CN110593614A - Warehouse hardened pavement and manufacturing method thereof, warehouse based on hardened pavement and mounting process - Google Patents
Warehouse hardened pavement and manufacturing method thereof, warehouse based on hardened pavement and mounting process Download PDFInfo
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- CN110593614A CN110593614A CN201910834715.XA CN201910834715A CN110593614A CN 110593614 A CN110593614 A CN 110593614A CN 201910834715 A CN201910834715 A CN 201910834715A CN 110593614 A CN110593614 A CN 110593614A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C3/00—Foundations for pavings
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C5/00—Pavings made of prefabricated single units
- E01C5/12—Pavings made of prefabricated single units made of units with bituminous binders or from bituminous material, e.g. asphalt mats
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/60—Planning or developing urban green infrastructure
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- Engineering & Computer Science (AREA)
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- Structural Engineering (AREA)
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- Road Paving Structures (AREA)
Abstract
The invention relates to an autoclaved lightweight sand aerated block component, a warehouse hardened pavement, a manufacturing method, a warehouse and an installation process, and the autoclaved lightweight sand aerated block component-based warehouse hardened pavement comprises the following technical scheme: an autoclaved lightweight sand-based aerated block component comprises a composite upright post structure arranged in a drying warehouse; the composite upright post structure comprises upright post support frames which are vertically arranged, upright post frame opening holes which are distributed on the upright post support frames, upright post connecting frames which are arranged between the adjacent upright post support frames, upright post side net plates which are arranged on the side walls of the upright post support frames through the upright post frame opening holes, and upright post transverse connecting frames which are arranged at the upper ends of the upright post support frames and are connected with the composite beam structure; the invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The invention relates to an autoclaved lightweight sand aerated block component, a warehouse hardened pavement, a manufacturing method, a warehouse and an installation process.
Background
At present, the autoclaved lightweight sand aerated concrete building material is a porous inorganic environment-friendly material which is free of radioactivity and pollution and is prepared by taking cement, lime and sand as raw materials and performing high-pressure steam curing. The autoclaved lightweight sand aerated concrete building material has the advantages of light weight, high strength, good heat preservation and sound insulation, convenient construction, durable fire resistance, small loss of quality and strength after freezing resistance, high water permeability resistance, improvement on engineering quality and the like. The autoclaved lightweight sand aerated concrete building material is light in weight, can be sawed, planed, cut and grooved on site, has standard specification and dimension, can only be puttied on the wall surface, and can reduce the plastering process. In the structures such as high-rise frames and the like, the autoclaved lightweight aerated concrete building material is adopted to replace the traditional aerated concrete building material, so that the benefit is considerable. The continuous development strategy with the aims of protecting the environment, saving energy, reforming the wall, improving the comfort level of the indoor environment and the like is realized. The autoclaved lightweight sand aerated concrete product is a green and environment-friendly product, has the characteristics of light weight, heat preservation, impermeability, fire resistance, sound insulation and the like, saves heat preservation materials in the building process, directly coats putty on the inner wall, does not need plastering, adopts dry construction, reduces the comprehensive cost, and is a single building material with the building energy saving reaching the 65 percent standard.
The standard of the temporary road is completely different from the standard of the permanent (formal) road, the current popular 'permanent combination' greatly reduces the total cost of engineering projects, the temporary road is operated during construction, and when the project is finished at the early stage or is close to the tail sound, (the traffic flow of the road is greatly reduced at this time) the road is hardened and finally accepted for delivery. When such road settlement is made, settlement is made in accordance with the standard of the permanent road. The conception and implementation of combining temporary construction roads and permanent roads provides a proposal, but the proposal is not suitable for implementation in large warehouses and plants.
The invention provides a set of brand-new component application schemes of building components, a pavement hardening scheme in a warehouse and main components of the warehouse, which are suitable for being applied to dry warehouses of cotton, grains, seeds and the like.
