CN110576317A - Automatic forming machine for marine aluminum alloy window frame - Google Patents
Automatic forming machine for marine aluminum alloy window frame Download PDFInfo
- Publication number
- CN110576317A CN110576317A CN201910761798.4A CN201910761798A CN110576317A CN 110576317 A CN110576317 A CN 110576317A CN 201910761798 A CN201910761798 A CN 201910761798A CN 110576317 A CN110576317 A CN 110576317A
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- machine
- feeding
- punching
- window frame
- aluminum alloy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Punching Or Piercing (AREA)
Abstract
The utility model provides a marine aluminum alloy window frame automatic molding machine which characterized by: the punching machine comprises a material preparation and feeding mechanism, a numerical control bending machine mechanism, a manipulator mechanism, a punching finished product receiving mechanism and a control mechanism; the feeding clamp is adopted to receive the aluminum alloy window frame material to be fed by the feeding cylinder, and the state that manual feeding is needed at present is changed in an economical mode; after the cutting machine is adopted for cutting, the feeding jacket retreats, the bending head is used for bending and forming, and then the welding machine is used for welding the joint, so that the state that manual transfer and manual welding are needed at present is effectively changed; the welded semi-finished product claw is taken to the sliding backer side of the punching table by a mechanical claw, and the semi-finished product is punched by a punching machine on a mechanical arm, so that the state that manual punching is required to be transferred at present is effectively changed; the finished product manufactured after punching is respectively arranged on the finished product lifting tables on the two sides by the mechanical claws of the mechanical arm, so that the marine aluminum alloy window frame is automatically formed, automatically punched and stacked, and the cost is low.
Description
Technical Field
the application relates to the field of forming and manufacturing of aluminum alloy window frames for ships, in particular to an automatic forming machine for aluminum alloy window frames for ships.
background
along with the prosperous development of shipbuilding career, the demand of marine aluminum alloy window frame increases greatly, and although numerical control bender has been adopted to its preparation machine, still need artifical feed to the pay-off of bender in pressing from both sides the cover during the use, the frame of bending is followed the manual work and is taken off, is taken to the welding bench by the manual work again and goes to remove artifical and punch after the manual welding, stacks again and lets next process be used for the installation, wherein manual operation's process is too many, and the people is tired again, and is with high costs.
disclosure of Invention
aiming at the problems, the application provides an automatic forming machine for the aluminum alloy window frame for the ship, which is low in cost;
according to the technical scheme of the application: the utility model provides a marine aluminum alloy window frame automatic molding machine which characterized by: the punching machine comprises a material preparation and feeding mechanism, a numerical control bending machine mechanism, a manipulator mechanism, a punching finished product receiving mechanism and a control mechanism;
the material preparation and feeding mechanism comprises a feeding cylinder (1) arranged at the tail end of a material preparation table (3), a feeding head (2) arranged on the head of a cylinder rod of the feeding cylinder (1), a material leaning head (8) arranged at the front end of the material preparation table (3), two material pushing hands (4) arranged on the material preparation table (3), a material leaning back (6) arranged at the opposite side of the material pushing hands (4), a material pressing rod hole cylinder arranged in the material leaning back (6), a material pressing rod (25) arranged in the material pressing rod hole cylinder and pressed on a frame material, and a feeding port (9) arranged between the material leaning head (8) at the front end of the material preparation table (3) and the material leaning back (6); the front end of the feeding port (9) is provided with a numerical control bending machine mechanism;
The numerical control bending machine mechanism comprises a feeding guide groove (12) and a cutting and welding machine guide groove (13) which are arranged on a numerical control bending machine (10), a window frame parallel table (17) is arranged on the left side of the numerical control bending machine (10), a feeding clamping sleeve (11) is arranged on the feeding guide groove (12), a welding machine (14) and a cutting machine (15) are arranged on the cutting and welding machine guide groove (13), and a bending head (18) and a control cabinet (16) are arranged at the top end of the numerical control bending machine (10); a manipulator mechanism is arranged on the left side of the window frame parallel table (17);
