CN110605775A - Intelligent brick making system equipment - Google Patents
Intelligent brick making system equipment Download PDFInfo
- Publication number
- CN110605775A CN110605775A CN201910949137.4A CN201910949137A CN110605775A CN 110605775 A CN110605775 A CN 110605775A CN 201910949137 A CN201910949137 A CN 201910949137A CN 110605775 A CN110605775 A CN 110605775A
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- Prior art keywords
- brick making
- raw material
- self
- platform
- lifting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/025—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being vibrated, e.g. to promote discharging of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The invention provides intelligent brick making system equipment which comprises a brick making raw material stirring machine, a material mixing operation platform, a platform building pillar, a supporting base, an intelligent main control integrated machine, a platform operation protective guard, a brick making raw material discharging pipe after stirring, a discharging electromagnetic control valve, a movable climbing ladder, an auxiliary flattening cylinder, a flattening plate, a brick making mold, a brick making vibration table, a rotatable self-lifting self-locking machine structure, a slidable self-control raw material lifting hopper structure, a controllable quantity type raw material impurity filtering vibration hopper structure, a heat dissipation type dustproof spraying branch pipe structure and a self-moving type guide wheel structure after brick making, wherein the brick making raw material stirring machine is connected to the middle position of the upper right side of the material mixing operation platform through a bolt. The arrangement of the lifting rope, the I-shaped storage wheel and the self-locking type speed reducing motor is beneficial to changing the complicated mode of lifting raw materials of the original travelling crane, and the self-locking type speed reducing motor is adopted to lift the lifting rope, so that good self-locking performance can be achieved, and the lifting safety is ensured.
Description
Technical Field
The invention belongs to the technical field of brick making, and particularly relates to intelligent brick making system equipment.
Background
The brick is not strange to people, tall buildings visible everywhere in cities are built by bricks, the manufacture of the bricks is relatively complicated, generally speaking, the manufacture of the bricks comprises a grinding and crushing process of materials, a mixing and stirring process of the materials, a forming and curing process of slurry, a cutting process, an autoclaved curing process of the bricks and a placing process of the bricks, and finally the manufactured bricks are sold for utilization.
The prior material preparation equipment before brick making mainly comprises a three-box proportioning machine, a weighing device and a stirring machine; the brick making equipment adopts a brick making machine.
However, the existing brick making system also has the problems that the raw materials cannot be rotated and lifted, automatic feeding cannot be realized, the blanking amount cannot be adjusted, impurities cannot be filtered, the spraying and heat dissipation function cannot be realized, and the operation intensity is high due to the fact that a mould is led out manually.
Therefore, the invention of the intelligent brick making system device is very necessary.
Disclosure of Invention
In order to solve the technical problems, the invention provides intelligent brick making system equipment to solve the problems that an existing brick making system cannot rotate to self-lift raw materials, cannot automatically feed materials, cannot adjust the blanking amount and filter impurities, does not have a spraying heat dissipation function and cannot manually guide out a mould, so that the operation intensity is high. Intelligent brick making system equipment comprises a brick making raw material stirring machine, a material mixing operation platform, a platform building pillar, a supporting base, an intelligent main control all-in-one machine, a platform operation protective guard, a material discharging pipe after brick making raw material stirring, a material discharging electromagnetic control valve, a movable climbing ladder, an auxiliary leveling cylinder, a leveling plate, a brick making mold, a brick making vibration table, a rotatable self-lifting self-locking machine structure, a slidable self-control raw material lifting hopper structure, a controllable amount type raw material impurity filtering vibration hopper structure, a heat-dissipation type dustproof spraying branch pipe structure and a self-moving type guide wheel structure after brick making, wherein the brick making raw material stirring machine is in bolted connection with the middle position of the upper right side of the material mixing operation platform; the material mixing operation platform is transversely bolted to the upper end between the platform building pillars; the platform building pillars are respectively connected to the four corners of the upper left side of the supporting base at the lower ends in the longitudinal direction through bolts; the longitudinal lower part of the intelligent main control all-in-one machine is connected to the left end of the material mixing operation platform through a bolt; the periphery of the material mixing operation platform is connected with a platform operation protective guard through bolts; the upper end of the discharging pipe penetrates through the middle position of the right side in the stirring operation platform after the brick making raw materials are stirred, and is connected to the outlet at the bottom of the brick making raw material stirring machine through a bolt; the middle position of the lower part of the discharging pipe after the brick making raw materials are stirred is in threaded connection with a discharging electromagnetic control valve; the upper longitudinal end of the movable climbing ladder is axially connected to the middle position of the left side of the front part of the material mixing operation platform; the transverse left end of the auxiliary flattening cylinder is connected to the middle lower part between the platform building pillars arranged on the right side through bolts; the longitudinal upper part of the flattening plate is connected to the left end of an output rod of the auxiliary flattening cylinder through a bolt; the lower end of the flattening plate and the upper end of the brick making die are horizontally arranged; the brick making mould is arranged in the middle of the upper part of the brick making vibration table; the rotatable self-lifting self-locking machine structure is connected with the slidable self-control raw material lifting bucket structure; the controllable amount type raw material impurity filtering vibration hopper structure is connected with a brick making raw material stirring machine; the heat-dissipating type dustproof spraying branch pipe structure is connected with the material mixing operation platform; the self-moving type brick making rear guide-out wheel structure is connected with the supporting base; the rotatable self-lifting self-locking machine structure comprises a lifting rope, an I-shaped storage wheel, a self-locking speed reducing motor, a rotating base, a rotating platform, a wheel shaft, a driven gear, an angle rotating motor and a driving gear, wherein one end of the lifting rope is wound on the outer surface of the I-shaped storage wheel, and the other end of the lifting rope is tied with a stainless steel ring; the I-shaped storage wheel key is connected to the front end of an output shaft of the self-locking speed reducing motor; the self-locking speed reducing motor is transversely connected to the upper end of the rotary base through a left bolt; the lower longitudinal end of the rotary machine base is connected to the middle position of the upper part of the rotary platform through a bolt; the middle position of the transverse inner part of the rotating platform is keyed and connected with the upper end of the wheel shaft; a driven gear is keyed at the middle position of the outer wall of the wheel shaft; the lower end key of the output shaft of the angle rotating motor is connected with a driving gear.