Disclosure of Invention
The invention aims to solve the technical problems of providing an autoclaved lightweight sand aerated block-based member, a warehouse hardened pavement, a manufacturing method, a warehouse and an installation process. The autoclaved lightweight sand aerated concrete block has the following characteristics and advantages in the aspects of physical and mechanical properties, technological properties, service performance and the like, so that the autoclaved lightweight sand aerated concrete block has application value in the building industry: the member has strong adaptability, convenient building and flexible group building, has no strict requirements on the plane and space change of buildings such as warehouses and the like, and can meet the requirement of building design change. The local materials in the local area can be fully utilized according to local conditions, waste materials can be changed into valuables, harm is turned into benefit, and limited resources can be saved by using industrial waste residues as raw materials. The construction equipment is simple. The member of the invention can be used for a permanent road of a light-load vehicle and can also be used as a road surface and a bearing wall for storage.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
an autoclaved lightweight sand-based aerated block component comprises a composite upright post structure arranged in a drying warehouse;
the composite upright post structure comprises upright post support frames which are vertically arranged, upright post frame opening holes which are distributed on the upright post support frames, upright post connecting frames which are arranged between the adjacent upright post support frames, upright post side net plates which are arranged on the side walls of the upright post support frames through the upright post frame opening holes, upright post transverse connecting frames which are arranged at the upper ends of the upright post support frames and are connected with the composite beam structure, upright post bottom connecting frames which are arranged at the lower ends of the upright post support frames and are connected with a foundation, upright post composite side walls which are arranged or pre-cast on the inner walls of upright post support frame cages, upright post inner die plates which are arranged on the upright post composite side walls, and upright post hollow channels which are arranged in the;
the side wall of the upright post complex comprises a pouring raw material layer and metal/glass fiber arranged in or outside the pouring raw material layer.
As a further improvement of the above technical solution:
the upper end of the upright post hollow channel is connected with an upright post pipeline, and the upright post pipeline is connected with an external blower connected with the outside;
the drying warehouse also comprises a composite beam structure which is arranged in the drying warehouse and connected with the upper end of the composite upright post structure;
the structure of the composite upright post is the same as that of the composite beam.
A manufacturing method based on autoclaved lightweight sand aerated block components comprises the manufacturing steps of a composite upright post structure installed in a drying warehouse;
firstly, assembling upright post support frames according to a drawing group and connecting the upright post support frames through upright post connecting frames, and processing upright post frame openings on the upright post support frames; then, connecting the inner die plate of the upright column with the lateral screen plate of the upright column through a process support; secondly, splicing the modularized lateral net plates of the upright posts on the upright post supporting frames; finally, mounting a connecting frame at the bottom of the upright post, a transverse connecting frame of the upright post and a mould on the upright post supporting frame;
firstly, preparing mortar according to warehouse design requirements, wherein the mortar comprises cement and lime paste; then, adding metal fibers or glass fibers into the mortar;
pouring mortar from the lateral net plate of the stand column to an interlayer between the inner mold plate of the stand column and the lateral net plate of the stand column; then, mounting an outer die plate of the stand column on the outer side of the screen plate on the side part of the stand column, and cutting after primary maintenance; secondly, performing autoclaved curing and vacuumizing; thirdly, removing the mold of the outer mold plate of the upright column, and repairing the side wall of the upright column composite body;
step four, repeating the contents from the step one to the step three on the other three side surfaces of the upright post support frame; thereby completing the composite column structure.
An autoclaved light sand-based aerated block component comprises a precast block road paved on the ground of a dry warehouse non-motor vehicle;
the precast block road comprises a foundation base layer, a block stone cushion layer, a mixed base material layer, a lower surface layer of a bailey truss, a precast block bailey truss layer of a joint of the precast block road and a warehouse hardened road and an upper laying layer of the precast block which are sequentially arranged from the lower part to the upper part;
a precast block hollow box type block body is arranged in the precast block bailey frame layer; a precast block top wedge and a precast block side wedge are arranged between the outer side wall of the precast block hollow box type block body and the corresponding inner side wall of the precast block bailey truss layer;
the mixed base material layer comprises stones and sandy soil; the lower surface layer of the bailey bracket is an anticorrosive layer;
the precast block hollow box type block body comprises a pouring raw material layer and metal/glass fibers arranged in or outside the pouring raw material layer;
the foundation base layer is provided with a ventilation channel, an arch composite pipe is arranged in the ventilation channel, the upper end of the arch composite pipe is connected with the lower end of a channel communicating pipeline, and the upper end of the channel communicating pipeline is provided with an upper mesh enclosure;
the arched composite pipe comprises an arched Bailey frame, arched frame process holes distributed on the arched Bailey frame, an arched shaping mold arranged in the arched Bailey frame and connected with the arched Bailey frame through a process support,
And an inner arch way of the autoclaved aerated precast block, which is arranged between the arched bailey truss and the arched shaping mold;
the inner arch road of the autoclaved aerated prefabricated block comprises a pouring raw material layer and metal/glass fibers arranged in or outside the pouring raw material layer.