the manipulator mechanism comprises a manipulator (19), and a mechanical claw and a perforating machine are arranged on the manipulator of the manipulator (19); one side of the manipulator mechanism is provided with a punching finished product receiving mechanism;
The punching finished product receiving mechanism comprises a punching table (21) provided with a sliding backer (22), and finished product lifting tables (20) are arranged on two sides of the punching table (21);
The semi-finished product (23) is arranged on one side of a sliding backrest (22) on the punching table (21), and the finished product (24) is arranged on two sides of the punching table (21);
the control mechanism comprises a control cabinet (16), a PLC and an oil pressure supply and control system, a motor screw control system and a touch screen control system, wherein the control cabinet (16) is internally provided with the PLC and the oil pressure supply and control system, the motor screw control system comprises control elements such as an electromagnetic valve and the like, a feeding guide groove (12) and the lower part of a cutting and welding machine guide groove (13), and the touch screen control system is arranged on the control cabinet (16) to ensure that the;
An elastic pulley is arranged on the inner side of the material backrest (6), the elasticity is greater than the extrusion force of the saturation amount of the aluminum alloy window frame material after the material pressing rod is pressed, the rebound distance is about one millimeter, and the aluminum alloy window frame material (7) to be arranged on the machine is prevented from being injured when being pushed and pulled; polytetrafluoroethylene skins are arranged on the material preparation platform (3), the material pushing hand (4) and the material pressing rod for preventing frame materials from being injured during material pulling;
the aluminum alloy window frame materials (5) to be used are pushed to the front of the material backrest (6) by the material pushing hand (4) one by one to become aluminum alloy window frame materials (7) to be used on the machine, and then are pushed into the feeding jacket (11) by the feeding head (2);
The height of the window frame parallel table (17) is flush with the bottom end of the outlet of the feeding jacket (11);
A welding table is arranged below a welding head of the welding machine (14), and a material pressing cooling head is arranged above the welding head to prevent welding defects such as deformation after welding;
the technical effects of this application lie in: placing the aluminum alloy window frame material to be used on a preparation platform in a flush manner by adopting the preparation platform, pressing the aluminum alloy window frame material on the frame material by using a pressing rod, and preventing the flat frame material from being pushed by pushing materials and turning the flat frame material; a feeding jacket (11) is adopted to receive the aluminum alloy window frame material (7) to be fed into the machine by the feeding cylinder (1), and the state that manual feeding is needed at present is changed in an economical mode;
after the cutting is carried out by adopting a cutting machine (15), the feeding jacket (11) is retreated, the bent head (18) is used for bending and forming, and then the welding machine (14) is used for welding the joint, thereby effectively changing the state that manual transfer manual welding is still needed at present;
a mechanical claw is adopted to pick the welded semi-finished product (23) to one side of a sliding support (22) of a punching table (21) and a punching machine on a mechanical arm (19) is used for punching the semi-finished product (23), so that the state that manual punching is required to be transferred at present is effectively changed;
finished products (24) manufactured after punching are respectively placed on finished product lifting tables (20) on two sides by mechanical claws of a mechanical hand (19), so that the state that manual stacking is needed at present is effectively changed; the marine aluminum alloy window frame is automatically formed, punched and stacked, and the cost is low.
Drawings
fig. 1 is a schematic top view of an automatic forming machine for a marine aluminum alloy window frame according to the present application.
Fig. 2 is a schematic top view of the feeding jacket (11) of the present application, which is used for cutting the aluminum alloy window frame material (7) to be processed, fed by the feeding cylinder (1), into the bending head (18) for bending and forming by the cutting machine (15).
fig. 3 is a schematic top view of the structure of the present application, in which the feed collet 11 is retracted after the division by the cutter 15, the bend 18 is bent, the joint is welded by the welder 14, and the gripper on the robot 19 grips the joint.
fig. 4 is a schematic top view of the semi-finished product (23) punched by the punch on the robot (19) with the robot gripping the welded semi-finished product (23) to the side of the sliding cam (22) on the punching table (21), wherein the finished product (24) after punching is separated by the robot gripping the semi-finished product on the product lifting table (20).
Detailed Description
The following description of the embodiments of the present application will be made with reference to the accompanying drawings.
