CN110606307A - Intelligent board bin board matching system and board matching method thereof - Google Patents
Intelligent board bin board matching system and board matching method thereof Download PDFInfo
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- CN110606307A CN110606307A CN201910859919.9A CN201910859919A CN110606307A CN 110606307 A CN110606307 A CN 110606307A CN 201910859919 A CN201910859919 A CN 201910859919A CN 110606307 A CN110606307 A CN 110606307A
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- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000009826 distribution Methods 0.000 claims abstract description 86
- 239000000463 material Substances 0.000 claims abstract description 55
- 238000003860 storage Methods 0.000 claims abstract description 54
- 238000011084 recovery Methods 0.000 claims abstract description 34
- 239000003086 colorant Substances 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000003028 elevating effect Effects 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 description 11
- 238000002360 preparation method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses an intelligent plate bin plate matching system and a plate matching method thereof, wherein the system comprises a plate matching region, the plate matching region comprises a plurality of conveying lines which are transversely arranged along the arrangement direction of a warehouse position, a recovery conveying line is arranged at one side of the recovery warehouse position, a plate grabbing robot for grabbing plates is arranged between the plate matching region and the telescopic recovery conveying line, a distribution conveyor for selecting and conveying the conveying lines in different plate matching regions is arranged at one side of the plate matching region, the plate matching region comprises a material taking and placing conveying line which corresponds to the warehouse position of the plate matching region and is used for bearing materials and a conveying line switching connected with the recovery conveying line, and a temporary storage conveying line for placing the plates is arranged between the material taking and placing conveying line and the switching conveying line; the plate distribution system has the advantages that the functions of independent material taking, temporary storage of plates and cross plate distribution can be realized, the plates with different colors can be quickly and efficiently distributed in the plate distribution area, the whole process is efficient and intelligent, manual operation is not needed, and the plate distribution efficiency of various plates is greatly improved.
Description
Technical Field
The invention particularly relates to a three-dimensional plate warehouse taking system, and particularly relates to a plate matching system and a plate matching method for an intelligent plate warehouse.
Background
The plate matching machine is generally used for storing plates in a three-dimensional warehouse with various sizes, each type of plate also has various designs and colors, in the actual production process, the plates with different designs and colors need to be matched, the plate matching is completed and then conveyed to the next production process, the plates in the general three-dimensional warehouse are taken out in a stacking or blocking mode by a stacking machine, the plates are placed in the three-dimensional warehouse in a classified mode, therefore, the stacking machine can only take out the plates with the same sizes and designs and colors at a time, the plates need to be matched on site after being taken out from the three-dimensional warehouse by the stacking machine, the plate matching is carried out manually in the traditional mode, along with the development of industrial robots, a plate grabbing robot is also applied to the plate matching process, but still needs manual cooperation, does not form good systematic cooperation with the three-dimensional warehouse and the stacking machine, and the working efficiency is low.
The efficient three-dimensional warehouse material taking and placing system in the market at present is composed of a plurality of stackers or automatic feeding carts, but the cost is high, and a professional plate matching system matched with the three-dimensional warehouse is not provided for the process needing plate overlapping and matching, so that a system capable of achieving intelligent plate taking and placing and fast plate matching of a plate material vertical warehouse is needed for solving the problems.
Disclosure of Invention
The invention aims to provide an intelligent board cabin board matching system to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an intelligent plate bin plate matching system comprises a plate vertical warehouse 2 and a stacker for forking plates on the plate vertical warehouse, wherein the plate vertical warehouse is provided with a plurality of warehouse positions for picking and placing the plates, each warehouse position comprises a plate matching warehouse position and a recovery warehouse position, a plate matching area is arranged on one side of each plate matching warehouse position and comprises a plurality of conveying lines transversely arranged along the warehouse position arrangement direction, a recovery conveying line for returning the plates to the plate vertical warehouse after the plates are matched is arranged on one side of each recovery warehouse position, a plate grabbing robot for grabbing the plates is arranged between each plate matching area and the corresponding telescopic recovery conveying line, a distribution conveyor for selecting and conveying the conveying lines in different plate matching areas is arranged on one side of each plate matching area, each plate matching area comprises a material conveying line for receiving the materials corresponding to the plate matching warehouse position and a switching conveying line connected with the material picking and placing conveying line, a temporary storage conveying line for placing plates is arranged between the material taking and placing conveying line and the switching conveying line.