A manufacturing method based on an autoclaved lightweight sand aerated block component comprises the following steps of manufacturing a precast block road paved on the ground of a non-motor vehicle in a dry warehouse:
prefabricating an arched composite pipe, a prefabricated block bailey truss layer and a prefabricated block hollow box type block body; coating an anticorrosive paint on the lower surface layer of the Bailey truss of the precast block Bailey truss layer, and pouring or processing a ventilating channel on the precast block Bailey truss layer;
secondly, installing design requirements in the warehouse foundation to lay a foundation base layer, embedding an arched composite pipe and a channel communication pipeline, and covering a mesh enclosure; the precast block hollow box type block body is arranged in a precast block bailey frame layer on site, and then the gap is adjusted by using the inclined wedge at the side part of the precast block and the inclined wedge at the top part of the precast block;
step two, paving a block stone cushion layer, a mixed base material layer and a precast block bailey frame layer above the foundation base layer in sequence, and prefabricating or splicing a precast block bailey frame layer and a precast block hollow box type block body which are in shapes corresponding to the channel communication pipeline in site aiming at the position where the arched composite pipe and the channel communication pipeline exist, so as to form a precast block road;
and step two, adding a gap filler between the precast block road and the warehouse hardened road.
A warehouse hardened pavement for use as a driving road for motor vehicles in a warehouse; it comprises a road base layer;
demarcating a permanent road and a temporary road on a driving road;
paving an asphalt concrete precast slab arranged on a roadbed layer on the permanent road;
when the warehouse is constructed, a concrete surface layer arranged on a roadbed layer is laid on the temporary road, and after the warehouse is constructed, the concrete surface layer of the temporary road is replaced by the asphalt concrete precast slab;
the culvert is arranged in the roadbed layer, culvert pipes are obliquely or horizontally arranged in the culvert, and the upper end of each culvert pipe is connected with a sewer communication pipeline connected with the warehouse.
A manufacturing method of a warehouse hardened pavement comprises the following steps;
designing and dividing a boundary for distinguishing a permanent road from a temporary road on a driving road;
step two, paving a culvert on the road base layer, and arranging the culvert at a permanent road;
thirdly, when the warehouse is constructed, paving a concrete surface layer on a roadbed layer at the temporary road, paving and field hardening a permanent road, and internally installing the warehouse, wherein the condition that the motor vehicle exceeding the set load runs on the temporary road and the motor vehicle not exceeding the set load runs on the permanent road is stipulated;
step three, after the warehouse is finished, firstly, replacing the concrete surface layer of the temporary road with the asphalt concrete precast slab; then, the joint between the temporary road and the permanent road is processed.
A warehouse based on a hardened pavement comprises a warehouse wall body, a warehouse roof, a hardened road, a precast block road, a balance valve, an air filter and an exhaust fan, wherein the warehouse wall body, the warehouse roof and the hardened road are hermetically arranged, the hardened road is laid on the ground of the warehouse and is used for motor vehicles to walk, the precast block road is used for storing goods, the balance valve is arranged on the warehouse wall body, the air filter is arranged at a channel of the balance valve, and the exhaust fan is arranged on the;
the balance valve comprises a sealing strip arranged at the opening of the warehouse wall body, a one-way air adjusting plate of which the upper end is connected with a spring and which is hinged on an inner decorative plate of the warehouse wall body, and an adjusting balance weight which is adjustably arranged on the inner side wall of the one-way air adjusting plate;
the interior trim panel is an autoclaved lightweight sand aerated panel.
As a further improvement of the above technical solution:
a composite upright post structure installed in the drying warehouse;
the drying warehouse also comprises a composite beam structure which is arranged in the drying warehouse and connected with the upper end of the composite upright post structure;
the system also comprises a precast block road paved on the ground of the non-motor vehicle in the dry warehouse;
the hardened road is a warehouse hardened pavement.
A mounting process based on a hardened pavement warehouse comprises the following steps;
step A, a foundation is dug, and a hardened road is paved;
b, paving a precast block road on the ground of the non-motor vehicle in the warehouse;
step C, installing a composite upright column structure and a composite beam structure in the warehouse;
step D, mounting a warehouse wall and a warehouse roof;
and E, manufacturing a permanent road from the temporary road.
The invention has light weight, heat preservation and wide application, is used for inner and outer walls, roofs, floors and lining boards, can be used for outer wall enclosure, inner wall partition and flat slope roofs of civil residential buildings, can be used for roofs and outer walls of industrial factory buildings, can also be used as bearing walls, is the best material for the inner and outer walls of various steel structure buildings, and is the only single-material outer wall material which can meet the requirement of saving energy by 50 percent at present. The invention has the advantages of good heat preservation and sound insulation, convenient construction, durable fire resistance, small loss of quality and strength after freezing resistance, high water permeability resistance, improvement on engineering quality and the like. Only putty can be applied to the wall surface, so the plastering process can be reduced.
Drawings
Fig. 1 is a schematic structural view of the warehouse of the present invention.
Fig. 2 is a schematic structural view of the ground of the present invention.
Fig. 3 is a schematic structural view of the arched composite tube of the present invention.
