CN110586856A - Recovery processing device of sand mould casting waste sand - Google Patents
Recovery processing device of sand mould casting waste sand Download PDFInfo
- Publication number
- CN110586856A CN110586856A CN201910727446.7A CN201910727446A CN110586856A CN 110586856 A CN110586856 A CN 110586856A CN 201910727446 A CN201910727446 A CN 201910727446A CN 110586856 A CN110586856 A CN 110586856A
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- Prior art keywords
- sand
- spraying
- waste
- grinding
- crusher
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/02—Dressing by centrifuging essentially or additionally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/04—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/06—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sieving or magnetic separating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/08—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sprinkling, cooling, or drying
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mold Materials And Core Materials (AREA)
Abstract
The invention relates to the technical field of sand mold casting, in particular to a recovery processing device for waste sand in sand mold casting, which comprises a crusher, a spraying device, a grinding machine, a centrifugal machine, a drying device and a winnowing magnetic separation device, wherein a discharge hole of the crusher is provided with a belt conveying device, a feed opening of the belt conveying device is connected with the spraying device, the bottom of the spraying device is an infiltration stirring area, the top of the spraying device is a spraying area, the spraying area is connected with a corrosion-resistant spraying pipe, and the spraying pipe is connected with a weakly acidic solution feeding pipe; the discharge port of the spraying equipment is connected with the feed port of the grinding machine, the discharge port of the grinding machine is connected with a centrifugal device, the discharge port of the centrifugal device is connected with a drying device, and materials in the drying device enter a winnowing magnetic separation device after being cooled; the invention reduces the discharge of waste water and waste gas in the production process, realizes the recycling of waste sand and improves the economic benefit.
Description
Technical Field
The invention relates to the technical field of sand mould casting, in particular to a recovery processing device for waste sand produced in sand mould casting.
Background
Sand casting is a widely used form of casting. Sand casting requires placing a finished part pattern or wooden pattern in sand, filling the pattern with sand, opening the box to remove the pattern and then forming a mold from the sand, which is made in two or more pieces in order to remove the pattern prior to casting the metal. During the casting process, holes and vents must be left for casting metal into the mold to complete the casting system. After the casting mold is filled with the molten metal for a suitable time until the metal solidifies and the part is removed, the mold is destroyed and a new mold must be made for each casting. Like this at whole casting in-process, can waste a lot of sand material, to the resource lack of times now, the waste of sand material then causes the processing degree of difficulty height on the producer, the problem that the manufacturing cost improves, consequently needs at whole foundry in-process, carries out the setting of energy saving.
Some existing recovery methods only recover undersize materials after the waste sand is screened, oversize materials are discarded without being recovered, oversize materials are generally agglomerated waste sand, the oversize materials have a utilization value, and if the oversize materials are not recycled, the problems that the waste sand is not thoroughly recycled and the sand material recycling rate is low are caused. The waste sand on these screens is mostly attached with a failed or non-failed binder and cannot be directly used for secondary casting. The prior waste sand regenerating device on the screen only removes the coated binder through simple vibration friction, has poor removing effect and low recovery efficiency.
Disclosure of Invention
The invention overcomes the defects of the prior art, and provides a recovery processing device for sand mould casting waste sand, which has compact and reasonable design and arrangement procedures, simple and convenient operation, high regeneration rate and reduced wastewater discharge in the production process, wherein the casting waste sand is inorganic precoated sand and/or organic resin sand core.
The technical scheme adopted by the invention for solving the technical problem is as follows.
A recovery processing device for sand mould casting waste sand comprises a crusher, a spraying device, a grinding machine, a centrifugal machine, a drying device and an air separation magnetic separation device, wherein a belt conveying device is arranged at a discharge port of the crusher, a feed port of the belt conveying device is connected with a feed port of the spraying device, an infiltration stirring area is arranged at the bottom of the spraying device, a spraying area is arranged at the top of the spraying device, the spraying area is connected with a corrosion-resistant spraying pipe, and the spraying pipe is connected with a weakly acidic solution feed pipe; the infiltration stirring area is provided with a spiral stirring device; the discharge gate of spraying equipment with the pan feeding mouth of grinding the machine is connected, the discharge gate of grinding the machine and connecting centrifugal device, centrifugal device's discharge gate with drying device is connected, and the material among the drying device gets into wind after the cooling and selects the magnetic separation device.
