CN110597154A - Multifunctional composite tool monitoring device - Google Patents
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- CN110597154A CN110597154A CN201911008794.5A CN201911008794A CN110597154A CN 110597154 A CN110597154 A CN 110597154A CN 201911008794 A CN201911008794 A CN 201911008794A CN 110597154 A CN110597154 A CN 110597154A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
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Abstract
The invention belongs to the technical field of industrial control equipment, and relates to a multifunctional composite tool monitoring device; the multifunctional composite tool monitoring device comprises a shell with a frame-shaped structure and functional components arranged on the shell and in the shell, wherein an RS232 debugging serial port, an IO input interface, an IO output interface and an AC power supply interface are sequentially arranged on the left shell wall of the multifunctional composite tool monitoring device, an RS485 interface, an RS232 interface, an HDMI interface, a USB interface and the like are sequentially arranged on the right shell wall, a board clamping groove is fixedly arranged at the front end part in the shell, and the board clamping groove is used for inserting a PCIE expansion card; the front end part in the shell is also provided with a 4G module, the middle part in the shell is provided with a microprocessor, and one side of the microprocessor is also respectively provided with a WIFI module and a Bluetooth module with wireless communication functions; the device has the functional diversity of integrated circuit board class industrial computer, has many communication interface and small and exquisite volume simultaneously, need not expand and can satisfy the thing networking and use, and the performance is super industry RTU far away, can satisfy the demand of enterprise's automated production to industrial control equipment.
Description
The technical field is as follows:
the invention belongs to the technical field of industrial control equipment, relates to multifunctional equipment integrating an industrial personal computer, an Internet of things gateway and an RTU (remote terminal Unit), and particularly relates to a multifunctional composite tool monitoring device which is used in the field of integrated industrial control devices of industrial systems and in the Internet of things.
Background art:
industrial control computer, abbreviated as industrial control computer, is a general name for tools which adopt a bus structure to detect and control production processes, electromechanical equipment and process equipment. The industrial personal computer has important computer attributes and characteristics such as a computer mainboard, a CPU, a hard disk, an internal memory, external equipment, an interface, an operating system, a control network, a protocol, computing power, a friendly human-computer interface and the like, and the main categories of the industrial personal computer are as follows: PC bus industrial computer IPC, programmable control system PLC, decentralized control system DCS, field bus system FCS and numerical control system CNC.
In the prior art, chinese patent publication No. CN208255771U discloses an industrial personal computer, which is characterized by comprising a case, a power supply is disposed on a side wall of the case, a motherboard is disposed at a bottom of the case, an extension card is mounted on the motherboard in a pluggable manner through a transfer assembly and is parallel to the motherboard, a hard disk is detachably mounted in the case, a thickness direction of the hard disk is perpendicular to a thickness direction of the motherboard, and compared with a conventional vertical insertion manner, the industrial personal computer saves a large amount of space, enables a size of the whole computer to be small, and can reduce production cost and realize convenient maintenance and extension of the whole computer. But does not improve the performance of the equipment; chinese patent publication No. CN207833397U discloses an industrial personal computer system, which includes a passive backplane, a converter, a control card, a CPU card and a display card respectively connected to the passive backplane, and an industrial power supply connected to the converter; the industrial power supply is an industrial ATX power supply; the industrial power supply is respectively provided with a 24-port control power supply interface, an 8-port display card power supply interface and a 6-port CPU power supply interface; each part of the industrial personal computer system is independently designed and can be detached, replaced and installed. The industrial personal computer system separately designs each component, so that the factors of mutual interference of each component in the use process are reduced, the industrial personal computer has higher stability, stronger compatibility and lower failure rate, and the failure risk is effectively reduced; when any part of the industrial personal computer system goes wrong and needs to be replaced and maintained, only one part needs to be detached and replaced, so that the purchasing cost is effectively reduced, and the dependence on a single supplier of the industrial personal computer can be effectively reduced. But this device function is limited, does not possess WIFI, bluetooth, the multiple wireless function of 4G.
All in all, current industrial computer function is limited, do not possess WIFI, the bluetooth, multiple wireless function such as 4G, when needs access thing networking, need expand the industrial computer, it is inconvenient to lead to the industrial computer to use in the industrial control field, consequently, need to design an album industrial computer, thing networking gateway and RTU (RTU is called remote terminal control system entirely, be responsible for on-the-spot signal, industrial equipment's monitoring and control) integrative multi-functional equipment, replace integrated circuit board class industrial computer, the small-size industrial computer of many communication interfaces, thing networking gateway and general RTU equipment, improve the practicality of industrial computer, widen and perfect the industrial computer usage.