Fig. 4 is a schematic structural diagram of a precast block road of the present invention.
Fig. 5 is a schematic structural view of the composite upright structure of the present invention.
Fig. 6 is a schematic structural diagram of the improved structure of the composite upright post.
Fig. 7 is a schematic view of the structure for balancing air pressure according to the present invention.
Fig. 8 is a schematic structural view of the present invention.
Wherein: 1. a warehouse wall; 2. a warehouse roof; 3. hardening the road; 4. precast block roads; 5. a composite upright structure; 6. a composite beam structure; 7. a balance valve; 8. an air filter; 9. an exhaust fan; 10. a roadbed layer; 11. a caulking agent; 12. a culvert; 13. a culvert pipe; 14. a sewer communicating pipe; 15. a ventilation channel; 16. an arched composite tube; 17. the channel is communicated with the pipeline; 18. an upper net cover; 19. an arch-shaped shaping die; 20. an arched bailey frame; 21. an arch frame fabrication hole; 22. an inner arch road of the autoclaved aerated precast block; 23. a foundation base layer; 24. a stone block cushion layer; 25. mixing the base material layer; 26. a lower surface layer of the bailey truss; 27. prefabricating a block bailey truss layer; 28. laying a layer on the precast block; 29. the precast block is a hollow box type block body; 30. a prefabricated block top wedge; 31. a prefabricated block side wedge; 32. a column support frame; 33. a screen plate at the side part of the upright post; 34. holes are cut in the upright post frame; 35. a column connecting frame; 36. a column composite sidewall; 37. an inner mold plate of the column; 38. a vertical column transverse connecting frame; 39. the bottom of the upright post is connected with a frame; 40. metal/glass fibers; 41. pouring a raw material layer; 42. a hollow passage of the upright post; 43. a column pipe; 44. an external blower; 45. a one-way air adjusting plate; 46. adjusting the balance weight; 47. a sealing strip; 48. a temporary road; 49. asphalt concrete precast slabs.
Detailed Description
As shown in fig. 1 to 8, the autoclaved lightweight sand aerated block-based member of the present embodiment includes a composite pillar structure 5 installed in a drying warehouse;
the composite upright post structure 5 comprises upright post support frames 32 which are vertically arranged, upright post frame opening holes 34 which are distributed on the upright post support frames 32, upright post connecting frames 35 which are arranged between the adjacent upright post support frames 32, upright post side net plates 33 which are arranged on the side walls of the upright post support frames 32 through the upright post frame opening holes 34, upright post transverse connecting frames 38 which are arranged at the upper ends of the upright post support frames 32 and are connected with the composite beam structure 6, upright post bottom connecting frames 39 which are arranged at the lower ends of the upright post support frames 32 and are connected with a foundation, upright post composite side walls 36 which are arranged or pre-cast on the inner walls of the cages of the upright post support frames 32, upright post inner mould plates 37 which are arranged on the upright post composite side walls 36, and upright post hollow channels 42 which are arranged;
the column composite side wall 36 includes a casting material layer 41, and metal/glass fibers 40 provided inside or outside the casting material layer 41.
The upper end of the upright post hollow channel 42 is connected with an upright post pipeline 43, and the upright post pipeline 43 is connected with an external blower 44 connected with the outside;
the drying warehouse also comprises a composite beam structure 6 which is arranged in the drying warehouse and connected with the upper end of the composite upright post structure 5;
the composite upright post structure 5 is the same as the composite beam structure 6.
The manufacturing method based on the autoclaved lightweight sand aerated block component comprises the manufacturing steps of a composite upright post structure 5 arranged in a drying warehouse;
firstly, assembling the upright post support frames 32 according to a drawing group and connecting the upright post support frames 32 through upright post connecting frames 35, and processing upright post frame notch holes 34 on the upright post support frames 32; then, connecting the column inner mold plate 37 with the column side net plate 33 through process support; secondly, splicing the modularized upright post side net plate 33 on the upright post supporting frame 32; finally, the upright post bottom connecting frame 39, the upright post transverse connecting frame 38 and the mould are arranged on the upright post supporting frame 32;
firstly, preparing mortar according to warehouse design requirements, wherein the mortar comprises cement and lime paste; then, adding metal fibers or glass fibers into the mortar;
pouring mortar from the column side net plate 33 to an interlayer between the column inner mold plate 37 and the column side net plate 33; then, installing an outer die plate of the upright post on the outer side of the side net plate 33 of the upright post, and cutting after primary maintenance; secondly, performing autoclaved curing and vacuumizing; thirdly, removing the mold from the outer mold plate of the upright column, and repairing the side wall 36 of the upright column composite body;
step four, repeating the steps from the first step to the third step for the other three side surfaces of the upright post supporting frame 32; thereby completing the composite upright structure 5.
