CN110576379A - Mould cleaning equipment - Google Patents
Mould cleaning equipment Download PDFInfo
- Publication number
- CN110576379A CN110576379A CN201910957104.4A CN201910957104A CN110576379A CN 110576379 A CN110576379 A CN 110576379A CN 201910957104 A CN201910957104 A CN 201910957104A CN 110576379 A CN110576379 A CN 110576379A
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- China
- Prior art keywords
- side wall
- brush
- polishing
- mould
- mold
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- 238000004140 cleaning Methods 0.000 title claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 239000000428 dust Substances 0.000 claims abstract description 34
- 238000005498 polishing Methods 0.000 claims description 85
- 238000005096 rolling process Methods 0.000 claims description 40
- 230000033001 locomotion Effects 0.000 claims description 14
- 238000010276 construction Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 42
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000010902 straw Substances 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/008—Machines comprising two or more tools or having several working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The application provides a mould cleaning equipment includes: frame, lateral wall cleaning device, bottom surface cleaning device, dust catcher and telescopic machanism. The side wall cleaning device, the bottom surface cleaning device and the dust collector are respectively connected onto the rack through the telescopic mechanisms, and are lifted through the telescopic mechanisms to respectively polish and clean the residual concrete materials on the side wall and the bottom surface. The application provides an equipment mould clearance adopts the truss structure, installs a plurality of brushes that polish, and is diversified clears up the mould to be equipped with the dust catcher and clear up the residue, accomplish multinomial clearance task simultaneously, improve production efficiency.
Description
Technical Field
The application relates to the technical field of high-speed rail production, in particular to a mold cleaning device.
Background
The track plate is a member laid under the track for supporting rails and sleepers. The track slab is generally manufactured by pouring concrete materials into a mold, solidifying the concrete materials to form concrete blocks, and demolding the concrete blocks. Because the concrete material belt has the sticky material characteristic, in the actual production process, a small amount of concrete residues are left in the die cavity after the die is demolded, and the concrete residues are left on the surface of the die cavity or are attached to the surface of the die cavity. If not in time clear up, still can adhere the concrete material of next watering on the adnexed concrete residue, not only influence the shape of track board, be not convenient for the drawing of patterns moreover. Therefore, after each demolding, the concrete residue remaining in the mold cavity needs to be cleaned.
The cleaning of the mold in the existing production process is generally completed manually, namely, the residual concrete material of the mold is shoveled or polished and separated manually by means of a cleaning tool, and the separated concrete material is moved out of the mold cavity. Therefore, for a track slab production line with large mould size, the manual cleaning mode needs to polish off the attached concrete one by one and clean the residues, which is time-consuming and labor-consuming, and the production efficiency can be ensured only by the common operation of multiple people for cleaning each mould.
In order to improve the production efficiency, residual concrete materials in the mould can be removed through the mould overturning equipment. After the mold overturning equipment is overturned and demolded, the mold is kept in a downward opening state, lifted and naturally dropped, so that residual concrete materials are removed by utilizing the impact force of falling impact generated when the mold is dropped on a production line. However, due to the viscosity of the concrete material, the impact force caused by falling is not enough to separate the residual concrete material from the inner wall of the mold, so that the removing effect is not thorough, manual removing is still needed, and the production efficiency is affected. Moreover, after multiple dropping impacts, the die is easily deformed and even damaged.
Disclosure of Invention
The application provides a mould cleaning equipment to solve the problem that traditional mould clearance mode production efficiency is low.
The application provides a mould cleaning equipment includes: the device comprises a rack, a side wall cleaning device, a bottom surface cleaning device, a dust collector and a telescopic mechanism; the side wall cleaning device, the bottom surface cleaning device and the dust collector are connected to the rack through the telescopic mechanism;
The side wall cleaning device comprises a side wall polishing rolling brush and a side wall polishing belt; the side wall polishing rolling brush is of a cylindrical electric rolling brush structure, the side wall polishing rolling brush is respectively arranged at two ends of the side wall polishing belt, and a brush is arranged on the circumferential wall of the side wall polishing rolling brush to contact the long-direction side wall of the mold cavity; the outer belt surface of the side wall polishing belt can contact the width-direction side wall of the mold cavity;
the bottom surface cleaning device comprises a bottom polishing roller and a bottom polishing disc brush; the bottom grinding disc brush is arranged between the two bottom grinding rollers; the bottom polishing disc brush is of a disc-shaped electric disc brush structure, and a hairbrush is arranged on the bottom surface of a disc of the bottom polishing disc brush and is in contact with the bottom surface of the mold; the circumferential wall of the bottom polishing roller can contact the bottom surface of the mold;
the dust collector comprises a suction pipe and a suction bin; a plurality of the one end of straw is connected the material storehouse is inhaled, and the other end is equipped with and is close to the dust absorption mouth of lateral wall belt of polishing.