The device comprises a feeding cylinder (1), a feeding head (2), a material preparation table (3), a material pushing hand (4), a standby aluminum alloy window frame material (5), a material backrest (6), a standby aluminum alloy window frame material (7), a material rest head (8), a feeding port (9), a numerical control bending machine (10), a feeding clamping sleeve (11), a feeding guide groove (12), a cutting and welding machine guide groove (13), a welding machine (14), a cutting machine (15), a control cabinet (16), a window frame parallel table (17), a bending head (18), a mechanical arm (19), a finished product lifting table (20), a punching table (21), a sliding support (22), a semi-finished product (23), a finished product (24), a material pressing rod (25) and the like.
as shown in the figure, the application is an automatic forming machine for a marine aluminum alloy window frame, which comprises a material preparation and feeding mechanism, a numerical control bending machine mechanism, a manipulator mechanism, a punched finished product receiving mechanism and a control mechanism;
the material preparing and feeding mechanism comprises a material preparing platform (3), a feeding cylinder (1), a feeding head (2), a material leaning head (8), a material pushing hand (4), a material leaning back (6), a material pressing rod hole cylinder and a material pressing rod (25); the feeding cylinder (1) is arranged at the tail end, the material leaning head (8) is arranged at the front end of the material preparing platform (3), the two material pushing hands (4) are arranged on the material preparing platform (3), the material leaning back (6) is arranged at the opposite side of the material pushing hands (4), the material pressing rod hole cylinder is arranged in the material leaning back (6), the aluminum alloy window frame material (5) to be used and the aluminum alloy window frame material (7) to be operated are arranged on the material preparing platform (3) between the material pushing hands (4) and the material leaning back (6), the material pressing rod (25) arranged in the material pressing rod hole cylinder is pressed on the frame material, and the feeding port (9) is arranged between the material leaning head (8) arranged at the front end of the material preparing platform (3) and the material leaning back (6); the front end of the feeding port (9) is provided with a numerical control bending machine mechanism;
The numerical control bending machine mechanism comprises a feeding guide groove (12), a cutting and welding machine guide groove (13), a window frame parallel table (17), a feeding clamping sleeve (11), a welding machine (14), a cutting machine (15), a bending head (18) and a control cabinet (16) on a numerical control bending machine (10); the window frame parallel table (17) is arranged on the left side of the numerical control bending machine (10) and is flush with the bottom end of an outlet of the feeding jacket (11); the feeding jacket (11) is arranged on the feeding guide groove (12), and the welding machine (14) and the cutting machine (15) are arranged on the cutting and welding machine guide groove (13); the bending head (18) and the control cabinet (16) are arranged at the top end of the numerical control bending machine (10); the manipulator mechanism is arranged on the left side of the window frame parallel table (17);
The mechanical arm mechanism comprises a mechanical arm (19), a mechanical claw, a punching machine and a punching pressure head, wherein the mechanical claw and the punching machine on the mechanical arm (19) can be switched for use according to a program, and the window frame is grabbed by the claw, transferred to the punching table (21) and then pressed by the punching pressure head to punch the window frame; the punching finished product receiving mechanism is arranged on one side of the manipulator mechanism;
the punching finished product receiving mechanism comprises a punching table (21), a sliding backer (22) and a finished product lifting table (20); the finished product lifting platform (20) is arranged on two sides of the punching platform (21); the sliding backer (22) is arranged on the punching table (21), and a sliding backer cylinder is arranged below the punching table (21) to enable the sliding backer (22) to move towards two sides on the punching table (21); the sliding backer (22) is used as a backer of a semi-finished product (23) window frame, after punching is carried out by a punching machine of the manipulator (19), the finished product (24) is respectively arranged on the finished product lifting platforms (20) at two sides of the punching platform (21) by mechanical claws of the manipulator (19), and the finished product lifting platforms (20) can automatically descend according to the thickness of the finished product after receiving the finished product (24), so that the programming difficulty of the manipulator (19) is reduced;
The control mechanism comprises a control cabinet (16), a PLC and an oil pressure supply and control system, a motor screw control system and a touch screen control system, wherein the control cabinet (16) is internally provided with the PLC and the oil pressure supply and control system, the motor screw control system comprises control elements such as an electromagnetic valve and the like, a feeding guide groove (12) and the lower part of a cutting and welding machine guide groove (13), and the touch screen control system is arranged on the control cabinet (16) to ensure that the;