The autoclaved light sand aerated block-based component comprises a precast block road 4 paved on the ground of a non-motor vehicle in a dry warehouse;
the precast block road 4 comprises a foundation base layer 23, a block stone cushion layer 24, a mixed base material layer 25, a bailey truss lower surface layer 26, a precast block bailey truss layer 27 and a precast block upper laying layer 28 which are sequentially arranged from the lower part to the upper part, wherein the precast block bailey truss layer is jointed with a warehouse hardened road through a gap filler 11;
a precast block hollow box type block body 29 is arranged in the precast block bailey truss layer 27; a precast block top wedge 30 and a precast block side wedge 31 are arranged between the outer side wall of the precast block hollow box type block body 29 and the corresponding inner side wall of the precast block bailey truss layer 27;
the mixed base material layer 25 comprises stones and sandy soil; the bailey truss lower surface layer 26 is an anticorrosive layer;
the precast block hollow box type block body 29 comprises a pouring raw material layer 41 and metal/glass fibers 40 arranged in or outside the pouring raw material layer 41;
the foundation base layer 23 is provided with a ventilation channel 15, an arch composite pipe 16 is arranged in the ventilation channel 15, the upper end of the arch composite pipe 16 is connected with the lower end of a channel communicating pipeline 17, and the upper end of the channel communicating pipeline 17 is provided with an upper mesh enclosure 18;
the arched composite pipe 16 comprises an arched bailey frame 20, arched frame process holes 21 distributed on the arched bailey frame 20, an arched shaping mold 19 arranged in the arched bailey frame 20 and connected with the arched bailey frame 20 through process supports,
And an inner arch way 22 of the autoclaved aerated precast block, which is arranged between the arched bailey frames 20 and the arched shaping molds 19;
the inner arch 22 of the autoclaved aerated prefabricated block comprises a pouring raw material layer 41 and metal/glass fibers 40 arranged inside or outside the pouring raw material layer 41.
The manufacturing method of the autoclaved lightweight sand aerated block-based component comprises the following steps of manufacturing a precast block road 4 paved on the ground of a non-motor vehicle in a dry warehouse:
step two, prefabricating the arched composite pipe 16, the prefabricated block bailey truss layer 27 and the prefabricated block hollow box type block body 29; coating an anticorrosive paint on the lower surface layer 26 of the Bailey truss of the precast block Bailey truss layer 27, and pouring or processing the ventilation channel 15 on the precast block Bailey truss layer 27;
secondly, installing design requirements in the warehouse foundation to lay a foundation base layer 23, embedding the arched composite pipes 16 and the channel communication pipelines 17, and covering the upper net cover 18; the precast block hollow box type block body 29 is arranged in a precast block bailey truss layer 27 on site, and then the gap is adjusted by a precast block side inclined wedge 31 and a precast block top inclined wedge 30;
thirdly, paving a block stone cushion layer 24, a mixed base material layer 25 and a precast block bailey frame layer 27 above the foundation base layer 23 in sequence, and adopting a precast block bailey frame layer 27 and a precast block hollow box-type block body 29 which are prefabricated or spliced on site and have the shapes corresponding to the channel communication pipeline 17 aiming at the positions where the arched composite pipes 16 and the channel communication pipeline 17 exist, so as to form the precast block road 4;
step two, adding a gap filler 11 between the precast block road 4 and the warehouse hardened road.
The warehouse hardened pavement of the embodiment is used as a running road of a motor vehicle in the warehouse; it includes a road base layer 10;
demarcating lines for distinguishing the permanent road from the temporary road 48 on the travel road;
paving an asphalt concrete precast slab 49 arranged on the roadbed layer 10 on the permanent road;
during warehouse construction, a concrete surface layer arranged on the roadbed layer 10 is laid on the temporary road 48, and after the warehouse construction is finished, the concrete surface layer of the temporary road 48 is replaced by the asphalt concrete precast slabs 49;
a culvert 12 is arranged in the road bed layer 10, a culvert pipe 13 is obliquely or horizontally arranged in the culvert 12, and the upper end of the culvert pipe 13 is connected with a sewer communicating pipe 14 connected with a warehouse.
The manufacturing method of the warehouse hardened pavement comprises the following steps of;
step three, designing and dividing a boundary for distinguishing a permanent road from a temporary road 48 on a driving road;
step two, paving a culvert 12 on the road base layer 10, and arranging a permanent road at the position in the culvert 12;
thirdly, during warehouse construction, paving a concrete surface layer on the roadbed layer 10 at the temporary road 48, paving and field hardening a permanent road, and internally installing the warehouse, wherein the motor vehicles exceeding the set load are regulated to run on the temporary road 48 and the motor vehicles not exceeding the set load run on the permanent road;
step four, after the warehouse is finished, firstly, replacing the concrete surface layer of the temporary road 48 with the asphalt concrete precast slab 49; the joint between the temporary road 48 and the permanent road is then treated.
