CN110605339A - Automatic circumference punching device of filter cartridge for bathroom - Google Patents
Automatic circumference punching device of filter cartridge for bathroom Download PDFInfo
- Publication number
- CN110605339A CN110605339A CN201910862279.7A CN201910862279A CN110605339A CN 110605339 A CN110605339 A CN 110605339A CN 201910862279 A CN201910862279 A CN 201910862279A CN 110605339 A CN110605339 A CN 110605339A
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- CN
- China
- Prior art keywords
- filter cartridge
- section
- cylinder
- automatic
- material guiding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/28—Perforating, i.e. punching holes in tubes or other hollow bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filtering Materials (AREA)
Abstract
The invention discloses a circumferential automatic punching device for a filter cartridge for a bathroom, and belongs to the field of processing equipment for circumferential filter holes of a cylinder. The automatic filter cartridge punching machine comprises a conveyor, a material guiding section, a feeding device, an open type press, a pressing device and a material receiving box, wherein a tail roller discharging part of the conveyor is connected with the material guiding section, the material guiding section is provided with an inclined first section and an inclined second section, a material blocking piece is arranged in the middle position above the inclined second section, the lower part of the material guiding section is connected with the feeding device, the feeding device is arranged on a workbench of the open type press, the feeding device is used for feeding a filter cartridge to be processed into a positioning device of the open type press, a cutter used for punching the circumference of the filter cartridge is arranged on the open type press, the pressing device is positioned on the front side of the workbench and is right opposite to the positioning device and used for pressing and fixing the filter cartridge; the automatic feeding, punching and discharging device realizes one-time automatic production of feeding, punching and discharging in the circumferential filter holes of the filter cartridge, and has high efficiency and good consistency.
Description
Technical Field
The invention belongs to the field of processing equipment for circumferential filter holes of a cylinder body, and particularly relates to an automatic circumferential punching device for a filter cartridge for a bathroom.
Background
In bathroom hardware products, the filter cartridge is a common accessory and can be used for placing daily necessities such as toothbrushes, toothpaste, perfumed soaps and the like.
Staggered filter holes are arranged on the circumference of the filter cylinder, and the filter holes are generally punched by an open press. However, in the processing of the filter cartridge, because the filter cartridge is not easy to position and install, the conventional method cannot realize automatic feeding and discharging. Traditional needs artifical single material loading, punches, the ejection of compact, artifical reloading again, machining efficiency is low, and installs at every turn and produce the error easily, causes the uniformity of product low, influences product quality, is unfavorable for batch large-scale production. Of course, numerical control equipment is adopted to be matched with a manipulator for production, and although the production efficiency is high and the quality is good, the equipment cost is too high, and the popularization is not facilitated.
Disclosure of Invention
Aiming at the problems of defects and deficiencies in the prior art, the invention provides the automatic circumference punching device for the filter cartridge for the bathroom, which realizes one-time automatic production of feeding, punching and discharging in the circumferential filter hole processing of the filter cartridge, and has the advantages of high efficiency, good consistency and low cost.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a circumference automatic punching device of a filter cartridge for a bathroom comprises a conveyor, a material guide section, a feeding device, an open press, a pressing device and a material receiving box, wherein the discharge part of a tail roller of the conveyor is connected with the material guide section, the material guide section is provided with an inclined first section and an inclined second section, a material blocking piece is arranged at the middle position above the inclined second section, the lower part of the material guide section is connected with the feeding device, the feeding device is arranged on a workbench of the open press, the feeding device is used for feeding the filter cartridge to be processed into a positioning device of the open press, a cutter used for punching the circumference of the filter cartridge is arranged above the positioning device of the open press, the pressing device is arranged at the front side of the workbench and right opposite to the positioning device, the pressing device is used for pressing and fixing the filter cartridge arranged on the positioning device, and the material receiving box is arranged at one side, the workbench is respectively provided with a sliding chute matched with the feeding device and the pressing device, the middle part of the workbench is provided with a groove, an air nozzle which is obliquely and upwards arranged towards one side of the material receiving box is arranged in the groove, and the air nozzle is connected with a high-pressure air pump.