Preferably, the slidable self-control raw material lifting bucket structure comprises a limit switch, a linear slide rail, a U-shaped sliding block, a raw material lifting bucket, a self-control electromagnet, a material guide door and a side guard plate, wherein the limit switch is respectively connected to the upper part and the lower part of the linear slide rail transversely through a left end bolt; the U-shaped sliding block is longitudinally and slidably clamped at the right side of the outer wall of the linear sliding rail; the left end of the raw material lifting bucket is connected to the right part of the U-shaped sliding block through a bolt; the automatic control electromagnet is connected to the right lower side of the upper part of the raw material lifting bucket through a screw which inclines downwards for fifteen degrees; the longitudinal lower end of the material guide door is connected with the right lower end of the raw material lifting bucket in a shaft mode; the side guard plates are respectively transversely connected to the middle positions of the front part and the rear part of the guide door by screws towards the right part.
Preferably, the controllable quantity type raw material impurity filtering vibration hopper structure comprises a quantity control plate, a raw material processing hopper, a wing screw, a vibration motor, an impurity filtering net and an impurity collecting box, wherein the quantity control plate is longitudinally inserted in the middle of the interior of the raw material processing hopper; the wing-shaped screws respectively penetrate through the middle positions of the upper sides of the front part and the rear part of the raw material processing hopper and are in threaded connection with the quantity control plate; the vibration motor is connected to the right end of the raw material processing hopper through a bolt; the impurity filtering net is connected with an outlet at the middle position of the lower wall of the raw material processing hopper by a screw which inclines downwards for fifteen degrees; the screw of the impurity collecting box is connected with the outlet at the left lower side of the raw material processing hopper.
Preferably, the heat-dissipation type dustproof spraying branch pipe structure comprises spraying nozzles, a spraying row, a heat-dissipation support, a connecting pipe head, a ventilation net and a heat-dissipation fan, wherein the spraying nozzles are longitudinally and sequentially connected to the left side of the lower surface of the spraying row from left to right in a threaded manner; the hoop for the right part of the horizontal spray row is arranged at the upper end of the heat dissipation support; the transverse right end of the connector head is in threaded connection with the right end of the spray row; the ventilation net longitudinal screw is connected to an air inlet in the middle of the inside of the heat dissipation support; the longitudinal left side of the heat dissipation fan is connected to the middle position of the right side of the heat dissipation support through a bolt.
Preferably, the self-moving type brick-making rear guide wheel structure comprises travel switches, a U-shaped guide rail, a track wheel, a double-output-shaft motor and a self-moving guide seat, wherein the travel switches are respectively connected to the left side and the right side of the upper part of the U-shaped guide rail at the longitudinal lower ends of the travel switches through bolts; the rail wheels are arranged inside the U-shaped guide rail in a rolling manner; the rail wheels are respectively connected with the front end and the rear end of an output shaft of the double-output-shaft motor in a key mode; the double-output-shaft motor is respectively connected to the left side and the right side of the interior of the self-moving guide-out seat through bolts.
Preferably, the driven gear and the driving gear are meshed.
Preferably, the longitudinal lower end of the angle rotating motor is connected to the left upper side of the supporting base through a bolt.
Preferably, the driven gear and the driving gear are arranged on the left side of the inner part of the supporting base.
Preferably, the wheel axle longitudinal bearing is connected to the inside of the support base.
Preferably, the right end of the self-control electromagnet adsorbs the upper left side of the material guide door.
Preferably, the material guide door and the outlet at the right end of the raw material lifting bucket are buckled and arranged.
Preferably, a feed inlet is arranged at the middle position of the upper part of the raw material lifting bucket.
Preferably, the linear slide rail is longitudinally bolted to the upper right part of the rotary machine base.
Preferably, the side guard plate adopts two aluminum alloy plates.
Preferably, the stainless steel ring is connected to the middle position of the left upper part of the inner side of the raw material lifting bucket through a bolt.
Preferably, the material guide door is an aluminum alloy door with an iron sheet arranged inside.
Preferably, the side guard plates are also positioned at the front part and the rear part of the raw material lifting bucket.
Preferably, the right lower end of the raw material processing hopper is connected with an inlet at the upper end of the brick making raw material stirring machine through a bolt.
Preferably, the quantity control plate body is an aluminum alloy plate with a handle connected with the upper end through a screw.
Preferably, the impurity filtering net is a rectangular stainless steel filtering net with the hole diameter of five millimeters to eight millimeters.
Preferably, the longitudinal lower part of the heat dissipation support is connected to the right end of the material mixing operation platform through a bolt.