The warehouse based on the hardened pavement comprises a warehouse wall body 1, a warehouse roof 2, a hardened road 3, a precast block road 4, a balance valve 7, an air filter 8 and an exhaust fan 9, wherein the warehouse wall body 1 and the warehouse roof 2 are arranged in a sealed mode, the hardened road 3 is laid on the ground of the warehouse and is used for motor vehicles to travel, the precast block road 4 is used for storing goods, the air filter 8 is arranged at the channel of the balance valve 7, and the exhaust fan 9 is arranged on the warehouse roof 2;
the balance valve 7 comprises a sealing strip 47 arranged at the opening of the warehouse wall body 1, a one-way air adjusting plate 45 of which the upper end is connected with a spring and which is hinged on the inner decorative plate of the warehouse wall body 1, and an adjusting counterweight 46 which is adjustably arranged on the inner side wall of the one-way air adjusting plate 45;
the interior trim panel is an autoclaved lightweight sand aerated panel.
A composite upright post structure 5 installed in the drying warehouse;
the drying warehouse also comprises a composite beam structure 6 which is arranged in the drying warehouse and connected with the upper end of the composite upright post structure 5;
the system also comprises a precast block road 4 paved on the ground of the non-motor vehicle of the dry warehouse;
the hardened road 3 is a warehouse hardened pavement.
The mounting process based on the hardened pavement warehouse comprises the following steps;
step A, a foundation is dug, and a hardened road 3 is paved;
b, paving a precast block road 4 on the ground of the non-motor vehicle in the warehouse;
step C, installing a composite upright post structure 5 and a composite beam structure 6 in the warehouse;
step D, installing a warehouse wall 1 and a warehouse roof 2;
and E, manufacturing a permanent road from the temporary road.
The hardened road 3 of the invention adopts an asphalt prefabricated plate structure, realizes quick laying, is durable, is particularly suitable for low-speed heavy-load work such as a forklift, and the like, and the prefabricated block road 4 has low cost and can be used as a sidewalk or a goods storage area. Balance valve 7, empty filter 8 and desicator are integrated as an organic whole, and air current circulation and replenishment in the warehouse are realized to air exhauster 9, dry moisture of taking out through the air exhauster realization. The adhesive force of the mortar is improved through the meshes.
The roadbed layer 10 is conventional, the joint mixture 11 can be glue or solid filler, the culvert 12 and the culvert pipe 13 are used for facilitating the installation of the cathartic auxiliary pipeline, and the sewer communicating pipeline 14 is communicated with the warehouse.
The air-permeable passage 15, the arched composite pipe 16, the passage communicating pipe 17 and the upper net cover 18 are communicated with the inside of the warehouse, and can be externally connected with a dehumidifier, so that the warehouse is further dried, the arched shaping mold 19 plays a role in pouring and shaping, mortar is arranged in the mortar to avoid stress, the arched bailey truss 20 is firm in structure, the arch truss process holes 21 and the inner arch passage 22 of the autoclaved aerated precast block are arranged, and the ventilation and dehumidification passage is realized. The moisture discharge is realized by utilizing the air permeability of the autoclaved aerated concrete block prepared by the invention.
Foundation layer 23, stone bed course 24, mix bed course 25, bailey truss lower surface course 26, prefabricated section bailey truss layer 27, the layer 28 of laying realizes laying on the prefabricated section, and prefabricated section cavity box block 29 is prefabricated to be packed into fast, through prefabricated section top slide wedge 30, prefabricated section lateral part slide wedge 31 adjustment gap.
The vertical column supporting frame 32, the vertical column side net plate 33, the vertical column frame opening 34, the vertical column connecting frame 35, the vertical column composite side wall 36, the vertical column inner mold plate 37, the vertical column transverse connecting frame 38, the vertical column bottom connecting frame 39 and the metal/glass fiber 40 are used as a supporting structure, dehumidification is achieved through the vertical column hollow channel 42, the vertical column pipeline 43 and the outer blower 44, when indoor negative pressure or pressure is smaller than a set value, the unidirectional air regulating plate 45 overcomes gravity to open to achieve air supplement under the action of spring force, the regulating counterweight 46 can be adjusted according to pressure difference, sealing strips 47 achieve sealing, the temporary road 48 facilitates heavy-load locomotives such as cranes and garbage trucks to enter during construction, damage of the heavy locomotives to roads is reduced, and after construction is finished, the temporary road is changed into an asphalt concrete precast slab 49, construction cost is reduced, and construction efficiency is improved. The embodiments can be combined or used independently, and the preparation method of the mortar is the same.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.