Furthermore, the crusher is a sheet impact crusher, and a discharge port of the sheet impact crusher is provided with a funnel type feed opening.
Furthermore, a frosting layer is attached to the inner wall of the grinding barrel of the grinding machine; and a sanding mechanism and a sanding disc are rotationally connected in the grinding barrel.
Furthermore, a flow regulator and a pressure control valve are arranged on the corrosion-resistant spray pipe.
Furthermore, the infiltration stirring area is provided with a wastewater outlet which is connected with a wastewater treatment device.
Furthermore, a liquid outlet of the centrifugal device is connected with a wastewater treatment device.
Furthermore, the drying device is connected with a cooling device, and the cooling device cools the waste sand in the treatment process through heat exchange.
Further, the materials in the drying device are conveyed to the winnowing and magnetic separation device through a lifter after being cooled.
Furthermore, the winnowing and magnetic separation device is connected with a fan and is provided with a dust suction port.
Compared with the prior art, the invention has the beneficial effects that.
The equipment is arranged by combining the production process, the structure is compact and reasonable, the spraying device is applied to waste sand treatment, the amount of waste water generated in the process of neutralizing alkaline substances on the surface of the waste sand is effectively reduced, green production is facilitated, the two steps of grinding and centrifuging are combined, the defect of incomplete neutralization of a dissolving solution is overcome, the characteristic of effectively removing the alkaline substances on the surface by a waste sand wet method is achieved by combining the processes of spraying, stirring and dissolving, the screening process is further reduced by utilizing drying and wind separation magnetic separation, the working efficiency is improved, and meanwhile, the standard production molding sand is obtained.
The invention reduces the discharge of waste water and waste gas in the production process, avoids the pollution to the surrounding environment and the land after stacking the solid waste by recycling and treating the waste sand, and simultaneously avoids the environmental damage to the surrounding mineral products in the mining process by recycling and regenerating. The discharge amount of waste gas and waste water in the whole process is obviously reduced, and the aim of environmental protection is fulfilled.
The reclaimed sand prepared by the equipment of the invention is partially or completely used for replacing new sand, so that the consumption of the new sand can be greatly reduced, the discharge of waste foundry sand is reduced, the purchase cost of the new sand and the discharge and stacking cost of the waste sand are reduced, the warehouse construction and occupation cost are saved, and the production cost of a casting enterprise is reduced. Realizes the cyclic utilization of resources, and ensures that the waste sand can be regenerated to obtain good economic benefit.
The reclaimed sand produced by the process can partially or completely replace new sand to be reused in casting production, so that the consumption of increasingly deficient silica sand resources is reduced, and the resource protection aspect plays a positive role.
Drawings
Fig. 1 is a schematic structural diagram of the embodiment of the present invention.
In the figure, 1 is a sheet impact crusher, 2 is a spray tower, 3 is a vibration type grinder, 4 is a horizontal spiral discharge sedimentation centrifuge, 5 is a tower dryer, 6 is a winnowing magnetic separation separator, 7 is a belt conveyor, 8 is a spray pipe, 9 is a flow regulator, 10 is a pressure control valve, 11 is a spiral stirring rod, 12 is a motor, 13 is a lifter, and 14 is a cooling tank.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail with reference to the embodiments and the accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. The technical solution of the present invention is described in detail below with reference to the embodiments and the drawings, but the scope of protection is not limited thereto.
