CN110591221B - Low-odor glass fiber reinforced polypropylene composite material - Google Patents

Low-odor glass fiber reinforced polypropylene composite material Download PDF

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CN110591221B
CN110591221B CN201910608836.2A CN201910608836A CN110591221B CN 110591221 B CN110591221 B CN 110591221B CN 201910608836 A CN201910608836 A CN 201910608836A CN 110591221 B CN110591221 B CN 110591221B
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glass fiber
unsaturated
odor
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polypropylene
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CN110591221A (en
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陈宇
庄辉
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Shanghai Yuannuan Polymer Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • C08J5/043Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/10Homopolymers or copolymers of propene
    • C08J2323/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2451/00Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers
    • C08J2451/06Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass

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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The invention relates to a low-odor glass fiber reinforced polypropylene composite material, which comprises the following components in percentage by weight: 9-94.7% of polypropylene resin; 5.0 to 60 percent of glass fiber; 0.1 to 10 percent of compatilizer; 0.1-10% of odor inhibitor; 0.1 to 10 percent of other auxiliary agents; the glass fiber is alkali-free glass fiber with the diameter of 10-20 μm; the compatilizer is unsaturated acid or unsaturated anhydride grafted polypropylene; the odor inhibitor is unsaturated silane grafted polypropylene; the other auxiliary agents are one or more of an antioxidant, a lubricant, a molecular weight regulator, a nucleating agent and a light stabilizer. The composite material can effectively improve the odor of the composite material by adding the odor inhibitor, and simultaneously, the mechanical property of the composite material is basically not influenced.