The present invention has been fully described for a clear disclosure and is not to be considered as an exemplification of the prior art.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; it is obvious as a person skilled in the art to combine several aspects of the invention. And such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (7)
1. The warehouse hardened pavement is characterized by being used as a running road for motor vehicles in a warehouse; it comprises a road bed layer (10);
demarcating a permanent road from a temporary road (48) on a travel road;
paving an asphalt concrete precast slab (49) arranged on a roadbed layer (10) on the permanent road;
when the warehouse is constructed, a concrete surface layer arranged on the roadbed layer (10) is laid on the temporary road (48), and after the warehouse is constructed, the concrete surface layer of the temporary road (48) is replaced by the asphalt concrete precast slab (49);
a culvert (12) is arranged in the road bed layer (10), culvert pipes (13) are obliquely or horizontally arranged in the culvert (12), and the upper ends of the culvert pipes (13) are connected with a sewer communicating pipeline (14) connected with a warehouse.
2. A manufacturing method of a warehouse hardened pavement is characterized by comprising the following steps;
designing and dividing a boundary for distinguishing a permanent road from a temporary road (48) on a driving road;
step two, paving a culvert (12) on the road foundation layer (10), and arranging the culvert (12) at a permanent road;
thirdly, during warehouse construction, paving a concrete surface layer on the roadbed layer (10) at the temporary road (48), paving and field hardening a permanent road, and internally installing the warehouse, wherein the temporary road (48) is provided with motor vehicles with loads exceeding the set loads and the permanent road is provided with motor vehicles with loads not exceeding the set loads;
step three, after the warehouse is built, firstly, replacing the concrete surface layer of the temporary road (48) with an asphalt concrete precast slab (49); the joint between the temporary road (48) and the permanent road is then treated.
3. A warehouse based on a hardened pavement is characterized by comprising a warehouse wall body (1) arranged in a sealing mode, a warehouse roof (2), a hardened road (3) which is laid on the ground of the warehouse and used for motor vehicles to walk, a precast block road (4) used for storing goods, a balance valve (7) arranged on the warehouse wall body (1), an air filter (8) arranged at the position of a channel of the balance valve (7) and an exhaust fan (9) arranged on the warehouse roof (2);
the balance valve (7) comprises a sealing strip (47) arranged at the opening of the warehouse wall body (1), a one-way air adjusting plate (45) of which the upper end is connected with a spring and which is hinged on the inner decorative plate of the warehouse wall body (1), and an adjusting counterweight (46) which is adjustably arranged on the inner side wall of the one-way air adjusting plate (45);
the interior trim panel is an autoclaved lightweight sand aerated panel.
4. A warehouse based on a hardened pavement is characterized in that a composite upright post structure (5) is arranged in a dry warehouse;
the drying warehouse also comprises a composite beam structure (6) which is arranged in the drying warehouse and connected with the upper end of the composite upright post structure (5);
the system also comprises a precast block road (4) paved on the ground of the non-motor vehicle of the dry warehouse;
the hardened road (3) is a warehouse hardened pavement.
5. The warehouse based on the hardened pavements of claim 4, characterized in that the composite column structure (5) comprises vertically arranged column support frames (32), column frame openings (34) distributed on the column support frames (32), column connecting frames (35) arranged between the adjacent column support frames (32), column side net plates (33) arranged on the side walls of the column support frames (32) through the column frame openings (34), column cross connecting frames (38) arranged at the upper ends of the column support frames (32) and connected with the composite beam structure (6), column bottom connecting frames (39) arranged at the lower ends of the column support frames (32) and connected with a foundation, column composite side walls (36) arranged or pre-cast on the inner walls of the cages of the column support frames (32), and column inner mold plates (37) arranged on the column composite side walls (36), And a post hollow channel (42) disposed in the vertical lumen of the post composite sidewall (36);
the upright post composite side wall (36) comprises a pouring raw material layer (41) and metal/glass fibers (40) arranged in or outside the pouring raw material layer (41);
the upper end of the upright post hollow channel (42) is connected with an upright post pipeline (43), and the upright post pipeline (43) is connected with an external blower (44) connected with the outside;
the drying warehouse also comprises a composite beam structure (6) which is arranged in the drying warehouse and connected with the upper end of the composite upright post structure (5);
the composite upright column structure (5) and the composite beam structure (6) have the same structure;
the precast block road (4) comprises a foundation base layer (23), a block stone cushion layer (24), a mixed base material layer (25), a lower surface layer (26) of the Bailey truss, a precast block Bailey truss layer (27) jointed with the warehouse hardened road through a gap filler (11) and an upper laying layer (28) of the precast block which are arranged in sequence from the lower part to the upper part;