The invention content is as follows:
the invention aims to overcome the defects in the prior art, particularly overcome the defects that the existing industrial personal computer has no wireless network function and needs to be expanded when being accessed to the Internet of things, and the like, and overcome the defect that the existing industrial personal computer has high energy consumption, and designs a multifunctional composite tool monitoring device under the conditions of ensuring small size of the industrial personal computer and easy operation of the equipment.
In order to achieve the purpose, the multifunctional composite tool monitoring device, called MIPC for short, is composed of a shell with a frame-shaped structure and functional components arranged on the shell and inside the shell, wherein the functional components mainly comprise an RS232 debugging serial port, an IO input interface, an IO output interface, an AC power supply interface, an RS485 interface, an RS232 interface, an HDMI interface, a USB interface, a network port, an audio interface, an A/D interface, a microprocessor, a board clamping groove, a 4G module, a WIFI module and a Bluetooth module; 8 IO input interfaces and 8 IO output interfaces are respectively arranged; the AC power supply interface is used for power supply conversion, receives an 85V-264V alternating current power supply and can output direct current with the voltage of 24V and the current of 200 mA; an RS485 interface, an RS232 interface, an HDMI interface, a USB interface, a network port, an audio interface and an A/D interface are sequentially arranged on the right side shell wall of the multifunctional composite tool monitoring device; the RS485 interface and the RS232 interface are respectively provided with 4 paths of mutually isolated interfaces; the HDMI interface is provided with one path, the USB interface is provided with 3 paths, and the 3 paths of USB interfaces respectively comprise 2 paths of USB3.0 interfaces and 1 path of USB 2.0; the network port is provided with 1 path of 1000M Ethernet interface, the audio interface is provided with 1 path, and the A/D interface is provided with one path; a board slot is fixedly arranged at the front end part in the shell of the multifunctional composite tool monitoring device and is used for inserting a PCIE expansion card; the front end part in the shell of the multifunctional composite type tool monitoring device is also provided with a 4G module, the middle part in the shell of the multifunctional composite type tool monitoring device is provided with a microprocessor, the microprocessor adopts an ARM framework, the power consumption is only 2W-3W, and the power consumption of a common industrial personal computer is 200 plus 400W, so that compared with an X86 framework adopted by the common industrial personal computer, the power consumption is low and the price is low; still be provided with wireless communication function's WIFI module and bluetooth module respectively in one side of microprocessor, it is multiple functional, can accord with the demand of modernized enterprise automated production industrial control equipment.
The IO input interface and the IO output interface are in electrical information connection with IO equipment arranged in the multifunctional composite tool monitoring device, the IO equipment is in electrical information connection with a microprocessor, the RS232 debugging serial port, the RS485 interface, the RS232 interface, the HDMI interface, the USB interface, the network port, the audio interface, the A/D interface, the board clamping groove, the 4G module, the WIFI module and the Bluetooth module are in electrical information connection with the microprocessor respectively, and the power supply interface is electrically connected with the microprocessor.
The utility model provides an use MIPC's monitored control system uses MIPC to replace current RTU device to manage and control the functional equipment in workshop, the factory building, monitored control system includes upper management machine, MIPC and next functional equipment, upper management machine passes through RS485 interface or net gape and MIPC electric information connection, MIPC passes through IO input interface, IO output interface, 4G module, one kind or the multichannel interface and the next functional equipment electric information connection in WIFI module and the bluetooth module, upper management machine passes through MIPC and monitors next functional equipment.
The monitoring system comprises a fan, a dehumidifier, an alarm lamp, a temperature and humidity sensor, a monitoring center and an MIPC, wherein the monitoring center is in electrical information connection with the MIPC; a monitoring center constructed by a computer software and hardware system remotely controls a fan, a dehumidifier, a temperature and humidity sensor and an alarm lamp through an MIPC (mobile industry processor interface), detects the state of the fan, the state of water inlet and the like, detects the temperature and humidity of a factory storehouse, and the MIPC automatically controls the fan and the dehumidifier according to the humidity condition; the MIPC generates an alarm signal to be transmitted to the monitoring center when the humidity is too high or too low according to the temperature and humidity limit value set by the monitoring center, and controls an alarm lamp to be turned on.