Preferably, the spraying nozzle adopts a plurality of conical aluminum alloy nozzles and is positioned at the inlet of the upper right side of the raw material processing hopper.
Preferably, the heat dissipation support specifically adopts a cuboid aluminum alloy seat.
Preferably, the ventilation net specifically adopts a rectangular active carbon filter screen.
Preferably, the U-shaped guide rail is respectively and transversely bolted at the front part and the rear part of the upper right side of the supporting base.
Preferably, the rail wheel is a stainless steel roller.
Preferably, the self-moving lead-out seat is a clip-shaped aluminum alloy seat.
Preferably, the brick-making vibration table is connected to the middle position of the upper part of the self-moving guide-out seat through a bolt.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the arrangement of the lifting rope, the I-shaped storage wheel and the self-locking type speed reducing motor is beneficial to changing the complicated mode of lifting raw materials of the original travelling crane, and the self-locking type speed reducing motor is adopted to lift the lifting rope, so that good self-locking performance can be achieved, and the lifting safety is ensured.
2. According to the invention, the arrangement of the rotary base, the rotary platform, the wheel shaft, the driven gear, the angle rotating motor and the driving gear is beneficial to rotating the position of the rotary platform according to the position of lifting the raw material, the material loading position of the raw material can be changed, the operation is convenient, the angle rotating motor drives the driving gear to rotate and is meshed with the driven gear to rotate, so that the wheel shaft rotates to drive the rotary platform and the rotary base to rotate, the rotary operation can be carried out, and the convenience in lifting the raw material is ensured.
3. According to the invention, the limit switch, the linear slide rail, the U-shaped slide block, the raw material lifting hopper, the automatic control electromagnet, the material guide door and the side protection plate are arranged, so that the automatic feeding function is increased, the feeding operation can be carried out by controlling the material guide door to be opened through the automatic control electromagnet, the manual operation is not needed, the raw material lifting hopper can lift the raw material to a feeding position through the sliding operation of the U-shaped slide block on the outer wall of the linear slide rail, the feeding operation stability is ensured, the side protection plate can play a good protection role, the problem that the raw material is splashed and left during the feeding is avoided, the limit switch can play a limiting role, the complicated steps in the original manual feeding are changed, and the operation intensity is reduced.
4. According to the invention, the arrangement of the quantity control plate, the raw material processing hopper, the thumb screw, the vibration motor, the impurity filtering net and the impurity collecting box is beneficial to filtering impurities of the entering raw materials, and the quantity control work can be carried out, the upward moving position of the quantity control plate in the raw material processing hopper can be adjusted by loosening the thumb screw, the downward flowing speed of the raw materials can be changed, meanwhile, the raw materials entering the raw material processing hopper can filter out impurities through the impurity filtering net, and are collected through the impurity collecting box, and the vibration motor can vibrate the raw material processing hopper, so that the smoothness of the falling raw materials is ensured.
5. According to the invention, the arrangement of the spray nozzle, the spray row and the connector head is beneficial to communicating the connector head with an external tap water pipe, so that tap water can be sprayed into the raw material processing hopper through the spray row through the spray nozzle, dust can be prevented from flying, and meanwhile, the stirring efficiency can be ensured.
6. According to the invention, the arrangement of the heat dissipation support, the ventilation net and the heat dissipation fan is beneficial to blowing external air to an operator through the ventilation net by the heat dissipation fan, so that the comfort of the operator is ensured, and the heat dissipation and cooling functions are increased.
7. According to the invention, the travel switch, the U-shaped guide rail, the rail wheel, the double-output-shaft motor and the self-moving guide seat are arranged, so that the original complicated mode of manually guiding out the die is favorably changed, the rail wheel can be driven to rotate in the U-shaped guide rail through the action of the double-output-shaft motor, the self-moving guide seat can be moved, the brick making die and the brick making vibrating table can be automatically moved out, and then other operators can take and place the brick making die, so that the taking and placing distance can be shortened, the working efficiency is improved, and the travel switch has a limiting effect.
8. According to the invention, the intelligent master control all-in-one machine is beneficial to intelligent operation and control, the operation intensity is reduced, the labor is saved, the original multi-person operation is directly reduced to three-person operation, and the brick making efficiency can be improved.
9. According to the invention, the arrangement of the platform operation protective guard is beneficial to ensuring the personal safety of operators.
10. According to the invention, the arrangement of the movable climbing ladder is beneficial to the climbing operation of operators.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural diagram of a rotatable self-lifting self-locking machine structure according to the present invention.
Fig. 3 is a structural schematic diagram of the sliding type self-control raw material lifting bucket structure of the invention.
FIG. 4 is a schematic structural diagram of the variable-amount-controllable raw material impurity-filtering vibrating hopper of the present invention.
FIG. 5 is a schematic structural diagram of the heat-dissipating type dustproof shower branch pipe structure of the present invention.
Fig. 6 is a schematic structural diagram of the structure of the self-moving type brick-making rear guide-out wheel of the invention.
Fig. 7 is a schematic electrical wiring diagram of the present invention.