Further, the conveyer adopts belt conveyor, and the slope upwards arranges, and inclination is no longer than 5 degrees, is equipped with gear motor drive on the head cylinder of conveyer, is equipped with the baffle of even interval arrangement on the conveyer belt face of conveyer, and the conveyer belt both sides are equipped with the railing.
Furthermore, the material guiding section adopts a structure that a bottom plate and two side guard plates are added, an inclined section of the material guiding section is fixed on a frame body at the tail part of the conveyor through welding, and an inclined section of the material guiding section is fixed on the inclined section through welding.
Furthermore, the downward inclination angle of the inclined first section is 5-8 degrees, and the downward inclination angle of the inclined second section is 15-20 degrees.
Further, feed arrangement is equipped with the slide, and the slide is installed on the spout of workstation, and the upper portion cross-section of slide is circular-arc, is connected with the cylinder drive on the slide, and the top of slide is equipped with the dog, and the side of slide is equipped with the support, and the support top is equipped with small-size cylinder, is fixed with the push pedal on small-size cylinder's the push rod.
Furthermore, closing device is equipped with the slider, and the slider is installed on the spout of workstation, is connected with the cylinder drive on the slider, installs the motor on the slider, installs on the motor output shaft and compresses tightly the piece, and the motor outside is equipped with the protection casing.
Furthermore, the compressing part is in a round cover shape made of silica gel, and the inner diameter of the round cover of the compressing part is matched with the outer diameter of the filter cylinder.
Furthermore, the positioning device is a cylinder with a hollow middle part, the outer diameter of the cylinder is smaller than the inner diameter of the filter cartridge, the top of the cylinder is provided with a slotted hole matched with a cutter in a stamping mode, the bottom of the cylinder is provided with a chip removal port, and the slotted hole and the chip removal port are communicated with the hollow middle part.
Furthermore, the cutter is provided with three rows of cutter teeth which are arranged at intervals in a staggered mode.
Further, the air cylinder, the motor and the air pump are controlled by a PLC.
The invention has the following beneficial effects: the feeding device is pushed by the air cylinder to push the filter cartridge falling on the sliding seat to the right front of the positioning device, meanwhile, the stop block at the top of the sliding seat stops the next filter cartridge to be processed at the upper part, then the push plate pushes the filter cartridge to the positioning device, and when the sliding seat returns to the original position, the next filter cartridge to be processed automatically falls into the sliding seat to wait for processing, so that ordered automatic feeding is realized; the pressing device drives the sliding block through the air cylinder to enable the pressing piece to fix the filter cartridge to be pressed on the positioning device, and after the open type press presses once, the motor is controlled to drive the pressing piece to drive the filter cartridge to rotate for a certain angle, so that the circumferential filter holes in the filter cartridge are processed at one time, and after the processing is finished, the pressing piece drives the filter cartridge to exit from the positioning device; the air nozzle mainly blows the filter cartridge processed on the pressing piece into the material receiving box through wind power, and automatic blanking is achieved. The invention adopts PLC control to realize the automatic circumferential filter hole processing of the filter cartridge, has high production efficiency, low cost and good product consistency, and is suitable for batch production.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a right side view of FIG. 1 in accordance with the present invention;
FIG. 3 is a schematic view of the structure of the feeding device of the present invention;
FIG. 4 is a right side view of FIG. 3 of the present invention;
FIG. 5 is a cross-sectional view of the slider of the present invention;
FIG. 6 is a schematic view of the pressing device of the present invention;
FIG. 7 is a schematic view of a cutter tooth arrangement of the present invention;
FIG. 8 is a schematic view of the filter cartridge of the present invention after processing;
FIG. 9 is a schematic view of the working state of the feeding device of the present invention.
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings.