The monitoring system or the access control system applying the MIPC comprises an electric door, radio frequency identification equipment, infrared detection equipment, an indoor switch, the MIPC and a management center, wherein the management center is connected with MIPC electric information, an IC card or ID card information is prepared and input by the management center, the IC card or the ID card is transmitted to the MIPC by the management center, the MIPC is connected with the radio frequency identification equipment, the infrared detection equipment and the indoor switch electric information, and the MIPC is electrically connected with the electric door; when the infrared detection equipment detects a person in a green time stage without potential safety hazards, the infrared detection equipment sends information to the MIPC to control the electric door to be opened and closed, when the MIPC is in a special period of guarding, the MIPC acquires information of an IC card or an ID card through radio frequency identification equipment to judge whether the electric door is opened, and when the MIPC is out indoors, the electric door is controlled to be opened through an indoor switch.
The utility model provides an use management system that MIPC found as thing networking gateway, management system include communication supervisor, MIPC, WIFI equipment and bluetooth equipment, and the communication supervisor passes through 4G module and MIPC electric information connection, and MIPC passes through WIFI module and WIFI equipment electric information connection, and MIPC passes through bluetooth module and bluetooth equipment electric information connection, and MIPC embeds 4G module, WIFI module and bluetooth module and constitutes thing networking gateway.
The management system is specifically an intelligent home system applying MIPC, and the intelligent home system applying MIPC comprises home appliance equipment with wifi or/and Bluetooth functions, MIPC and a management terminal; the management terminal is a mobile phone, an iPD or a computer device, the management terminal is in wireless information connection with the MIPC through a 4G network, the MIPC is in electrical information connection with household electrical appliance devices, and the household electrical appliance devices include but are not limited to a refrigerator, an oven, an air conditioner and a temperature and humidity sensor; the management terminal controls the operation of the household electrical appliance equipment through the MIPC.
The management system comprises a gymnasium bracelet with Bluetooth wireless transmission, an MIPC and a management machine, wherein the management machine is connected with MIPC electric information, and the MIPC is connected with the gymnasium bracelet with unlimited Bluetooth; gymnasium bracelet reports fitness personnel's motion parameter and use number of times to MIPC through the bluetooth, MIPC carries out statistics of data and preliminary treatment and uploads to the supervisor according to the data that the bracelet was uploaded, and the supervisor sends reminding information to fitness personnel through MIPC, for example: excessive movement, too little movement, or arrears, etc.
A control system constructed by using the MIPC to replace an industrial personal computer comprises a server control end, the MIPC and a plurality of functional devices; the server terminal is in electrical information connection with the MIPC through the internet access, and the MIPC is in electrical information connection with the functional devices through the RS485 interface or the RS232 interface.
The management and control system is specifically a machine room monitoring system applying MIPC, the machine room monitoring system applying MIPC comprises a security system, a temperature and humidity sensor, an access control system, a video monitoring system, MIPC and a server control end, the MIPC is respectively in electrical information connection with the security system, the temperature and humidity sensor, the access control system and the video monitoring system through RS485 interfaces or RS232 interfaces, and the server control end is connected with the MIPC to control the security system, the temperature and humidity sensor, the access control system and the video monitoring system; when the video monitoring system uses the network camera, the network camera can be connected with the MIPC through an RS485 interface.
The invention relates to a control or concrete electric auxiliary system applying MIPC, which is mainly used for detecting and controlling the environment of a transformer substation, and the main structure of the system comprises an environment quality detection system, an access control system, an electronic fence system, a security system, a video system, the MIPC and a server control end, wherein the MIPC is respectively connected with the environment quality detection system, the access control system, the electronic fence system, the security system and the video system through RS485 interfaces, the MIPC carries out data acquisition and preprocessing on the environment quality detection system, the access control system, the electronic fence system, the security system and the video system, and the MIPC transmits the processed data to the server control end.
The comprehensive supervision system applying the MIPC replaces a combined use structure of an RTU, an industrial personal computer and an Internet of things gateway, the comprehensive supervision system applying the MIPC comprises equipment with a WIFI or Bluetooth function, sensing equipment, video monitoring equipment, a fan, temperature and humidity control equipment, a mobile terminal, a supervisor and the MIPC, instrument equipment with the WIFI or Bluetooth function, the sensing equipment, the video monitoring equipment, the fan, the temperature and humidity control equipment and the like are collectively called functional equipment, the MIPC is electrically and information connected with the functional equipment through an IO input interface, an IO output interface, an RS485 interface, an RS232 interface 6HDMI interface, a USB interface, a network port, an audio interface, an A/D interface, a WIFI module or a Bluetooth module, and the supervisor carries out management control and information acquisition on the functional equipment through the MIPC, or a mobile terminal such as a mobile phone and a tablet is used for carrying out management control and information acquisition on the functional equipment through a 4G module of the MIPC.