In the figure:
1. a brick making raw material stirrer; 2. a material mixing operation platform; 3. building a support column on the platform; 4. a support base; 5. an intelligent master control all-in-one machine; 6. operating a protective guard on the platform; 7. discharging the brick making raw material after stirring; 8. a discharging electromagnetic control valve; 9. the movable climbing ladder; 10. an auxiliary flattening cylinder; 11. flattening; 12. making a brick mould; 13. a brick making vibration table; 14. a rotatable self-lifting self-locking machine structure; 141. lifting a rope; 142. an I-shaped receiving wheel; 143. a self-locking speed reducing motor; 144. rotating the base; 145. rotating the platform; 146. a wheel axle; 147. a driven gear; 148. an angle rotating motor; 149. a driving gear; 15. a sliding type self-control raw material lifting bucket structure; 151. a limit switch; 152. a linear slide rail; 153. a U-shaped slider; 154. a raw material lifting bucket; 155. a self-controlled electromagnet; 156. a material guiding door; 157. a side guard plate; 16. a controllable amount type raw material impurity filtering vibration hopper structure; 161. a quantity control plate; 162. a raw material processing hopper; 163. a thumb screw; 164. a vibration motor; 165. filtering the impurity net; 166. collecting the sundries box; 17. a heat-dissipating type dustproof spraying branch pipe structure; 171. a spray nozzle; 172. spraying and discharging; 173. a heat dissipation support; 174. connecting the pipe heads; 175. a ventilation net; 176. a heat dissipation fan; 18. the structure of the self-moving type brick-making rear guide wheel can be realized; 181. a travel switch; 182. a U-shaped guide rail; 183. a rail wheel; 184. a dual output shaft motor; 185. the self-moving lead-out seat.
Detailed Description
The invention is described in detail with reference to the accompanying drawings, as shown in fig. 1 and fig. 2, an intelligent brick making system device comprises a brick making raw material stirring machine 1, a material mixing operation platform 2, a platform building pillar 3, a supporting base 4, an intelligent master control integrated machine 5, a platform operation protective guard 6, a brick making raw material stirring and discharging pipe 7, a discharging electromagnetic control valve 8, a movable climbing ladder 9, an auxiliary leveling cylinder 10, a leveling plate 11, a brick making mold 12, a brick making vibration table 13, a rotatable self-lifting self-locking machine structure 14, a slidable self-control raw material lifting bucket structure 15, a controllable quantity type raw material impurity filtering vibration bucket structure 16, a heat-dissipation type dustproof spraying branch pipe structure 17 and a self-moving brick making and guiding wheel structure 18, wherein the brick making raw material stirring machine 1 is bolted at the middle position of the upper right side of the material mixing operation platform 2; the material mixing operation platform 2 is transversely bolted to the upper end between the platform building pillars 3; the platform building pillars 3 are respectively connected to the four corners of the upper left side of the supporting base 4 at the lower longitudinal ends by bolts; the lower longitudinal part of the intelligent master control all-in-one machine 5 is connected to the left end of the material mixing operation platform 2 through a bolt; the periphery of the material mixing operation platform 2 is connected with a platform operation protective guard 6 through bolts; the upper end of the discharging pipe 7 penetrates through the middle position of the right side inside the material mixing operation platform 2 after the brick making raw materials are stirred, and is connected to the bottom outlet of the brick making raw material stirring machine 1 through bolts; the middle position of the lower part of the discharging pipe 7 after the brick making raw materials are stirred is in threaded connection with a discharging electromagnetic control valve 8; the upper end of the movable climbing ladder 9 in the longitudinal direction is coupled to the middle position of the left side of the front part of the material mixing operation platform 2; the transverse left end of the auxiliary flattening cylinder 10 is connected to the middle lower part between the platform building pillars 3 arranged on the right side through bolts; the longitudinal upper part of the flattening plate 11 is connected to the left end of an output rod of the auxiliary flattening cylinder 10 through a bolt; the lower end of the flattening plate 11 is horizontally arranged with the upper end of the brick making die 12; the brick making mould 12 is arranged in the middle of the upper part of the brick making vibration table 13; the rotatable self-lifting self-locking machine structure 14 is connected with a slidable self-control raw material lifting bucket structure 15; the controllable amount type raw material impurity filtering vibration hopper structure 16 is connected with the brick making raw material stirring machine 1; the heat-dissipation type dustproof spraying branch pipe structure 17 is connected with the material mixing operation platform 2; the self-moving type brick making rear guide wheel structure 18 is connected with the supporting base 4; the rotatable self-lifting self-locking mechanism structure 14 comprises a lifting rope 141, an I-shaped receiving wheel 142, a self-locking speed reducing motor 143, a rotating base 144, a rotating platform 145, a wheel shaft 146, a driven gear 147, an angle rotating motor 148 and a driving gear 149, wherein one end of the lifting rope 141 is wound on the outer surface of the I-shaped receiving wheel 142, and the other end of the lifting rope is tied with a stainless steel ring; the I-shaped receiving wheel 142 is connected to the front end of an output shaft of the self-locking speed reducing motor 143 in a key mode; the transverse left part of the self-locking speed reducing motor 143 is bolted on the upper end of the rotary base 144; the lower end of the rotating base 144 in the longitudinal direction is bolted on the middle position of the upper part of the rotating platform 145; the rotating platform 145 is keyed at the upper end of the axle 146 at a middle position in the transverse direction; a driven gear 147 is keyed at the middle position of the outer wall of the wheel shaft 146; the lower end key of the output shaft of the angle rotating motor 148 is connected with the driving gear 149, the complex mode when the original traveling crane is lifted by lifting raw materials is favorably changed, the lifting rope 141 is lifted by adopting the self-locking speed reducing motor, the good self-locking performance can be achieved, the lifting safety is ensured, the position of the rotating and rotating platform is carried out according to the position of the lifting raw materials, the material loading position can be changed, the operation is convenient, the driving gear 149 is driven to rotate through the angle rotating motor 148, and the driven gear 147 is meshed to rotate, so that the rotating action of the wheel shaft 146 drives the rotating platform 145 and the rotating base 144 to rotate, the rotating operation can be carried out, and the convenience in lifting of.