As shown in fig. 1 and 2, an automatic punching device for circumference of a filter cartridge for a bathroom comprises a conveyor 1, a material guiding section 2, a feeding device 3, an open press 4, a pressing device 5 and a material receiving box 6, wherein a discharging position of a tail roller of the conveyor 1 is connected with the material guiding section 2, the material guiding section 2 is provided with an inclined section 21 and an inclined section 22, a material blocking piece 23 is arranged at a middle position above the inclined section 22, the lower part of the material guiding section 2 is connected with the feeding device 3, the feeding device 3 is installed on a workbench 41 of the open press 4, the feeding device 3 is used for feeding the filter cartridge to be processed into a positioning device 42 of the open press 4, a cutter 43 for punching the circumference of the filter cartridge is arranged above the positioning device 42 of the open press 4, the pressing device 5 is arranged at the front side of the workbench 41 and right opposite to the positioning device 42, the pressing device 5 is used for pressing and fixing the filter cartridge installed on the positioning device 4, connect workbin 6 to arrange 4 one sides of open press relative with feed arrangement 3, be equipped with respectively on the workstation 41 with feed arrangement 3, closing device 5 matched with spout, the workstation middle part is equipped with the recess, is equipped with in the recess to connect the air nozzle that workbin 6 lopsidedness upwards arranged, and the air nozzle is connected with high compression pump.
Conveyer 1 adopts belt conveyor, and the slope upwards arranges that inclination does not exceed 5 degrees, is equipped with gear motor drive on conveyer 1's the head cylinder, is equipped with baffle 11 that even interval arranged on conveyer 1's the conveying belt face, and the conveying belt both sides are equipped with railing 12.
The material guiding section 2 adopts a structure that a bottom plate and two side guard plates are added, an inclined section 21 of the material guiding section is fixed on a frame body at the tail part of the conveyor 1 through welding, and an inclined section 22 is fixed on the inclined section through welding.
The downward inclination angle of the inclined first section 21 is 5-8 degrees, and the downward inclination angle of the inclined second section 22 is 15-20 degrees.
As shown in fig. 3, 4 and 5, the feeding device 3 is provided with a slide seat 31, the slide seat 31 is installed on a sliding chute of the workbench 41, the upper section of the slide seat 31 is arc-shaped for placing a filter cartridge, the slide seat 31 is connected with a cylinder 32 for driving, the top of the slide seat 31 is provided with a stopper 311, the stopper 311 is used for stopping the next filter cartridge to be processed from falling, the side of the slide seat 31 is provided with a support 33, the top of the support 33 is provided with a small cylinder 34, and a push plate 35 is fixed on a push rod of the small cylinder 34.
As shown in fig. 6, the pressing device 5 is provided with a slide block 51, the slide block 51 is mounted on a sliding groove of the worktable 41, the slide block 51 is connected with a cylinder 52 for driving, a motor 53 is mounted on the slide block 51, a pressing piece 54 is mounted on an output shaft of the motor 53, and a protective cover 55 is arranged outside the motor 53.
The compressing member 54 is in a shape of a dome made of silica gel, and the inner diameter of the dome is matched with the outer diameter of the filter cartridge to fix the filter cartridge, so that the compressing device 5 can drive the filter cartridge to exit from the positioning device 42 when returning, thereby facilitating the discharging.
The positioning device 42 is a cylinder with a hollow middle part, and the outer diameter of the cylinder is slightly smaller than the inner diameter of the filter cartridge, so that the filter cartridge can be fed or withdrawn smoothly. The top of the cylinder is provided with a slotted hole matched with the cutter 43 in a stamping way, the bottom of the cylinder is provided with a chip removal port, and the slotted hole and the chip removal port are communicated with the middle part in a hollow way, so that chips can be removed in processing conveniently.
As shown in fig. 7, the cutter 43 is provided with three rows of cutter teeth arranged at staggered intervals.
The air cylinder, the motor and the air pump can be controlled by a PLC (programmable logic controller) in cooperation with an electromagnetic valve and a limit switch.
Specifically, the filter cartridges are firstly discharged on the conveyor 1 by an operator for conveying, and the filter cartridges fall into the concave arc groove of the slide seat 31 of the feeding device 3 one at a time through the material guide section 2 due to the blocking of the material blocking piece 23. Then the small air cylinder 34 drives the push plate 35 to push the filter cartridge on the slide seat 31 into the positioning device 42, and the control air cylinder 32 drives the slide seat 31 to reset, and at the same time, the next filter cartridge to be processed just falls into the slide seat 31. The cylinder 52 of the compressing device 5 drives the sliding block 51 to slide forwards, so that the compressing piece 54 fixes the filter cartridge through size matching, the filter cartridge is compressed and fixed, then the open press is controlled to punch holes, after each processing, the motor 53 drives the compressing piece to drive the filter cartridge to rotate for a certain angle, then the filter cartridge is punched again, so that the filter holes on the whole circumference of the filter cartridge are repeatedly processed at one time, after the filter holes are processed, the cylinder 52 drives the filter cartridge fixed on the compressing piece 54 to exit from the positioning device, at the moment, the air pump is controlled to blow air through the air nozzle, the filter cartridge on the compressing piece 54 is blown into the material receiving box 6 through wind power, and because the filter cartridge is light in weight, the filter cartridge directly falls into the material receiving box 6 under the blowing of high-pressure wind. And then the processing of the next workpiece is repeated.