Optionally, the telescopic mechanism comprises a plurality of lifting cylinders, and each lifting cylinder is connected with the side wall polishing rolling brush, the side wall polishing belt, the bottom polishing roller, the bottom polishing disc brush and the dust collector respectively to realize mutually independent lifting motions.
Optionally, the straw is a multi-segment pipe with a long C-shaped structure; the straw includes fixed part and pars contractilis, the fixed part is connected inhale the feed bin, the end of pars contractilis is equipped with inhales the material mouth.
Optionally, the vacuum cleaner further comprises a cooperative plate, and the telescopic parts of the plurality of suction pipes are fixed on the cooperative plate; the cooperative plate is connected with the telescopic mechanism so as to drive the plurality of telescopic parts to perform lifting motion through the cooperative plate.
Optionally, a rotating shaft of the side wall polishing rolling brush is perpendicular to the mold bottom plate;
The side wall polishing rolling brush comprises a cylindrical rolling brush and a rotating motor connected with the rolling brush; connect the side wall round brush of polishing the telescopic machanism expansion end is equipped with the motor mounting panel, it fixes to rotate the motor on the motor mounting panel.
Optionally, the machine frame includes a truss and a fixing plate disposed on the truss; the telescopic mechanism connected with the bottom polishing roller is arranged on the fixed plate.
optionally, a plurality of guide mechanisms are further arranged on the fixing plate; the guide mechanism comprises a sliding sleeve and a sliding rod arranged in the sliding sleeve; the sliding sleeve is fixed on the fixing plate, and the bottom end of the sliding rod is connected with the bottom polishing roller.
Optionally, the fixing plate is provided with at least two through holes; and the telescopic mechanisms connected with the side wall polishing rolling brushes respectively penetrate through the through holes so as to be fixed on the truss.
Optionally, the mold cleaning device further comprises a mold supporting device and slide rails arranged on two sides of the mold supporting device; the truss is an arch structure spanning the mold supporting device; the bottom of the truss is provided with a sliding block, and the sliding block can move along the sliding rail.
Optionally, the mold cleaning device further comprises a controller, and the controller is connected with the side wall polishing rolling brush, the side wall polishing belt, the bottom polishing disc brush, the dust collector and the telescopic mechanism respectively.
according to the above technical solution, the present application provides a mold cleaning apparatus, including: frame, lateral wall cleaning device, bottom surface cleaning device, dust catcher and telescopic machanism. The side wall cleaning device, the bottom surface cleaning device and the dust collector are respectively connected onto the rack through the telescopic mechanisms, and are lifted through the telescopic mechanisms to respectively polish and clean the residual concrete materials on the side wall and the bottom surface. The application provides an equipment mould clearance adopts the truss structure, installs a plurality of brushes that polish, and is diversified clears up the mould to be equipped with the dust catcher and clear up the residue, accomplish multinomial clearance task simultaneously, improve production efficiency.
Drawings
in order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of a mold cleaning apparatus according to the present application;
FIG. 2 is a schematic view of the other side of a mold cleaning apparatus of the present application;
FIG. 3 is a schematic structural view of a bottom surface cleaning device of the mold cleaning apparatus of the present application;
FIG. 4 is a schematic view of a bottom surface vacuum cleaner of the mold cleaning apparatus of the present application;
FIG. 5 is a schematic structural view of a side wall cleaning device of the mold cleaning apparatus of the present application.