an elastic pulley is arranged on the inner side of the material backrest (6), the elasticity is greater than the extrusion force of the saturation amount of the aluminum alloy window frame material after the material pressing rod is pressed, the rebound distance is about one millimeter, and the aluminum alloy window frame material (7) to be arranged on the machine is prevented from being injured when being pushed and pulled; polytetrafluoroethylene skins are arranged on the material preparation platform (3), the material pushing hand (4) and the material pressing rod for preventing frame materials from being injured during material pulling;
the aluminum alloy window frame materials (5) to be used are pushed to the front of the material backrest (6) by the material pushing hand (4) one by one to become aluminum alloy window frame materials (7) to be used on the machine, and then are pushed into the feeding jacket (11) by the feeding head (2);
a welding table is arranged below a welding head of the welding machine (14), and a material pressing cooling head is arranged above the welding head to prevent welding defects such as deformation after welding;
according to the method, the standby aluminum alloy window frame material is placed on the preparation platform in a flush manner by the preparation platform, and then the pressing rod is pressed on the frame material, so that the flat frame material is prevented from being pushed by pushing materials and then turned; a feeding jacket (11) is adopted to receive the aluminum alloy window frame material (7) to be fed into the machine by the feeding cylinder (1), and the state that manual feeding is needed at present is changed in an economical mode;
after the cutting is carried out by adopting a cutting machine (15), the feeding jacket (11) is retreated, the bent head (18) is used for bending and forming, and then the welding machine (14) is used for welding the joint, thereby effectively changing the state that manual transfer manual welding is still needed at present;
a mechanical claw is adopted to pick the welded semi-finished product (23) to one side of a sliding support (22) on a punching table (21) and a punching machine on a mechanical arm (19) is used for punching the semi-finished product (23), so that the state that manual punching is required to be transferred at present is effectively changed;
Finished products (24) manufactured after punching are respectively placed on finished product lifting tables (20) on two sides by mechanical claws of a mechanical hand (19), so that the state that manual stacking is needed at present is effectively changed; the marine aluminum alloy window frame is automatically formed, punched and stacked, and the cost is low.
Claims (2)
1. the utility model provides a marine aluminum alloy window frame automatic molding machine which characterized by: the punching machine comprises a material preparation and feeding mechanism, a numerical control bending machine mechanism, a manipulator mechanism, a punching finished product receiving mechanism and a control mechanism;
The material preparation and feeding mechanism comprises a feeding cylinder (1) arranged at the tail end of a material preparation table (3), a feeding head (2) arranged on the head of a cylinder rod of the feeding cylinder (1), a material leaning head (8) arranged at the front end of the material preparation table (3), two material pushing hands (4) arranged on the material preparation table (3), a material leaning back (6) arranged at the opposite side of the material pushing hands (4), a material pressing rod hole cylinder arranged in the material leaning back (6), a material pressing rod (25) arranged in the material pressing rod hole cylinder and pressed on a frame material, and a feeding port (9) arranged between the material leaning head (8) at the front end of the material preparation table (3) and the material leaning back (6); the front end of the feeding port (9) is provided with a numerical control bending machine mechanism;
The numerical control bending machine mechanism comprises a feeding guide groove (12) and a cutting and welding machine guide groove (13) which are arranged on a numerical control bending machine (10), a window frame parallel table (17) is arranged on the left side of the numerical control bending machine (10), a feeding clamping sleeve (11) is arranged on the feeding guide groove (12), a welding machine (14) and a cutting machine (15) are arranged on the cutting and welding machine guide groove (13), and a bending head (18) and a control cabinet (16) are arranged at the top end of the numerical control bending machine (10); a manipulator mechanism is arranged on the left side of the window frame parallel table (17);
the manipulator mechanism comprises a manipulator (19), and a mechanical claw and a perforating machine are arranged on the manipulator of the manipulator (19); one side of the manipulator mechanism is provided with a punching finished product receiving mechanism;