In this embodiment, referring to fig. 3, the slidable self-controlled raw material elevator structure 15 includes a limit switch 151, a linear slide rail 152, a U-shaped slider 153, a raw material elevator 154, a self-controlled electromagnet 155, a material guiding door 156 and a side guard plate 157, wherein the limit switch 151 is respectively connected to the upper and lower portions of the linear slide rail 152 by bolts transversely arranged at the left end; the U-shaped sliding block 153 is longitudinally and slidably clamped at the right side of the outer wall of the linear sliding rail 152; the left end of the raw material lifting bucket 154 is connected to the right part of the U-shaped slide block 153 through a bolt; the self-control electromagnet 155 is connected to the upper right lower side of the raw material lifting bucket 154 by a screw which inclines downwards by fifteen degrees; the longitudinal lower end of the material guide door 156 is connected with the right lower end of the raw material lifting bucket 154 by a shaft; side guard plate 157 violently to right part screw connection respectively in guide door 156 two intermediate position in the front and back, be favorable to increasing the automatic feeding function, opening through automatic control electro-magnet 155 control guide door 156 can carry out the material loading operation, need not manual operation, through the slip operation of U type slider 153 at linear slide rail 152 outer wall, can make raw materials bucket 154 promote the raw materials to the material loading position, guarantee material loading operating stability, can play good guard action through side guard plate 157, the problem that the raw materials splashed and is left when avoiding the unloading, can play limiting displacement through limit switch 151, loaded down with trivial details step when changing original artifical material loading, alleviate manipulation strength.
In this embodiment, referring to fig. 4, the controllable amount type raw material impurity filtering vibration hopper structure 16 includes an amount control plate 161, a raw material processing hopper 162, a thumb screw 163, a vibration motor 164, an impurity filtering net 165 and an impurity collecting box 166, wherein the amount control plate 161 is longitudinally inserted into the middle position inside the raw material processing hopper 162; the wing-shaped screws 163 respectively penetrate through the middle positions of the upper sides of the front part and the rear part of the raw material processing hopper 162 and are in threaded connection with the quantity control plate 161; the vibration motor 164 is connected to the right end of the raw material processing hopper 162 through a bolt; the impurity filtering net 165 is connected to an outlet at the middle position of the lower wall of the raw material processing hopper 162 by a screw inclining downwards for fifteen degrees; the impurity collecting box 166 is connected to the left lower side outlet of the raw material processing hopper 162 through screws, impurity filtering of the entering raw materials is facilitated, amount control work can be performed, the upward moving position of the amount control plate 161 inside the raw material processing hopper 162 can be adjusted through loosening of the wing screws 163, the downward flowing speed of the raw materials can be changed, meanwhile, the raw materials entering the raw material processing hopper 162 can be filtered out and mixed with impurities through the impurity filtering net 165 and collected through the impurity collecting box 166, and the vibration of the raw material processing hopper 162 can be generated through the vibration motor 164, so that smoothness of falling of the raw materials is guaranteed.
In this embodiment, as shown in fig. 5, the heat-dissipating type dustproof spraying branch pipe structure 17 includes a spraying nozzle 171, a spraying row 172, a heat-dissipating support 173, a connector 174, a ventilation net 175 and a heat-dissipating fan 176, wherein the spraying nozzle 171 is longitudinally and sequentially connected to the left side of the lower surface of the spraying row 172 from left to right by a thread; the hoop at the transverse right part of the spray row 172 is arranged at the upper end of the heat dissipation support 173; the transverse right end of the connector head 174 is in threaded connection with the right end of the spray bar 172; the ventilation net 175 is connected to the air inlet at the middle position inside the heat dissipation support 173 by a longitudinal screw; vertical left side bolted connection of heat dissipation fan 176 in the right side intermediate position of heat dissipation support 173, be favorable to communicating connector head 174 with outside water pipe, can make the running water spout through spouting row 172 and spout through spray nozzle 171 to inside the raw materials processing fill 162, can avoid the dust to fly upward, can guarantee stirring efficiency simultaneously, blow outside wind through ventilation net 175 to operating personnel through heat dissipation fan 176 to guarantee operating personnel's travelling comfort, increase heat dissipation cooling function.
In this embodiment, referring to fig. 6, the self-moving type brick-making rear guiding-out wheel structure 18 includes a travel switch 181, a U-shaped guide rail 182, a rail wheel 183, a dual-output-shaft motor 184 and a self-moving guiding-out seat 185, wherein the travel switch 181 is respectively connected to the left and right sides of the upper part of the U-shaped guide rail 182 at the longitudinal lower end thereof by bolts; the rail wheels 183 are arranged inside the U-shaped guide rail 182 in a rolling manner; the rail wheels 183 are respectively connected with the front end and the rear end of an output shaft of the double-output-shaft motor 184 in a key mode; the double-output-shaft motor 184 is respectively bolted on the left side and the right side of the interior of the self-moving guide-out seat 185, the original complicated mode of manually guiding out the die is favorably changed, the track wheel 183 is driven to rotate inside the U-shaped guide rail 182 through the action of the double-output-shaft motor 184, the self-moving guide-out seat 185 can be moved, the brick making die 12 and the brick making vibration table 13 are automatically moved out, the brick making die 12 can be taken and placed by other operators, the taking and placing distance can be shortened, the working efficiency is improved, and the limiting effect is achieved through the travel switch 181.