Detailed Description
Reference will now be made in detail to embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following examples do not represent all embodiments consistent with the present application. But merely as exemplifications of systems and methods consistent with certain aspects of the application, as recited in the claims.
in the technical scheme provided by the application, the mould is a container for a track slab concrete setting type, and can be of a rectangular structure. Therefore, the cavity of the mold comprises a bottom and a side wall, wherein the bottom of the mold is provided with a plurality of recesses, and a convex structure can be formed through the recesses so as to install a sleeve and the like on the track plate. Therefore, in the technical scheme provided by the application, concrete materials are easy to remain on the side wall and the bottom surface of the mold and the contact part of the side wall and the bottom surface. In order to clear up remaining concrete material on the mould, this application provides a mould cleaning equipment.
it should be noted that, in the technical solution provided in the present application, the rectangular mold includes a long-direction sidewall corresponding to a long side and a wide-direction sidewall corresponding to a short side. The lengthwise and widthwise sidewalls of the mold are merely for convenience of description and do not limit the structure of the present application.
Referring to fig. 1, a schematic structural diagram of a mold cleaning apparatus according to the present application is shown. As can be seen from fig. 1, the present application provides a mold cleaning apparatus, comprising: the cleaning device comprises a frame 1, a side wall cleaning device 2, a bottom surface cleaning device 3, a dust collector 4 and a telescopic mechanism 5. Wherein, the frame 1 is used for supporting other devices; the side wall cleaning device 2 is used for polishing the side wall to separate the concrete material left on the side wall from the side wall of the mould; the bottom surface cleaning device 3 is used for grinding or rolling the bottom surface to separate the concrete material left on the bottom surface from the mould material; the dust collector 4 is used for removing residues through a high-power dust collection device; the telescopic mechanism 5 is used for driving each device to complete lifting movement so as to clean the die, namely, the side wall cleaning device 2, the bottom surface cleaning device 3 and the dust collector 4 are connected onto the rack 1 through the telescopic mechanism 5.
In the technical scheme that this application provided, frame 1 mainly used supports the fixed action to fix lateral wall cleaning device 2, bottom surface cleaning device 3, dust catcher 4 and telescopic machanism 5 in the top of mould. Therefore, a plurality of truss structures shown in fig. 1 may be adopted, that is, the machine frame 1 includes a truss 11, and further, as shown in fig. 2, a fixing plate 12 may be further provided on the truss 11. The fixed plate 12 may be provided at a middle position of the girder 11 for carrying other components.
In order to fix other devices above the mold and to clean various parts of the whole mold, in some embodiments of the present application, the mold cleaning apparatus further includes a mold supporting device 7 and slide rails 8 disposed on both sides of the mold supporting device 7. In practical use, the demolded mold is placed on the mold support device 7 and is maintained in a horizontal state, the truss 11 has an arch structure spanning the mold support device 7, and devices such as the side wall cleaning device 2, the bottom surface cleaning device 3, the dust collector 4, and the telescoping mechanism 5 are positioned above the mold. The bottom of the truss 11 is provided with a sliding block 13, the sliding block 13 can move along the sliding rail 8, and the sliding block 13 can move on the sliding rail 8, so that the truss 11 drives other devices to move from one end of the mold to the other end of the mold.
In this embodiment, in order to reduce the span of the truss 11 and save the material consumption of the truss 11, the truss 11 can be made to span the mold supporting device 7 in a direction parallel to the widthwise side wall. That is, in practical use, the long side walls of the mould are parallel to the slide rails 8, and the wide side walls of the mould are parallel to the top beams of the trusses 11, and when concrete is to be cleaned, the trusses 11 are moved along the slide rails 8 from one end of the long side walls to the other end, that is, from one wide side wall to the other wide side wall, by means of the slide blocks 13. The corresponding cleaning sequence of the mold cavity is that one wide-direction side wall and the bottom surface close to the wide-direction side wall are cleaned firstly, the long-direction side wall and the bottom surface are continuously cleaned along with the movement of the truss 11 until the truss moves to the other wide-direction side wall, and then the surface of the other wide-direction side wall is cleaned.