Further scheme: the movable conveyor is provided with a plurality of garbage conveying lines for cleaning plate packaging garbage relative to one side of a plate matching area, and each garbage conveying line comprises a first garbage can conveying line and a second garbage can conveying line which are longitudinally arranged on one side of the distribution conveyor side by side.
Further scheme: the distribution conveyor comprises a roller arranged on the surface for transversely conveying plates and a longitudinal driving mechanism arranged in the distribution conveyor, the longitudinal driving mechanism comprises a longitudinal driving motor arranged in the distribution conveyor, a plurality of rows of wheels moving longitudinally are arranged on the bottom surface of the distribution conveyor, two transversely opposite wheels are in transmission connection through a transmission shaft, and a motor shaft of the driving motor is in transmission connection with the transmission shaft through gears meshed with each other.
Further scheme: and a guide rail groove used for clamping wheels is longitudinally formed in the supporting ground of the distribution conveyor.
Further scheme: the distribution warehouse comprises an A warehouse position, a B warehouse position and a C warehouse position, the recovery warehouse position comprises a recovery warehouse position, the A warehouse position, the B warehouse position and the C warehouse position are sequentially and transversely arranged in the building direction of the plate vertical warehouse, the distribution conveyor is arranged on one side of the A warehouse position, and the recovery warehouse position is arranged on the side of the plate vertical warehouse.
Further scheme: the material taking and placing conveying line comprises a material preparing conveying line and a power roller lifting platform with fork positions which are transversely arranged side by side, the switching conveying line comprises a second power roller lifting platform and a second transverse power roller power line which are transversely arranged side by side, the temporary storage conveying line comprises a third power roller lifting platform and a first transverse power roller power line, the stock preparation conveying line is arranged on one side of the storage position B, the power roller lifting platform with the fork position is arranged on one side of the storage position C, the third power roller lifting platform and the first transverse power roller power line are respectively and correspondingly arranged at the front of the power roller lifting platform with fork positions and the stock preparation conveying line far away from the vertical warehouse of plates, the second power roller lifting platform and the second transverse power roller power line are respectively and correspondingly arranged right ahead of the third power roller lifting platform and the first transverse power roller power line far away from the plate vertical warehouse.
Further scheme: retrieve the transfer chain and include the heavy power line of vertical cylinder, keep close up the heavy power line of vertical cylinder, move about freely and quickly the transfer chain, keep close up horizontal cylinder power line and a power cylinder elevating platform, a power cylinder elevating platform with No. two power cylinder elevating platforms dock mutually, a power cylinder elevating platform, keep close up horizontal cylinder power line and move about freely and quickly the transfer chain that the transfer chain transversely links into and is on a parallel with the panel vertical storehouse, keep close up the heavy power line of vertical cylinder and the heavy power line of the vertical cylinder that is equipped with the vertical cylinder of meeting and keeps close up between the heavy power line of vertical cylinder and the recovery storehouse position, move about freely and quickly the transfer chain for can realizing the vertical and horizontal conveyer that the corner was carried.
The invention also aims to provide a plate matching method of the intelligent plate bin plate matching system, which comprises the following steps:
1. the method comprises the following steps that a backing plate of a plate is conveyed to a distribution conveyor through a stacker in a forking mode, and the distribution conveyor conveys the plate to a temporary storage conveying line;
2. the required plates with different designs and colors are delivered to a material taking and discharging conveying line through a stacker in a forking way;
3. the plate grabbing robot grabs and places the base plate on the transfer conveying line;
4. the plate grabbing robot sequentially grabs different colored plates on the temporary storage conveying line according to the plate matching requirement and places the different colored plates on the transfer conveying line on a base plate according to the requirement to match the plates;
5. and the plate after the plate distribution is sent to the next production procedure by a recovery conveying line or is placed on a goods shelf of the plate vertical warehouse again by a stacker, so that the plate distribution process is completed.