Description

Low-odor glass fiber reinforced polypropylene composite material
Technical Field
The invention relates to a composite material, in particular to a glass fiber reinforced polypropylene composite material.
Background
The polypropylene composite material taking the glass fiber as the reinforcing material has the advantages of light weight, high strength, good impact resistance, stable size and the like. In practical application, the polypropylene composite material is used for replacing traditional engineering plastics, steel plates, aluminum alloy and other materials.
In recent years, with the development of light weight of automobiles, glass fiber reinforced polypropylene composite materials are increasingly widely applied to the automobile industry due to the advantages of high specific strength, high cost performance and the like. The glass fiber reinforced polypropylene composite material is widely applied to interior trim parts and exterior trim parts such as instrument panel frameworks, seat frameworks, engine bottom guard plates, spare tire cover plates and the like in the automobile industry.
With the deep understanding of environmental awareness, people have higher and higher requirements on automobile odor. The glass fiber reinforced polypropylene composite material is used as a main material of automotive interior parts, and the smell of the glass fiber reinforced polypropylene composite material has great influence on the quality of air in an automobile. The quality of air in an automobile is poor, so that the riding experience of a user is influenced, and the body health of the user is adversely affected.
In order to limit the odor of interior materials, the manufacturers of the large automobiles in the world also take the research work and form the standard for regulating and controlling the volatile harmful substances. For example, the standard VW's PV3900 of the German public company adopts 1-6 grades of evaluation, the higher the grade is, the larger the smell is, and the grade less than or equal to 3 can meet the requirement.
Therefore, each automobile manufacturer pays more attention to the quality of air in the automobile, and demands for higher odor characteristics of materials used for automobile interior parts are made. In the glass fiber reinforced polypropylene composite material, in order to improve the combination with a polymer during the preparation of glass fibers, the glass fibers are coated with a wetting agent; the sizing agent contains small-molecule chemical substances such as amino silane, and part of amino silane is not combined with the glass fiber and is free on the surface of the glass fiber. Meanwhile, because the polypropylene material is a non-polar material and has poor compatibility with the glass fiber, a compatilizer such as unsaturated acid or unsaturated anhydride grafted polypropylene and the like can be added into a polypropylene composite material system to improve the compatibility of the polypropylene and the glass fiber; typically, the unsaturated acid or unsaturated anhydride grafted polypropylene will contain free unsaturated acid or unsaturated anhydride. The free aminosilane in the glass fiber sizing agent and the free unsaturated acid or unsaturated acid anhydride in the compatilizer can volatilize to influence the air quality in the automobile.
In the prior art, there are generally two measures to reduce odor. One is to replace the heavy-smelling additives with low-smelling substitutes. Secondly, adding an odor inhibitor or absorbent which comprises additives capable of carrying out physical adsorption, such as activated carbon, a glue stick, attapulgite, a molecular sieve, zeolite, bentonite, wollastonite and the like; and additives capable of chemical reaction, such as metal oxides and the like.
However, the above-mentioned measures for reducing the odor generally result in a reduction of some of the mechanical properties of the composite material. Therefore, it is important to develop a low-odor composite material with high cost performance.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a low-odor glass fiber reinforced polypropylene composite material, which can effectively improve the odor of the composite material by adding an odor inhibitor, and does not basically influence the mechanical properties of the composite material.
The invention is realized by the following technical scheme:
a low-odor glass fiber reinforced polypropylene composite material is characterized in that: the composition comprises the following components in percentage by weight:
Figure GDA0002265513740000031
the compatilizer is unsaturated acid or unsaturated anhydride grafted polypropylene, and the odor inhibitor is unsaturated silane grafted polypropylene.
In the unsaturated silane grafted polypropylene, the unsaturated silane is one or a mixture of vinyl silane and acryloyloxy silane.
The grafting rate of the unsaturated silane grafted polypropylene is 0.2-5.0%,
preferably, the unsaturated silane is vinyl triethoxysilane.
In the low-odor glass fiber reinforced polypropylene composite material, polypropylene is one or a mixture of homopolymerized propylene and copolymerized propylene, and the melt index of the polypropylene is 1-95g/10min under the conditions of 230 ℃ and 2.16 kg.
In the low-odor glass fiber reinforced polypropylene composite material, the glass fiber is alkali-free glass fiber, and the diameter of the glass fiber is 10-20 mu m.
In the unsaturated acid or unsaturated anhydride grafted polypropylene, the unsaturated acid or unsaturated anhydride is one or more of maleic acid, acrylic acid, maleic anhydride and glycidyl acrylate.
The grafting rate of the unsaturated acid or unsaturated anhydride grafted polypropylene is 0.1-3.0%, and preferably, the unsaturated acid or unsaturated anhydride is maleic anhydride.
In the low-odor glass fiber reinforced polypropylene composite material, other auxiliary agents are one or more of an antioxidant, a lubricant, a molecular weight regulator, a nucleating agent and a light stabilizer.
Detailed Description
The present invention is further illustrated by the following specific examples, which are not intended to limit the scope of the invention.
In the unsaturated silane grafted polypropylene, vinyl triethoxysilane produced by Shanghai Yuanyuan high polymer material science and technology limited is selected.
The grafting rate of the unsaturated silane grafted polypropylene is 0.8 percent,
the polypropylene is homopolypropylene and has a melt index of 16g/10min at 230 ℃ and 2.16 kg.
The glass fiber is alkali-free glass fiber continuous yarn, and the glass fiber continuous yarn of the boulder group is selected, the diameter of the glass fiber continuous yarn is 13 mu m, and the linear density of the glass fiber continuous yarn is 2000 tex.
The compatilizer is maleic anhydride medium polypropylene, and the grafting rate of Shanghai Yuanyuan high polymer material science and technology limited company is 1.0%.
The other auxiliary agent is a mixture of antioxidant 168 and 1010 with the mass ratio of 1: 1.
The processing conditions for extrusion granulation were as follows: a parallel double-screw extruder with 9 sections of temperature control is adopted, and the temperature of the 9 sections is from 180 ℃ to 240 ℃.
Example 1
The formula of the raw materials of the low-odor glass fiber reinforced polypropylene composite material is shown as follows.
Figure GDA0002265513740000051
The preparation method of the composite material is as follows.
Firstly, mixing the polypropylene, the compatilizer, the odor inhibitor and other auxiliary agents which are weighed according to the weight percentage in a high-speed mixer for 3 min.
And secondly, placing the premix in a main feeding port of a parallel double-screw extruder, adding the glass fiber from the middle of the extruder, melting the polypropylene, the compatilizer, the odor inhibitor and other auxiliaries in the extruder, mixing the mixture with the glass fiber, granulating and drying. Performance tests were then performed, the performance test data of which are listed in the table.
Comparative example 1
The formula of the raw materials of the low-odor glass fiber reinforced polypropylene composite material is shown as follows.
Figure GDA0002265513740000052
The preparation method of the composite material is as follows.
Firstly, mixing the polypropylene, the compatilizer and other additives which are weighed according to the weight percentage in a high-speed mixer for 3 min.
Secondly, placing the premix in a main feeding port of a parallel double-screw extruder, adding the glass fiber from the middle of the extruder, melting the polypropylene, the compatilizer and other additives in the extruder, mixing the melted polypropylene, the compatilizer and the other additives with the glass fiber, granulating and drying. Performance tests were then performed, the performance test data of which are listed in the table.
The performance test of the composite materials obtained in the examples and comparative examples was carried out in accordance with the following method.
The odor test standards were carried out according to the German standards VW's PV3900E from the German public automobile company, with a rating scale of 1 to 6, the higher the rating, the greater the odor.
In the mechanical property, the tensile strength IS in accordance with IS 0527 standard, and the tensile speed IS 5 mm/min; the bending strength IS in accordance with the IS 0178 standard, and the stretching speed IS 2 mm/min; impact strength according to ISO 180 standard, izod notched impact mode.
Figure GDA0002265513740000061
Table 1 mechanical properties and odor ratings of the composites of the examples and comparative examples.
Compared with the example 1 and the comparative example 1, the odor inhibitor containing the unsaturated silane medium polypropylene can obviously reduce the odor in the composite material, and meanwhile, the mechanical property of the composite material in the example 1 is not reduced basically.