the punching finished product receiving mechanism comprises a punching table (21) provided with a sliding backer (22), and finished product lifting tables (20) are arranged on two sides of the punching table (21);
the semi-finished product (23) is arranged on one side of a sliding backrest (22) on the punching table (21), and the finished product (24) is arranged on two sides of the punching table (21);
the control mechanism comprises a control cabinet (16), a PLC and an oil pressure supply and control system, a motor screw control system and a touch screen control system, wherein the control cabinet (16) is internally provided with the PLC and the oil pressure supply and control system, the motor screw control system comprises control elements such as an electromagnetic valve and the like, a feeding guide groove (12) and the lower part of a cutting and welding machine guide groove (13), and the touch screen control system is arranged on the control cabinet (16) to ensure that the;
an elastic pulley is arranged on the inner side of the material backrest (6), the elasticity is greater than the extrusion force of the saturation amount of the aluminum alloy window frame material after the material pressing rod is pressed, the rebound distance is about one millimeter, and the aluminum alloy window frame material (7) to be arranged on the machine is prevented from being injured when being pushed and pulled; polytetrafluoroethylene skins are arranged on the material preparation platform (3), the material pushing hand (4) and the material pressing rod for preventing frame materials from being injured during material pulling;
the aluminum alloy window frame materials (5) to be used are pushed to the front of the material backrest (6) by the material pushing hand (4) one by one to become aluminum alloy window frame materials (7) to be used on the machine, and then are pushed into the feeding jacket (11) by the feeding head (2);
The height of the window frame parallel table (17) is flush with the bottom end of the outlet of the feeding jacket (11);
a welding table is arranged below a welding head of the welding machine (14), and a material pressing cooling head is arranged above the welding head, so that welding defects such as deformation after welding can be prevented.
2. the automatic forming machine for the aluminum alloy window frame for the ship of claim 1, which is characterized in that: placing the aluminum alloy window frame material to be used on a preparation platform in a flush manner by adopting the preparation platform, pressing the aluminum alloy window frame material on the frame material by using a pressing rod, and preventing the flat frame material from being pushed by pushing materials and turning the flat frame material; a feeding jacket (11) is adopted to receive the aluminum alloy window frame material (7) to be fed into the machine by the feeding cylinder (1), and the state that manual feeding is needed at present is changed in an economical mode;
after the cutting is carried out by adopting a cutting machine (15), the feeding jacket (11) is retreated, the bent head (18) is used for bending and forming, and then the welding machine (14) is used for welding the joint, thereby effectively changing the state that manual transfer manual welding is still needed at present;
A mechanical claw is adopted to pick the welded semi-finished product (23) to one side of a sliding support (22) of a punching table (21) and a punching machine on a mechanical arm (19) is used for punching the semi-finished product (23), so that the state that manual punching is required to be transferred at present is effectively changed;
finished products (24) manufactured after punching are respectively placed on finished product lifting tables (20) on two sides by mechanical claws of a mechanical hand (19), so that the state that manual stacking is needed at present is effectively changed; the marine aluminum alloy window frame is automatically formed, punched and stacked.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910761798.4A CN110576317A (en) | 2019-08-08 | 2019-08-08 | Automatic forming machine for marine aluminum alloy window frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910761798.4A CN110576317A (en) | 2019-08-08 | 2019-08-08 | Automatic forming machine for marine aluminum alloy window frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110576317A true CN110576317A (en) | 2019-12-17 |
Family
ID=68811646
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910761798.4A Withdrawn CN110576317A (en) | 2019-08-08 | 2019-08-08 | Automatic forming machine for marine aluminum alloy window frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110576317A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112719904A (en) * | 2020-12-31 | 2021-04-30 | 杭州程意电器有限公司 | Stainless steel switch panel and stainless steel switch panel clamping belt welding machine |
-
2019
- 2019-08-08 CN CN201910761798.4A patent/CN110576317A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112719904A (en) * | 2020-12-31 | 2021-04-30 | 杭州程意电器有限公司 | Stainless steel switch panel and stainless steel switch panel clamping belt welding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20191217 |
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| WW01 | Invention patent application withdrawn after publication |