Further scheme: the material taking mode of the plate grabbing robot comprises a whole stacking material taking mode, a sequential material taking mode and a difference material taking mode.
Compared with the prior art, the invention has the beneficial effects that: the plate distribution areas of the multiple conveying lines can realize the functions of independent material taking, plate temporary storage and cross plate distribution through the plate grabbing robot, plates with different colors can realize quick and efficient plate distribution operation in the plate distribution areas, the distributed conveying machines can flexibly convey the taken materials to different conveying lines in the plate distribution areas, the recovery conveying lines can convey the plates subjected to plate distribution to the next production process or fork the plates into the plate vertical warehouse again, the whole process is efficient and intelligent, manual operation is not needed, and the plate distribution efficiency of various plates is greatly improved.
Drawings
Fig. 1 is a schematic structural diagram of a board matching system of an intelligent board warehouse.
FIG. 2 is a schematic structural diagram of a top view of a board assembly system of the smart board warehouse.
FIG. 3 is a schematic structural diagram of a left side view of a board assembly system of the smart board warehouse.
In the figure: stacker 1, vertical plate warehouse 2, vertical roller heavy power line 3, aligning vertical roller heavy power line 4, longitudinal and transverse conveyor line 5, aligning transverse roller power line 6, first power roller lifting platform 7, second power roller lifting platform 8, second transverse power roller power line 9, distribution conveyor 10, first dustbin conveyor line 11, second dustbin conveyor line 12, stock conveyor line 13, guide rail groove 14, power roller lifting platform with fork position 15, third power roller lifting platform 16, first transverse power roller power line 17, plate grabbing robot 18, warehouse A position 19, warehouse B position 20 and warehouse C position 21.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 3, in an embodiment of the present invention, an intelligent plate warehouse plate matching system includes a plate vertical warehouse 2 and a stacker 1 for forking plates on the plate vertical warehouse 2, the plate vertical warehouse 2 is provided with a plurality of warehouse locations for picking and placing plates, the warehouse locations include a plate matching warehouse location and a recovery warehouse location, a plate matching area is provided at one side of the plate matching warehouse location, the plate matching area includes a plurality of conveying lines transversely arranged along the warehouse location direction, a recovery conveying line for returning the matched plates to the plate vertical warehouse 2 is provided at one side of the recovery warehouse location, a plate grabbing robot 18 for grabbing the plates is provided between the plate matching area and the flexible recovery conveying line, a distribution conveyor 10 for selectively conveying the plates to different plate matching area conveying lines is provided at one side of the plate matching area, the plate matching area includes a material picking and placing conveying line corresponding to the plate matching warehouse location for receiving materials and a transfer conveying line connected with the recovery conveying line, a temporary storage conveying line for placing plates is arranged between the material taking and placing conveying line and the switching conveying line.
The mobile conveyor is provided with a plurality of garbage conveying lines for cleaning plate packaging garbage relative to one side of a plate matching area, and each garbage conveying line comprises a first garbage can conveying line 11 and a second garbage can conveying line 12 which are longitudinally arranged on one side of the distribution conveyor 10 side by side.
The distribution conveyor 10 comprises a roller arranged on the surface for transversely conveying the plates and a longitudinal driving mechanism arranged in the distribution conveyor 10, the longitudinal driving mechanism comprises a longitudinal driving motor arranged in the distribution conveyor 10, a plurality of rows of wheels capable of longitudinally moving are arranged on the bottom surface of the distribution conveyor 10, two transversely opposite wheels are in transmission connection through transmission shafts, motor shafts of the driving motors are in transmission connection with the transmission shafts through gears meshed with each other, and the longitudinal driving mechanism can drive the distribution conveyor 10 capable of transversely conveying to move back and forth in the longitudinal direction, so that the plates on the distribution conveyor 10 can be selectively conveyed to different conveying lines in a plate distribution area.
The supporting ground of the distribution conveyor 10 is longitudinally provided with a guide rail groove 14 for clamping wheels, and the arranged guide rail groove 14 can ensure that the distribution conveyor 10 is not deviated by plates or external interference, and ensure the conformity of the distribution conveyor 10 and the plate distribution area for transferring materials.