Therefore, the die cleaning equipment provided by the application can respectively clean the long side wall, the wide side wall and the bottom surface of the die in one stroke, so that the cleaning process of the whole die is completed. In order to clean the concrete material remaining on the side wall, in the technical solution provided by the present application, as shown in fig. 3 and 5, the side wall cleaning device 2 includes a side wall grinding roller brush 21 and a side wall grinding belt 22. The side wall grinding roller brush 21 can grind the longitudinal side wall, so that the concrete material remaining on the longitudinal side wall is ground and separated, and therefore the side wall grinding roller brush 21 should be disposed at two sides of the truss 11 along the top beam of the truss 11. The sidewall polishing belt 22 can sequentially polish the widthwise sidewall at the beginning of the stroke and the widthwise sidewall at the end of the stroke to remove the remaining concrete material on the widthwise sidewalls.
Specifically, in order to effectively remove the residual concrete material on the sidewall, the sidewall polishing rolling brush 21 is a cylindrical electric rolling brush structure, the sidewall polishing rolling brush 21 is respectively arranged at two ends of the sidewall polishing belt 22, and a circumferential wall of the sidewall polishing rolling brush 21 is provided with a brush to contact the longitudinal sidewall of the mold cavity; the outer belt face of the side wall grinding belt 22 may contact the widthwise side wall of the mold cavity.
In practical application, the rolling brush part of the side wall grinding rolling brush 21 can be a cylindrical structure, and a brush is arranged on the circumferential wall. The rollers of the side wall grinding roller 21 are rotatable in a horizontal plane to apply a shearing force to the concrete material on the side walls. Specifically, the side wall grinding rolling brush 21 includes a cylindrical rolling brush and a rotating motor connected to the rolling brush; connect the lateral wall round brush 21 of polishing 5 expansion ends of telescopic machanism are equipped with the motor mounting panel, it fixes to rotate the motor on the motor mounting panel. The telescopic mechanism 5 can drive the motor and the rolling brush to perform lifting movement so as to realize the purpose that the rolling brush is lowered to the height corresponding to the side wall when the rolling brush needs to be cleaned, and the rolling brush is raised to a preset height after the cleaning is finished so as to take out the die.
According to the viscosity of the concrete material, the material of the hairbrush can be adaptively selected, for example, in the case that the concrete material has high viscosity and is easy to adhere to the side wall, hairbrush materials with high hardness such as steel wires and the like can be used to improve the removal effect of the concrete material; and for the condition that concrete viscosity is low, insoluble bodies are attached to the side wall or only tiny gravels are attached to the side wall, brush materials with low hardness such as plastics can be selected to avoid scratching the surface of the die.
In the technical scheme that this application provided, in order to clear up the length of both sides to the lateral wall simultaneously, mould cleaning equipment includes two lateral walls at least and polishes the round brush 21, divides to put in the position that both sides length corresponds to the lateral wall. In practical application, the number of the side wall polishing rolling brushes 21 can be increased according to the removal difficulty of concrete materials on the side wall, so that the long side wall of the mold can be polished for multiple times.
In some embodiments of the present application, the axis of rotation of the side wall grinding roller brush 21 is perpendicular to the mold base. The rotating shaft of the side wall grinding rolling brush 21 is perpendicular to the bottom plate of the mold, so that the maximum and constant contact area between the circumferential surface of the side wall grinding rolling brush 21 and the long side wall can be kept, and a relatively good removing effect is achieved.
Because in the technical scheme that this application provided, the mould cleaning equipment can not weigh up the removal along the top of truss 11, can not move along the direction of broadside wall, therefore, this application can be through lateral wall grinding belt 22 to the clearance of broadside wall, and lateral wall grinding belt 22 can extend along the direction of broadside wall and cover most broadside wall to polish whole broadside wall. The sidewall polishing belt 22 may include a driving wheel, a driven wheel and a belt connecting the driving wheel and the driven wheel, and in an actual cleaning process, the driving wheel drives the belt to rotate, so as to polish the concrete material on the sidewall in the width direction.