As shown in fig. 1, the recovery processing device for sand mould casting waste sand comprises a sheet impact crusher 1, a spray tower 2, a vibration type grinder 3, a horizontal spiral discharge sedimentation centrifuge 4, a tower dryer 5 and an air separation magnetic separator 6, wherein the air separation magnetic separator 6 combines two separation processes of air separation and magnetic separation, the waste sand with small particle size enters the air separation separator at a feed inlet to be screened, and the waste sand further enters the magnetic separator to remove magnetic substances; a discharge port of the sheet impact crusher 1 is connected with a belt conveyor 7, the belt conveyor 7 is provided with a funnel-shaped feed opening, the feed opening is connected with a feed opening of a spray tower 2 through a feed pipeline, the bottom of the spray tower 2 is a soaking and stirring area, the top of the spray tower 2 is a spray area, the spray area is connected with a spray pipe 8 resistant to acid corrosion, the spray pipe 8 is connected with a weakly acidic solution feed pipe, and 0.2mol/L hydrochloric acid solution is introduced through the weakly acidic solution feed pipe; a hydrochloric acid solution enters an infiltration stirring area through a spray pipe 8, the spray pipe 8 is connected with a flow regulator 9 and a pressure control valve 10, the pressure and the flow of the hydrochloric acid solution in the spraying process are effectively regulated, the flow meter pressure of the hydrochloric acid solution is controlled in the spraying operation according to the volume ratio of the waste sand to be infiltrated to the hydrochloric acid solution of 2-3.5:1, the bottom of the infiltration stirring area is connected with a spiral stirring rod 11, the spiral stirring rod 11 drives a spiral blade on the spiral stirring rod 11 to stir the infiltrated waste sand through a motor 12 arranged outside a spray tower 2, so that alkaline substances on the surface of the waste sand are neutralized with the hydrochloric acid solution, and the dissolution of the alkaline substances is further improved through stirring shear force; spraying is different from wet soaking, the usage amount of the acidic solution can be effectively reduced by spraying, a wastewater outlet is arranged in the soaking and stirring area, and the wastewater outlet is connected with a wastewater treatment device for treating discharged wastewater. A discharge port of the spray tower 2 is connected with a feed port of the vibration type grinding machine 3, and a frosting layer is attached to the inner wall of a grinding barrel of the vibration type grinding machine 3; a sanding mechanism and a sanding disc are connected in the grinding barrel. The discharge port of the vibrating type grinding machine 3 is connected with a horizontal spiral discharging sedimentation centrifuge 4, the discharge port of the horizontal spiral discharging sedimentation centrifuge 4 is connected with a tower type dryer 5, the discharge port of the tower type dryer 5 is connected with a cooling tank 14, the cooling tank 14 cools waste sand entering the cooling tank 14 through cooling water introduced into a heat exchange pipe, the waste sand enters a winnowing magnetic separation separator 6 through a lifting machine 13 after being cooled, and casting molding sand after recovery processing is obtained through final winnowing and magnetic separation. The winnowing magnetic separation separator 6 is connected with a fan and is provided with a dust suction port.
This equipment combines production technology to set up the arrangement, compact structure is reasonable, use spray column 2 on useless sand is handled, effectively reduced the waste water volume of in-process production of neutralization useless sand surface alkaline material, more be favorable to green production, combine two steps of grinding and centrifugation simultaneously, overcome the less neutralization incomplete drawback of solution, combine to spray the process that the stirring was dissolved and reach the characteristics that the surface alkaline material was effectively got rid of to useless sand wet process, the further screening of dry and air separation magnetic separation is selected in the reuse, reduce the process of screening, obtain the production molding sand that accords with the standard when improving work efficiency.
The discharge of waste water and waste gas is reduced in the production process, waste sand is recycled, the pollution to the surrounding environment and the land after solid waste is stacked is avoided, and meanwhile, the environmental damage to surrounding mineral products during mining is avoided through recycling. The discharge amount of waste gas and waste water in the whole process is obviously reduced, and the aim of environmental protection is fulfilled.
The reclaimed sand produced by the equipment partially or completely replaces new sand for use, so that the consumption of the new sand can be greatly reduced, the emission of waste foundry sand is reduced, the purchase cost of the new sand and the discharge and stacking cost of the waste sand are reduced, the warehouse construction and the occupation cost are saved, and the production cost of a foundry enterprise is reduced. Realizes the cyclic utilization of resources, and ensures that the waste sand can be regenerated to obtain good economic benefit.
The reclaimed sand produced by the equipment can partially or completely replace new sand to be reused in casting production, so that the consumption of increasingly deficient silica sand resources is reduced, and the resource protection plays a positive role.
While the invention has been described in further detail with reference to specific preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. A recovery processing device for sand mould casting waste sand is characterized by comprising a crusher, a spraying device, a grinding machine, a centrifugal machine, a drying device and an air separation magnetic separation device, wherein a belt conveying device is arranged at a discharge port of the crusher, a feed port of the belt conveying device is connected with a feed port of the spraying device, a soaking and stirring area is arranged at the bottom of the spraying device, a spraying area is arranged at the top of the spraying device, a corrosion-resistant spraying pipe is connected with the spraying area, and the spraying pipe is connected with a weakly acidic solution feed pipe; the infiltration stirring area is provided with a spiral stirring device; the discharge gate of spraying equipment with the pan feeding mouth of grinding the machine is connected, the discharge gate of grinding the machine and connecting centrifugal device, centrifugal device's discharge gate with drying device is connected, and the material among the drying device gets into wind after the cooling and selects the magnetic separation device.