Join in marriage board storehouse position and include A storehouse position 19, B storehouse position 20, C storehouse position 21, retrieve the storehouse position and include retrieving storehouse position 22, A storehouse position 19B storehouse position 20 with C storehouse position 21 transversely sets up the direction of building in the vertical storehouse of panel 2 in proper order, distribution conveyer 10 sets up in A storehouse position 19 one side, retrieve storehouse position 22 and set up the avris in the vertical storehouse of panel 2.
The material taking and placing conveying line comprises a material preparing conveying line 13 and a power roller lifting platform 15 with fork positions which are transversely arranged side by side, the switching conveyor line comprises a second power roller lifting platform 8 and a second transverse power roller power line 9 which are transversely arranged side by side, the temporary storage conveying line comprises a third power roller lifting platform 16 and a first transverse power roller power line 17, the stock preparation conveying line 13 is arranged at one side of a storage position B20, the power roller lifting platform 15 with a fork position is arranged at one side of a storage position C21, the third power roller lifting platform 16 and the first transverse power roller power line 17 are respectively and correspondingly arranged right ahead of the power roller lifting platform 15 with a fork position and the stock preparation conveying line 13 far away from the vertical plate warehouse 2, the second power roller lifting platform 8 and the second transverse power roller power line 9 are respectively and correspondingly arranged right ahead of the third power roller lifting platform 16 and the first transverse power roller power line 17 far away from the plate vertical warehouse 2.
Retrieve the transfer chain and include vertical cylinder heavy power line 3, keep close to vertical cylinder heavy power line 4, move about freely and quickly transfer chain 5, keep close to horizontal cylinder power line 6 and a power drum elevating platform 7, a power drum elevating platform 7 with No. two power drum elevating platforms 8 dock mutually, a power drum elevating platform 7, keep close to horizontal cylinder power line 6 and move about freely and quickly transfer chain 5 and transversely link into the transfer chain that is on a parallel with the vertical storehouse of panel 2, keep close to and be equipped with the vertical cylinder heavy power line 3 and the vertical cylinder heavy power line 4 that keeps close to that meet between vertical cylinder heavy power line 4 and the recovery storehouse position 22, move about freely and quickly transfer chain 5 for can realizing the vertical and horizontal conveyer that the corner was carried.
The working principle of the invention is as follows: when the stacker 1 is in operation, the plates are taken out from the vertical warehouse 2 and are forked to the distribution conveyor 10 through the warehouse A position 19, the distribution conveyor 10 transfers the materials to the first transverse power roller power line 17 or the second transverse power roller power line 9, the material preparation conveying line 13 and the power roller lifting platform 15 with the fork positions are used for receiving the plates with different colors, the main working coverage area of the grabbing robot 18 comprises the power roller lifting platform 15 with the fork positions, the third power roller lifting platform 16, the second power roller lifting platform 8 and the first power roller lifting platform 7, according to the plate matching requirements, the grabbing robot 18 can take and place the stacked plates on the power roller lifting platform 15 with the fork positions, the third power roller lifting platform 16, the second power roller lifting platform 8 and the first power roller lifting platform 7, and after the plate matching is completed, the plate is transmitted to the next production procedure through the longitudinal and transverse conveying line 5, the aligned transverse roller power line 6 and the first power roller lifting platform 7 or is conveyed to one side of the recovery warehouse position 22 through the aligned vertical roller heavy power line 4 and the vertical roller heavy power line 3, and the plate is placed on the warehouse frame of the plate vertical warehouse 2 again through the stacker 1 at the recovery warehouse position, so that the whole plate matching process is completed.
The invention also aims to provide a plate matching method of the intelligent plate bin plate matching system, which comprises the following steps:
1. forking the backing plates of the plates to a distribution conveyor 10 through a stacker 1, and conveying the plates to a temporary storage conveying line by the distribution conveyor 10;
2. the required plates with different designs and colors are forked and sent to a material taking and discharging conveying line through a stacker 1;
3. the plate grabbing robot 18 grabs and places the base plates on the transfer conveying line;
4. the plate grabbing robot 18 sequentially grabs different colored plates on the temporary storage conveying line according to the plate matching requirement and places the different colored plates on the transfer conveying line on a base plate of the transfer conveying line for plate matching;
5. and the plate after the plate distribution is sent to the next production procedure by a recovery conveying line or is placed on a goods shelf of the plate vertical warehouse 2 again by a stacker 1, and the plate distribution process is completed.