In this embodiment, specifically, the driven gear 147 is engaged with the driving gear 149.
In this embodiment, specifically, the longitudinal lower end of the angle rotating motor 148 is bolted to the upper left side of the support base 4.
In this embodiment, specifically, the driven gear 147 and the driving gear 149 are disposed on the left side of the inside of the supporting base 4.
In this embodiment, in particular, the axle 146 is connected inside the supporting base 4 in a bearing manner.
In this embodiment, specifically, the right end of the self-control electromagnet 155 is attached to the left upper side of the material guide door 156.
In this embodiment, the material guiding door 156 and the material lifting bucket 154 are fastened at the right outlet.
In this embodiment, a feed inlet is provided at a middle position of an upper portion of the raw material hopper 154.
In this embodiment, specifically, the linear sliding rail 152 is longitudinally bolted to the upper right side of the rotary base 144.
In this embodiment, specifically, the skirt 157 is made of two aluminum alloy plates.
In this embodiment, specifically, the stainless steel ring is bolted to the middle of the upper left inside of the raw material bucket 154.
In this embodiment, specifically, the material guiding door 156 specifically adopts an aluminum alloy door with an iron sheet inside.
In this embodiment, the side guard plates 157 are located at the front and rear portions of the material bucket 154.
In this embodiment, specifically, the right lower end of the raw material processing hopper 162 is bolted to the inlet at the upper end of the brick-making raw material mixer 1.
In this embodiment, the quantity control plate 161 is specifically an aluminum alloy plate with a handle connected to an upper end screw.
In this embodiment, the trash screen 165 is a rectangular stainless steel screen with five to eight mm holes.
In this embodiment, specifically, the longitudinal lower part of the heat dissipation support 173 is bolted to the right end of the material mixing operation platform 2.
In this embodiment, specifically, the spray nozzle 171 is a plurality of conical aluminum nozzles and is located at the inlet of the upper right side of the raw material processing hopper 162.
In this embodiment, specifically, the heat dissipation support 173 specifically uses a rectangular parallelepiped aluminum alloy base.
In this embodiment, the ventilation net 175 is a rectangular activated carbon filter net.
In this embodiment, specifically, the U-shaped guide rail 182 is respectively and transversely bolted to the front and rear parts of the upper right side of the support base 4.
In this embodiment, the rail wheel 183 is specifically a stainless steel roller.
In this embodiment, the self-moving lead-out base 185 is made of a rectangular aluminum alloy base.
In this embodiment, specifically, the brick making vibration table 13 is bolted to the middle of the upper part of the self-moving guide-out seat 185.
In this embodiment, specifically, the front and rear portions of the quantity control plate 161 are sequentially provided with threaded holes from top to bottom.
In this embodiment, specifically, the left end of the brick making mold 12 may be screwed to a stainless steel box, so as to better collect the raw material pushed out by the flattening plate 11, avoid waste, and ensure smooth conveying.
In this embodiment, specifically, the upper end of the intelligent main control all-in-one machine 5 can be connected with an aluminum alloy plate inclined by forty-five degrees downwards through a screw, so that the influence of the falling raw materials on the use of the intelligent main control all-in-one machine 5 is avoided, and a protection effect is achieved.
In this embodiment, specifically, the limit switch 151 and the travel switch 181 are respectively connected to the input leads of the intelligent main control all-in-one machine 5, the brick making raw material mixer 1, the discharging electromagnetic control valve 8, the auxiliary flattening cylinder 10, the brick making vibration table 13, the self-locking speed reduction motor 143, the angle rotation motor 148, the self-control electromagnet 155, the vibration motor 164, the heat dissipation fan 176 and the double output shaft motor 184 are respectively connected to the output leads of the intelligent main control all-in-one machine 5.
In this embodiment, specifically, the limit switch 151 and the limit switch 181 are WLCA12-2 type normally open position switches, respectively; the intelligent main control integrated machine 5 specifically adopts a 20MR-430FX-A type touch screen PLC integrated machine; brickmaking raw materials mixer 1 specifically adopt stainless steel building stones spiral blade formula mixer, blowing electromagnetic control valve 8 specifically adopt DN15 type normally closed electromagnetic valve, supplementary shakeout cylinder 10 specifically adopt BL70-100 type electric air cylinder, brickmaking shaking table 13 specifically adopt ZDP series vibration platform, self-locking gear motor 143 specifically adopt PCRV-063/40 type speed reducer, angle rotating electrical machines 148 specifically adopt positive and negative ninety degrees direct current speed reduction step motor that changes, automatic control electro-magnet 155 specifically adopt ZYE1-0630Z type plug-pull magnet piece, vibrating motor 164 specifically adopt TO/TB series vibrating motor, heat dissipation fan 176 specifically adopt DP200A type exhaust fan, double output shaft motor 184 specifically adopt A58SW31ZYS type worm speed reduction double output shaft motor.