The invention has low equipment cost, realizes the automation and the continuity of the circumferential punching processing of the filter cartridge, greatly improves the processing efficiency, has good processing consistency for products manufactured in the same batch and improves the quality of the products.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. The present invention is not limited to the above-described embodiments, which are described in the specification and illustrated only for illustrating the principle of the present invention, but various changes and modifications may be made within the scope of the present invention as claimed without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides an automatic perforating device of circumference of cartridge filter for bathroom which characterized in that is: the automatic punching machine comprises a conveyor, a material guiding section, a feeding device, an open press, a pressing device and a material receiving box, wherein the tail roller discharging part of the conveyor is connected with the material guiding section, the material guiding section is provided with one inclined section and two inclined sections, a material blocking piece is arranged in the middle of the upper part of the two inclined sections, the lower part of the material guiding section is connected with the feeding device, the feeding device is arranged on a workbench of the open press, the feeding device is used for sending a filter cartridge to be processed into a positioning device of the open press, a cutter used for punching the circumference of the filter cartridge is arranged above the positioning device, the pressing device is arranged on the front side of the workbench and is right opposite to the positioning device, the pressing device is used for pressing and fixing the filter cartridge arranged on the positioning device, the material receiving box is arranged on one side of the open press opposite to the feeding device, and the, The middle part of the workbench is provided with a groove, an air nozzle which is obliquely and upwards arranged towards one side of the material receiving box is arranged in the groove, and the air nozzle is connected with a high-pressure air pump.
2. The automatic circumference punching device of the filter cartridge for the bathroom according to claim 1, wherein: the conveyer adopts belt conveyor, and the slope upwards arranges that inclination does not exceed 5 degrees, is equipped with gear motor drive on the head cylinder of conveyer, is equipped with the baffle of even interval arrangement on the conveyer belt face of conveyer, and the conveyer belt both sides are equipped with the railing.
3. The automatic circumference punching device of the filter cartridge for the bathroom according to claim 1, wherein: the material guiding section adopts a structure that a bottom plate and two side guard plates are added, an inclined section of the material guiding section is fixed on a frame body at the tail part of the conveyor through welding, and an inclined section of the material guiding section is fixed on the inclined section through welding.
4. The automatic circumference punching device of the filter cartridge for the bathroom according to claim 3, wherein: the downward inclination angle of the inclined first section is 5-8 degrees, and the downward inclination angle of the inclined second section is 15-20 degrees.
5. The automatic circumference punching device of the filter cartridge for the bathroom according to claim 1, wherein: feed arrangement is equipped with the slide, and the slide is installed on the spout of workstation, and the upper portion cross-section of slide is circular-arcly, is connected with the cylinder drive on the slide, and the top of slide is equipped with the dog, and the side of slide is equipped with the support, and the support top is equipped with small-size cylinder, is fixed with the push pedal on small-size cylinder's the push rod.
6. The automatic circumference punching device of the filter cartridge for the bathroom according to claim 1, wherein: the pressing device is provided with a sliding block, the sliding block is installed on a sliding groove of the workbench and is connected with a cylinder for driving, a motor is installed on the sliding block, a pressing piece is installed on a motor output shaft, and a protective cover is arranged outside the motor.
7. The automatic circumference punching device of the filter cartridge for the bathroom according to claim 6, wherein: the compressing part is in a round cover shape made of silica gel, and the inner diameter of the round cover of the compressing part is matched with the outer diameter of the filter cartridge.
8. The automatic circumference punching device of the filter cartridge for the bathroom according to claim 1, wherein: the positioning device is a cylinder with a hollow middle part, the outer diameter of the cylinder is smaller than the inner diameter of the filter cartridge, the top of the cylinder is provided with a slotted hole matched with a cutter in a stamping mode, the bottom of the cylinder is provided with a chip removal port, and the slotted hole and the chip removal port are communicated with the hollow middle part in a connecting mode.