Compared with the prior art, the multifunctional composite tool monitoring device has the advantages that the main body structure is reasonable, the principle is reliable, the multifunctional composite tool monitoring device has the functional diversity of a board card type industrial personal computer, and meanwhile, the multifunctional composite tool monitoring device has the small volume of a multi-communication interface small industrial personal computer; various wireless functions such as WIFI, Bluetooth and 4G are built in the wireless network, and the use of the Internet of things can be met without expansion; the function aspect far exceeds that of an industrial RTU with low performance, and the industrial RTU can meet the requirements of industrial system integration projects and the application of the Internet of things.
Description of the drawings:
fig. 1 is a schematic block diagram of a left-view structural principle of a multifunctional composite tool monitoring device according to the present invention.
Fig. 2 is a schematic diagram of a right-view structural principle of the multifunctional composite tool monitoring device according to the present invention.
Fig. 3 is a schematic block diagram of the wiring structure of each component of the multifunctional composite tool monitoring device according to the present invention.
Fig. 4 is a schematic block diagram of a structural principle of a monitoring system constructed by using MIPC instead of RTU according to the present invention.
Fig. 5 is a schematic block diagram illustrating a structural principle of a factory warehouse monitoring system using MIPC according to the present invention.
Fig. 6 is a schematic block diagram of a structural principle of an access control system applying MIPC according to the present invention.
Fig. 7 is a schematic block diagram of a structural principle of a management system constructed by using a MIPC as a gateway of the internet of things according to the present invention.
Fig. 8 is a schematic block diagram of a structural principle of an intelligent home system to which the MIPC is applied according to the present invention.
Fig. 9 is a schematic block diagram illustrating a structural principle of a gymnasium bracelet management system applying MIPC according to the present invention.
Fig. 10 is a schematic block diagram of a structural principle of a management and control system constructed by the MIPC in place of the industrial personal computer according to the present invention.
Fig. 11 is a schematic block diagram of a structural principle of a machine room monitoring system using MIPC according to the present invention.
Fig. 12 is a schematic block diagram illustrating the structural principle of a power assist system to which the MIPC is applied according to the present invention.
The specific implementation mode is as follows:
the invention is further illustrated by the following examples in conjunction with the accompanying drawings.
Example 1:
as shown in fig. 1, 2 and 3, the multifunctional composite tool monitoring device related to this embodiment is composed of a housing having a frame-like structure, and functional components mounted on the housing and inside the housing, wherein the functional components mainly include an RS232 debugging serial port 1, an IO input interface 2, an IO output interface 3, an AC power supply interface 4, an RS485 interface 5, an RS232 interface 6, an HDMI interface 7, and a USB interface 8, the multifunctional composite tool monitoring device comprises a network port 9, an audio interface 10, an A/D interface 11, a microprocessor 12, a board card slot 13, a 4G module 14, a WIFI module 15 and a Bluetooth module 16, wherein an RS232 debugging serial port 1, an IO input interface 2, an IO output interface 3 and an AC power supply interface 4 are sequentially arranged on the left side shell wall of the multifunctional composite tool monitoring device, and the RS232 debugging serial port 1 is used for being externally connected with an upper computer to debug an RS485 interface 5 and an RS232 interface 6; 8 IO input interfaces 2 and 8 IO output interfaces 3 are respectively arranged, and the IO input interfaces 2 and the IO output interfaces 3 are used for transmitting control information of the equipment switch; the AC power supply interface 4 is used for power supply conversion, and the AC power supply interface 4 receives an alternating current power supply of 85V-264V and can output direct current with voltage of 24V and current of 200 mA; an RS485 interface 5, an RS232 interface 6, an HDMI interface 7, a USB interface 8, a network port 9, an audio interface 10 and an A/D interface 11 are sequentially arranged on the right side shell wall of the multifunctional composite tool monitoring device; the RS485 interface 5 and the RS232 interface 6 are respectively provided with 4 paths of mutually isolated interfaces, and the RS485 interface 5 and the RS232 interface 6 are used for transmitting communication information; the HDMI 7 is provided with one path, and the HDMI 7 is a full digital video and audio transmission interface and can transmit uncompressed audio and video signals; the USB interface 8 is provided with 3 paths which respectively comprise 2 paths of USB3.0 interfaces and 1 path of USB 2.0; the network port 9 is provided with 1 path of 1000M Ethernet interface, the audio interface is provided with 1 path for receiving audio signals, the A/D interface is provided with one path, and the A/D interface is used for information transmission and conversion; a board card slot 13 is fixedly arranged at the front end part in the shell of the multifunctional composite tool monitoring device, and the board card slot 13 is used for inserting a PCIE expansion card; the front end part in the shell of the multifunctional composite type tool monitoring device is also provided with a 4G module, the middle part in the shell of the multifunctional composite type tool monitoring device is provided with a microprocessor 12, the microprocessor 12 is assembled with the existing operation program and supports the upgrade and replacement of the operation program, the microprocessor 12 adopts an ARM framework, the power consumption is only 2W-3W, the power consumption of a common industrial personal computer is 200 plus 400W, and compared with the X86 framework adopted by the common industrial personal computer, the power consumption is low and the price is low; still be provided with WIFI module 15 and the bluetooth module 16 of wireless communication function respectively in one side of microprocessor 12, it is multiple functional, can accord with the demand of modernized enterprise automated production industrial control equipment.