a precast block hollow box type block body (29) is arranged in the precast block bailey frame layer (27); a precast block top wedge (30) and a precast block side wedge (31) are arranged between the outer side wall of the precast block hollow box type block body (29) and the corresponding inner side wall of the precast block bailey truss layer (27);
the mixed base material layer (25) comprises stones and sandy soil; the lower surface layer (26) of the bailey truss is an anticorrosive layer;
the precast block hollow box type block body (29) comprises a pouring raw material layer (41) and metal/glass fibers (40) arranged in or outside the pouring raw material layer (41);
a ventilation channel (15) is arranged in the foundation base layer (23), an arched composite pipe (16) is arranged in the ventilation channel (15), the upper end of the arched composite pipe (16) is connected with the lower end of a channel communicating pipeline (17), and the upper end of the channel communicating pipeline (17) is provided with an upper mesh enclosure (18);
the arched composite pipe (16) comprises an arched bailey frame (20), arched frame process holes (21) distributed on the arched bailey frame (20), an arched shaping mold (19) arranged in the arched bailey frame (20) and connected with the arched bailey frame (20) through process supports,
And an inner arch way (22) of the autoclaved aerated precast block, which is arranged between the arched bailey frames (20) and the arched shaping molds (19);
the inner arch road (22) of the autoclaved aerated prefabricated block comprises a pouring raw material layer (41) and metal/glass fibers (40) arranged in or outside the pouring raw material layer (41).
6. The mounting process based on the hardened pavement warehouse is characterized by comprising the following steps of;
step A, a foundation is dug, and a hardened road (3) is paved;
b, paving a precast block road (4) on the ground of the non-motor vehicle in the warehouse;
step C, installing a composite upright column structure (5) and a composite beam structure (6) in the warehouse;
step D, installing a warehouse wall body (1) and a warehouse roof (2);
and E, manufacturing a permanent road from the temporary road.
7. The mounting process based on the hardened pavement warehouse of claim 6, characterized by comprising the steps of manufacturing a composite upright column structure (5) mounted in a dry warehouse;
firstly, assembling upright post support frames (32) according to a drawing group and connecting the upright post support frames through upright post connecting frames (35), and processing upright post frame notch holes (34) on the upright post support frames (32); then, connecting the inner die plate (37) of the upright column with the side net plate (33) of the upright column through process support; secondly, splicing the modularized upright post side net plate (33) on the upright post support frame (32); finally, an upright column bottom connecting frame (39), an upright column transverse connecting frame (38) and a mould are arranged on the upright column supporting frame (32);
firstly, preparing mortar according to warehouse design requirements, wherein the mortar comprises cement and lime paste; then, adding metal fibers or glass fibers into the mortar;
pouring mortar from the column side net plate (33) to an interlayer between the column inner mold plate (37) and the column side net plate (33); then, installing an outer die plate of the upright post on the outer side of the screen plate (33) at the side part of the upright post, and cutting after primary maintenance; secondly, performing autoclaved curing and vacuumizing; thirdly, removing the die plate outside the upright column, and repairing the side wall (36) of the upright column composite body;
step four, repeating the contents from the step one to the step three for the other three side surfaces of the upright post support frame (32); thereby completing the composite upright structure (5);
the method comprises the following steps of manufacturing a precast block road (4) laid on the ground of a non-motor vehicle in a dry warehouse:
step two, prefabricating an arched composite pipe (16), a precast block bailey frame layer (27) and a precast block hollow box type block body (29); coating an anticorrosive paint on the lower surface layer (26) of the Bailey truss of the precast block Bailey truss layer (27), and pouring or processing a ventilation channel (15) on the precast block Bailey truss layer (27);
secondly, installing design requirements in the warehouse foundation to lay a foundation base layer (23), embedding an arched composite pipe (16) and a channel communicating pipeline (17), and covering a mesh enclosure (18); the precast block hollow box type block body (29) is arranged in a precast block bailey truss layer (27) on site, and then a gap is adjusted by a precast block side inclined wedge (31) and a precast block top inclined wedge (30);
step two, paving a block stone cushion layer (24), a mixed base material layer (25) and a precast block bailey frame layer (27) above the foundation base layer (23) in sequence, and adopting a precast block bailey frame layer (27) and a precast block hollow box-type block body (29) which are prefabricated or spliced on site and correspond to the channel communication pipeline (17) aiming at the positions of the arched composite pipe (16) and the channel communication pipeline (17), so as to form a precast block road (4);
and step two, adding a gap filler (11) between the precast block road (4) and the warehouse hardened road.
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