The material taking modes of the plate grabbing robot comprise a whole pile material taking mode, a sequential material taking mode and a difference material taking mode, when materials are taken sequentially, if 5 plates are needed for color A, the 5 plates on the top are sucked away and taken sequentially, and the rest materials are returned to the plate vertical warehouse 2 for storage; when the difference material is taken, if 50 plates exist in the pattern A, 45 plates of the pattern A are needed according to the production task, if the material is taken in sequence, the plate grabbing robot 18 sucks the plates 45 times, the times are too many, the time is long, at the moment, the uppermost 5 plates are sucked away according to the optimization of a plate distribution system, and the remaining 45 plates return to the plate vertical warehouse 2 again, so that the production task is completed.
Example 2
The vertical plate stock 2 stores 4 × 8 plates and 4 × 9 plates with various designs and colors; such as 4 x 8 flower color A, flower color B, flower color C, flower color D; 4, 9 squares of flower color 1, flower color 2, flower color 3 and flower color 4.
When the plate distribution area receives a production task and performs plate distribution, the stacker 1 forks 4 × 8 plates or 4 × 9 plates from 2 library positions of the plate vertical library according to instructions.
In the first case: when 4 × 8 plates are forked, the stacker 1 takes out the 4 × 8-size backing plates from the designated storage position of the plate vertical warehouse 2, then walks to the storage position 19A (the storage position 19A does not serve as a storage position because the storage position 19A belongs to an inlet and an outlet of the plates) to be in butt joint with the distribution conveyor 10, and after the butt joint is correct, the stacker 1 (double-position fork) forks the 4 × 8-size backing plates of the whole stack onto the distribution conveyor 10, then the distribution conveyor 10 is in butt joint with the power line 17 of the transverse power roller, and then the 4 × 8-size backing plates of the whole stack are conveyed to the power roller lifting table 16; at the moment, the stacker 1 forks the pattern A to the C storage position 21 (because the A storage position 19 belongs to a plate inlet and outlet, the A storage position 19 does not do a storage position) according to an instruction for butt joint, the butt joint is correct, the plate of the pattern A is forked to the power roller lifting platform 15 with the fork position for plate matching, before the plate matching, if the first plate of the pattern A is a base plate, the plate grabbing robot 18 sucks the base plate to the third power roller lifting platform 16 for storage or to the first power roller lifting platform 7 as the base plate, and when the first power roller lifting platform 7 is provided with the base plate, the base plate can only be placed to the third power roller lifting platform 16; if the first plate of the pattern A is not a base plate, the plate grabbing robot 18 must firstly suck a base plate from the third power roller lifting platform 16 and place the base plate on the first power roller lifting platform 7, and the same is true for the plates of the pattern B, the pattern C and the pattern D; in the plate distribution process, the stacker 1 can fork design colors B to a position 20 of a storage position B (because the position 20 of the storage position B belongs to an inlet and an outlet of plates, the position 20 of the storage position B does not serve as a bin position) in advance for butt joint, and fork the plates of the design colors B to a material preparation conveying line 13 for temporary storage without error; when distributing the boards, the grabbing robot 18 works according to the order requirement, the designs and colors to be distributed are placed on the first power roller lifting platform 7, when all the designs and colors are converged together, the design and color A distribution is completed, the stacker 1 is in butt joint with the C storage position 21, the distribution boards on the power roller lifting platform 15 with the fork positions are directly conveyed away to leave the design and color A fork to be stored in the designated storage position of the vertical plate storage 2, the design and color B on the material preparation conveying line 13 is conveyed to the power roller lifting platform 15 with the fork positions to be distributed, the stacker 1 forks the design and color C to the material preparation conveying line 13, and by analogy, each design and color is temporarily stored for cyclic operation.