IO input interface 2 and IO output interface 3 that this embodiment relates to and install the inside IO equipment electrical information connection at multi-functional compound frock monitoring device, IO equipment and microprocessor 12 electrical information connection, RS232 debugging serial ports 1, RS485 interface 5, RS232 interface 6, HDMI interface 7, USB interface 8, net gape 9, audio interface 10, AD interface 11, integrated circuit board groove 13, 4G module 14, WIFI module 15 and bluetooth module 16 respectively with microprocessor 12 electrical information connection, power source 4 is connected with microprocessor 12 electricity.
Example 2
This embodiment relates to an use embodiment 1 MIPC's monitored control system, as shown in fig. 4, use MIPC to replace current RTU device to manage and control all kinds of functional device, monitored control system includes upper management machine, MIPC and next functional device, upper management machine passes through RS485 interface 5 or net gape 9 and MIPC electric information connection, MIPC passes through IO input interface 2, IO output interface 3, 4G module 14, one or more interfaces in WIFI module 15 and the bluetooth module 16 and next functional device electric information connection, upper management machine passes through MIPC and monitors next functional device.
The monitoring system related to the embodiment is specifically a factory warehouse monitoring system using an MIPC, as shown in fig. 5, and includes a fan, a dehumidifier, an alarm lamp, a temperature and humidity sensor, a monitoring center and an MIPC, wherein the monitoring center is in electrical information connection with the MIPC, the MIPC is in electrical information connection with the fan, the dehumidifier and the temperature and humidity sensor respectively, and the MIPC is electrically connected with the alarm lamp; a monitoring center constructed by a computer software and hardware system remotely controls a fan, a dehumidifier, a temperature and humidity sensor and an alarm lamp through an MIPC (mobile industry processor interface), detects the state of the fan, the state of water inlet and the like, detects the temperature and humidity of a factory storehouse, and the MIPC automatically controls the fan and the dehumidifier according to the humidity condition; the MIPC can generate an alarm signal to be transmitted to the monitoring center according to overhigh humidity or overlow humidity of a limited value of the temperature and humidity set by the monitoring center, and the alarm lamp is controlled to be turned on.
The monitoring system related to the embodiment or specifically an access control system applying the MIPC is shown in fig. 6, and includes an electric door, a radio frequency identification device, an infrared detection device, an indoor switch, the MIPC and a management center, wherein the management center is connected with the MIPC through electric information, the management center prepares and records information of an IC card or an ID card, the management center transmits the IC card or the ID card to the MIPC, the MIPC is connected with the radio frequency identification device, the infrared detection device and the indoor switch through electric information, and the MIPC is electrically connected with the electric door; when the infrared detection equipment detects a person in a green time stage without potential safety hazards, the infrared detection equipment sends information to the MIPC to control the electric door to be opened and closed, when the MIPC is in a special period of guarding, the MIPC acquires information of an IC card or an ID card through radio frequency identification equipment to judge whether the electric door is opened, and when the MIPC is out indoors, the electric door is controlled to be opened through an indoor switch.
Example 3
In this embodiment, the MIPC described in embodiment 1 is used as a gateway of the internet of things to construct a management system, as shown in fig. 7, the management system includes a communication manager, a MIPC, a WIFI device, and a bluetooth device, the communication manager is electrically and informationally connected with the MIPC through a 4G module 14, the MIPC is electrically and informationally connected with the WIFI device through a WIFI module 15, the MIPC is electrically and informationally connected with the bluetooth device through a bluetooth module 15, and the 4G module 14, the WIFI module 15, and the bluetooth module 16 built in the MIPC constitute the gateway of the internet of things.
