic switch is arranged on the bearing connecting plate; the length counting roller is supported by a pair of bearing seats, and the packaged grey cloth bypasses the length counting roller; the magnetic material is arranged at one end of the length measuring roller and matched with the magnetic switch; the length counting roller can drive the magnetic material to rotate periodically; the information management system comprises a pulse counter and a PLC (programmable logic controller);
the grey fabric metering method comprises the following steps:
1, winding or unwinding the package gray fabric, and driving a length counting roller to rotate;
2) the length counting roller rotates to drive the magnetic material to rotate periodically. Every time the magnetic material passes through the magnetic switch for 1 time, the magnetic material can be converted into an electric pulse signal for recording;
3) the PLC measures the number of pulses generated by the magnetic switch through a pulse counter; and combining the number of pulses and the structural parameters of the length counting roller, and automatically calculating by using a PLC (programmable logic controller) to obtain the winding or sampling unwinding length of the grey cloth.
2. A method of metering and managing a blank for a greige good vehicle in a package according to claim 1, wherein: the PLC is connected with the touch screen, and the touch screen displays the length of the residual grey cloth on the rolling and loading grey cloth vehicle and the length of single sampling unwinding; the grey cloth parameters can be input and modified through the touch screen.
3. A method of metering and managing a blank for a greige good vehicle in a package according to claim 1, wherein: the PLC is connected with a printer through a signal transmission line, and the printer outputs the grey cloth information displayed on the touch screen in a bar code, two-dimensional code or card printing mode.
4. A method of metering and managing a blank for a greige good vehicle in a package according to claim 1, wherein: the PLC is connected with a power supply which supplies power to the PLC and the magnetic switch.
5. A method of metering and managing a blank for a greige good vehicle in a package according to claim 1, wherein: binding an RFID label on each package of gray fabric vehicle; the RFID label is connected with the RFID label through the reader, the antenna and the RFID label, so that grey cloth information is written into the RFID label, or grey cloth information recorded by the RFID label is read.
6. A method of metering and managing a blank for a greige good vehicle in a package according to claim 1, wherein: the information management system is a vehicle-mounted system, namely a special information management system is equipped for a single rolling and loading fabric blank vehicle; or a plug-and-play system, when the system is used in the mode, only the magnetic switch is connected with the information management system, and the single information management system is suitable for multiple rolling blank cloth vehicles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910710748.3A CN110606391A (en) | 2019-08-02 | 2019-08-02 | Grey fabric metering and managing method for grey fabric winding vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910710748.3A CN110606391A (en) | 2019-08-02 | 2019-08-02 | Grey fabric metering and managing method for grey fabric winding vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110606391A true CN110606391A (en) | 2019-12-24 |
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ID=68889893
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910710748.3A Pending CN110606391A (en) | 2019-08-02 | 2019-08-02 | Grey fabric metering and managing method for grey fabric winding vehicle |
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| Country | Link |
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| CN (1) | CN110606391A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114834944A (en) * | 2022-03-26 | 2022-08-02 | 慈溪市正和包装有限公司 | Method and system for processing corrugated paper and recording meter, storage medium and intelligent terminal |
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Application publication date: 20191224 |
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| RJ01 | Rejection of invention patent application after publication |