Claims (5)

1. A low-odor glass fiber reinforced polypropylene composite material is characterized in that: the composition comprises the following components in percentage by weight:
Figure FDA0003348393360000011
the sum of the weight percentages of all the components is 100 percent;
the glass fiber is alkali-free glass fiber with the diameter of 10-20 μm;
the compatilizer is unsaturated acid or unsaturated anhydride grafted polypropylene;
the odor inhibitor is unsaturated silane grafted polypropylene; the unsaturated silane is vinyl triethoxysilane;
the other auxiliary agents are one or more of an antioxidant, a lubricant, a nucleating agent and a light stabilizer.
2. The low odor glass fiber reinforced polypropylene composite of claim 1, wherein: the grafting rate of the unsaturated silane grafted polypropylene is 0.2-5.0%.
3. The low odor glass fiber reinforced polypropylene composite of claim 1, wherein: in the low-odor glass fiber reinforced polypropylene composite material, polypropylene is one of homopolymerized propylene and copolymerized propylene or a mixture of the homopolymerized propylene and the copolymerized propylene, and the melt index of the polypropylene is 1-95g/10min under the conditions of 230 ℃ and 2.16 kg.
4. The low odor glass fiber reinforced polypropylene composite of claim 1, wherein: in the unsaturated acid or unsaturated anhydride grafted polypropylene, the unsaturated acid or unsaturated anhydride is one or more of maleic acid, acrylic acid, maleic anhydride and glycidyl acrylate.
5. The low odor glass fiber reinforced polypropylene composite of claim 1, wherein: the grafting rate of the unsaturated acid or unsaturated anhydride grafted polypropylene is 0.1-3.0%.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103897265A (en) * 2012-12-28 2014-07-02 苏州度辰新材料有限公司 Resin composition for solar back panel base material and preparation method
CN105778295A (en) * 2016-05-31 2016-07-20 中国石油集团钻井工程技术研究院 Preparation method of polypropylene cable material and polypropylene cable material
WO2018052265A2 (en) * 2016-09-19 2018-03-22 롯데케미칼 주식회사 Glass fiber composite material composition with improved impact strength

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7326753B2 (en) * 2005-02-08 2008-02-05 Momentive Performance Materials Inc. Process for the production of crosslinked polymer employing low VOC-producing silane crosslinker and resulting crosslinked polymer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103897265A (en) * 2012-12-28 2014-07-02 苏州度辰新材料有限公司 Resin composition for solar back panel base material and preparation method
CN105778295A (en) * 2016-05-31 2016-07-20 中国石油集团钻井工程技术研究院 Preparation method of polypropylene cable material and polypropylene cable material
WO2018052265A2 (en) * 2016-09-19 2018-03-22 롯데케미칼 주식회사 Glass fiber composite material composition with improved impact strength
CN109790325A (en) * 2016-09-19 2019-05-21 乐天化学株式会社 The glass fiber compound material composition of impact strength with raising

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