The management system related to this embodiment is specifically an intelligent home system using MIPC, and as shown in fig. 8, the intelligent home system using MIPC includes a home appliance device with wifi or/and bluetooth functions, a MIPC, and a management terminal; the management terminal is a mobile phone, an iPD or a computer device, the management terminal is in wireless information connection with the MIPC through a 4G network, the MIPC is in electrical information connection with household electrical appliance devices, and the household electrical appliance devices include but are not limited to a refrigerator, an oven, an air conditioner and a temperature and humidity sensor; the management terminal controls the operation of the household electrical appliance equipment through the MIPC.
The management system related to this embodiment or specifically a gymnasium bracelet management system applying MIPC, as shown in fig. 9, the gymnasium bracelet management system applying MIPC includes a gymnasium bracelet having bluetooth wireless transmission, MIPC, and a management machine, the management machine is connected with MIPC electric information, and the MIPC is connected with the gymnasium bracelet infinite bluetooth; gymnasium bracelet reports fitness personnel's motion parameter and use number of times to MIPC through the bluetooth, MIPC carries out statistics of data and preliminary treatment and uploads to the supervisor according to the data that the bracelet was uploaded, and the supervisor sends reminding information to fitness personnel through MIPC, for example: excessive movement, too little movement, or arrears, etc.
Example 4
In this embodiment, the MIPC described in embodiment 1 replaces an industrial personal computer to construct a management and control system, as shown in fig. 10, the management and control system includes a server control end, a MIPC, and a plurality of functional devices; the server terminal is in electrical information connection with the MIPC through a network port 9, and the MIPC is in electrical information connection with a plurality of functional devices through an RS485 interface 5 or an RS232 interface 6.
The management and control system related to this embodiment is specifically a machine room monitoring system using MIPC, as shown in fig. 11, the machine room monitoring system using MIPC includes a security system, a temperature and humidity sensor, an access control system, a video monitoring system, MIPC and a server control end, the MIPC is respectively in electrical information connection with the security system, the temperature and humidity sensor, the access control system and the video monitoring system through an RS485 interface 5 or an RS232 interface 6, and the server control end is connected with the MIPC to control the security system, the temperature and humidity sensor, the access control system and the video monitoring system; when the video monitoring system uses the network camera, the network camera can be connected with the MIPC through the RS485 interface 5.
The control that this embodiment relates to or specifically be an electric power auxiliary system who uses MIPC, as shown in fig. 12, the electric power auxiliary system who uses MIPC mainly used is to the detection and the control of transformer substation's environment, its major structure includes environmental quality detecting system, access control system, the fence system, the security protection system, video system, MIPC and server control end, MIPC pass through RS485 interface 5 respectively with environmental quality detecting system, access control system, the fence system, the security protection system, video system electricity information connection, MIPC carries out data acquisition and preliminary treatment to environmental quality detecting system, access control system, the fence system, the security protection system, video system, MIPC transmits the data transmission after handling for server control end.
Example 5
In this embodiment, the MIPC described in embodiment 1 replaces the structure of the RTU, the industrial personal computer, and the gateway of the internet of things for combined use to construct a comprehensive monitoring system applying the MIPC, where the comprehensive monitoring system applying the MIPC includes devices with WIFI or bluetooth functions, a sensing device, a video monitoring device, a fan, a temperature and humidity control device, a mobile terminal, a management machine, and the MIPC, and the devices with WIFI or bluetooth functions, the sensing device, the video monitoring device, the fan, the temperature and humidity control device, and the like are collectively referred to as functional devices, the MIPC is electrically connected with the functional devices through an IO input interface 2, an IO output interface 3, an RS485 interface 5, an RS232 interface 6, an HDMI interface 7, a USB interface 8, a network port 9, an audio interface 10, an a/D interface 11, a WIFI module 15, or a bluetooth module 16, and the management machine performs management control and information acquisition on the functional devices through the MIPC, or a mobile terminal such as a mobile phone or a tablet is used to perform management control and information acquisition on the functional device through the 4G module 14 of the MIPC.
The comprehensive supervision system applying the MIPC uses the MIPC to replace a combined construction mode of a worker control machine, an Internet of things gateway and RTU equipment in the existing production management system, construction cost of the supervision system is reduced, and meanwhile, the maximum power consumption of the MIPC is only 20W, and power consumption is low; the experimental group is characterized in that a comparison experiment is carried out by using an oven with a wifi function, a video monitor, a fan, a temperature and humidity controller and a computer, and the computer is connected with the oven with the wifi function, a radio frequency identification device, the fan and the temperature and humidity controller through an MIPC; the comparison group is connected with the computer through the RTU and the radio frequency identification device and the fan, is connected with the computer through the internet of things gateway and the oven with the wifi function, is connected with the computer through the industrial computer and the temperature and humidity controller, and can know through the power consumption test result (see the following table), and the MIPC's of experimental group consumption is 10W, and the total power consumption of industrial computer in the comparison group, thing networking gateway and RTU equipment is 311W, therefore uses MIPC's comprehensive supervisory systems simulation green, the energy can be saved.