The second operation is as follows: when 4 × 9 plates are forked, the stacker 1 takes out the 4 × 9 backing plates from the designated storage position of the plate vertical warehouse 2, then walks to the storage position A19 (the storage position A19 does not serve as a storage position because the storage position A19 belongs to an inlet and an outlet of the plates) to be in butt joint with the distribution conveyor 10, and after the butt joint is correct, the stacker 1 (double-position fork) forks the 4 × 9 backing plates of the whole stack onto the distribution conveyor 10, then the distribution conveyor 10 is in butt joint with the power line 9 of the second transverse power roller, and then the 4 × 9 backing plates of the whole stack are conveyed to the second power roller lifting table 8; because the 4X 9 plates belong to an imported version, the transportation period is long, and in order to ensure the quality of the plates, the 4X 9 plates are packed well each pile; the stacking machine 1 forks the design and color 1 onto a distribution conveyor 10 according to an instruction, then butt-joints with a first garbage can conveying line 11, the butt-joint is free from errors, manual unpacking and placing into a garbage can are carried out, after the unpacking is completed, the distribution conveyor 10 butt-joints with a material preparation conveying line 13 and conveys the plate material of the design and color 1 onto a power roller lifting table 15 with a fork position for plate matching, in the plate matching process, the stacking machine 1 unpacks the unpacking package from the design and color 2 on the distribution conveyor 10, after the unpacking is completed, forks the plate material on the material preparation conveying line 13 for temporary storage, and the like; when the board matching is carried out twice on the rest patterns, the board matching process is the same as the 4-8-ruler board matching mode.
Wherein 4 × 8 chi panel or 4 × 9 chi panel are according to the panel of various designs and colors of production task configuration after, just get back to panel founds storehouse 2 and keep in again, in the transportation process of panel founds storehouse 2, in order to guarantee that panel can neatly enter three-dimensional storehouse, so the alignment long limit device has been installed additionally at the horizontal cylinder power line 6 that registers and the alignment short side device has been installed additionally at the vertical cylinder heavy conveyor line 4 that registers.
The working mode of the garbage conveying line is as follows: when the garbage can in the first garbage conveying line 11 is filled with garbage, the distribution conveyor 10 is in butt joint with the first garbage conveying line 11, the garbage can is conveyed to the vertical plate warehouse 2 and then conveyed to the first floor through the manual operation master control console, and at the moment, the empty garbage can on the second garbage conveying line 12 is conveyed to the first garbage conveying line 11 through the distribution conveyor 10 to collect unpacked waste.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. An intelligent plate bin plate matching system comprises a plate vertical warehouse (2) and a stacker (1) for forking plates on the plate vertical warehouse (2), wherein a plurality of warehouse positions for picking and placing the plates are arranged on the plate vertical warehouse (2);
the plate distribution system is characterized in that the warehouse location comprises a plate distribution warehouse location and a recovery warehouse location, one side of the plate distribution warehouse location is provided with a plate distribution area, the plate distribution area comprises a plurality of conveying lines which are transversely arranged along the warehouse location, one side of the recovery warehouse location is provided with a recovery conveying line which is used for completing plate distribution and returning plates to a plate vertical warehouse (2), a plate grabbing robot (18) which is used for grabbing plates is arranged between the plate distribution area and the telescopic recovery conveying line, one side of the plate distribution area is provided with a distribution conveyor (10) which is used for selecting and conveying different plate distribution area conveying lines, the plate distribution area comprises a material taking and placing conveying line which is used for bearing materials and a transfer conveying line which is connected with the recovery conveying line, and a material taking and placing temporary storage conveying line is arranged between the material taking and transferring conveying lines.
2. The system for matching plates in the intelligent plate bin according to claim 1, wherein a plurality of garbage conveying lines for cleaning the plate packaging garbage are arranged on one side of the moving conveyor relative to a plate matching area, and each garbage conveying line comprises a first garbage bin conveying line (11) and a second garbage bin conveying line (12) which are longitudinally arranged on one side of the distribution conveyor (10) side by side.