In order to ensure consistent sanding effect or sanding force at each location, it is ensured in this application that the outer surface of the belt is maintained in surface contact with the widthwise sidewall, and therefore, the sidewall sanding belt 22 may further include a support wheel for supporting the belt. The outer surface of the belt can be provided with a hairbrush structure to further improve the polishing effect. Obviously, in order to clean the two wide side walls, in practical application, a side wall polishing belt 22 may be respectively arranged at two ends of the mold cleaning device. When cleaning the wide side wall at the starting point, the side wall polishing belt 22 at the side close to the starting point side wall descends to the side wall position through the telescopic mechanism 5, starts to operate, and polishes the side wall. And after polishing, stopping running, lifting to an initial position through the telescopic mechanism 5, and starting the truss 11 to move along the sliding rail 8. When the truss 11 moves to the end point position, the side wall polishing belt 22 close to the end point side descends to the side wall position through the telescopic mechanism 5, and the operation is started to polish the side wall at the end point position.
It should be noted that, in the technical scheme provided in the present application, the side wall polishing belt 22 may also be integrated with the side wall polishing rolling brush 21, that is, by setting the polishing belt to a rounded rectangular structure surrounding the bottom of the entire mold cleaning apparatus, two sides of the rectangular structure formed by the belt may polish the longitudinal side wall, and the other two sides may polish the lateral side walls in the width direction at the starting point and the terminal position, respectively, so as to reduce the complexity of the telescoping mechanism 5.
For cleaning the concrete material remaining on the bottom surface of the mould, the bottom surface cleaning device 3 comprises a bottom grinding drum 31 and a bottom grinding disc brush 32. In practical application, because the mould is overturned in the demoulding process, more concrete materials are not easy to remain on the bottom surface of the mould, and more fine gravel or solidified blocks are mainly remained. The bottom grinding drum 31 can thus roll on the bottom surface of the mould during the movement of the girder 11 along the slide 8, so that the concrete material remaining on the bottom surface is ground, i.e. separated from the bottom surface.
Because the middle part of the mould is provided with the bulge for shaping the track plate, the middle part of the mould can not be rolled and cleaned by the bottom grinding roller 31, and therefore, the bottom surface cleaning device 3 further comprises the bottom grinding disc brush 32 in the application. The bottom sanding disc brush 32 is arranged between the two bottom sanding cylinders 31; the bottom polishing disc brush 32 is of a disc-shaped electric disc brush structure, and a brush is arranged on the bottom surface of the disc of the bottom polishing disc brush 32 and is in contact with the bottom surface of the mold; the circumferential wall of the bottom sharpening roller 31 may contact the bottom surface of the mold. In practical application, the brush head part of the bottom grinding disc brush can rotate in a horizontal plane, so that the middle position is ground. Similarly, the brush material on the bottom polishing disc brush 32 can be selected to adapt to different application scenarios.
After separating the concrete material on with lateral wall and bottom surface, should in time clear up the residual material under separating, therefore the mould cleaning equipment that this application provided still includes dust catcher 4, and dust catcher 4 can be through the air negative pressure effect, and the concrete material that will separate gets off is siphoned away. For this purpose, as shown in fig. 4, the vacuum cleaner 4 includes a suction pipe 41 and a suction bin 42; one end of each of the plurality of suction pipes 41 is connected to the suction bin 42, and the other end is provided with a dust suction port close to the side wall polishing belt 22. In practice, a plurality of suction pipes 41 may be arranged side by side in a direction parallel to the widthwise side walls, thereby increasing the suction range. The suction bin 42 houses an air pump to create negative pressure and includes a waste chamber for storing waste.
Also, the cleaner 4 can be changed in height by the telescopic mechanism 5 to be in different height positions in the working and non-working states, respectively. In some embodiments of the present application, the suction pipe 41 is a multi-segment pipe with a long C-shaped structure; the suction pipe 41 comprises a fixed part and a telescopic part, the fixed part is connected with the suction bin 42, and the tail end of the telescopic part is provided with a suction port. Through the multi-section pipe structure, the position of the suction bin 42 fixed on the truss 11 can be unchanged, and the height adjustment is realized by changing the length of the suction pipe 41. In this way, the telescopic mechanism 5 only needs to load the weight of the telescopic part of the suction pipe 41, the load of the telescopic mechanism 5 is reduced, and the control efficiency is improved.
Further, as shown in fig. 5, in order to enable the telescopic parts of the suction pipes 41 to move synchronously, the vacuum cleaner 4 further includes a cooperating plate 43, and the telescopic parts of the suction pipes 41 are fixed to the cooperating plate 43; the cooperative plate 43 is connected to the telescopic mechanism 5, so that the cooperative plate 43 drives the plurality of telescopic parts to perform lifting movement.