Claims (10)
1. A multifunctional composite tool monitoring device, called MIPC for short, is composed of a shell with a frame-shaped structure and functional components arranged on the shell and inside the shell, wherein the functional components mainly comprise an RS232 debugging serial port, an IO input interface, an IO output interface, an AC power supply interface, an RS485 interface, an RS232 interface, a USB interface, a network port, an audio interface, an A/D interface and a microprocessor; the method is characterized in that: the functional components also comprise an HDMI interface, a board clamping groove, a 4G module, a WIFI module and a Bluetooth module; a board slot is fixedly arranged at the front end part in the shell of the multifunctional composite tool monitoring device and is used for inserting a PCIE expansion card; the front end part in the shell of the multifunctional composite tool monitoring device is also provided with a 4G module, the middle part in the shell of the multifunctional composite tool monitoring device is provided with a microprocessor, and the microprocessor adopts an ARM framework; and one side of the microprocessor is also respectively provided with a WIFI module and a Bluetooth module with wireless communication functions.
2. The multifunctional composite tool monitoring device of claim 1, characterized in that: an RS232 debugging serial port, an IO input interface, an IO output interface and an AC power interface are sequentially arranged on the left side shell wall of the multifunctional composite tool monitoring device; 8 IO input interfaces and 8 IO output interfaces are respectively arranged; the AC power supply interface receives an 85V-264V alternating current power supply and can output direct current with the voltage of 24V and the current of 200 mA; an RS485 interface, an RS232 interface, an HDMI interface, a USB interface, a network port, an audio interface and an A/D interface are sequentially arranged on the right side shell wall of the multifunctional composite tool monitoring device; the RS485 interface and the RS232 interface are respectively provided with 4 paths of mutually isolated interfaces; the HDMI interface is provided with one path, the USB interface is provided with 3 paths, and the 3 paths of USB interfaces respectively comprise 2 paths of USB3.0 interfaces and 1 path of USB 2.0; the network port is provided with 1 path of 1000M Ethernet interface, the audio interface is provided with 1 path, and the A/D interface is provided with one path.
3. The multifunctional composite tool monitoring device of claim 2, characterized in that: IO input interface and IO output interface with install the inside IO equipment electrical information connection at multi-functional compound frock monitoring device, IO equipment and microprocessor electrical information connection, RS232 debugging serial ports, RS485 interface, RS232 interface, HDMI interface, USB interface, net gape, audio interface, AD interface, board draw-in groove, 4G module, WIFI module and bluetooth module respectively with microprocessor electrical information connection, power source is connected with the microprocessor electricity.
4. A monitoring system using the MIPC of claim 3, wherein: use the MIPC replaces current RTU device to manage and control the functional equipment in workshop, factory building, monitored control system includes upper management machine, MIPC and next function device, upper management machine passes through RS485 interface or net gape and MIPC electric information connection, MIPC passes through IO input interface, IO output interface, the 4G module, in WIFI module and the bluetooth module one way or the multichannel interface with next function device electric information connection, upper management machine monitors next function device through MIPC.
5. The monitoring system of claim 4, wherein: the monitoring system is specifically a factory warehouse monitoring system applying MIPC, and comprises a fan, a dehumidifier, an alarm lamp, a temperature and humidity sensor, a monitoring center and an MIPC, wherein the monitoring center is in electrical information connection with the MIPC, the MIPC is in electrical information connection with the fan, the dehumidifier and the temperature and humidity sensor respectively, the MIPC is electrically connected with the alarm lamp, the monitoring center constructed by a computer software and hardware system remotely controls the fan, the dehumidifier, the temperature and humidity sensor and the alarm lamp through the MIPC, detects the state of the fan, the state of water inlet and the like, detects the temperature and humidity of a factory warehouse, the MIPC automatically controls the fan and the dehumidifier according to the humidity condition, the MIPC generates an alarm signal according to overhigh humidity or overlow humidity and transmits the alarm signal to the monitoring center according to a temperature and humidity limit value set by;
the monitoring system or specifically be an access control system who uses MIPC, including the electrically operated gate, radio frequency identification equipment, infrared check out test set, indoor switch, MIPC and management center, management center and MIPC electric information connection, IC-card or ID card information are prepared and are typeeed to management center, management center transmits IC-card or ID card for MIPC, MIPC and radio frequency identification equipment, infrared check out test set and indoor switch electric information connection, MIPC and electrically operated gate electric connection, when in the green time stage of safe no hidden danger, infrared check out test set detects someone, infrared check out test set sends information control electrically operated gate to MIPC and opens and close, when being in the special period of abstaining from the strict, MIPC acquires IC-card or ID card information through radio frequency identification equipment and judges whether to open the electrically operated gate, when indoor the opening of controlling the electrically operated gate through using indoor switch when going out.