3. The system for distributing the plates in the intelligent plate bin according to claim 1, wherein the distribution conveyor (10) comprises a roller arranged on the surface for conveying the plates transversely and a longitudinal driving mechanism arranged in the distribution conveyor (10), the longitudinal driving mechanism comprises a longitudinal driving motor arranged in the distribution conveyor (10), the bottom surface of the distribution conveyor (10) is provided with a plurality of rows of wheels moving longitudinally, two wheels opposite to each other transversely are in transmission connection with each other through a transmission shaft, and a motor shaft of the driving motor is in transmission connection with the transmission shaft through gears meshed with each other.
4. The board distribution system of the intelligent board bin according to claim 1, wherein a guide rail groove (14) for clamping a wheel is longitudinally formed on the supporting ground of the distribution conveyor (10).
5. The system for matching plates in the intelligent plate bin according to any one of claims 1 to 4, wherein the plate matching storage position comprises an A storage position (19), a B storage position (20) and a C storage position (21), the recovery storage position comprises a recovery storage position (22), the A storage position (19), the B storage position (20) and the C storage position (21) are sequentially and transversely arranged in the building direction of the plate vertical bin (2), the distribution conveyor (10) is arranged on one side of the A storage position (19), and the recovery storage position (22) is arranged on the side of the plate vertical bin (2).
6. The system for distributing the plates in the intelligent plate bin as claimed in claim 5, wherein the material taking and discharging conveying line comprises a stock material conveying line (13) and a power roller lifting table with a fork position (15) which are transversely arranged side by side, the transferring conveying line comprises a power roller lifting table with a second number (8) and a power roller power line with a second number (9) which are transversely arranged side by side, the temporary storage conveying line comprises a power roller lifting table with a third number (16) and a power roller power line with a first number (17), the stock material conveying line (13) is arranged on one side of a bin position B (20), the power roller lifting table with the fork position (15) is arranged on one side of a bin position C (21), the power roller lifting table with the third number (16) and the power roller power line with the first number (17) are respectively and correspondingly arranged on the power roller lifting table with the fork position (15) and the stock material conveying line (13) right ahead of the vertical warehouse (2), the second power roller lifting platform (8) and the second transverse power roller power line (9) are respectively and correspondingly arranged right ahead of the third power roller lifting platform (16) and the first transverse power roller power line (17) far away from the plate vertical warehouse (2).
7. The system for matching plates in an intelligent plate bin according to claim 5, wherein the recovery conveying line comprises a vertical roller heavy type power line (3), a vertical roller heavy type power line (4), a vertical and horizontal conveying line (5), a horizontal roller power line (6) and a first power roller lifting platform (7), a power roller elevating platform (7) with No. two power roller elevating platforms (8) dock mutually, No. one power roller elevating platform (7), keep level horizontal roller power line (6) and move about freely and quickly the transfer chain that transfer chain (5) transversely links into the transfer chain that is on a parallel with panel founds storehouse (2), keep level vertical roller heavy power line (3) and the heavy power line (4) of vertical roller that are equipped with the vertical roller that meet between vertical roller heavy power line (4) and the recovery storehouse position (22), move about freely and quickly the conveyer of transfer chain (5) for moving about freely and quickly that can realize the corner and carry.
8. The board matching method of the board matching system of the intelligent board bin according to any one of claims 1 to 7, comprising the following steps:
1) forking the backing plates of the plates to a distribution conveyor (10) through a stacker (1), and conveying the plates to a temporary storage conveying line by the distribution conveyor (10);
2) forking the required plates with different designs and colors to a material taking and discharging conveying line through a stacker (1);
3) the backing plate is grabbed and placed on the transfer conveying line by a plate grabbing robot (18);
4) a plate grabbing robot (18) sequentially grabs different colored plates on the temporary storage conveying line according to the plate matching requirement and places the different colored plates on the transfer conveying line on a backing plate for plate matching;
5) and sending the plate after the plate distribution into the next production procedure by a recovery conveying line or placing the plate on a goods shelf of the plate vertical warehouse (2) again by a stacker (1) to complete the plate distribution process.
9. The plate matching method of the intelligent plate matching system of the plate bin as claimed in claim 8, wherein the plate grabbing robot (18) comprises a whole-stack material grabbing mode, a sequential material grabbing mode and a difference material grabbing mode.
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