In some embodiments of the present application, the telescopic mechanism 5 includes a plurality of lifting cylinders, and each of the lifting cylinders is connected to the side wall polishing roller brush 21, the side wall polishing belt 22, the bottom polishing roller 31, the bottom polishing disc brush 32, and the dust collector 4, respectively, so as to realize independent lifting movements. The mutually independent lifting motion can realize that each part does not mutually interfere to accomplish the clearance task in order.
Wherein the telescopic mechanism 5 connected to the bottom sanding drum 31 is disposed on the fixed plate 12. Moreover, a plurality of guide mechanisms 6 are arranged on the fixing plate 12; the guide mechanism 6 comprises a sliding sleeve 61 and a sliding rod 62 arranged in the sliding sleeve 61; the sliding sleeve 61 is fixed on the fixing plate 12, and the bottom end of the sliding rod 62 is connected with the bottom grinding roller 31. The guide mechanism 6 may enable the bottom sharpening drum 31 to maintain movement in a vertical direction, thereby improving the stability of the lifting movement.
Further, at least two through holes are arranged on the fixing plate 12; the telescopic mechanisms 5 connected with the side wall grinding rolling brushes 21 respectively penetrate through the through holes so as to be fixed on the truss 11. In this embodiment, a part of the components, such as the telescopic mechanism 5 corresponding to the bottom polishing roller 31, may be installed on the fixing plate 12, and another part of the components, such as the telescopic mechanism 5 corresponding to the sidewall polishing roller brush 21, may be installed on the truss 11, so that the installation position requirements of each device on the mold cleaning apparatus may be satisfied, and the structure of the truss 11 may be simplified.
In order to realize controlling the cleaning process, in this application, the mould cleaning equipment still includes the controller, the controller respectively with lateral wall round brush 21, lateral wall belt 22, bottom grinding disc brush 32, dust catcher 4 and telescopic machanism 5 connects of polishing.
Namely, the following cleaning process can be completed by the controller: after the track plate mold is placed on the mold supporting device 7, the truss 11 starts to move along the slide rail 8 to enter a mold cavity polishing and cleaning area, and the bottom polishing disc brush 32, the bottom polishing roller 31, the side wall polishing roller brush 21, the side wall polishing belt 22, the dust collector 4 and other devices can sequentially descend into the track plate mold cavity to polish and clean and suck away residues polished by the aid of the lifting cylinder of the telescopic mechanism 5.
Wherein, before the bottom polishing disc brush 32 is about to touch the boss in the middle of the mold, the telescopic mechanism 5 corresponding to the bottom polishing disc brush 32 is controlled to automatically lift the bottom polishing disc brush 32 above the mold. After the truss 11 moves to make the bottom grinding disc brush 32 avoid the boss position, the truss will descend again for cleaning. The side wall polishing belt 22 is used for lowering and polishing after the whole side wall polishing belt 22 enters the cavity area when the truss 11 moves, the truss 11 stops moving at the moment, and when the side wall polishing belt 22 is lifted again after polishing is stopped for a period of time, the truss 11 starts to move again; when the other side wall is reached, the other polishing brushes are sequentially lifted and quit polishing, the side wall polishing belt 22 descends again to polish the side wall, after the side wall is kept for a period of time and polishing and dust collection are finished, all the equipment is lifted, and cleaning work is finished.
Therefore, the mold cleaning equipment can finish the automatic process of cleaning the track slab mold, and reduce the working strength of workers; a multi-shaft truss is adopted, and a plurality of grinding heads respectively clean different parts of the die, so that the cleaning efficiency is improved; the polishing, cleaning and dust collection are completed at one time, and the beat of the production line is ensured.
according to the above technical solution, the present application provides a mold cleaning apparatus, including: the cleaning device comprises a frame 1, a side wall cleaning device 2, a bottom surface cleaning device 3, a dust collector 4 and a telescopic mechanism 5. Lateral wall cleaning device 2, bottom surface cleaning device 3 and dust catcher 4 are respectively through telescopic machanism 5 connects on frame 1, carry out elevating movement through telescopic machanism 5 to the clearance of polishing is carried out to remaining concrete material on lateral wall and the bottom surface respectively. The application provides an equipment mould clearance adopts the truss structure, installs a plurality of brushes that polish, and is diversified clears up the mould to be equipped with the dust catcher and clear up the residue, accomplish multinomial clearance task simultaneously, improve production efficiency.
the embodiments provided in the present application are only a few examples of the general concept of the present application, and do not limit the scope of the present application. Any other embodiments extended according to the scheme of the present application without inventive efforts will be within the scope of protection of the present application for a person skilled in the art.