9. The automatic circumference punching device of the filter cartridge for the bathroom according to claim 1, wherein: the cutter is provided with three rows of cutter teeth which are arranged at intervals in a staggered mode.
10. The automatic circumference punching device of the filter cartridge for the bathroom according to claim 1, wherein: the air cylinder, the motor and the air pump are controlled by a PLC.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910862279.7A CN110605339A (en) | 2019-09-12 | 2019-09-12 | Automatic circumference punching device of filter cartridge for bathroom |
Applications Claiming Priority (1)
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CN201910862279.7A CN110605339A (en) | 2019-09-12 | 2019-09-12 | Automatic circumference punching device of filter cartridge for bathroom |
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CN110605339A true CN110605339A (en) | 2019-12-24 |
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Family Applications (1)
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CN201910862279.7A Pending CN110605339A (en) | 2019-09-12 | 2019-09-12 | Automatic circumference punching device of filter cartridge for bathroom |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113020413A (en) * | 2021-02-25 | 2021-06-25 | 温州联智自动化科技有限公司 | Automatic material feeding and taking device for punching edge hole of oxygen sensor protective sleeve |
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US7673390B2 (en) * | 2006-07-31 | 2010-03-09 | Reinhold H. Spiess | Method and apparatus for manufacturing hub assemblies |
CN101912918A (en) * | 2010-09-09 | 2010-12-15 | 郑广辉 | Processing equipment for bearing cage |
CN204620816U (en) * | 2015-01-29 | 2015-09-09 | 诸暨市润拓机械自动化科技有限公司 | Valve pipe automatic punching flange all-in-one |
CN205042971U (en) * | 2015-10-17 | 2016-02-24 | 昆山元欣机电工业有限公司 | Be used for automatic mechanism of punching a hole of thermos cup filter screen |
CN107511422A (en) * | 2017-10-24 | 2017-12-26 | 江门市力士达泵业制造有限公司 | A kind of body punching apparatus |
CN208321773U (en) * | 2018-05-29 | 2019-01-04 | 双峰茂林机械制造有限公司 | A kind of highly-efficient processing rolling thorn system |
CN208341494U (en) * | 2018-06-01 | 2019-01-08 | 东莞智富五金制品有限公司 | A kind of miniature precision rotating punching device |
CN209061934U (en) * | 2018-09-14 | 2019-07-05 | 国网浙江宁波市鄞州区供电有限公司 | A kind of ground connection flat tube punching apparatus of high punching efficiency |
-
2019
- 2019-09-12 CN CN201910862279.7A patent/CN110605339A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7673390B2 (en) * | 2006-07-31 | 2010-03-09 | Reinhold H. Spiess | Method and apparatus for manufacturing hub assemblies |
CN101912918A (en) * | 2010-09-09 | 2010-12-15 | 郑广辉 | Processing equipment for bearing cage |
CN204620816U (en) * | 2015-01-29 | 2015-09-09 | 诸暨市润拓机械自动化科技有限公司 | Valve pipe automatic punching flange all-in-one |
CN205042971U (en) * | 2015-10-17 | 2016-02-24 | 昆山元欣机电工业有限公司 | Be used for automatic mechanism of punching a hole of thermos cup filter screen |
CN107511422A (en) * | 2017-10-24 | 2017-12-26 | 江门市力士达泵业制造有限公司 | A kind of body punching apparatus |
CN208321773U (en) * | 2018-05-29 | 2019-01-04 | 双峰茂林机械制造有限公司 | A kind of highly-efficient processing rolling thorn system |
CN208341494U (en) * | 2018-06-01 | 2019-01-08 | 东莞智富五金制品有限公司 | A kind of miniature precision rotating punching device |
CN209061934U (en) * | 2018-09-14 | 2019-07-05 | 国网浙江宁波市鄞州区供电有限公司 | A kind of ground connection flat tube punching apparatus of high punching efficiency |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113020413A (en) * | 2021-02-25 | 2021-06-25 | 温州联智自动化科技有限公司 | Automatic material feeding and taking device for punching edge hole of oxygen sensor protective sleeve |
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