Principle of operation
In the invention, a brick making program is input into the intelligent main control integrated machine 5, so that each stage of equipment can be started, the angle rotating motor 148 rotates to drive the driving gear 149 to rotate and is meshed with the driven gear 147 to rotate, the wheel shaft 146 drives the rotating platform 145 to rotate, meanwhile, the rotating base 144 also rotates, the self-locking type speed reducing motor 143 acts to rotate the I-shaped receiving wheel 142, the lifting rope 141 is loosened, the raw material lifting bucket 154 moves downwards on the outer wall of the linear sliding rail 152 through the U-shaped sliding block 153 until the raw material lifting bucket touches the limit switch 151 at the lower part, at the moment, the self-locking type speed reducing motor 143 stops acting, an operator pours brick making raw materials into the raw material lifting bucket 154 in time through a forklift, the raw material lifting bucket 154 is lifted to the upper part of the raw material processing bucket 162 through the reverse sequence of the downward movement of the raw material lifting bucket 154, at the moment, the self-control electromagnet 155, the raw materials continuously fall into the raw material processing hopper 162, a second operator can climb to the upper part of the material mixing operation platform 2 through the movable climbing ladder 9 to perform quantity control operation, the wing-shaped screw 163 is loosened to adjust the up-down moving position of the quantity control plate 161 in the raw material processing hopper 162, the wing-shaped screw 163 can be locked by determining the flow rate of the raw materials, the vibration motor 164 can start vibration on the raw material processing hopper 162 to ensure the downward flow rate of the raw materials, the raw materials falling into the brick making raw material stirring machine 1 are continuously stirred to prepare for brick making operation, the stirred raw materials flow out through a discharging pipe 7 after the stirring of the brick making raw materials and are discharged through a discharging electromagnetic control valve 8 until entering the interior of a brick making mold 12 and are vibrated to be flat through a brick making vibration table 13, the auxiliary flattening cylinder 10 drives a flattening plate 11 to move leftwards to flatten the raw materials in the brick making mold 12, in preparation of brick making and airing operation, during the operation, a tap water pipe can be communicated with a connector head 174 in material mixing, so that tap water is sprayed out through a spray outlet 172 through a spray nozzle 171 until the interior of a raw material processing hopper 162 is prevented from flying up, the material mixing efficiency can be improved, air can be continuously blown to an operator through a ventilation net 175 by the action of a heat dissipation fan 176, a good heat dissipation effect can be achieved, the brick making operation comfort is ensured, finally, the material flattening in a brick making mold 12 is finished, a discharging electromagnetic control valve 8 is closed, a double-output-shaft motor 184 acts at the moment, a rail wheel 183 is driven to roll in a U-shaped guide rail 182, the brick making mold 12 and a brick making vibration table 13 can be automatically moved out through a self-moving guide-out seat 185 until the brick making mold is moved out to the right end of a supporting base 4 and until a stroke switch 181 at the right end is touched, at the moment, the last operator can replace and take, and (4) carrying out brick drying operation, and putting the empty brick making die 12 back to the upper part of the brick making vibration table 13 to carry out secondary cycle brick making operation.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention.
Claims (10)
1. Intelligent brick making system equipment is characterized by comprising a brick making raw material stirring machine (1), a material stirring operation platform (2), a platform building pillar (3), a supporting base (4), an intelligent main control integrated machine (5), a platform operation protective guard (6), a brick making raw material discharging pipe (7) after stirring, a discharging electromagnetic control valve (8), a movable climbing ladder (9), an auxiliary leveling cylinder (10), a leveling plate (11), a brick making mold (12) and a brick making vibration table (13), a rotatable self-lifting self-locking machine structure (14), a sliding self-control raw material lifting bucket structure (15), a controllable amount type raw material impurity filtering vibration hopper structure (16), a heat dissipation type dustproof spraying branch pipe structure (17) and a self-moving type brick making rear guide wheel structure (18), the brick making raw material stirring machine (1) is connected to the middle position of the upper right side of the material stirring operation platform (2) through a bolt; the material mixing operation platform (2) is transversely bolted to the upper end between the platform building pillars (3); the platform building pillars (3) are respectively connected to the four corners of the upper left side of the supporting base (4) at the lower longitudinal ends by bolts; the lower longitudinal part of the intelligent master control all-in-one machine (5) is connected to the left end of the material mixing operation platform (2) through a bolt; the periphery of the material mixing operation platform (2) is connected with a platform operation protective guard (6) through bolts; the upper end of the discharging pipe (7) penetrates through the middle position of the right side in the mixing operation platform (2) after the brick making raw materials are stirred, and is connected to the outlet at the bottom of the brick making raw material stirring machine (1) through a bolt; the middle position of the lower part of the discharging pipe (7) after the brick making raw materials are stirred is in threaded connection with a discharging electromagnetic control valve (8); the upper end of the movable climbing ladder (9) in the longitudinal direction is coupled to the middle position of the left side of the front part of the material mixing operation platform (2) in a shaft manner; the transverse left end of the auxiliary flattening cylinder (10) is connected to the middle lower part between the platform building pillars (3) arranged on the right side through bolts; the longitudinal upper part of the flattening plate (11) is connected to the left end of an output rod of the auxiliary flattening cylinder (10) through a bolt; the lower end of the flattening plate (11) is horizontally arranged with the upper end of the brick making die (12); the brick making mould (12) is arranged in the middle of the upper part of the brick making vibration table (13); the rotatable self-lifting self-locking machine structure (14) is connected with the slidable self-control raw material lifting bucket structure (15); the quantity-controllable raw material impurity filtering vibration hopper structure (16) is connected with the brick making raw material stirring machine (1); the heat-dissipation type dustproof spraying branch pipe structure (17) is connected with the material mixing operation platform (2); the self-moving type brick making rear guide wheel structure (18) is connected with the supporting base (4); the rotatable self-lifting self-locking machine structure (14) comprises a lifting rope (141), an I-shaped containing wheel (142), a self-locking speed reducing motor (143), a rotating base (144), a rotating platform (145), a wheel shaft (146), a driven gear (147), an angle rotating motor (148) and a driving gear (149), wherein one end of the lifting rope (141) is wound on the outer surface of the I-shaped containing wheel (142), and the other end of the lifting rope is tied with a stainless steel ring; the I-shaped containing wheel (142) is connected to the front end of an output shaft of the self-locking speed reducing motor (143) in a key mode; the transverse left part of the self-locking speed reducing motor (143) is connected to the upper end of the rotary base (144) through a bolt; the longitudinal lower end of the rotary machine base (144) is connected with the middle position of the upper part of the rotary platform (145) through a bolt; the middle position of the transverse inner part of the rotating platform (145) is keyed and connected with the upper end of the wheel shaft (146); a driven gear (147) is keyed at the middle position of the outer wall of the wheel shaft (146); the lower end key of the output shaft of the angle rotating motor (148) is connected with a driving gear (149).