2. The sand casting waste sand recovery and treatment device according to claim 1, wherein the crusher is a plate-impact crusher, and a discharge port of the plate-impact crusher is provided with a funnel-type feed opening.
3. The recovery and treatment device of the sand mould casting waste sand according to claim 1, wherein a sand grinding layer is attached to the inner wall of a grinding barrel of the grinding machine; and a sanding mechanism and a sanding disc are rotationally connected in the grinding barrel.
4. The apparatus as claimed in claim 1, wherein the corrosion-resistant shower pipe is provided with a flow regulator and a pressure control valve.
5. The sand casting waste sand recovery and treatment device as claimed in claim 1, wherein the infiltration stirring area is provided with a waste water outlet, and the waste water outlet is connected with a waste water treatment device.
6. The sand reclamation and treatment device as claimed in claim 1, wherein a waste water treatment device is connected to the liquid outlet of the centrifugal device.
7. The recovery and treatment device for the waste sand produced in sand mold casting according to claim 1, wherein the drying device is connected with a cooling device, and the cooling device cools the waste sand in the treatment process through heat exchange.
8. The recycling device of the sand mold casting waste sand as claimed in claim 1, wherein the material in the drying device is cooled and then is conveyed to the winnowing magnetic separation device through a lifter.
9. The sand mold casting waste sand recovery and treatment device as claimed in claim 1, wherein the air separation and magnetic separation device is connected with a fan, and is provided with a dust suction port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910727446.7A CN110586856A (en) | 2019-08-07 | 2019-08-07 | Recovery processing device of sand mould casting waste sand |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910727446.7A CN110586856A (en) | 2019-08-07 | 2019-08-07 | Recovery processing device of sand mould casting waste sand |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110586856A true CN110586856A (en) | 2019-12-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910727446.7A Pending CN110586856A (en) | 2019-08-07 | 2019-08-07 | Recovery processing device of sand mould casting waste sand |
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| Country | Link |
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| CN (1) | CN110586856A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111001756A (en) * | 2020-02-19 | 2020-04-14 | 温州够荷科技有限公司 | Casting sand autosegregation grinds recovery unit |
| CN112157212A (en) * | 2020-10-20 | 2021-01-01 | 含山县承力铸造厂 | Foundry waste sand treatment device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101370698B1 (en) * | 2013-10-02 | 2014-03-06 | 손호수 | High efficiency waste casting sand recycling apparatus |
| CN106048238A (en) * | 2016-06-23 | 2016-10-26 | 含山县永帮再生资源利用有限公司 | Recycling technology of casting waste |
| CN206215851U (en) * | 2016-11-29 | 2017-06-06 | 山西山佳阀门制造有限公司 | Valve moulding sand for casting retracting device |
| CN208495704U (en) * | 2018-07-24 | 2019-02-15 | 云南天创机电设备有限公司 | A kind of regeneration treatment system of dispellable mould casting molding sand |
-
2019
- 2019-08-07 CN CN201910727446.7A patent/CN110586856A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101370698B1 (en) * | 2013-10-02 | 2014-03-06 | 손호수 | High efficiency waste casting sand recycling apparatus |
| CN106048238A (en) * | 2016-06-23 | 2016-10-26 | 含山县永帮再生资源利用有限公司 | Recycling technology of casting waste |
| CN206215851U (en) * | 2016-11-29 | 2017-06-06 | 山西山佳阀门制造有限公司 | Valve moulding sand for casting retracting device |
| CN208495704U (en) * | 2018-07-24 | 2019-02-15 | 云南天创机电设备有限公司 | A kind of regeneration treatment system of dispellable mould casting molding sand |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111001756A (en) * | 2020-02-19 | 2020-04-14 | 温州够荷科技有限公司 | Casting sand autosegregation grinds recovery unit |
| CN112157212A (en) * | 2020-10-20 | 2021-01-01 | 含山县承力铸造厂 | Foundry waste sand treatment device |
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Application publication date: 20191220 |
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| RJ01 | Rejection of invention patent application after publication |