Claims (10)
1. A mold cleaning apparatus, comprising: the device comprises a rack (1), a side wall cleaning device (2), a bottom surface cleaning device (3), a dust collector (4) and a telescopic mechanism (5); the side wall cleaning device (2), the bottom surface cleaning device (3) and the dust collector (4) are connected to the rack (1) through the telescopic mechanism (5);
The side wall cleaning device (2) comprises a side wall polishing rolling brush (21) and a side wall polishing belt (22); the side wall polishing rolling brush (21) is of a cylindrical electric rolling brush structure, the side wall polishing rolling brush (21) is respectively arranged at two ends of the side wall polishing belt (22), and a brush is arranged on the circumferential wall of the side wall polishing rolling brush (21) to contact the long-direction side wall of the mold cavity; the outer belt surface of the side wall polishing belt (22) can contact the width-direction side wall of the mold cavity;
The bottom surface cleaning device (3) comprises a bottom grinding roller (31) and a bottom grinding disc brush (32); the bottom sanding disc brush (32) is arranged between the two bottom sanding rollers (31); the bottom polishing disc brush (32) is of a disc-shaped electric disc brush structure, and a brush is arranged on the bottom surface of a disc of the bottom polishing disc brush (32) to contact the bottom surface of the mold; the circumferential wall of the bottom grinding roller (31) can contact the bottom surface of the mould;
The dust collector (4) comprises a suction pipe (41) and a suction bin (42); one end of each of the suction pipes (41) is connected with the suction bin (42), and the other end of each suction pipe is provided with a dust suction port close to the side wall polishing belt (22).
2. the mould cleaning apparatus according to claim 1, characterized in that the telescopic mechanism (5) comprises a plurality of lifting cylinders, each of which is connected with the side wall grinding roller brush (21), the side wall grinding belt (22), the bottom grinding drum (31), the bottom grinding disc brush (32) and the dust collector (4) respectively, so as to realize mutually independent lifting movements.
3. mould cleaning apparatus according to claim 1, characterized in that the suction pipe (41) is a multi-segment pipe of long C-shaped construction; the suction pipe (41) comprises a fixed part and a telescopic part, the fixed part is connected with the suction bin (42), and the tail end of the telescopic part is provided with a suction port.
4. A mould cleaning apparatus as claimed in claim 3, characterised in that the vacuum cleaner (4) further comprises a cooperating plate (43), to which cooperating plate (43) the telescopic parts of the suction pipes (41) are fixed; the cooperative plate (43) is connected with the telescopic mechanism (5) so as to drive the plurality of telescopic parts to perform lifting motion through the cooperative plate (43).
5. The mold cleaning apparatus according to claim 1, wherein the axis of rotation of the side wall grinding roller brush (21) is perpendicular to the mold base plate;
The side wall polishing rolling brush (21) comprises a cylindrical rolling brush and a rotating motor connected with the rolling brush; connect lateral wall round brush (21) of polishing the expansion mechanism (5) expansion end is equipped with the motor mounting panel, it fixes to rotate the motor on the motor mounting panel.
6. mould cleaning apparatus according to claim 1, characterised in that the machine frame (1) comprises a girder (11) and a fixing plate (12) arranged on the girder (11); the telescopic mechanism (5) connected with the bottom grinding roller (31) is arranged on the fixed plate (12).
7. The mould cleaning apparatus according to claim 6, wherein a plurality of guide means (6) are further provided on the fixed plate (12); the guide mechanism (6) comprises a sliding sleeve (61) and a sliding rod (62) arranged in the sliding sleeve (61); the sliding sleeve (61) is fixed on the fixing plate (12), and the bottom end of the sliding rod (62) is connected with the bottom grinding roller (31).