6. A management system applying the MIPC of claim 3, wherein: use MIPC constructs management system as thing networking gateway, and management system includes communication supervisor, MIPC, WIFI equipment and bluetooth equipment, and the communication supervisor passes through 4G module and MIPC electric information connection, and MIPC passes through WIFI module and WIFI equipment electric information connection, and MIPC passes through bluetooth module and bluetooth equipment electric information connection, and MIPC embeds 4G module, WIFI module and bluetooth module and constitutes thing networking gateway.
7. The management system according to claim 6, wherein: the management system is specifically an intelligent home system applying MIPC, the intelligent home system applying MIPC comprises household electrical appliance equipment with wifi or/and Bluetooth functions, MIPC and a management terminal, the management terminal adopts a mobile phone, an iPD or a computer device, the management terminal is in wireless information connection with the MIPC through a 4G network, the MIPC is in electrical information connection with the household electrical appliance equipment, and the management terminal controls the household electrical appliance equipment to operate through the MIPC;
management system or specifically be an applied MIPC's gymnasium bracelet management system, applied MIPC's gymnasium bracelet management system is including having bluetooth wireless transmission's gymnasium bracelet, MIPC, supervisor and MIPC electric information connection, MIPC is connected with gymnasium bracelet unlimited bluetooth, the gymnasium bracelet reports fitness personnel's motion parameter and number of times of use to MIPC through the bluetooth, MIPC carries out statistics of data and preliminary treatment and uploads to the supervisor according to the data that the bracelet was uploaded, the supervisor sends warning information to fitness personnel through MIPC.
8. A management and control system applying the MIPC of claim 3, wherein: the MIPC is used for replacing an industrial personal computer to construct a control system, and the control system comprises a server control end, the MIPC and a plurality of functional devices; the server terminal is in electrical information connection with the MIPC through the internet access, and the MIPC is in electrical information connection with the functional devices through the RS485 interface or the RS232 interface.
9. The management and control system according to claim 8, characterized in that: the management and control system is specifically a machine room monitoring system applying MIPC, the machine room monitoring system applying MIPC comprises a security system, a temperature and humidity sensor, an access control system, a video monitoring system, an MIPC and a server control end, the MIPC is respectively in electrical information connection with the security system, the temperature and humidity sensor, the access control system and the video monitoring system through RS485 interfaces or RS232 interfaces, the server control end is connected with the MIPC to control the security system, the temperature and humidity sensor, the access control system and the video monitoring system, and when the video monitoring system uses a network camera, the network camera can be connected with the MIPC through the RS485 interfaces;
the control or concrete electric power auxiliary system who is an application MIPC, the electric power auxiliary system who uses MIPC mainly used is to the detection and control of transformer substation's environment, its major structure includes environmental quality detecting system, access control system, electronic fence system, the security protection system, video system, MIPC and server control end, MIPC passes through RS485 interface respectively with environmental quality detecting system, access control system, electronic fence system, the security protection system, video system electrical information connection, MIPC carries out data acquisition and preliminary treatment to environmental quality detecting system, access control system, electronic fence system, the security protection system, video system, MIPC will handle the data transmission after the data transmission for server control end.
10. A comprehensive supervision system applying the MIPC of claim 3, characterized in that: the MIPC is applied to replace a comprehensive supervision system which is constructed by combining and using an RTU (remote terminal Unit), an industrial personal computer and an Internet of things gateway, the comprehensive supervision system which is applied with the MIPC comprises a device with a wifi or Bluetooth function, a sensing device, a video monitoring device, a fan, a temperature and humidity control device, a mobile terminal, a supervisor and the MIPC, the MIPC is respectively in electrical information connection with the device with the wifi or Bluetooth function, the sensing device, the video monitoring device, the fan and the temperature and humidity control device, the supervisor carries out management control and information acquisition on the device with the wifi or Bluetooth function, the sensing device, the video monitoring device, the fan and the temperature and humidity control device through the MIPC, or mobile terminals such as mobile phones and tablets are used for carrying out management control and information acquisition on equipment with wifi or Bluetooth functions, sensing equipment, video monitoring equipment, fans and temperature and humidity control equipment through 4G modules of the MIPC.
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