2. The intelligent brick making system equipment according to claim 1, wherein the sliding type automatic control raw material lifting bucket structure (15) comprises a limit switch (151), a linear slide rail (152), a U-shaped slide block (153), a raw material lifting bucket (154), an automatic control electromagnet (155), a guide door (156) and a side guard plate (157), wherein the limit switch (151) is respectively connected with the upper part and the lower part of the linear slide rail (152) through a transverse left end bolt; the U-shaped sliding block (153) is longitudinally clamped on the right side of the outer wall of the linear sliding rail (152) in a sliding manner; the left end of the raw material lifting bucket (154) is connected to the right part of the U-shaped sliding block (153) through a bolt; the self-control electromagnet (155) is connected to the right lower side of the upper part of the raw material lifting bucket (154) by a screw which inclines downwards for fifteen degrees; the longitudinal lower end of the material guide door (156) is connected with the right lower end of the raw material lifting bucket (154) in a shaft mode; the side guard plates (157) are respectively transversely connected to the middle positions of the front part and the rear part of the material guide door (156) through screws towards the right part.
3. The intelligent brick making system equipment according to claim 1, wherein the controlled-volume raw material impurity filtering vibration hopper structure (16) comprises a controlled-volume plate (161), a raw material processing hopper (162), a thumb screw (163), a vibration motor (164), an impurity filtering net (165) and an impurity collecting box (166), wherein the controlled-volume plate (161) is longitudinally inserted in the middle position inside the raw material processing hopper (162); the wing-shaped screws (163) respectively penetrate through the upper middle positions of the front part and the rear part of the raw material processing hopper (162) and are in threaded connection with the quantity control plate (161); the vibration motor (164) is connected to the right end of the raw material processing hopper (162) through a bolt; the impurity filtering net (165) is downwards inclined by fifteen degrees and is connected with an outlet at the middle position of the lower wall of the raw material processing hopper (162); the impurity collecting box (166) is connected with the outlet at the left lower side of the raw material processing hopper (162) through screws.
4. The intelligent brick making system equipment according to claim 1, wherein the heat-dissipating dust-proof spray branch pipe structure (17) comprises spray nozzles (171), spray rows (172), heat-dissipating supports (173), connector heads (174), a ventilation net (175) and heat-dissipating fans (176), wherein the spray nozzles (171) are longitudinally and sequentially connected to the left side of the lower surface of the spray rows (172) from left to right in a threaded manner; the hoop at the transverse right part of the spray row (172) is arranged at the upper end of the heat dissipation support (173); the transverse right end of the connecting pipe head (174) is in threaded connection with the right end of the spray bar (172); the ventilation net (175) is connected to an air inlet at the middle position in the heat dissipation support (173) through a longitudinal screw; the longitudinal left side of the heat dissipation fan (176) is connected with the middle position of the right side of the heat dissipation support (173) through a bolt.
5. The intelligent brick making system equipment according to claim 1, wherein the self-moving brick making rear guiding wheel structure (18) comprises a travel switch (181), a U-shaped guide rail (182), a rail wheel (183), a double-output-shaft motor (184) and a self-moving guiding seat (185), wherein the travel switch (181) is respectively bolted at the lower longitudinal end on the left side and the right side of the upper part of the U-shaped guide rail (182); the rail wheels (183) are arranged inside the U-shaped guide rail (182) in a rolling manner; the track wheels (183) are respectively connected to the front end and the rear end of an output shaft of the double-output-shaft motor (184) in a keyed mode; the double-output-shaft motor (184) is respectively bolted on the left side and the right side inside the self-moving lead-out seat (185).
6. The intelligent brick making system apparatus as claimed in claim 1, wherein said driven gear (147) and said driving gear (149) are engaged.
7. The intelligent brick making system equipment according to claim 1, wherein the lower longitudinal end of the angle rotating motor (148) is bolted to the upper left side of the support base (4).
8. The intelligent brick making system apparatus as claimed in claim 1, wherein said driven gear (147) and said driving gear (149) are disposed on the left side of the interior of said support base (4).
9. The intelligent brick making system apparatus according to claim 1, wherein said wheel axles (146) are bearing-connected inside said support base (4).
10. The intelligent brick making system equipment as claimed in claim 1, wherein the right end of said self-controlled electromagnet (155) is attached to the left upper side of the material guiding door (156).
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