8. The mould cleaning apparatus according to claim 6, wherein the stationary plate (12) is provided with at least two through holes; the telescopic mechanisms (5) connected with the side wall grinding rolling brushes (21) respectively penetrate through the through holes so as to be fixed on the truss (11).
9. The mould cleaning apparatus according to claim 6, further comprising mould supporting means (7) and slide rails (8) arranged on both sides of the mould supporting means (7); the truss (11) is an arch structure spanning the mold supporting device (7); the bottom of the truss (11) is provided with a sliding block (13), and the sliding block (13) can move along the sliding rail (8).
10. The mould cleaning apparatus according to claim 1, further comprising a controller connected to the side wall grinding roller brush (21), the side wall grinding belt (22), the bottom grinding disc brush (32), the vacuum cleaner (4) and the telescopic mechanism (5), respectively.
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| CN201910957104.4A CN110576379B (en) | 2019-10-10 | 2019-10-10 | Mould cleaning equipment |
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| CN201910957104.4A CN110576379B (en) | 2019-10-10 | 2019-10-10 | Mould cleaning equipment |
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| CN111098395A (en) * | 2019-12-30 | 2020-05-05 | 天长市华磁磁电有限公司 | Ferrite core mould |
| CN111940369A (en) * | 2020-08-13 | 2020-11-17 | 广东博智林机器人有限公司 | Cleaning machine for horizontal stair mold |
| CN112450170A (en) * | 2020-11-25 | 2021-03-09 | 安徽三分钟钓具有限公司 | Environment-friendly bait without additive and without water return |
| CN113442283A (en) * | 2021-07-29 | 2021-09-28 | 光明铁道控股有限公司 | Concrete forming device based on sleeper preparation |
| CN113547619A (en) * | 2021-07-29 | 2021-10-26 | 北京好运达智创科技有限公司 | External mold cleaning and polishing system |
| CN113787437A (en) * | 2021-08-20 | 2021-12-14 | 北京好运达智创科技有限公司 | External mold cleaning and polishing system |
| CN113894659A (en) * | 2021-10-11 | 2022-01-07 | 北京好运达智创科技有限公司 | Centre form clearance control system of polishing |
| CN113927725A (en) * | 2021-10-12 | 2022-01-14 | 北京好运达智创科技有限公司 | Sufficient cleaning device of mould surface for bridge construction |
| CN114571592A (en) * | 2022-03-30 | 2022-06-03 | 周元 | Frame type stacking device for concrete prefabricated part mould |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111098395A (en) * | 2019-12-30 | 2020-05-05 | 天长市华磁磁电有限公司 | Ferrite core mould |
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| CN113442283B (en) * | 2021-07-29 | 2022-06-17 | 光明铁道控股有限公司 | Concrete forming device based on sleeper preparation |
| CN113547619A (en) * | 2021-07-29 | 2021-10-26 | 北京好运达智创科技有限公司 | External mold cleaning and polishing system |
| CN113442283A (en) * | 2021-07-29 | 2021-09-28 | 光明铁道控股有限公司 | Concrete forming device based on sleeper preparation |
| CN113787437A (en) * | 2021-08-20 | 2021-12-14 | 北京好运达智创科技有限公司 | External mold cleaning and polishing system |
| CN113894659A (en) * | 2021-10-11 | 2022-01-07 | 北京好运达智创科技有限公司 | Centre form clearance control system of polishing |
| CN113927725A (en) * | 2021-10-12 | 2022-01-14 | 北京好运达智创科技有限公司 | Sufficient cleaning device of mould surface for bridge construction |
| CN113927725B (en) * | 2021-10-12 | 2022-10-25 | 北京好运达智创科技有限公司 | Sufficient cleaning device of mould surface for bridge construction |
| CN114571592A (en) * | 2022-03-30 | 2022-06-03 | 周元 | Frame type stacking device for concrete prefabricated part mould |
| CN114571592B (en) * | 2022-03-30 | 2023-09-26 | 山东铭玖装配式建筑科技有限公司 | Frame type concrete prefabricated component mould stacking device |
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